Pulsar NS 160 Users Guide.Cdr
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Table of Contents 160 Description Safety and Warning information : 1. Technical Specifications 1 2. Identification Data 3 Warning : This indicates that a potential 3. Location of Parts 4 hazard or injury to you or other persons & 4. Steering cum Ignition lock 5 to the vehicle can happen, if advice 5. Fuel Tank Cap / Fuel Tap 6 6. Speedometer Details 7 provided is not followed. 7. Speedometer Setting 9 8. Control Switches 11 Caution : This indicates that a potential 9. Front / Rear seat 13 hazard which could result in vehicle 10. Fitment of Front & Rear Seat 14 11. Daily Safety Checks 15 damage, if advice provided is not followed. 12. How to ride your Bike 16 13. Safe Riding Tips 20 Notice: 14. Engine Oil 21 15. Wheels - Tube less Tyre 22 The description and illustration in this booklet 16. Battery 23 are not to be taken as binding on the 17. Periodic Maintenance Information 24 manufacturers. The essential features of the type 18. Brake Fluid 26 described and illustrated herein remaining 19. Periodic Maintenance & Lubrication Chart 27 unaltered. Bajaj Auto Limited reserves the right 20. Non Use Maintenance to carry out at any moment without being obliged to bring this booklet upto-date & to do modifications on the vehicle, parts or accessories as may be convenient and necessary. Technical Specifications 160 Engine : 4 Stroke, Single Cyl. Fuel Tank Capacity Bore x Stroke : 58.0 mm x 60.7 mm Full : 12 liters Engine Displacement : 160.3 cc Usable Reserve : 2.4 liters Compression Ratio : 9.8 + 0.5 : 1 Unusable Reserve : 0.2 liters Idling Speed : 1400 + 100 RPM Dimensions Max. Net Power : 15.5 PS at 8500 RPM Length : 2012 mm Max. Net Torque : 14.6 Nm at 6500 RPM Width : 803.5 mm Ignition System : DC Height : 1060 mm Spark Plug : 2 Nos Wheel base : 1363 mm Ground clearance : 176 mm Spark Plug Gap : 0.7 ~ 0.8 mm Transmission : 5 speed constant mesh Tyre Size Gear Shifting Pattern : 1 Down 4 Up Front : 80/100-17,46P tubeless Engine Lubrication : Forced Lubrication Rear : 110/80-17,57P tubeless Starting Aid : Self Start / Kick start Tyre Pressure Front Brake : Petal Disc type Front : 1.75 kgf/cm2 (25 PSI) 2 Rear Brake : Drum type Rear (Solo) : 1.93 kgf/cm (28 PSI) Rear (with pillion) : 2.25 kgf/cm2 (32 PSI) 1 Technical Specifications 160 Electrical System : 12 Volts DC Vehicle Kerb Weight : 142 kg. Head Lamp : 55/60 W, (Halogen) Gross Vehicle Weight : 217 kg. Position Lamp : 3W (2 nos.) (Vehicle kerb weight together with rider 75kg) Tail /Stop Lamp : LED type Side Indicator lamp : 10W (4 nos.) Max. Speed : 107 Kmph Neutral Indicator : Green LED Hi Beam Indicator : Blue LED Note : Turn Signal Indicator : Green LED • All dimensions are under UNLADEN condition. Side Stand Indicator : LCD • Above information is subject to change without any notice. Speedometer Lamp : LCD Low Battery Indicator : Red LED Low Oil Pressure : Red LED Service Reminder : LCD Bajaj Logo : Blue LED Rear No. Plate Lamp : 3W Horn : 12V DC, Type 2A (82mm dia.) Battery : 12V - 4 Ah VRLA 2 Identification Data 160 The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Engine Number Location On LH Side Crankcase Near Gear Change Lever (Alpha-Numeric - 11 Digits) Frame Number Location On RH Side of Steering Tube (Alpha-Numeric - 17 Digits) On LH Side of Steering Tube (Alpha-Numeric - 17 Digits) (for applicable countries) 3 Location of Parts 160 Grab Handle Pillion Seat Rider Seat Front Brake Lever Rear Number Plate Front Nitrox Disc Rear Brake Shock Absorber Rear Brake Paper oil Pedal Filter 4 Steering cum Ignition Lock 160 Steering cum Ignition Lock : To Lock the Steering : To lock the steering, turn the handle bar to the left side. Push & release It has three positions. the key. Turn the key to “LOCK” position and remove the key. Steering lock can be done on LOCK: Steering locked. Ignition OFF. left side only. To Unlock the Steering : To unlock steering, insert the key in steering cum ignition lock & turn OFF: Steering unlock. Ignition OFF. it clockwise to “OFF” or “ON” position. Key : A common key is used for ‘Steering cum Ignition lock’, ‘Fuel tank cap’ & ‘Rear Seat’. ON: Steering unlock. Ignition ON. 5 Fuel Tank Cap / Fuel Tap 160 Fuel Tap Fuel Tank Cap Fuel Tank Cap Fuel Tap • To open the fuel tank cap, open the flap. Fuel tap has following positions. Insert the key in the lock and turn it clockwise and lift fuel tank cap. ON : When fuel level is above • ‘Fuel Tank Cap’ gets locked when pushed Reserve position. back into place. RES: When fuel level is below Reserve position. OFF: When fuel supply is to be cut off. 6 Speedometer Details 160 1 2 3 4 5 6 7 M S 8 9 Speedometer display will work when, only both Ignition 6. Low Battery Indicator : It indicates battery needs switch & kill switch are in ‘ON’ position. charging. 