HVAC System Analysis
Berkeley County School District
RMF ENGINEERING, INC. 7/29/2013
RMF performed a HVAC system study with an overview of various system configurations. The study includes energy and life cycle cost analysis for various HVAC system configurations in order to determine the most cost effective HVAC system for Berkeley County School Districts new construction projects.
BERKELEY COUNTY SCHOOL DISTRICT HVAC SYSTEM ANALYSIS
TABLE OF CONTENTS
DIVISION 1 - EXECUTIVE SUMMARY ...... 1 1.1 INTRODUCTION ...... 1 1.2 OBJECTIVE ...... 1 1.3 RESULTS ...... 1 1.4 HUMIDITY CONTROL ...... 2 1.5 CONCLUSION ...... 3
DIVISION 2 - INTRODUCTION ...... 4 2.1 PURPOSE ...... 4 2.2 PROJECT DESCRIPTION ...... 4 2.3 HUMIDITY CONTROL ...... 5 2.4 DESIGN CRITERIA ...... 7 2.5 BUILDING DESCRIPTION ...... 9 2.6 HVAC SYSTEM DESCRIPTIONS ...... 9
DIVISION 3 - SYSTEMS ANALYSIS ...... 19 3.1 GENERAL ...... 19 3.2 WEATHER ...... 19 3.3 ENVELOPE ...... 19 3.4 SCHEDULES ...... 21 3.5 INTERIOR DESIGN CONDITIONS ...... 22 3.6 UTILITY RATES ...... 23 3.7 HVAC SYSTEMS...... 24
DIVISION 4 - LIFE CYCLE COST ANALYSIS ...... 29 4.1 ANALYSIS ...... 29 4.2 RESULTS ...... 29
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BERKELEY COUNTY SCHOOL DISTRICT HVAC SYSTEM ANALYSIS
DIVISION 5 - APPENDICES ...... 30 5.1 DEDICATED OUTDOOR AIR SYSTEM CONFIGURATION ...... 30 5.2 BUILDING ARCHITECTURE ...... 30 5.3 EQUEST INPUTS ...... 30 5.4 UTILITY RATES ...... 30 5.5 OUTPUT REPORTS ...... 30 5.6 FIRST COST CALCULATIONS ...... 30 5.7 LIFE CYCLE COST ANALYSIS CALCULATIONS ...... 30 5.8 RMF MEMO FOR CANE BAY ELEMENTARY SCHOOL HVAC SYSTEM CONFIGURATION .... 30 5.9 FIRM BACKGROUND ...... 30
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BERKELEY COUNTY SCHOOL DISTRICT HVAC SYSTEM ANALYSIS
DIVISION 1 - EXECUTIVE SUMMARY
1.1 INTRODUCTION
A. Berkeley County School District (BCSD) recently passed a bond referendum that includes building five (5) new schools. Studies have shown that during the schematic design phase less than one (1%) percent of a projects soft cost are used to determine up to seventy (70%) percent of a buildings life cycle cost. One of the most important project components to ensure a productive and comfortable learning environment as well as control energy costs is the selection of the Heating, Ventilation and Air Conditioning (HVAC) system.
B. In August 2012, BCSD opened Cane Bay Middle School with the preferred 4 pipe, individual fan coil units (FCU) system with ice storage. However, with the adoption of the 2012 International Code Council (ICC) building codes and 2009 ICC Energy Code in January 2013, the Cane Bay Middle School system configuration no longer meets code as discussed in RMF’s letter dated March 20, 2013 which is located in the Appendix. Since a new HVAC system configuration was necessary in order to incorporate all of the requirements of the 2009 Energy Code as well as the new IBC 2012 code, it was determined that several systems should be analyzed in order to select the best HVAC system based upon analytical data specific to the school district.
1.2 OBJECTIVE
A. BCSD commissioned RMF to conduct a study of various HVAC systems with the focus on equipment first (installed) cost, yearly maintenance, equipment replacement, annual energy costs and the ease of maintenance. The results of this study will allow BCSD to select the HVAC system which will be the most cost effective over a 20 year period of time. The most cost effective HVAC system will be used in BCSD’s future schools.
B. RMF created energy models using eQUEST software in order to analyze the proposed HVAC systems energy consumption. RMF used the energy models to develop a 20 year Life Cycle Cost Analysis (LCCA) which incorporated equipment first (installed) cost, yearly maintenance, equipment replacement and energy costs in order to determine the most cost effective HVAC system for Berkeley County School Districts new construction projects.
1.3 RESULTS
A. For the modeled building architecture, HVAC configuration System 4 - Water Source Heat Pump System had the lowest annual energy cost. System 4 uses 44.3% less energy (MBH) than any other modeled system. Refer to the BEPS reports in section 4.5 of the Appendix for additional information. The large difference in energy usage is due to the inherent energy recovery capability of the water source heat pump system. Due to the heat produced by occupants and equipment, the mild climate of Berkeley County and
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the fact that heat is either rejected to or removed from the water source loop, minimal heating energy is required to be added to System 4. For a full description of each modeled system type refer to Division 2 of this report. The annual energy usage for the four (4) system types that were modeled can be seen in the table below. A fifth system, variable refrigerant flow energy recovery fan coil system with a decoupled air cooled direct expansion refrigerant outdoor air system, was not modeled as it was determined that it was not easily maintainable and was not compatible with the school districts desired building architecture and site layout.
ENERGY COSTS: Electric Usage Natural Gas Total Charge * System (kW/h) Usage (Therm) ($) System 1: FCU w/Ice Storage 627 ,667 9,63 2 $157,452 System 2: FCU w/o Ice Storage 498,767 9,630 $1 45 ,972 System 3: FCU w/Turbocor Chiller 405 ,799 9,630 $1 37 ,09 7 System 4: Water Source Heat Pump 383 ,231 6 $1 20 ,871
*Total Charge includes all costs associated with the modeled buildings energy usage.
B. The life cycle cost analysis, including a sensitivity analysis conducted in regards to changes in electrical rates, proves conclusively that for the modeled building architecture and HVAC configuration the water source heat pump system has the lowest annual life cycle cost. The annual energy usage for the four (4) system types that were modeled can be seen in the table below.
LIFE CYCLE COSTS: Capital Cost First Year Life Cycle Cost System ($) Annual Cost ($) ($) System 1: FCU w/Ice Storage $2,523,940 $165,359 $5,423,740 System 2: FCU w/o Ice Storage $2,371,356 $153,380 $5,058,456 System 3: FCU w/Turbocor Chiller $2,490,496 $144,504 $5,018,896 System 4: Water Source Heat Pump $1,748,630 $126,772 $4,362,030
System 4 – Water Source Heat pump has the lowest 20 year life cycle cost of $4,362,030 which is 13.8% less expensive than any other system studied.
