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The Buzz About Zona® Razor Saws

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The Buzz About Zona® Razor Saws Zona Tool Company 16 Stony Hill Road, Bethel, CT 06801 USA www.zonatool.net Prices Effective Jan. 1, 2017 The Buzz about Zona® Razor Saws The 35-560 Deluxe Handle Fine Kerf Universal Razor Saw has been featured in Fine Woodworking and Popular Woodworking magazines and recommended by numerous woodworkers online, highly praised for its clean finish and excellent price. “...it shone like it had been planed”, versatility “...great for detail work...and to cut dowels, define the limits of hinge mortise and rip wedges before driving them into a joint.”, its affordable price, and for being “made in Bethel, CT”. James Brook wrote in the Dec. 2014 issue of Australian Wood Review that the Zona 35-241 Miter Box and Saw Set is …”very accurate for mitres and splicing.” and stated “Overall, this is faster than setting up a power mitre saw, and much safer.” Anissa Kapsales, Associate Editor of Fine Woodworking Magazine, Winter 2009/10 # 209 Issue wrote, “‘Dirt-cheap dovetail saw cuts like a champ’ There are lots of great high-end dovetail saws, both Western style and Japanese, that cost from $40 to well over $100. But I’ve found a cheap saw that cuts dovetails as well as any expensive saw I’ve used. The Zona Who uses Universal Fine Kerf Razor Saw (No. 35-500)...cuts on the pull stroke, has 32 teeth per inch, and produces Zona tools? a super-thin kerf (0.010 in.)…” Hobbyists, model ship builders, scale aircraft Christopher Schwarz wrote about Zona’s 35-560 & 35-050 Razor modelers, model railroad Saws in Woodworking Magazine’s builders, guitar builders, June 2007 issue: “They looked like crafters, furniture makers, saws for model makers –people model car enthusiasts, who need to cut little balsa parts… home improvers, students, But the saws are excellent to have on hand (at this price, why not?) educators, do it yourself- for detail work. Need to cut string- ers (DIY), dollhouse & ing or inlay banding? These saws other miniaturists makers, will do the job. Trim a dowel. Define scratch builders, sculp- the limits of a hinge mortise. Rip tors, luthiers, architects, or crosscut wedges before driving them into a joint. The surface finish engineers, makers, left behind is so clean that it shone independent inventors, like it had been planed. And when designers, tinkerers, used in white oak (a difficult ring- and artisans... porous wood for fine saws) the saws excelled. They both severed the surface fibers cleanly with no tearing whatsoever. So sometimes you do get more than what you pay for.” In his May 11, 2009 Lost Art Press Blog Mr. Schwartz wrote, “All I know is that they can take away my Zona Razor Saw from my cold, dead hands. Or they can take it when it’s kinked – whichever comes first.” 2 Ultra Thin Kerf Made in USA Razor Saws • Cut on the pull stroke. $7.00 • Steel back for added stability. 35-050 52 TPI • Hardwood handles. 35-150 42 TPI 35-200 32 TPI Blade Specs 35-350 .008″ kerf (thickness) 35-300 1 4 ⁄2″ long x Razor Medium Kerf Thick Kerf 7/16″ cutting depth Woodcraft Woodcraft Ultra Thin Kerf Razor Saw $8.00 Razor Saw Saws are the thinnest $11.50 razor saws available Saws Blade Specs with blades that are Blade Specs only .008″ thick. Ideal 24 TPI for making super fine .015″ kerf 14 TPI cuts in wood, soft (thickness) .020″ kerf (thickness) 1 1 metals and plastic 6 ⁄2″ blade length x 6 ⁄2″ long x 3 without causing split- 7/8″ cutting depth 1 ⁄4″ cutting depth Thick Kerf Saws are excellent ting or ragged edges. Excellent for cutting for many wood cutting ap- 9″ overall length. hard and soft wood plications, including and perfect for making carpentry, dovetailing and small picture frames, other joints and trim cuts. shadow boxes, doll 11″ overall length. house parts, and fine dovetails in cabinetry work. 11″ overall length. Fine Kerf 35-400 Universal Medium Kerf Razor Saws Flush Cutting $8.00 35-560 Saw $11.70 35-550 42 TPI Deluxe Shortened steel back 35-500 32 TPI Handle for flexible blade. Fine Kerf Blade Specs .010″ kerf Universal Blade Specs 16 TPI (thickness) .012″ kerf (thickness) Razor Saw 1 1 6 ⁄2″ long x 6 ⁄2″ long x $11.70 3 35-380 1 1 ⁄16″ cutting 1 ⁄4″ cutting depth Thick Kerf Unique flexible blade depth Blade Specs and teeth with no set Fine Kerf Universal Dovetail 24 TPI can cut dowels, pegs, Razor saws are great Razor Saw .010″ kerf (thickness) and plugs flush with- all purpose saws for 1 6 ⁄2″ long x $11.70 out marring surfaces. modeling and wood- 3 1 ⁄16″ cutting depth Cuts on the It also cuts tenons and working. They cut push stroke. excess trim in joinery and balsa and other wood, Deluxe Handle fits into hard to reach spots. plastic, copper and Razor Saw has a 18 TPI 11″ overall length. brass, while leaving more substantial, Blade Specs .020 kerf (thickness) smooth edges. ergonomic design, ″ New England 8″ long x Suitable for cutting 3 1 ⁄4 cutting depth most shapes and grown, maple ″ 3 The Thick Kerf Dovetail thicknesses. handle. 