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Civmec Engineering & Construction Pty Ltd AIM WA/AIDN WA Visit Civmec Engineering & Construction Pty Ltd AIM WA/AIDN WA Visit 3rd May 2016 Introduction 6,000T Wharf 3,000T Wharf 15,000T Wharf Floating Dock 2 Surface Treatment Facility – 4,800m2 Heavy Engineering Facility – 29,300m Exotic Materials Facility – 1,200m2 Office Headquarters – 6,500m2 Site Support Logistics Base – 2,300m2 Civmec is an integrated, multi-disciplined construction and engineering services provider to the resources, infrastructure and defence industries. Business Overview Locations OUR FACILITIES AND OFFICES www.civmec.com.au 4 4 Key Activities HEAVY ENGINEERING MODULAR ASSEMBLY STRUCTURAL MECHANICAL PRECAST CONCRETE SITE CIVIL WORKS & PIPING INSTALLATION INSULATION MAINTENANCE OFFSHORE LOGISTICS ACCESS SOLUTIONS REFRACTORY 5 5 Previous Years Output Fabrication, Year Revenue Peak Workforce Site Civil Works Precast Concrete Modularisation & SMP SGD People M3 Tonnes Tonnes 2010 $20M 70 4,000 7,200 0 2011 $60M 120 15,000 9,600 2,000 2012 $330M 900 42,500 95,000 16,000 2013 $400M 1,100 52,500 105,000 25,000 2014 $434M 1,500 40,000 110,000 30,000 2015 $499M 1,650 28,000 100,000 45,000 www.civmec.com.au | 6 6 Civmec Highlights Workshop Complete Office Development and Ready For Completed Production Formed Civmec- DLG Pty Ltd Acquired Land in Henderson Entered Subsea Heavy Commenced Structural, WA & Commenced Operations Engineering Industry Mechanical & Piping 2010 2011 2012 2013 2014 2015 Erection of Workshop Public Listing on Surface Treatment Facilities (Henderson, WA) the SGX Facility Complete Established Defence Commenced Heavy Expansion into the Engineering Business Unit business unit civmecwww.civmec.com.au | Northern Territory 7 7 Differentiators What makes Civmec successful? 8 HSEQ Civmec is committed to the delivery of Health, Safety, Environment and Quality Management. Our strong culture drives personal accountability so that each day at Civmec shall be a ‘Safe Day Good Day’. Health & Safety Management • AS 4801:2001 accreditation • Maintaining our systems to high standards • Commitment to achieving “zero harm” • InControl - safety management system Environmental Management • ISO 14001 accreditation Quality Management • ISO 9001:2008 accreditation • Registration covering excavation work, civil concrete structures, fabrication of steel, surface treatment, Insulation and site construction works (SMP) www.civmec.com.au | 9 9 Our People 1,550 personnel Australia wide Front Line Leadership courses Fitness for work centre Registered Training Organisation www.civmec.com.au | 10 10 www.civmec.com.au | 11 11 Key Differentiators • Agile, committed and energetic leadership • Loyalty and consistency • Commitment to: – Continuous improvement – High productivity achieved through: • Innovation, and • investment in people, processes, facilities and equipment • Customer satisfaction 12 Key Capabilities & Project Experience Fabrication and Modularisation We have capacity to fabricate 50,000T of steel work per year. We have over 48 onsite mobile and overhead cranes with a single lifting capacity of 200T, experience in the following • Structural Steel • Pressure Piping – Carbon Steel – Duplex Steels – Stainless Steels – CRA – Chrome Molly • Subsea Manifolds & Subsea Structures • Subsea spools • Plate work and Tankage PROJECTS • Prelude FLNG • Wheatstone LNG • Gorgon LNG • Coniston/Balnaves/GES • Persephone www.civmec.com.au | 14 14 Subsea Project Experience • 4 off subsea suction piles weighing approx. 300 tonnes each • 8 off 'buckle trigger' subsea frames weighing approx. 45 tonnes each • 8 off 12” Pipeline End Terminations Wheatstone – Subsea Spools Prelude – PLET’s • 8 off PIG Launcher and Receivers (PLR). • Fabrication of 1 x 6 Slot Manifold • Duplex Pipe Spooling • Duplex Stainless Steel Tubing • Fabrication of 1 x PLEM • Fabrication of 17 x Goosenecks (ex Coniston Manifold Balnaves Manifold 200NB Schedule 160 Duplex material) www.civmec.com.au | 15 15 Subsea Module Construction www.civmec.com.au | 16 Piping Capabilities We have dedicated pipe fabrication bays within our main workshop as well as segregated area for stainless steel and exotic materials: • Large WPS library for multiple materials • Utilisation of numerous welding processes FCAW, GMAW (STT), TIG & SAW • Latest automated equipment , Tip TIG, Orbital TIG • Individual Jib cranes for Pipe fitters and Welders • Manipulators, Rotators for rotating butt and fillet welds • Almost 90 Special Glass Coded Welders • CNC controlled pipe cutting machine • New 1,200m2 dedicated stainless steel & exotic materials Piping workshop. Piping Fabrication Bay within our main workshop. www.civmec.com.au | Super duplex rigid diver less spools Clamshell Pipe Cutter17 17 Shell Prelude FLNG Suction Piles 18 18 Modularisation 19 Complex