1.4 HUMIDITY CONTROL
A. Controlling the humidity, the amount of water vapor contained in air, is of great concern due to the warm humid climate of Berkeley County, particularly during the months of May through October. Excessive humidity can make a room feel uncomfortable even though the space temperature is within the design range. When not properly
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controlled, high humidity levels can also lead to the growth of mold and mildew, and cause degradation of the facility and equipment through rust and corrosion. Not only does the HVAC system need to address humidity control but the building occupants must also be vigilant in keeping windows and doors closed. Most HVAC systems would take many hours to recover from indoor humidity conditions far above design and utilizing HVAC systems just to control humidity due to open doors and windows will require a large amount of wasted energy.
B. Humidity control is an integral part of the decoupled water source heat pump system and is primarily accomplished through the Dedicated Outdoor Air Units and to a lesser extent by the individual fan coil units. When the ventilation air enters the dedicated outdoor air unit, the air is pre-cooled by a plate and frame total enthalpy heat exchanger which rejects heat to the cooler exhaust air. The cool dry air discharged from the dedicated outside air units is then separately ducted to each individual room. Additionally, when the air in the room passes through the fan coil unit in cooling mode, any water vapor condenses and is piped away as part of the condensate system. Humidistats which measure humidity levels will be located throughout the building to monitor and adjust humidity levels. Since it is not cost effective to put humidistats in every room, it would be a collective decision between the designer and Owner as to the location and number of humidistats. Densely occupied areas such as conference rooms, multipurpose rooms and Media Centers would require humidistats due to the high occupancy loads and to prevent humidity damage to books, magazines, etc.
1.5 CONCLUSION
A. The Water Source Heat Pump System (System 4) has: 1. The lowest overall annual energy costs 2. The lowest life cycle costs 3. The lowest maintenance costs 4. The greatest ease of maintenance 5. The best individual control of the learning environment since there is one fan coil unit for each classroom 6. The least amount of disruption for repairs. When one unit is down it only affects the space it serves.
Based on the information above, the water source heat pump system is recommended to be used for future BCSD school projects.
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DIVISION 2 - INTRODUCTION
2.1 PURPOSE
A. Berkeley County School District (BCSD) tasked RMF to perform an energy analysis of multiple HVAC systems types and to use the results to complete a life cycle cost analysis for each system in order to help determine the most appropriate HVAC system to be used in future school construction.
B. Systems to study were selected based on the ability to provide thermal comfort control to individual classrooms. It has been found over time that when a single HVAC unit provides service to multiple classrooms it has detrimental effects on the learning environment in the classrooms due to lack of thermal control. Additionally, whenever a unit needs service or repair, multiple classrooms are disrupted. Ensuring comfortable learning environments in each individual classroom is of highest priority, therefore, having a single unit for each classroom is a preferred feature of the HVAC systems. Additionally the type of systems that were selected for the study are currently performing well at existing schools in the district and are easy to maintain.
2.2 PROJECT DESCRIPTION
A. RMF performed a HVAC system study with an overview of various HVAC system configurations which included system benefits and deficiencies. The study also includes energy and life cycle cost analysis for four (4) HVAC system configurations. A fifth system, variable refrigerant flow energy recovery fan coil system with a decoupled air cooled direct expansion refrigerant outdoor air system, was not modeled as it was determined that it was not easily maintainable and was not compatible with the school districts desired building architecture and site layout.
B. RMF created energy models using eQUEST software. The models incorporated usage and demand charges from Berkeley Electric Co-op for electric power and usage charges from SCE&G for natural gas. 1. System 1: Four-pipe fan coil system with a decoupled four-pipe outdoor air system. Air cooled chillers with ice storage to generate chilled water. Gas fired condensing boilers to generate heating water. 2. System 2: Four-pipe fan coil system with a decoupled four-pipe outdoor air system. Air cooled chillers without ice storage to generate chilled water. Gas fired condensing boilers to generate heating water. 3. System 3: Four-pipe fan coil system with a decoupled four-pipe outdoor air system. Magnetically levitated bearing centrifugal chiller (Turbocor Compressor) without ice storage to generate chilled water. Gas fired condensing boilers to generate heating water.
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4. System 4: Water source heat pump fan coil system with a decoupled water source outdoor air system. Closed circuit cooling tower and gas fired condensing boilers to generate condenser water. 5. All energy models were based on the architecture and HVAC loads of Nexton Elementary School.
C. RMF developed a 20 year Life Cycle Cost Analysis (LCCA) which incorporated equipment first (installed) cost, yearly maintenance, equipment replacement and energy costs. 1. Life cycle costs were broken out to show installed costs, first year utility cost and first year maintenance cost. 2. Life cycle cost included a utility rate sensitivity analysis based on Berkeley Electric Co-ops and SCE&G’s projection of rate increases.
2.3 HUMIDITY CONTROL
A. It is the preference of the Berkeley County School district to use an individual fan coil unit system (versus central station air handlers with variable volume terminal units) in order to meet the space sensible heating and cooling requirements. The occupant density in classrooms results in increased amounts of required ventilation air, therefore, a dedicated outdoor air system (DOAS) is needed to decouple the outdoor air load from the space sensible load in order to provide humidity control.
B. Inadequate humidity control and high space relative humidity has the potential to lead to surface moisture/condensation, toxic mold, microbial growth and possibly even “sick building syndrome” if left untreated. Besides the effect on comfort and health, high indoor humidity levels can also damage a building’s furnishings and mechanical systems, even its structure, leaving Berkeley County School District with considerable maintenance or renovation expense.
C. Indoor Relative Humidity Set Point: 1. ANSI/ASHRAE Standard 55, Thermal Environmental Conditions for Human Occupancy, specifies thermal environmental conditions that are acceptable to 80 percent or more of the occupants within a space. The “comfort zone” defined by Standard 55 represents a range of environmental conditions based on dry-bulb temperature, humidity, thermal radiation, and air movement. Depending on the utility of the space, maintaining the relative humidity between 30% and 60% keeps most occupants comfortable. 2. ANSI/ASHRAE Standard 62.1-2007, Ventilation for Acceptable Indoor Air Quality, addresses the link between indoor moisture and microbial growth by stating that relative humidity in habitable spaces should be maintained between 30% and 60% to minimize the growth of allergenic and pathogenic organisms. To control microorganisms, it is best to keep relative humidity below 60% (to control mold) and 50% (to control dust mites) at all times, including unoccupied hours.
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3. The U.S. Environmental Protection Agency (EPA) adopts a similar stance in its publication (EPA 402-K-01-001) titled Mold Remediation in Schools and Commercial Buildings, by stating that the key to mold control is moisture control, and that one way to help prevent mold is to maintain low indoor humidity, below 60% relative humidity, ideally 30–50%. 4. Standard engineering practice for classroom HVAC design, one that RMF recommends, is to design for an indoor condition of 50% relative humidity, which allows for some fluctuation of humidity levels based on ambient conditions, infiltration, HVAC equipment and building controls without exceeding the recommended maximums for thermal and environmental control.