12 ⁄4″ Saw has Zona’s longest 11″ overall length. overall length. razor saw blade and can be used for more forceful ‘push stroke’ cutting. 1 12 ⁄2″ overall length. 3 TPI (teeth per inch) The more teeth per inch (TPI), the finer the cut. For example, blades with 42 TPI leave a smoother Razor Saw finish than those with 24 TPI. Sets Kerf Made in USA Refers to blade thickness or the width of the cut made by the blade in parting the material. Zona saws are available in 4 kerf sizes– .008″ Ultra Thin Kerf .010″ Fine Kerf 35-450 .012″–.015″ Medium Kerf Saber .022″ Thick Kerf Saw Set Length & Depth $8.50 Comes with three Rigid Steel Back 24 TPI and .022 ″ kerf blades: Cutting Depth 35-130 36-458 Large Saber Deluxe Handle 1 Blade length 4 ⁄2″ long ideal for 35-140 4-in-1 inside cuts and for Pull vs. Push 4-in-1 Saw Set cutting through thick Cutting on the pull stroke: $13.80 material including Pulling, rather than pushing Saw Set Styrofoam. Versatile set comes the saw through the wood, puts $11.50 1 The two 2 ⁄4 long tension on the blade and makes with four replaceable ″ Versatile set comes keyhole blades are it less likely to bend. Pull stroke blades plus substantial, with four replaceable used for trimming ergonomic design, blades tend to be thinner than blades: and making shorter push stroke blades and leave a New England grown, 36-408 Keyhole Saber cuts. smaller kerf (width of cut). These maple handle. (push) 24 TPI .022″ Removable, replaceable 36-406 Keyhole Saber (pull) blades make faster, easier, cleaner 1 kerf, 2 ⁄4″ long are cuts with finer control and less blades attach with 36-408 Keyhole Saber (push) used for trimming and a knurled nut. waste yet can still rip and cross- making shorter cuts. Removable, replaceable blades cut. A pull saw blade is ideal for See 4-in-1 blade 36-458 Large Saber descriptions at left. attach with a knurled nut. 10″ precision woodworking, furniture 3 11 ⁄4″ overall length. overall length. making, craft and model making. 24 TPI x .022″ kerf, 1 The teeth do not clog with waste 4 ⁄2″ long, ideal for material during the cut. When the inside cuts and for cutting through thick saw is pulled to cut and returned material such Replacement Blades Only fit Razor the blade cleans itself. as Styrofoam. Saw Sets listed below. Replacement Blades 36-050 Ultra Thin Kerf Cutting on the push stroke: Part No. Blade Price TPI Kerf Length Depth Comes in Set A push saw may be preferred 52 TPI x .008″ kerf, 1 36-050 Ultra Thin $1.90-ea 52 .008″ 41⁄2″ 7/16″ 35-130, 35-140 for more forceful cutting and for 4 ⁄2″ long x 7/16″ deep dovetails because sawdust is 36-555 Fine Kerf 32 TPI .010″ 36-119 Ultra Thin 1.90-ea 32 .008″ 41⁄2″ 1/2″ 35-100 1 3 pushed out the other side of the kerf, 5 ⁄2″ long x 1 ⁄16″ deep 36-129 Medium 1.90-ea 24 .015″ 41⁄2″ 7/8″ 35-100 cut so that the markings are not Removable, replaceable blades 1 obscured –while a pull saw may 36-406 Keyhole 2.40/3-pk 24 .022″ 2 ⁄4″ n/a 35-450 attach with a knurled nut. Saber (pull) pull sawdust toward you, obscur- 11″ overall length. ing markings on the workpiece 36-408 Keyhole 2.40/3-pk 24 .022″ 21⁄4″ n/a 35-450, 35-130, (which can be blown off during Saber (push) 35-100 & 35-140 the strokes). A push saw is less 36-458 Large Saber 1.20-ea 24 .022″ 41⁄2″ n/a 35-450, 35-130, steerable than a pull saw. This and 35-140 can be useful because once a 1 3 36-555 Fine 2.10-ea 32 .010″ 5 ⁄2″ 1 ⁄16″ 35-130, 35-140 cut is started, it stays in a straight line. 4 For cutting square ends, Miter Boxes perfect splices and mitered corners. Made in USA except for 35-260 35-250 Slot Cutting Cutting Cutting Overall Mini Part No. Price Width Angles Depth Width Length Miter Box 1 1 $8.50 35-250 $8.50 .012″ 30º 1/4″ 1 ⁄2″ 6 ⁄2″ Mini 45º Miter Box 90º Use with Ultra Thin Kerf Saws 35-050, 35-150, 35-200 1 37-240 21.00 .014″ 30º 7/8″ 2″ 6 ⁄2″ Thin Slot 45º Miter Box 90º Use with Fine Kerf Saws 35-500, 35-550 and 35-560 3 1 35-260 13.50 .031″ 45º 3/4″ 1 ⁄4″ 5 ⁄2″ Wide Slot 90º 37-240 Miter Box Use with any Zona Razor Saw or with junior/mini hack saws shown opposite.
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