Series 558 Vertical Flow Hardwall Modular Cleanrooms

Total Page:16

File Type:pdf, Size:1020Kb

Series 558 Vertical Flow Hardwall Modular Cleanrooms Series 558 Vertical Flow Hardwall Modular Cleanrooms CLEANROOMS Low profile tunnel section with blowers in sidewalls. Combine multiple sections and end walls to form a cleanroom. Series 558 Vertical Flow Hardwall Modular Cleanrooms The Series 558 is a vertical flow hardwall cleanroom system that is designed Features to provide superior cleanroom performance. Its modular design combines All feature full-ceiling HEPA filter functionality with flexibility to create systems that will meet your cleanroom plenum sections for superior needs of today and into the future. The full ceiling HEPA filter coverage with cleanroom performance diffuser panels and tear drop lights provide uniform airflow out of the ceiling All metal construction plenum. Very energy efficient Modular sections Easily maintained Full HEPA ceiling coverage High air changes per hour Unidirectional airflow Class 100 or Class 10 SOLUTIONS For more information or to download or fax this product from the web, simply go to: www.cleanairproducts.com/558 Series 558 Vertical Flow Hardwall Modular Cleanrooms Overview Airflow CFM and pressure adjust- National Electric Code and all compo- The Series 558 consists of full- ments can be made as the filters load nents are UL listed. Voltage require- ceiling, HEPA filter plenum sections over time. The motor is equipped with ments will vary depending on the that provide filtered laminar flow air to a variable pitch pulley to control the number of lights used. clean areas. These sections are designed speed of the blower. This allows for to deliver filtered air through 100% of adjusting the blower CFM and pressure Vibration the ceiling’s available surface area. to the system as the filters load over The blower/motor is vibration The Series 558 is constructed from time. isolated from the cleanroom utilizing heavy-duty 16 gage cold-rolled steel the VIBO-STAT isolation system. with a white baked-enamel or powder Filters coat finish. Filters are rated 99.99% efficient on Environmental Control The Series 558 uses side wall 0.3 micron and larger particles An optional temperature and blower cabinets that blow air into utilizing a DOP smoke test. The frame humidity control can utilize the house upper filter plenums. The side wall is extruded aluminum. airconditioning system or can be CLEANROOMS cabinets contain start/disconnect, wall Filters are changed from the supplied by Clean Air Products with receptacles, prefilters and optional underside of the filter unit. the cleanroom in one of the following cooling coils. Units can be designed Other filter options are available methods: DX (direct expansion), Freon so these items are serviced from upon request. refrigeration system, or chilled water inside or outside the cleanroom. coils. The chilled water coils utilize Multiple sections combine together Prefilters 45°F inlet customer provided water or along with end wall to form a The prefilters are a disposable a water chiller can be provided. cleanroom. pleated style of standard industrial size. They use a non-woven cotton Filter Section Sizing Motor/Blower fabric reinforced with a wire mesh The following sizes are for the filter The motors are efficient 3-phase, backing. The prefilters have a rigid section only and do not include the 1,725 RPM open drip-proof. They Kraftboard frame. They have a 40% blower/motor or optional cooling coil have pre-lubricated ball bearings, 1.15 efficiency rating. sections. service factor and are recognized by NOTE: 4, 5 and 6 ft. widths. Two UL for their construction. The voltage Lighting units can be joined together using can be 208, 230 or 460 volts, 60 Hz The lighting is tear drop fluorescent, spanning brackets to form spans up to which is standard; other voltages and and individual lights can be spaced 32 ft. Longer spans available upon 50 Hz are available. The specific evenly below the HEPA filter or request. operating voltage must be specified. positioned between them. The NOTE: Motor HP will vary depend- lighting has a minimum of 90 Options ing on ceiling filter plenum size. footcandles illumination. The lights • Fire sprinklers – water or Halogen The blowers are belt-driven by the have a light diffuser grill to provide as well as smoke, heat infrared fire motor at a fixed speed (1,725 RPM). glare-free lighting and provide detection equipment can be A variable pitched pulley is installed protection for the HEPA filter. provided to meet your require- on the motor. CFM and greater air Greater lighting levels are available ments velocities are achieved by moving the upon request. • Hardwall – can be provided to belt to another pulley on the motor. meet your requirements. Support An optional direct drive motor is Sound Attenuation (Optional) legs can be made to meet any available upon request. Parts of the units are lined with internal height requirements. acoustical duct liner to assist in sound The walls can be insulated or Airflow attenuation. non-insulated and can be fur- The airflow is 90 LFPM+/-20 LFPM nished in a variety of materials. average uniformly at the filter face as Electrical — Aluminum defined by Federal Standard 209E. The wiring conforms with the — Painted Aluminum 2 Solutions Built to tel: 763.425.9122 800.423.9728 Your