D. Dehumidification of Ventilation Air 1. ANSI/ASHRAE Standard 62.1-2007, Ventilation for Acceptable Indoor Air Quality, requires the HVAC system to continuously provide a minimum ventilation rate of 10 cfm/person and 0.12 cfm/ft2 in classrooms. This standard has been adopted by the International Mechanical Code and dictates the quantity of outdoor air required for the classrooms that must be provided to each regularly occupied space. 2. Conventional, mass produced fan coil units, which have limited cooling coil options (rows, fins/inch, tubing size) for a particular fan coil unit size are typically designed to maintain the dry-bulb temperature (temperature) in the space and not the wet-bulb temperature (moisture). During most of the year a fan coil unit will operate in part load conditions, where the sensible cooling loads are considerably less than the peak design conditions the unit was selected for. Because constant-volume systems respond to part-load conditions by reducing coil capacity (which raises the temperature of the coil surface and of the supply air), the coil surface will not be colder than the dew point and sensible cooling without dehumidification will occur. This means that humidity levels cannot be closely controlled.
E. The more demanding application of the Nexton Elementary School (densely occupied classroom spaces in a southern, humid climate) requires an enhanced design to adequately manage and limit indoor humidity. A properly designed and controlled DOAS should be provided to decouple the space sensible and latent loads, and accommodate all of the ventilation and space latent loads; therefore providing the capability to limit occupied space relative humidity to the recommended maximum 50% or less at peak outdoor dew point design conditions. In addition, the DOAS would be able to accurately maintain the building at net positive pressure with respect to outdoors during all hours of dehumidification, provide the make-up air necessary for any exhaust intensive applications within the building, and reduce yearly energy consumption by capturing energy from the exhaust airstream.
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2.4 DESIGN CRITERIA
A. Codes and Standards 1. All mechanical and lighting systems shall be modeled to comply with the following codes and standards: a. 2012 International Mechanical Code (IMC) b. 2012 International Building Code (IBC) c. 2009 International Energy Conservation Code (IECC) d. ASHRAE 90.1-2007 e. South Carolina School Planning and Construction Guide, Office of School Facilities (OSF) - 2013 f. Berkeley County School District Design Guidelines
B. The heating, ventilating and air conditioning (HVAC) systems shall be designed to produce the desired space temperature, humidity, pressurization and air quality conditions while employing the following design criteria.
C. Outdoor Ambient Conditions 1. The cooling design values are based on 1% annual cumulative frequency of occurrence and the heating, humidification and wind design values are based on 99% annual cumulative frequency of occurrence.
Summer Winter Design Temperature, Dry Bulb 92°F 31 °F Design Temperature, Wet Bulb 78°F -- Mean Wind Speed 10 MPH 7.2 MPH Prevailing Wind Direction 240° True (from 20° True (from the the WSW) N)
D. Indoor Design Conditions 1. The following indoor design temperature and humidity conditions are required for all interior program spaces. Temperature shall be controlled to plus/minus 2°F and humidity to plus/minus 5% RH from the stated values. When a max or min value is noted, that implies the limit of system operability.
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Program Space Summer Winter Setback Classrooms 75° F / 50%RH 70 °F 80 °F / 58 °F Administration 75° F / 50%RH 70 °F 80 °F / 58 °F Cafeteria 75° F / 50%RH 70 °F 80 °F / 58 °F Multi -Purpose 75° F / 50%RH 70 °F 80 °F / 58 °F Corridor s 75° F / 50%RH 70 °F 80 °F / 58 °F Kitchen 75° F / 50%RH 70 °F 80 °F / 58 °F Media 75° F / 50%RH 70 °F 80 °F / 58 °F Mechanical Rooms 80 °F / 50%RH 60°F - Electrical Roo ms 80 °F / 50%RH 60°F (Note 1) - (Note 1) IT Rooms 80°F / 50%RH 60°F -
Note 1: Rooms less than 60 SF with no heat producing equipment, such as transformers and electronic panels with data processing boards, shall not be heated, cooled or ventilated. Note 2: Rooms shall be provided with an independent air-conditioning system to protect against the overheating of electrical equipment.
E. Ventilation Criteria: 1. Ventilation rates shall be modeled in accordance with ASHRAE Standard 62.1 – 2007, “Ventilation for Acceptable Indoor Air Quality” and calculated using the Ventilation Rate Procedure. The occupancy density shall be based on the formal program for the facility, the furniture/seating layout or the printed ASHRAE values whichever is greater.
F. Exhaust Criteria 1. Exhaust airflow shall be provided in accordance with ASHRAE Standard 62.1 – 2007 and the following table. Exhaust makeup air may be any combination of outdoor air, recirculated air and transfer air.
Program Occupancy Exhaust Rate CFM/ft 2
Janitor, trash, recycle rooms 1.00 Toilets 75 CFM/water closet or urinal
G. Pressurization Criteria
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1. Building air systems shall be balanced to achieve positive building pressure and minimize infiltration. Air handling systems shall return and/or exhaust approximately 7.5% less air than they are supplied to ensure a positively pressurized building.
H. Building Operating Schedule 1. Programmable system shutdown and night setback modes for selected areas shall be provided for all fan coil units, air handling units and dedicated outdoor air systems to reduce energy use during periods of non-use.
I. Internal Heat Gains 1. Equipment heat gains and occupancy loads for general use spaces shall be as defined by the programming documents and Owner furnished load criteria. Equipment loads are derived from the equipment listed in the program. Lighting loads shall be based on the design standards defined hereinafter and the minimum requirements of ASHRAE 90.1-2007.
2.5 BUILDING DESCRIPTION
A. The modeled school is based upon Nexton Elementary and is an approximately 108,000 square foot one story building designed to hold 900 students. The school construction is made of a masonry exterior wall system, structural steel framing system and a standing seam metal roof. The exterior wall system contains three (3) inches and the standing seam metal roof contains four (4) inches of continuous rigid insulation. The exterior window and curtain wall systems are comprised of aluminum frames with high performance glazing. The interior walls are generally constructed of hollow masonry wall units.
