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Dalmia Cement (Bharat) Limited Environmental Clearance Compliance Half Yearly Report for October, 2019 to March, 2020

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Dalmia Cement (Bharat) Limited Environmental Clearance Compliance Half Yearly Report for October, 2019 to March, 2020 Dalmia Cement (Bharat) Limited Environmental Clearance Compliance Half Yearly Report For October, 2019 to March, 2020 Half Yearly Compliance Report On Environmental Clearance October, 2019 to March, 2020 Dalmia Cement (Bharat) Limited (An ISO 14001, 18001, 9001 and 50001 Certified Company) Yadwad village , Gokak Taluk, Belagavi District , Karnataka, - 591136 Production Capacity: Cement : 4.0 MTPA, Clinker : 2.6 MTPA and Captive Power Plant : 40 MW DCBL Page 1 Dalmia Cement (Bharat) Limited Environmental Clearance Compliance Half Yearly Report For October, 2019 to March, 2020 PROJECT PROFILE 1 Project type Industry (I) - Cement and Captive Power Plant 2 Name of the project Cement Plant (4.0 MTPA), Clinker (2.60 MTPA), and Captive Power Plant (40MW) at Yadwad, Gokak, Belgaum, Karnataka by Dalmia Cement (Bharat) Ltd. 3 Clearance letter No.& date MoEF&CC. EC: F. No. J-11011/119/2007-IA II(I), Dated: 24th June 2008. 4 Location: District & State / RS No. 394, UT Yadwad Village, Gokak Taluk, Belagavi District, KARNATAKA -591136 5 Address for M/s Dalmia Cement (Bharat) Limited, correspondence: RS No. 394, Yadwad Village, Gokak Taluk, Belagavi District, KARNATAKA -591136 Phone: +918334 4292271 Fax No: +91 40 - 30006955 Web: www.dalmiacement.com 6 Financial Details: a Project cost as originally 1500.00 Crores planned and subsequent revised estimates and the years of price reference DCBL Page 2 Dalmia Cement (Bharat) Limited Environmental Clearance Compliance Half Yearly Report For October, 2019 to March, 2020 b Allocations made for Approximate Cost (INR): environmental 1. Online Continuous Ambient Air Quality Monitoring management plans, with Machine: 35,25,815 item breakup 2. Online Continuous Emission Monitoring System: 26,38,498 3. Installation of Air pollution control equipment like Bag filters, Bag House and ESP: 3,24,62,546 4. Installation of closed conveyor system: 5,18,51,062 5. Construction of closed sheds for Raw material storage: 37,49,90,000 6. Construction of Internal Roads: 7,00,00,000 7. Green belt development: 1,20,00,000 8. Environmental Monitoring: 44,00,000 9. Construction of Rain Water Harvesting Lake: 65,40,000 10. Construction of Rain Water Harvesting Pond: 26,32,000 Total Cost: 561,039,921 c Total expenditure on the 1500.00 Crores Project so far d Planned and Actual Planned expenditure on Environmental management expenditure incurred on system:31.05 Cr the environmental Actual expenditure on Environmental management management plans so far system:56.10 Cr 7. Status of construction: Completed a. Date of commencement 1st October 2012 b. Date of completion (actual 25th March 2015 – Cement Production and/or planned) a. Date of site visit of CPCB official visit : 12th and 13th February 2019 Director-MOEF&CC/CPCB Officials DCBL Page 3 Dalmia Cement (Bharat) Limited Environmental Clearance Compliance Half Yearly Report For October, 2019 to March, 2020 S.No Conditions Compliance Status A. Specific Conditions i. Continuous stack monitoring facilities to Online Continuous Emission monitor gaseous emissions from all the monitoring systems (OCEMS) for stacks shall be provided and limit of gaseous emissions from all the particulate matters shall be controlled stacks at Cement plant & CPP are within 50 mg/Nm3 by installing adequate provided and connected to CPCB air pollution control system. Electrostatic server. precipitator (ESP) to clinker cooler and The Copy of CEMS report is captive power plant, bag house to raw mill attached as Annexure 1 / kiln and cement mill shall be provided to control air emissions within 50 mg/Nm3 Air Pollution control systems were and reports submitted to the Ministry’s in place for clinker cooler and Regional Office at Bangalore, Central captive power plant (ESP), raw Pollution Control Board (CPCB) and mill/ Kiln, coal mill and cement mill Karnataka Pollution Control Board were provided with Bag house. (KPCB). The emissions from above stacks are well within the stipulated standards. Copy of statistical analysis of third party monitoring reports is attached as Annexure 2 ii. Secondary fugitive emissions shall be Bag filters had been installed in all controlled within the prescribed limits emission sources. and regularly monitored. Guidelines / Bag house for Coal Mill, Raw mill Code of Practice issued by the CPCB in this and ESP for clinker cooler is regard shall be followed. already installed. Bag filters with ventilation system shall be Closed clinker stockpile system provided to coal mill, all the raw material implemented with bag filter. handling areas, clinker, cement & fly ash silos, clinker hoppers etc. to control Water sprinkling arrangements fugitive emissions from the material made as per the conditions laid. handling areas. Presently fugitive emissions controlled by dust suppression Closed clinker stockpile system shall be system through water tankers. adopted and bag