1. Fuel Level Indicator: It shows fuel level in fuel tank. 7. Low Oil Pressure Indicator ( ) : It blinks when 2. Tachometer Dial: It shows engine speed in RPM. engine oil pressure is low. 3. Turn Signal Indicator (LH & RH): When Turn signal 8. Bajaj Logo : Bajaj logo flying ‘B’ continuously glows. switch is turned to Left or Right, Turn pilot Indicator - LH 9. Mode Button : Mode button used for changing the mode or RH will flash. while selecting & setting Trip1, Trip2, ODO, Clock & 4. Neutral Indicator: When the transmission is in Neutral, Service reminder. Neutral indicator will glow. 5. Hi Beam Indicator: When Headlight is ‘ON’ & Hi beam is selected with engine running, Hi beam indicator will glow. 7 Speedometer Details 160 10 11 12 13 14 15 16 M S 17 18 10. Engine Over Rev Indicator : It glows when engine 13. Digital Clock : It indicates time in HR : M (AM/PM) RPM crosses 9500 RPM. 14. Speedometer: Vehicle speed will be displayed in digital 11. Service Reminder ( ): ‘Spanner’ symbol glows when form in Km / Hr. ODO meter reading reaches set Kms. for service. This 15. Odometer : The Odometer shows the total distance that Icon will flash at - the vehicle has covered. Odometer can't be reset to 1st : 450 km 2nd : 4950 km, ‘Zero’. 3rd : 9950 km, 4th : 14950 km 16. Trip Meter : Trip 1 & Trip 2 shows the distance and subsequently at each 5000 kms. Icon will continue traveled since it was last reset to zero. to glow till it is reset. This icon is to be reset after 17. Set Button : Set button used for setting Clock & service is carried out. Service reminder. 12. Side Stand Indicator : When side stand is ‘ON’ . Side 18. Reserve Indicator : It blinks continuously when petrol Stand Indicator will light. level in tank reaches reserve level ( 1 bar or less) 8 Speedometer Setting 160 Service Reminder TRIP1/2 Mode Set M S 1. Trip Meter Reset : 2. Service Reminder Reset ( ) : • Mode & Set push button is provided for selecting & • ‘Wrench’ symbol glows when ODO meter reading resetting ‘ODO/TRIP1/TRIP2’. LHS part of speedo reached to set Kms. console. This icon will glow at- st nd 1. Press 'Mode' button Mode changes from 1 : 450 Kms 2 : 4450 Kms for less than 2 sec. ‘ODO/TRIP1/TRIP2’ 3rd : 9450 Kms 4th : 14450Kms & subsequently at each 5000 Kms. 2. Press 'Mode' button Selected mode for more than 15 sec. ‘TRIP1/TRIP2’ will get reset. Note : Engine & motorcycle speed should be zero. Other TRIP mode will continue updating. 9 Speedometer Setting 160 1. Press 'Mode' push button TRIP1 Mode selected for less than 2 sec. 2. Press 'Mode' & 'Set' ‘:’ stops blinking push button together Digits start blinking for more than 2 sec. 3. Press 'Mode' button for Hour digits will TRIP1/2 less than 1 sec. increase by one. Mode Set M 4. Press 'Set' button for Minute digits will S less than 1 sec. increase. If Mode/Set button is pressed continuously then digits 3. Clock Reset : will stop blinking. • Digital clock indicates time in HR & MM separated by 5. Press 'Mode' & 'Set' Set value will be saved colon ‘:’ button together for Exit clock setting mode • It is a 12 hour clock. more than 2 sec. Digits stop blinking • Initially ‘:’ will be blinking ‘:’ start blinking • Clock setting is possible in TRIP 1 mode only. 6. Clock set 'Mode' is Auto exit without saving selected & no editing set value. is carried out for more than 5 sec. or Vehicle is started. 10 Control Switches 160 A D B C Left Handle Bar Switches C. Horn Button : ( ) Press button for A. High/Low Switch : When headlight is ON, sounding horn. High or Low beam can be selected with this D. Pass Switch : Press the switch to flash the switch. Hi beam indicator light located on head light. It is used to give signal to Speedo console will light up when high beam vehicles coming from opposite side while is selected. overtaking. : High Beam : Low beam B. Turn Signal Switch : When the turn signal knob is pushed to Left ( ) or Right ( ) respective indicator will start blinking, to exit push the knob in & release. 11 Control Switches 160 F. Engine Kill Switch : F The engine kill switch is for emergency use. In an emergency, move the engine kill switch to the ‘OFF’ ( ) position. Speedometer display will work when both Ignition switch & kill switch are in ‘ON’ position. E Right Handle Bar Switches CAUTION : While starting ensure that engine kill switch is in ON ( ) position.