2.6 HVAC SYSTEM DESCRIPTIONS
A. It is the preference of BCSD to use individual fan coil systems. Outdoor air for ventilation and humidity control shall be provided by dedicated outside air units (DOAU) with total energy enthalpy plate and frame heat exchanger and a sensible plate and frame heat exchanger. The proposed system types are: 1. System 1: Chilled and Heating Water Fan Coil Units (with Ice Storage) a. Building Heating Water System 1) Heating water shall be provided for fan coil and dedicated outdoor air unit heating coils. A variable speed, variable flow primary heating water pumping system shall be utilized for the distribution of heating water with all heating coil control valves being 2-way for variable flow pumping. 2) Two (2) natural gas fired, high-efficiency, condensing heating water boilers shall generate 160°F supply heating water. Each boiler shall
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be sized at 50% of the total building heating load. The basis of design shall be Aerco Benchmark. 3) Two (2) variable volume end suction primary heating water pumps shall circulate the heating water through the gas-fired heating water boilers and the building heating water coils. Each pump shall be sized at 50% of the total heating load, and will have variable frequency drives to match the required water flow to the building load. 4) The heating water system shall be modeled with a 30°F temperature difference (160°F to 130°F) and will be operated on an adjustable proportional reset schedule based on outdoor temperature to maximize energy efficiency. b. Building Chilled Water System 1) The building chilled water system shall provide chilled water for the building fan coil and dedicated outdoor air unit chilled water coils. A variable primary chilled water pumping system with ice storage shall be modeled for the distribution of chilled water, with all cooling coil control valves being 2-way for variable flow pumping. 2) Two (2) electric air-cooled centrifugal chillers shall generate chilled water at a temperature dependent on the operating mode. In “ice build” the chillers shall run at 100% capacity until a return water temperature of 21 °F is sensed. In all other modes the combination of chiller operation and ice melt shall produce 40°F leaving water temperature. Each chiller shall be sized for 50% of the building chilled water load. The basis of design for the centrifugal chillers shall be Trane RTAC. 3) Two (2) end suction constant speed primary glycol water pumps shall circulate glycol water through the chillers, ice storage tanks and plate heat exchanger. Each primary pump shall be sized for 50% of the building chilled water load. 4) Two (2) end suction variable speed primary chilled water pumps shall circulate chilled water through the building chilled water coils and plate heat exchanger. Each primary pump shall be sized for 50% of the building chilled water load. 5) The chilled water system shall be modeled with a 14°F temperature difference (54°F to 40°F). c. Fan Coil Units 1) The blower coil units shall provide 100% recirculated air to meet the space sensible heating and cooling requirements. The blower coil shall be a packaged factory unit with a chilled water coil, heating
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water coil and ECM motor. The basis of design for the fan coil units is Trane model BCVC. d. Outdoor Air Units 1) The dedicated outdoor air handling units shall provide 100% OA outdoor air to meet the nominal ventilating criteria, provide make- up air for building exhaust and to maintain a positive building pressure to offset system exhaust. The outdoor air handling unit shall be a custom unit with heating water coil, chilled water coil, total energy enthalpy plate and frame heat exchanger and a sensible plate and frame heat exchanger. The basis of design for the outdoor air units is Annexair. 2. System 2: Chilled and Heating Water Fan Coil Units (without Ice Storage) a. Building Heating Water System 1) Heating water shall be provided for fan coil and dedicated outdoor air unit heating coils. A variable speed, variable flow primary heating water pumping system shall be utilized for the distribution of heating water with all heating coil control valves being 2-way for variable flow pumping. 2) Two (2) natural gas fired, high-efficiency, condensing heating water boilers shall generate 160°F supply heating water. Each boiler shall be sized at 50% of the total building heating load. The basis of design shall be Aerco Benchmark. 3) Two (2) variable volume end suction primary heating water pumps shall circulate the heating water through the gas-fired heating water boilers and the building heating water coils. Each pump shall be sized at 50% of the total heating load, and will have variable frequency drives to match the required water flow to the building load. 4) The heating water system shall be modeled with a 30°F temperature difference (160°F to 130°F) and will be operated on an adjustable proportional reset schedule based on outdoor temperature to maximize energy efficiency. b. Building Chilled Water System 1) The building chilled water system shall provide chilled water for the building fan coil and dedicated outdoor air unit chilled water coils. A variable primary chilled water pumping system shall be modeled for the distribution of chilled water, with all cooling coil control valves being 2-way for variable flow pumping. 2) Two (2) electric air-cooled centrifugal chillers shall generate chilled water design temperatures of 40°F supply with a 54°F return. Each
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chiller shall be sized for 50% of the building chilled water load. The basis of design for the centrifugal chillers shall be Trane RTAC. 3) Two (2) end suction variable speed primary chilled water pumps shall circulate chilled water through the chillers and the building chilled water coils. Each primary pump shall be sized for 50% of the building chilled water load. 4) The chilled water system shall be modeled with a 14°F temperature difference (54°F to 40°F). c. Fan Coil Units 1) The blower coil units shall provide 100% recirculated air to meet the space sensible heating and cooling requirements. The blower coil shall be a packaged factory unit with a chilled water coil, heating water coil and ECM motor. The basis of design for the fan coil units is Trane model BCVC. d. Outdoor Air Units 1) The dedicated outdoor air handling units shall provide 100% OA outdoor air to meet the nominal ventilating criteria, provide make- up air for building exhaust and to maintain a positive building pressure to offset system exhaust. The outdoor air handling unit shall be a custom unit with heating water coil, chilled water coil, total energy enthalpy plate and frame heat exchanger and a sensible plate and frame heat exchanger. The basis of design for the outdoor air units is Annexair. 3. System 3: Chilled and Heating Water Fan Coil Units (High Efficiency Chiller) a. Building Heating Water System 1) Heating water shall be provided for fan coil and dedicated outdoor air unit heating coils. A variable speed, variable flow primary heating water pumping system shall be utilized for the distribution of heating water with all heating coil control valves being 2-way for variable flow pumping. 2) Two (2) natural gas fired, high-efficiency, condensing heating water boilers shall generate 160°F supply heating water. Each boiler shall be sized at 50% of the total building heating load. The basis of design shall be Aerco Benchmark. 3) Two (2) variable volume end suction primary heating water pumps shall circulate the heating water through the gas-fired heating water boilers and the building heating water coils. Each pump shall be sized at 50% of the total heating load, and will have variable frequency drives to match the required water flow to the building load.