filters shall be provided to clinker hoppers. In addition to this, to eliminate fugitive emissions, transportation Water sprinkling arrangements shall be of the ash to the cement plant done made in the material stockyards and in closed containers only and the cement bags loading areas. ash transfer to ash silos are being To eliminate fugitive emissions, carried out pneumatically. transportation of the ash to the cement plant shall be in closed containers and All conveyors are covered. pneumatic transfer of the ash into ash The fugitive emissions are within silos in cement plant. the CPCB standards. Copy of statistical analysis of third party monitoring report on Fugitive emissions is enclosed as Annexure DCBL Page 4 Dalmia Cement (Bharat) Limited Environmental Clearance Compliance Half Yearly Report For October, 2019 to March, 2020 S.No Conditions Compliance Status 3 iii. Efforts shall be made to reduce impact of All efforts implemented to reduce the transport of the raw materials and end the impact of the transport of raw products on the surrounding environment materials and end products on the including agricultural land. surrounding environment. Wagon and truck tipplers for unloading Fully covered conveyor system and transportation shall be covered with implemented for transportation of tarpaulin. Internal roads shall be crushed limestone, coal and asphalted and sprinkled with water gypsum within the cement plant. regularly. Closed Raw material, Additive and coal storage yard provided to prevent airborne fugitive dust emission in the surrounding environment. Covered tarpaulin system implemented at truck tipplers for unloading. Internal roads are made of RCC. Water sprinkling facility had been provided to minimize fugitive dust on roads as well as in and around the raw material handling areas. iv. As proposed, total water requirement Obtained Permission from KNNL, from Ghattaprabha River shall not exceed Govt. of Karnataka, Bengaluru, vide 3,100 m3/day. No water shall be drawn Order No. WSD 56 NIN 2012, dated from Dodahalla nallah. Captive Power 6th Feb. 2014 for withdrawal of Plant shall be provided with air-cooled 3100 m3/day of water from condensers to reduce the water intake. Ghattaprabha River. The process effluent from captive power The process effluent from captive plant (CPP) shall be treated in effluent power plant (CPP) is being treated treatment plant (ETP) and treated waste in Neutralizing Pit (NP) and treated water shall be recycled and reused in the waste water recycled and reused in cement manufacturing process and/or for the cement manufacturing process dust suppression, green belt development or for dust suppression or green and other plant related activities etc. No belt development and other plant process waste water shall be discharged related activities etc. outside the factory premises and ‘zero’ discharge shall be adopted. As a part of continual improvement we are also going for construction of effluent treatment plant in place of Neutralization pit so as to recycle waste water to process system. The work order is issued for the said job. DCBL Page 5 Dalmia Cement (Bharat) Limited Environmental Clearance Compliance Half Yearly Report For October, 2019 to March, 2020 No process waste water discharged outside the factory premises and Zero discharge is adopted. v. ‘Permission’ for the drawl of 3,100 m3/day Got Permission from Water from River Ghattaprabha shall be obtained Resource Department, Govt. of from concerned Department. Captive Power Karnataka, Bengaluru, vide Order Plant shall be provided with air-cooled No. WSD 56 NIN 2012, dated 6th condensers to reduce the water intake. Feb. 2014 for withdrawal of 3100 m3/day of water from Ghatprabha River. The Captive power plant is provided with air cooled condensers to minimize the water intake. vi All the fly ash shall be utilized as per Fly ash All the Fly ash generated from our Notification, 1999 subsequently as CPP has been utilized in the amended in 2003. process and used for cement manufacturing. vii Efforts shall be made to use fly ash Fly ash from CPP is being utilized generated from the power plant maximum in the cement manufacturing in making Pozzolana Portland Cement process. Bed ash is being collected (PPC). Bed ash shall be collected in ash in ash cooler and then conveyed cooler hoppers and then conveyed to a bed to bed ash storage silo for further ash storage silo for further use as boiler bed use as boiler bed material. material. viii All the dust collected from pollution control All the Dust collected from devices shall be recycled and reused in the pollution control equipment’s are process and used for cement being reused in the process and manufacturing. Refractory bricks having for cement manufacturing. high recycling values shall be sold to Refractory bricks shall be sold out outside agencies or disposed off in to outside agencies and in the environment-friendly manner. Domestic event of disposal all environment solid waste i.e. sludge shall be composted protection measures shall be and used as organic manure for the green taken to avoid any pollution. belt development within the plant and colony area.
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