Remediation 20 Pressure Vessels and Insulation 21 Heavy Engineering 22 Heavy Engineering 23 Precast Works We have extensive experience in precast Civil works executing projects up to 110,000T precast works including: Caissons, manholes, foundations, retaining panels, seawater intake structures and establishment of onsite concrete batch plants RECENT PROJECTS • Gorgon LNG • Wheatstone LNG • Ichthys LNG • Gateway WA Project • Elizabeth Quay • New Perth Stadium www.civmec.com.au | 24 24 Structural, Mechanical, Piping, Electrical and Insulation We have extensive experience in performing major on site SMP works in the Oil and Gas and Mining Sectors; • Process Plants • Air Separation Plant • LNG Modules • Subsea Manifolds FAT & SIT Testing • Materials Handling equipment • Car Dumpers LARGE EQUIPMENT FLEET • Heavy Lift Cranes up to 500T • Forklifts up to 32T • Access Equipment • Welding Plants • Scaffolding RECENT PROJECTS • BOC Kwinana • Yandicoogina • Nammuldi • Roy Hill • Alcoa Kwinana www.civmec.com.au | 25 25 Gorgon LNG Experience • Fabrication and subassembly of over 11,000 tonnes of structural steel • 1,200 spools – diameters ranging from DN15 up to DN1800 • Various material Grades including – 316/316L, 304/304L stainless steel SMP Modules Pipe Spooling • Repair and assemble 500 tonne Sphere • Fabrication and install new stairs, platforms and deluge pipe work • Surface Treatment • Fit-up, install of all E&I supports Sphere – Refurbishment Sphere – Paint & Blast • Installed complete fire suppression system www.civmec.com.au | 26 26 Earthworks and Site Civil We have extensive experience in Site Civil works executing projects up to 30,000 M3 of concrete works including • Establish Mobile Batch Plants • Bulk Earthworks & detail excavation • Blinding • Formwork • Steel Reinforcement • Cast in embedment's • In-situ concrete – Foundations – Slabs – Pedestals – Walls RECENT PROJECTS • Roy Hill • Marandoo Mine Expansion • Yandicoogina • Nammuldi • Hope Down 4 • Mungari Gold Mine www.civmec.com.au | 27 27 Rio Tinto Yandi • 200,000m3 Earthworks • 25,000m3 Concrete • 6,500T of Structural Steel • 4,000T Mechanical Items • 30,000m of pipe – fabricated & installed • Project Duration 18 months (2013 to Owned Plant and Equipment Civil ConcretePipe Spooling & UG Services 2015) • Value $250m • Circa 800 personnel onsite • 14,500T total of Structural Mechanical Piping Erection Multiple Packages Module Assembly www.civmec.com.au | 28 28 Rio Tinto Nammuldi • 4,400m3 Concrete • 1,200T of Structural Steel • 6.5km of pipe – fabricated & installed • 94km of Cable (HV/LV) • Project Duration 14 months Repairs and Maintenance Train Load-out Structures • Value $120m • Circa 350 personnel onsite • 1,800T total of Structural Mechanical Piping Erection C+SMP+E&I Vertical Works Water Services Install (NPI) www.civmec.com.au | 29 29 Roy Hill Project • Fabricated Plate work 6,500T • Modular installation 2,000T • Installed Car dumper, Indexers, Apron Feeder • 1,500T mechanical items • Bulk of detailed earthworks C+SMP+E&I Vertical Works Roy HillPipe Underground Spooling Works • Installation of switch rooms and conveyor systems • In excess of 18km of Piping • 1.1km of Conveyor components • 249km of Cabling (HV/LV) SphereRoyMultiple Hill – Refurbishment– LumpPackages Bins SphereModuleRoy Hill – Paint Assembly Modules & Blast www.civmec.com.au | 30 30 Perth Stadium • Fabrication and installation of structural steel 14,000T • Roof erection and Gantries • Facade support steel • Metal decking • 6,000t Precast concrete Perth Stadium Site ArtistsPipe ImpressionSpooling • Site civil works • Project duration 13 months • Circa 70 Personnel SteelSphere Fabrication – Refurbishment & Erection PerthSphereModule Stadium – Paint Assembly &Interior Blast www.civmec.com.au | 31 31 Painting and Insulation We have extensive experience in executing both on-site and off-site Insulation and Painting projects, with our 4,800 m2 surface treatment facility complete with a 30M x 10M x 10M blast room to support our operations; • Subsea • LNG Plants • Chemical Plants • Air Separation Plant PROJECTS • Pluto LNG • Wesfarmers AN Plant • BOC Gases • Gorgon Sphere • Prelude LNG • Wheatstone LNG www.civmec.com.au | 32 32 Perth Stadium Roof Truss #1 into blast chamber www.civmec.com.au 33 33 Truss painted and ready for transport www.civmec.com.au 34 34 SPMT Lift up to 4,600tn Defence Business Defence BU Development Plans Continue to expand existing business activities Civil construction Industrial infrastructure Offshore Oil & Gas industry Grow Defence Business through expansion of existing skills and new application of existing capabilities Develop overseas markets www.civmec.com.au | 37 Demonstration Submarine Hull Section In November/December 2015 Civmec fabricated a submarine hull section. This included designing
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