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4) The heating water system shall be modeled with a 30°F temperature difference (160°F to 130°F) and will be operated on an adjustable proportional reset schedule based on outdoor temperature to maximize energy efficiency. b. Building Chilled Water System 1) The building chilled water system shall provide chilled water for the building fan coil and dedicated outdoor air unit chilled water coils. A variable primary chilled water pumping system shall be modeled for the distribution of chilled water, with all cooling coil control valves being 2-way for variable flow pumping. 2) Two (2) magnetically levitated bearing air-cooled centrifugal chillers (Turbocor Compressor) shall generate chilled water design temperatures of 40°F supply with a 54°F return. Each chiller shall be sized for 50% of the building chilled water load. The basis of design for the magnetically levitated bearing centrifugal chillers shall be Smardt. 3) Two (2) end suction variable speed primary chilled water pumps shall circulate chilled water through the chillers and the building chilled water coils. Each primary pump shall be sized for 50% of the building chilled water load. 4) The chilled water system shall be modeled with a 14°F temperature difference (54°F to 40°F). c. Fan Coil Units 1) The blower coil units shall provide 100% recirculated air to meet the space sensible heating and cooling requirements. The blower coil shall be a packaged factory unit with a chilled water coil, heating water coil and ECM motor. The basis of design for the fan coil units is Trane model BCVC. d. Outdoor Air Units 1) The dedicated outdoor air handling units shall provide 100% OA outdoor air to meet the nominal ventilating criteria, provide make- up air for building exhaust and to maintain a positive building pressure to offset system exhaust. The outdoor air handling unit shall be a custom unit with heating water coil, chilled water coil, total energy enthalpy plate and frame heat exchanger and a sensible plate and frame heat exchanger. The basis of design for the outdoor air units is Annexair. 4. System 4: Water Source Heat Pump Units a. Building Water Source Condenser Water System 1) The system shall be comprised of highly efficient packaged reverse cycle heat pump units served by a condenser water loop. In hot
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weather, when most or all of the units are operating in the cooling mode, heat shall be rejected via the unit's refrigerant-to-water coaxial heat exchanger into the condenser water loop. If not required somewhere else in the building, the heat shall be rejected from the building through an external fluid cooler to maintain a maximum temperature of 85°F in the water loop. In cold weather, the heat pump shall remove heat from the water loop via the unit's refrigerant-to-water coaxial heat exchanger. 2) Two (2) natural gas fired, high-efficiency, condensing heating water boilers shall maintain a minimum temperature of 60 °F in the water loop during high heating demand months. Each boiler shall be sized for 50% of the building heat load. The basis of design shall be Aerco Benchmark. 3) One (1) dual cell counterflow closed circuit cooler with axial fan design and vertical air discharge shall provide condenser water design temperatures of 85 degree Fahrenheit supply with a 95 degree Fahrenheit return with a 5 degree approach. The tower shall be provided with a variable frequency drive (VFD) for fan speed control. Each cooling tower cell shall be sized for 50% of the building condenser water load. The basis of design for the cooling tower is the Evapco ESWA. 4) Two (2) end suction variable speed primary condenser water pumps shall circulate condenser water through the building for service to the water source heat pumps with all condenser coil control valves being 2-way for variable flow pumping. Each pump shall be sized for 50% of the building condenser water load. 5) The water source condenser system shall be modeled with a 10°F temperature difference and operate between 60°F and 85°F. b. Fan Coil Units 1) The water source heat pump units shall provide 100% recirculated air to meet the space sensible heating and cooling requirements. The WSHP shall be a packaged factory unit with a refrigerant-to- water coaxial heat exchanger, direct expansion refrigerant cooling/heating coil and ECM motor. The basis of design for the fan coil units is Trane Axiom model EXV. c. Outdoor Air Units 1) The dedicated outdoor air handling units shall provide 100% OA outdoor air to meet the nominal ventilating criteria, provide make- up air for building exhaust and to maintain a positive building pressure to offset system exhaust. The outdoor air handling unit shall be a custom unit with a refrigerant-to-water coaxial heat exchanger, direct expansion refrigerant cooling coil, heat pump
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heating coil, total energy enthalpy plate and frame heat exchanger and a sensible plate and frame heat exchanger. The basis of design for the outdoor air units is Annexair. 5. System 5: Variable Refrigerant Flow Fan Coil Units a. The system shall be comprised of a variable refrigerant flow, heat pump heat recovery air conditioning system, consisting of simultaneous cooling and heating split system heat pumps with R410A refrigerant and dedicated 100% outdoor air units to provide code required ventilation air. b. The variable refrigerant flow system shall consist of indoor concealed ducted fan coil units and outdoor air cooled condensing units. Each indoor unit or group of indoor units shall be capable of operating in any mode (cooling or heating) independently of other indoor units or groups. System shall be capable of changing mode (cooling to heating, heating to cooling) with no interruption to system operation. Each indoor unit or group of indoor units shall be independently controlled. Condensing unit shall be located outdoors at grade or on the roof. Basis of design is Mitsubishi City- Multi R2 Series. c. Fan Coil Units 1) The fan coil units shall provide 100% recirculated air to meet the space sensible heating and cooling requirements. The fan coil unit shall be a packaged factory unit with a direct expansion refrigerant coil and ECM motor. The basis of design for the fan coil units is Mitsubishi model PVFY. d. Outdoor Air Units 1) The dedicated outdoor air handling units shall provide 100% OA outdoor air to meet the nominal ventilating criteria, provide make- up air for building exhaust and to maintain a positive building pressure to offset system exhaust. The outdoor air handling unit shall be a custom air cooled direct expansion type unit with direct expansion refrigerant cooling coil, hot gas bypass re-heat coil, electric heating coil, total energy enthalpy plate and frame heat exchanger and a sensible plate and frame heat exchanger. The basis of design for the outdoor air units is Annexair. e. System Limitations 1) The proposed building architecture consists of a single story building with a pitched roof and a mechanical platform located in the interstitial space. The condensing units for the VRF system and dedicated outdoor air units are air cooled and therefore required to be located outdoors on grade. The VRF condensing units must be located close to the fan coil units they serve and therefore must be located throughout the site instead of a central mechanical yard. The dedicated outdoor air handling units must be located throughout the site in order to provide proper zone control and
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minimize duct size and length of duct run. Due to the system requirements of the air cooled equipment and the preferred building architecture it was decided that a VRF system was not a viable option and was therefore not modeled.
