ts rabid fans affectionately refer to it with a nickname, “The Shoe.” It is listed on the Na- tional Register of Historic Buildings. Stadium, the Ihorseshoe-shaped Columbus home of the Buckeyes football team, has been an enduring symbol of major since originally constructed in 1922. During its 80-year history, Ohio Sta- dium has undergone several modifica- tions—most notably, the addition of an enclosed pressbox structure in 1949 and the addition of a video-based OHIO scoreboard in 1984. By 1995, the Uni- versity realized that it needed to trans- form the facility into one that could accommodate the needs of a 21st cen- STADIUM tury sports fan. Ohio State University opted to ren- ovate and expand the existing 90,000- seat stadium to avoid the substantial PRESS cost (estimated between $300 to $400 million) of constructing a brand new football facility of comparable size. But satisfying the enthusiastic fans BOX who want to watch football without in- terruption and maintaining the charac- ter of a storied history was going to be tricky, especially in the middle of a Towers above the Rest major renovation. The University stressed two points to the project team. Jack Krebs, P.E., and Ken Shanta, P.E. First, any design must complement the existing structure without infringing on the stadium’s widely admired ar- chitectural character. Second, use of the facility for football must not be im- pacted by the construction work. The Osborn Engineering Company of , OH, was selected as the lead design firm to implement the Uni- versity’s grand visions. Osborn, in af- filiation with HNTB of Kansas City, MO, Design Group Inc. of Columbus and a host of other sub-consultants began the formidable task of upgrad- ing the facility. The cost of the three- year renovation and expansion project is estimated to be $187 million. The en- tire cost of the project was self-funded exclusively by the University’s Athletic Department. top: View showing ten of the thirteen frames erected. The scope of this project included, bottom: Four southerly frames. Note floor-to-floor truss at suite level. among other items, the lowering of the playing field below the surrounding

December 2001 / Modern Steel Construction Pre-assembled bent frame being lifted into First erected frame on south end. Typical frame as seen from the upper position. concourse.

ground watertable elevation, the addi- The pressbox’s primary structural and full depth penetration flange tion of several thousand new seats, the system is a triangular-shaped steel- welds on both the top and bottom addition of double deck suites and the framed bent. The frame includes Grade chords. The trusses were concealed addition of a state-of-the-art press box 50 built-up 36” deep plate girders with within partition walls separating adja- facility. 11/2”x15” flanges, and standard cent suite spaces. For lateral stability, The new pressbox structure is lo- W27x84 and W36x135 wide flange sec- the frames utilize perpendicular brac- cated atop the new enlarged seat deck tions. A pair of columns supports the ing elements. The lateral bracing in- on the west side of the facility. In a bent frame; the column closest to the cludes 8’-0” and 9’-0” deep trusses word, the new structure is “huge.” The playing field is a W36x230 member, made with W12 top and bottom chords press box comprises three levels: an while a W30x191 was utilized for the with double angle diagonals connected open-air camera deck level, a suite level rear column. The 36” deep plate girder through welded gusset plates. W24 and a press level. The camera deck is the backbone of the frame. It sup- beams with eight 1” diameter A325 SC space is tucked below the enclosed ports a 260 kip tensile load, in addition bolts and a 3/4” thick moment end structure and measures 120’ long with to a 455 kip-ft end moment at the W30 plates were also used to provide lateral ample room for the numerous network column. The spliced plate girder con- support. The rear half of the roof struc- camera stations that typically are em- nection utilized 38 1”-diameter A490 ture incorporates curved W12 purlins ployed at a Buckeye football game. The SC bolts and field welded flanges with that are connected to a full depth stiff- suite level includes 24 individual, class partial penetration welds. The frames ened roof truss top chord panel points, ‘A’ finished spaces, and one large suite are located approximately 40’ on cen- thus providing a pleasing contour to an intended for use by the University’s ter.Combinations of bolted and welded otherwise bulky frame. The structure Board of Trustees. Situated above the connections were utilized. The also offers connection points for an suite level is the press level. The press uniquely designed frame made it pos- elaborate fall restraint and window level incorporates multi-terraced land- sible to support a 34’ cantilevered roof, washing system. Attachment of the ings for the various radio, television, as well as two floor levels that can- system to the roof and underside of and working press corps that report on tilever as much as 25’ beyond the front several support members will allow for this high profile Big Ten college football column. The built-up roof plate girder the safe operation by maintenance per- team. The new pressbox is approxi- at the connection to the front column is sonnel. mately 490’ long, 70’ tall, and 60’ wide. 5’-9” deep, and tapers to 15” at the tip. One of the more significant chal- The structure will surely be a dominant A 5” thick concrete slab on composite lenges facing the design team and the presence to any player on the field be- metal deck was utilized as the slab sys- contractors was not to impact the foot- cause the rooftop elevation towers 180’ tem for all levels. The floor-to-floor ball season with the construction work. above the lowered playing surface. The cantilevered trusses, made of W24x94 Osborn Engineering was directed to overall height of the pressbox is among and W27x84 top and bottom chords phase the renovation and expansion ac- the highest of any collegiate football fa- with W8x31 welded diagonals, are tivities over a three-year construction cility. rigidly attached to the front columns period in such a manner that the avail- with six 3/4” diameter A325 SC bolts able spectator seat count was never