Specifications. www.cleanairproducts.com Series 558 Vertical Flow Hardwall Modular Cleanrooms CLEANROOMS — Painted Steel • ULPA filter 99.999% on 0.12 — Vinyl Covered Steel micron particles — Other materials available upon • 230V, 460V, 50 Hz and other request voltages • Temperature control — can be • Solid-state speed control provided from comfort cooling to precise temperature ± 0.5°F and Guarantee humidity control to ± 2% RH. A written 1 year warranty is Chilled water or DX coils can be furnished with each cleanroom. built into the filter modules, saving the cost and valuable space taken up by a ducted air cooling system. • Humidity control – humidity control can control both the minimum and/or maximum depending on the systems used. Control types 1) supply upper control, no humidity will be added, 2) upper and lower control with humidity being added by an electric steam humidifier. The control limit of ± 5% RH is typical but can be controlled to ± 2% RH. Consult the factory on particular applications. • Extra sound attenuation – extra sound attenuation can be built into the Series 558 units in which the blowers blow into a supply duct prior to going into the air plenum. • A/C inlet collar – would allow for an outside airconditioning system to be connected to the cleanroom for cooling and other environmen- tal control. • Starters and disconnects – can be provided mounted on the units or can be assembled on a pre-wired control panel. The pre-wired control panels would have main disconnects, step down control transformers, starters, indicating lights, start/stop controls, etc., all pre-wired and tested. This system would eliminate much of the on- site wiring. • Emergency shut down and com- puter controlled off-hours controls Specifications subject to change. Please contact factory for details. Solutions Built to Your Specifications. 8605 Wyoming Ave. N. • Minneapolis MN 55445 tel: 763.425.9122 800.423.9728 fax: 763.425.2004 e-mail: [email protected] www.cleanairproducts.com © Clean Air Products 2004 PM0558-1B 8.24.04.
Recommended publications
  • Retrofitted Wall Insulation: a State-Of-The-Art Review
    SessionVlb No, 3 Retrofitted Wall Insulation: A State-of-the-Art Review G.A. Tsongas, Ph.D., P.E. ABSTRACT This_ paper is a state-of the art 'reV/lew of' retrofitting of Hall rnsulatiQn in,residences. The characteristics of the avai-lable insulatIng ntaterials are surmnari·zed.. The i-nfluence of a variety of factors on the therlll-al performance-of wa.11 insulatjoh-; as wen as on the overall bUilding's energy use, is assessed'. It was found that the addHion of wall insulation typically reduces the overall building energy use more than J~ usuaHy pred'icted. Numerous potent i 031 s ide effects are also di'-scussed. Other concerns- are addressed, inel udlng the need for infrared thermographic inspection programs and d- possible derating of the R~values of insulations to account for the substantial influence of typical: void areas. The fact that some insulating types seem preferable to other's is noted. the arivisdottity ofuttlity-sponsored wall insulation retrofitting, programs is discussed. Finall.Y~ recommendations for further study are presented. INTRODUCTION In a typical exist ing residence 'having cei 1 iog insulat Ion and-- stor'm windows, about 25% of the energy used is lost through uninsulated walls if the- floor i$ not insulated, aoli about 45% is lost if the floor is insulated. Stnce addtng conventional blown,-in insulation can reduce the rate of heat loss through walls by about 70%~ major energy sav jngs can be ach ieved. Even so~ retrofitt'tng' wall lnsulation- has been a, relatively low-priority- conservation measure for both homeowners and utilities.
    [Show full text]
  • How Does Vapor Compression Refrigeration Work?
    HOW DOES VAPOR COMPRESSION REFRIGERATION WORK? Refrigeration is the process whereby heat at low temperature is moved via an expansion- compression process of a volatile gas-liquid mixture to a warmer point where the heat is rejected . It was first recognized in 1755 by the Scottish scientist William Cullen that one can cool the air above a dish of diethyl-ether when a partial vacuum is created above its surface. The process clearly makes use of the heat of vaporization. Later investigators improved on the process allowing for a continuous cooling process. Today most refrigeration processes use vapor compression of the fuid R-134 (tetraflouroethane). The other formally commonly used refrigerant was Freon, but it was banned several decades ago because of ozone layer damage. The first person to truly understand the entire mechanical refrigeration processes was the physician John Gorrie of Apalachicola, Florida back in 1842. He recognized that any cooling process must obey the basic gas law PV=nRT, where P is the pressure of the gas phase, T the temperature, and V the volume. This understanding allowed him to build the worlds first ice making machine. In his device he first compressed air, then cooled it with water and finally expanded it via an expansion valve. Although his refrigeration method did not involve the presently used, and more efficient, phase change approach, he is considered by many to be the father of refrigeration. It is interesting that his name came up in the naming of our new engineering science building here at the University of Florida several years ago.