B. It is the preference of BCSD to self-perform the maintenance for all of the school districts HVAC systems. Like many school districts, maintenance funds and personnel are limited and because of this ease of maintenance for the HVAC system is extremely important. BCSD facilities personnel evaluated each of the proposed HVAC systems and offered the following observations in regards to system maintenance: 1. The school district has several 4 pipe and 2 pipe fan coil systems with in the school district. The dedicated outdoor air units, boilers and pumps are essentially the same for either the four pipe or two pipe system so the maintenance and repair of these components would be equivalent when using either system. Over the years, the maintenance department has noted that for a WSHP system rarely is there a requirement for heat. Recently one high school with a population of 1770 students went an entire winter without using a boiler while it was down several months for repair. 2. The maintenance and repair of the fan coil units and the water source heat pumps units are very similar. The maintenance department closely reviews all equipment and manufactures prior to installation in the new schools. Equipment that has a good history of quality performance, ease of maintenance and availability of reasonably priced training are selected. Equipment selections are not based on first costs alone. The maintenance staff works closely with the engineers to ensure that isolation valves, disconnects and controls are placed in such a manner that equipment can be easily maintained and filters can be replaced. Sufficient space is allocated in front of access panels so that motors, coils and pumps can be easily removed and maintained or replaced. In the last few years the district has standardized buildings so that the locations of the fan coil or WSHP units have sufficient accessibility. Either the units are located in a mechanical closet between two classrooms off the corridor or in interstitial spaces that have a mechanical platform with stair access. This allows equipment to be maintained and repaired while classes are in session. 3. System 1, 2, and 3 are all four pipe systems using air cooled chillers which require more training and experience to work on. Often the manufacturer is required to help trouble shoot any chiller problems which is an additional premium cost to the maintenance department. The four pipe systems also have double the piping, valves and pumps to maintain and repair. Twice as many components also means there are twice as many potential sources for leaks when compared to the 2 pipe Water Source Heat Pump system. 4. There is only one ice storage system within the school district and therefore only a few maintenance staff has experience with maintaining this system type. With the initial startup of the ice storage system there were problems with losing the glycol solution which is an additional loop to the four pipe system needing
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maintenance and repairs. Care must be taken to ensure glycol does not leak into the storm drain system and a tank of glycol solution must be readily available for any repairs or leaks. To a certain extent, the ice storage system works well with the controls in place and there have not been many issues in the first year of maintaining this system. 5. The WSHP systems use cooling towers for cooling. There are several cooling towers with in the school district. The cooling towers are easy to work on and operate. Some towers use well water and others use domestic water for make-up water. The maintenance department has found over the years that the chemicals needed for a well system can be very costly and labor intensive to regulate and maintain. Keeping the water chemistry correct is an essential health concern as well as an essential maintenance requirement in order to ensure that the pipes, pumps and equipment do not corrode. Recently, a cooling tower was added to an existing High School and the district was able to use domestic water service with an irrigation water meter for the make-up water. Having an irrigation water meter has eliminated the cost for sewer on the water usage for the tower which is a large savings to the school district. 6. Currently there are no VRF systems within school district. Maintenance personnel are familiar with direct expansion (DX) refrigerant systems since there are many DX systems throughout the existing schools and there are some similarities in the maintenance of these two systems. There is concern about having leaks with the VRF system and working on that system since it would be more complex and costly than water based system. Additionally multiple fan coil units are controlled by one air cooled compressor so when repairs are needed multiple classrooms could go down. Most schools can easily accommodate moving one classroom if a HVAC unit goes down but when several classrooms are involved, schools do not have that flexibility. Humidity control is also of great concern for this system especially in the summer when we put the HVAC systems on higher temperatures to reduce energy costs. During the summer, the maintenance department works closely with the school custodial staff when stripping, waxing and carpet cleaning occurs. When there is no dehumidification, mold and mildew quickly grows in areas which have been recently mopped or carpets cleaned since the setback temperatures are higher. The maintenance staff always has to be vigilant during the summer months when most of the classrooms are not occupied to ensure no humidity problems occur. In some isolated incidents in the past, some HVAC units where not operating correctly and the humidity quickly increased and cause growth of mold and mildew. The district had to quickly address remediation where mold and mildew started growing so that the opening of school was not delayed. When this occurs it is a very costly event to the school district since most time it involves a large amount of overtime work. 7. In summary, the maintenance department believes working on a 2-pipe WSHP system is has the greatest ease of maintenance and the least amount of parts and the least amount of risk for leaks. Most HVAC technicians are initially trained on components of the fan coil units and so each person in the department can
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respond to a trouble call. For the comfort of the classrooms WSHP system has much more flexibility than any other system in that one classroom can be in heating mode while another can be in cooling mode at the same time. Based on the location of the classrooms (north or south side) and the amount of windows there seems to be variations (heat vs. cool mode) for several classrooms throughout a large school.
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DIVISION 3 - SYSTEMS ANALYSIS
3.1 GENERAL
A. The HVAC systems were modeled using eQUEST version 3.64 and standard industry modeling protocols. In some instances the modeling software was unable to explicitly model the proposed design energy efficiency measures. In cases were the proposed design energy efficiency measures could not be modeled the measures were eliminated from all of the modeling scenarios as noted below.
3.2 WEATHER
A. Location 1. The project was modeled to be located at the site of the New Nexton Elementary School which is located in Summerville, South Carolina which is in ASHRAE Zone 3a.
B. Design conditions 1. The equipment design capacity was sized on the ASHRAE Fundamentals cooling design values based on 1% annual cumulative frequency of occurrence and the heating, humidification and wind design values are based on 99% annual cumulative frequency of occurrence for Charleston, South Carolina.
C. Yearly Modeled Conditions 1. The weather file used to simulate the 8760 annual hours was in the TMY2 format for Charleston, South Carolina.
3.3 ENVELOPE
A. The exterior walls have been modeled according to the architectural construction which can be seen in the figure below. The exterior wall contains three (3) inches of continuous insulation which has an R-value of 15. The total wall assembly has an R-value of 20.2 which can be seen in the table below.
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Material Thickness Conductivity Material (ft) (Btu/h-ft-F) R-value Face Brick 0.33 0.77 0.43 Air Gap 0.167 - 0.89 Board Insulation 0.25 0.0167 15.0 CMU 0.667 0.2083 3.2 Inside Air Film - - 0.68
Total R -Value 20.2
B. The roof has been modeled according to the architectural construction which can be seen in the figure below. The roof contains six (6) inches of continuous insulation which has an R-value of 30. The total roof assembly has an R-value of 30.62 which can be seen in the table below.
Material Thickness Conductivity Material (ft) (Btu/h-ft-F) R-value Metal Roof 0.005 26.00 0.0002 Board Insulation 0.5 0.0167 30.0 Steel Deck 0.005 26.00 0.0002 Air Film - - 0.62
Total R -Value 30.62
C. The floor has been modeled according to the architectural construction which can be seen in the figure below. The total floor assembly has an R-value of 13.9 which can be seen in the table below.
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Material Thickness Conductivity Material (ft) (Btu/h-ft-F) R-value Air Film - - 0.68 Vinyl Tile - - 0.05 Concrete Slab 0.33 0.2 1.65 Earth 2.88 0.25 11.52
Total R -Value 13.9
D. The windows and doors have been modeled according to the architectural construction which can be seen in the table below. Glass doors are modeled with the same glazing properties as the windows.
Material VT Conductivity SHGC (Btu/h-ft-F) Windows 0.64 0.29 0.28
Doors (Opaque) - 0.82 -
3.4 SCHEDULES
A. Year Schedule 1. The HVAC systems were modeled for 8760 hours starting on January 1st 2013 and ending on December 31 st 2013. The BCSD school calendar was used to approximate the yearly occupied/unoccupied schedule. 2. The school was assumed to operate Monday through Friday only. The occupied/unoccupied schedules contained in the model can be seen in the table below.