Modern Steel Construction / December 2001 new structure. The demolition contrac- tor, O’Rourke Demolition, was respon- sible for coordinating their scope of work with the structural steel contrac- tor to avoid any conflict between the two parties. The volume of space within the new structure is approxi- mately seven times that of the existing pressbox. When completed, the enor- mous size of the pressbox will certainly provide a dramatic visual impact on Existing press box demolition delays erection of center frames. players, spectators and the press corps alike. There are significant engineering and construction challenges inherent to any project of this magnitude. How- ever, the unique construction phasing requirements for this renovation and expansion project mandated that the work not affect the football game-day experience. This restriction added a level of complexity not normally en- countered in the design and construc- tion of such projects. Likewise, the preservation of the aesthetic character- istics of an 80 year-old structure in the midst of such a massive expansion Partially-enclosed press box as viewed from the east. project contributed to the complexity of this project. Buckeye football fans can lowered at any time. Such restrictions towoc 888 (240) ton crane. Each bent as only hope that their team can replicate gave the press box project an added lifted weighed approximately 30 tons. success of this project on the playing challenge—how to complete a game- The remaining steel framing was then field every autumn. day ready pressbox prior to the first infilled between the bents in a conven- game of the 2001 season in September tional manner. The total weight of Jack Krebs, P.E. is the lead structural 2001 while beginning it after the com- structural steel used in the pressbox engineer with Osborn Engineering in pletion of the 2000 football season in structure was approximately 1,000 Cleveland, OH. Ken Shanta, P.E., is the November 2000. tons. A total of 13 bents comprise the project design engineer for Osborn Engi- Adherence to such a restrictive main structural framing system. The neering. timetable was the responsibility of the contractor strategically erected the both the construction manager, Turner bents and the associated floor system STRUCTURAL ENGINEER: Construction Inc., and the structural members in a sequence that provided Osborn Engineering Company, steel contractor, Kokosing/P.J. Dick (A lateral stability to the adjacent frames. Cleveland, OH Joint Venture). Beginning construction Construction phasing requirements on of this type in November is a risky the project dictated that the erection of ARCHITECTS: proposition in Columbus because the the infill floor framing members be de- Osborn Engineering Company, majority of the work is done in the layed to allow for installation of the Cleveland, OH, assisted by HNTB, midst of a cold, often harsh, and highly precast concrete seat decks located Kansas City, MO, and Design unpredictable midwestern winter. In below the pressbox structure. The pre- Group, Columbus, OH order to minimize the weather-induced cast tread and riser pieces were low- risks inherent with winter construc- ered via overhead crane between the CONTRACTOR: tion, the contractor decided to assem- bents and the lateral bracing system. Kokosing/P.J. Dick, A Joint Venture, ble the entire primary bent, including Another construction phasing issue Columbus, OH the frame, cantilevered roof girder, and was the removal of the existing press- cantilevered floor-to-floor truss on the box after the 2000 season. This necessi- DESIGN SOFTWARE: ground. Once assembled, the bents tated the delay in erection of several RISA 3D were lifted into place with a Mani- bents within the middle third of the

December 2001 / Modern Steel Construction