    [Show full text]
  • Refrigerant Gas Paper (May, 2008)
    TOXALERT ™ INTERNATIONAL, INC. Refrigerant Gas Paper (May, 2008) Toxalert provides a refrigerant leak monitor model TOX-REFRIG. This paper has a purpose of putting some details down for any and all to either refresh your memory or to provide original knowledge about REFRIGERANTS and its chemicals. The following information has been distilled from research papers and news articles and some government items including Wikipedia, International Institute of Refrigeration, Industrial Resources Group, Inc., EPA and ASHRAE and others. A compound of gases when heated changing to a liquid state and then returning to a gas in a mechanism that allows cooling is a refrigerant. The compounds are used within the equipment to air condition space, cool a production process or medical applications, refrigerate various items including foods or run a freezer containing any variety of items including making ice. Everyone most often thinks of the home refrigerator and freezer, vehicle or workspace air conditioners. Chlorofluorocarbons (CFC’s) are considered to deplete the earth’s ozone at 100% and hydrochloroflurocarbons (HCFC’s) are also considered to deplete the ozone but not as readily. Some of the CFC compounds are considered to be hazardous waste. We will not spend a lot of space here talking about the Montreal and Kyoto Protocols other than to remind you that it calls for the phase out of CFC’s and HCFC’s and that the United States signed the protocols. The conference held in 2007 reduced most ozone-depleting gases but not HCFC-22 which is big in China and India. The European Union phased it out in 2004 and the US must by 2020.
    [Show full text]
  • Freon™ MO99 Refrigerant (R-438A)
    Freon™ MO99 Refrigerant (R-438A) Frequently Asked Questions Product Performance Where can I find the pressure/temperature (P/T) chart for Freon™ MO99? Is Freon™ MO99 flammable, due to the hydrocarbons in the blend composition? The Freon™ MO99 P/T chart and additional technical information is available at freon.com. In addition, there is a No. Freon™ MO99 has an A1 refrigerant safety free mobile “PT Calculator” app for Apple® and Android® classification designating nonflammability and low toxicity devices that contains P/T conversions and basic product under ASHRAE Standard 34. Freon™ MO99 has been information, as well as allows for easy calculation of proven to be a safe and reliable replacement for R-22 in subcooling and superheat. existing equipment in the U.S. and around the world. Why does the P/T chart for Freon™ MO99 have two What is the difference in energy efficiency between R-22 columns of data? and Freon™ MO99? For any zeotropic blend, there is a saturated liquid Energy efficiencies for R-22 and Freon™ MO99 are very temperature (bubble point) and a saturated vapor similar over a range of conditions. More details can be temperature (dew point). When calculating superheats, found in the Freon™ MO99 product information bulletin. always use the saturated vapor temperature (dew point). What is the difference in capacity between R-22 and When calculating subcooling, always use the saturated Freon™ MO99? liquid temperature (bubble point). Capacity differences between R-22 and Freon™ MO99 will Can a system running on Freon™ MO99 be topped off with vary according to application.
    [Show full text]
  • Article: Soil-Gas Contamination & Entry of Volatile Organic Compounds Into
    •f; ISSN 1047-3289 J. Air Waste Manage. Assoc. 42: 277-283 SFUND RECORDS CTR 1751-00087 Soil-Gas Contamination and Entry of Volatile Organic Compounds into a House Near a Landfill SFUND RECORDS CTR 88111859 Alfred T. Hodgson, Karina Garbesi, Richard G. Sextro, and Joan M. Daisey Energy and Environment Division Lawrence Berkeley Laboratory University of California Berkeley, California Toxic volatile organic compounds (VOC) are commonly found In landfills, Including landfills were sampled for total orgeuiic those accepting only municipal waste. These VOC can migrate away from the site gases measured as methane. Sixty- through the soil and result In contaminated off-site soil gas. This contaminated soil gas four percent of the landfills had perim­ eter concentrations of total organic can enter houses built near landfills and Is a potential source of human exposure to VOC. gases in excess of 5 ppmv, and 20 This study Investigated soll-gas contamination and the mechanisms of entry of VOC percent had concentrations in excess into a house with a basement sited adjacent to a municipal landfiil. The VOC were of five percent, the standard which Identified and quantified in the soil gas and In Indoor and outdoor air. Pressure coupling officisdly defines offsite migration. between the basement and the surrounding soli was measured. Using soll-gas tracers, If houses are situated in the near vicinity of a site with subsurface gas the pressure-driven advective entry of soli gas was quantified as a function of basement migration, it is possible under some depressurization. From the measurements, estimates were made for the diffusive and circumstances for soil-gas conteuni- advective entry rates of VOC Into the house.