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Season Week Days Start Date End Date School in Session Monday -Friday 01/03/2013 03/29/2013 School in Session Monday -Friday 04/08/2013 05/31/2013 School in Session Monday -Friday 08/19/2013 12/20/2013
Summer Hours Tuesday -Thursday 06/17/2013 08/16/2013
Breaks/Holidays Monday -Sunday All other Weekdays and Holidays
B. Day Schedule 1. The BCSD school schedule was used to approximate the daily occupied/ unoccupied schedule. The daily occupied/unoccupied schedules contained in the model can be seen in the table below.
Season Occupied/ Opens At Closes At Unoccupied School in Session Occupied 7:00 AM 4:00 PM
Summer Hours Occupied 7:00 AM 5:00 PM
Breaks/Holidays Unoccupied Closed Closed
3.5 INTERIOR DESIGN CONDITIONS
A. Temperature and Humidity Set Points 1. The indoor design temperature conditions were modeled to be 75°F in the cooling mode and 70°F in the heating mode with a range of plus/minus 2°F. 2. The indoor design humidity conditions in the cooling mode were modeled to be 50% RH. A minimum humidity value was not modeled for the heating mode. 3. The fan coil units were modeled to satisfy the temperature setpoints while the dedicated outdoor air units were modeled to provide neutral supply air and satisfy the building humidity setpoint.
B. Internal Heat Gains 1. Occupants a. Occupants were modeled with a sensible heat gain of 245 BTU and a latent heat gain of 155 BTU. 2. Equipment a. The equipment loads were modeled with the following power density and 100% sensible heat gain to the space. 1) Classrooms: 1.5 W/SF
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2) Offices: 1.5 W/SF 3) Computer Labs: 10 W/SF 4) Media Center: 1.5 W/SF 5) Main Electrical and IT Rooms: 5 W/SF 6) All Other Spaces: no equipment load 3. Lighting a. The lighting power density for all spaces was modeled based upon the ASHRAE 90.1 Whole Building method which specifies a maximum lighting power density for K-12 schools of 1.2 watts per square foot. b. The lighting schedule was modeled identical to the occupancy schedule. c. Exterior connected lighting loads were not modeled.
3.6 UTILITY RATES
A. Electricity 1. The electrical rate is modeled upon Berkeley Electric Co-op Rate 30 utility structure. Rate 30 currently has a Monthly Adjustment Factor (MAF) credit of $0.025 per kWh which has been included in the rates below. The demand charge was modeled using a 30 minute demand window. The modeled utility structure can be seen in the table below.
Type of Cost Energy Unit of Charge Block Charge Service Charge $187.5 Monthly - Demand Charge $6.25 Per/kW kW
Energy Charge 7.4 ¢ First 250 kWh/kW kWh 6.4 ¢ Next 250 kWh/kW kWh 5.4 ¢ >500 kWh/kW kWh
B. Natural Gas 1. The natural gas rate is modeled upon SCE&G Rate 33 utility structure. The modeled utility structure can be seen in the table below.
Type of Cost Energy Unit of Charge Block Charge Service Charge $28.65 Monthly - Energy Charge $0.99067 Per/Therm Therm
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3.7 HVAC SYSTEMS
A. General 1. The HVAC systems are modeled to energize one (1) hour before the school is occupied and deenergize one (1) hour after the school is unoccupied. a. The fan coil units are modeled so that they cannot be energized in the unoccupied mode. b. The dedicated outdoor are units are modeled so that they can be energized with 100% recirculated air (no outdoor air) in the unoccupied mode in order to satisfy the unoccupied building temperature setpoints. 2. The hydronic loop(s) and associated equipment are modeled to operate whenever there is a demand for heating or cooling from a fan coil or dedicated outdoor air unit.
B. System 1: Chilled and Heating Water Fan Coil Units (with Ice Storage) 1. Building Heating Water System a. A variable speed, variable flow primary heating water pumping system was modeled for the distribution of heating water. The heating water system was modeled with a 30°F temperature difference (160°F to 130°F) and was scheduled to operate on an adjustable proportional reset schedule based on outdoor temperature to maximize energy efficiency. 1) Two (2) 2000 CFH input natural gas fired, 96% efficient, condensing heating water boilers were modeled to generate 160°F supply heating water. 2) Two (2) 7.5 HP variable volume primary heating water pumps were modeled with a capacity of 180 GPM at 90 feet to circulate the heating water through the gas-fired heating water boilers and building heating water coils. 2. Building Chilled Water System a. A variable speed, variable flow primary chilled water system was modeled to provide chilled water for the building fan coil units and dedicated outdoor air units chilled water coils. A constant volume primary glycol water system with ice storage was modeled for the distribution of glycol water for the chillers and ice storage system. 1) Two (2) 155 ton, 2.9 COP electric air-cooled centrifugal chillers were modeled to generate chilled water at a temperature dependent on the operating mode. In “ice build” the chillers were modeled to run at 100% capacity until a return water temperature of 21 °F is sensed. In all other modes the combination of chiller operation and ice melt shall produce 40°F leaving water temperature. a) In “ice build” mode the chillers were modeled with the same parameters as “ice melt” mode but with a
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reduced chiller capacity of 108 tons each. 2) Two (2) 20 HP constant speed primary glycol water pumps were modeled with a capacity of 465 GPM at 90 feet to circulate glycol water through the chillers, ice storage tanks and plate heat exchanger. 3) Two (2) 20 HP variable speed primary chilled water pumps were modeled at 430 GPM at 110 feet to circulate chilled water through the building chilled water coils and plate heat exchanger. 4) The ice storage system was modeled with a capacity of 408 ton hours. 5) The chilled water system was modeled with a 14°F temperature difference (54°F to 40°F). 6) The glycol water system was modeled with a 6°F temperature difference (27°F to 21°F). 3. Fan Coil Units a. Constant volume blower coil units were modeled to provide 100% recirculated air to meet the space sensible heating and cooling requirements. The fan coil unit modeled capacities can be seen in the table below.
Nominal Capacity Airflow External Static Chilled/Heating (tons) (CFM) Pressure Water Delta T 1.8 600 0.35 14 °F 2.0 800 0.35 14 °F 3.0 1200 0.50 14 °F 4.0 1600 0.50 14 °F 5.0 2000 0.50 14 °F 4. Outdoor Air Units a. Constant volume dedicated outdoor air handling units were modeled to provide 100% outdoor air to meet the nominal ventilating criteria, provide make-up air for building exhaust and to maintain a positive building pressure to offset system exhaust. The outdoor air handling units were modeled with a heating water coil, chilled water coil and total energy enthalpy plate exchanger which was modeled to capture waste energy from the exhaust airstream. The dedicated outdoor air unit modeled capacities can be seen in the table below.
Supply Airflow Exhaust Airflow External Static Chilled/Heating (CFM) (CFM) Pressure Water Delta T 30,000 27,750 1.5 14 °F 3,250 2,500 1.5 14 °F 8,000 NA 1.5 14 °F
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C. System 2: Chilled and Heating Water Fan Coil Units (without Ice Storage) 1. Building Heating Water System a. A variable speed, variable flow primary heating water pumping system was modeled for the distribution of heating water. The heating water system was modeled with a 30°F temperature difference (160°F to 130°F) and was scheduled to operate on an adjustable proportional reset schedule based on outdoor temperature to maximize energy efficiency. 1) Two (2) 2000 CFH input natural gas fired, 96% efficient, condensing heating water boilers were modeled to generate 160°F supply heating water. 2) Two (2) 7.5 HP variable volume primary heating water pumps were modeled with a capacity of 180 GPM at 90 feet to circulate the heating water through the gas-fired heating water boilers and the building heating water coils. 2. Building Chilled Water System a. A variable speed, variable flow primary chilled water system was modeled to provide chilled water for the building fan coil units and dedicated outdoor air units chilled water coils. 1) Two (2) 250 ton, 2.88 COP electric air-cooled centrifugal chillers were modeled to generate chilled water at 40°F supply. 2) Two (2) 20 HP variable speed primary chilled water pumps were modeled at 430 GPM at 110 feet to circulate chilled water through the chiller and building chilled water coils. 3) The chilled water system was modeled with a 14°F temperature difference (54°F to 40°F). 3. Fan Coil Units a. Constant volume blower coil units were modeled to provide 100% recirculated air to meet the space sensible heating and cooling requirements. The fan coil unit modeled capacities can be seen in the table below.
Nominal Capacity Airflow External Static Chilled/Heating (tons) (CFM) Pressure Water Delta T 1.8 600 0.35 14 °F 2.0 800 0.35 14 °F 3.0 1200 0.50 14 °F 4.0 1600 0.50 14 °F 5.0 2000 0.50 14 °F 4. Outdoor Air Units
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a. Constant volume dedicated outdoor air handling units were modeled to provide 100% outdoor air to meet the nominal ventilating criteria, provide make-up air for building exhaust and to maintain a positive building pressure to offset system exhaust. The outdoor air handling units were modeled with a heating water coil, chilled water coil and total energy enthalpy plate exchanger which was modeled to capture waste energy from the exhaust airstream. The dedicated outdoor air unit modeled capacities can be seen in the table below.
Supply Airflow Exhaust Airflow External Static Chilled/Heating (CFM) (CFM) Pressure Water Delta T 30,000 27,750 1.5 14 °F 3,250 2,500 1.5 14 °F 8,000 NA 1.5 14 °F
D. System 3: Chilled and Heating Water Fan Coil Units (Turbocor Compressors) 1. System 3 was modeled identical to System 2 except for the chillers. 1) Two (2) 250 ton, 2.86 COP electric air-cooled high efficiency magnetically levitated bearing centrifugal chillers (Turbocor Compressor) were modeled to generate chilled water at 40°F supply.
E. System 4: Water Source Heat Pump Units 1. Building Water Loop System a. A variable speed, variable flow primary water loop pumping system was modeled for the distribution of loop water. The loop water system was modeled with a 10°F temperature difference and was modeled to operate between 65°F and 85°F to maximize energy efficiency. 1) Two (2) 1350 CFH input natural gas fired, 96% efficient, condensing heating water boilers were modeled to supply heating water to the water loop. 2) Two (2) 20 HP variable speed primary condenser water pumps were modeled at 430 GPM at 110 feet to circulate chilled water through the boiler, fluid cooler and building condenser water coils. 2. Fan Coil Units a. Constant volume blower coil units were modeled with an EER of 16.5 in cooling mode and a COP of 3.5 in heating mode to provide 100% recirculated air to meet the space sensible heating and cooling requirements. The fan coil unit modeled w capacities can be seen in the table below.
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Nominal Capacity Airflow External Static Loop (tons) (CFM) Pressure Water Delta T 1.8 600 0.35 10 °F 2.0 800 0.35 10 °F 3.0 1200 0.50 10 °F 4.0 1600 0.50 10 °F 5.0 2000 0.50 10 °F 3. Outdoor Air Units a. Constant volume dedicated outdoor air handling units were modeled with a EER of 16.5 in cooling mode and a COP of 3.5 in heating mode to provide 100% outdoor air to meet the nominal ventilating criteria, provide make-up air for building exhaust and to maintain a positive building pressure to offset system exhaust. The outdoor air handling unit was modeled with a heating water coil, chilled water coil and total energy enthalpy plate exchanger which was modeled to capture waste energy from the exhaust airstream. The dedicated outdoor air unit modeled capacities can be seen in the table below.
Supply Airflow Exhaust Airflow External Static Condenser (CFM) (CFM) Pressure Water Delta T 30,000 27,750 1.5 10 °F 3,250 2,500 1.5 10 °F 8,000 NA 1.5 10 °F
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DIVISION 4 - LIFE CYCLE COST ANALYSIS
4.1 ANALYSIS
A. A life cycle cost analysis was completed in order to determine which system type has the lowest cost over a twenty year period. The components used to determine the life cycle cost are as follows: 1. The capital project cost (first costs) was calculated using the construction cost, which can be seen as Appendix item 5.6, and soft costs based upon 25% of the construction cost. 2. The annual costs were calculated using the annual energy usage and maintenance cost. Electrical costs were calculated based upon a 4% escalation rate. Natural gas and maintenance costs were calculated based upon a 2% escalation rate. The escalation rates were used in conjunction with a discount factor of 5% in order to calculate the present value of the annual costs. 3. System 4 – water source heat pump has an effective life of 15 years compared to 20 years for the other three (3) systems. In order to accurately compare the systems it was assumed that 33% of System 4 would have to be replaced during year 15.
B. The life cycle cost analysis calculations summery can be seen as Appendix item 5.7
4.2 RESULTS
A. The total present value over a 20 year period for of each of the four (4) systems can be seen in the table below.
System Capital Cost First Year Life Cycle Cost ($) Annual Cost ($) ($) System 1: FCU w/Ice Storage $2,523,940 $165,359 $5,423,740 System 2: FCU w/o Ice Storage $2,371,356 $153,380 $5,058,456 System 3: FCU w/Turbocor Chiller $2,490,496 $144,504 $5,018,896 System 4: Water Source Heat Pump $1,748,630 $126,772 $4,362,030
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DIVISION 5 - APPENDICES
5.1 DEDICATED OUTDOOR AIR SYSTEM CONFIGURATION
5.2 BUILDING ARCHITECTURE
5.3 EQUEST INPUTS
5.4 UTILITY RATES
5.5 OUTPUT REPORTS
5.6 FIRST COST CALCULATIONS
5.7 LIFE CYCLE COST ANALYSIS CALCULATIONS
5.8 RMF MEMO FOR CANE BAY ELEMENTARY SCHOOL HVAC SYSTEM CONFIGURATION
5.9 FIRM BACKGROUND
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