    [Show full text]
  • Determining the Air Content in Small Refrigeration Systems V
    Purdue University Purdue e-Pubs International Compressor Engineering Conference School of Mechanical Engineering 1976 Determining the Air Content in Small Refrigeration Systems V. Gustafsson Follow this and additional works at: https://docs.lib.purdue.edu/icec Gustafsson, V., "Determining the Air Content in Small Refrigeration Systems" (1976). International Compressor Engineering Conference. Paper 232. https://docs.lib.purdue.edu/icec/232 This document has been made available through Purdue e-Pubs, a service of the Purdue University Libraries. Please contact [email protected] for additional information. Complete proceedings may be acquired in print and on CD-ROM directly from the Ray W. Herrick Laboratories at https://engineering.purdue.edu/ Herrick/Events/orderlit.html DETERMINING THE AIR CONTENT IN SMALL REFRIGERATION SYSTEMS Vibeke Gustafsson Danfoss, Nordberg, Denmark INTRODUCTION DEFINITIONS For many reasons the presence of air in In the following, references to refrigera­ a refrigeration system is unfortunate. tion systems are taken as meaning complete Not only does it reduce the capacity of units in domestic use: the refrigeration system, but more impor­ tant, it destroys the valve system of the Refrigerators compressor, since it promotes the formati­ Deepfreezers on of carbon i.e. during the oxidative bre­ Air conditioning units ak down of the refrigerator oil. In a her­ etc. metically sealed Freon refrigeration cir­ cuit using a compressor lubricated with mi­ Described here is the way in which the NC­ neral oil there exists - other things being gas content in such complete systems is de­ means N nitrogen equal - a simple correlation between air termined. The term NC-gas 2 life time.
    [Show full text]
  • Camcontain GB Housing Gasket Seal Bag-In/Bag-Out Air Filter Housing
    CamContain GB Housing Gasket Seal Bag-In/Bag-Out Air Filter Housing Camfil CamContain GB Series Housings are designed for use in critical processes where hazardous airborne materials must be prevented from escaping the air filtration system. Air filters may be replaced using a control barrier to protect change-out personnel from contaminants within the housing or spent filters. The CamContain GB Housing minimizes exposure to harmful contaminants during filter service through the use of a PVC bag enclosure system. The entire filter changing process isolates personnel from the hazardous materials. The Camfil GB’s standard configuration may be customized with various options specific to the application. These housings are typically used in facilities where hazardous materials are encountered. These contaminants may include biomedical, radiological, carcinogenic or other materials of concern. 1400 pounds of gasket- Some specific applications include: sealing integrity ensure • Chemical manufacturing facilities complete capture of airborne • Food processing contaminants • Genetic research and biotechnology facilities • Hospital Isolation Suites to prevent the spread of infectious diseases • Industrial processes exhaust • Microelectronic and semiconductor facilities • Nuclear power plants • Pharmaceutical facilities • Radioisotope handling facilities • University research laboratories • US Department of Energy Facilities • Veterinary research and animal disease laboratories The highest level of personnel protection. • Government and military facilities. www.camfil.com Containment Train Components CamContain GB Housing Air Flow Figure 2 Figure 1 CamContain GB Housings are available in configurations particulate efficiency meets or exceeds the requirements of from ½ x ½ (one filter 12” by 12” size) to configurations the application. Particulate filters are available from 99.97% that are 1 filter high x 3 filters wide that allow the service of on particles 0.3 micron in size to 99.9995% on particles up to three 24” by 24” filters from a single service door.
    [Show full text]
  • UNIT-6 Refrigeration
    www.getmyuni.com UNIT-6 Refrigeration Definition Refrigeration is the process of providing and maintaining temperature of the system below that of the surrounding atmosphere. Carnot Cycle The reversed carnot cycle can be considered in refrigeration system. T2 COP..= where TT2< 1 TT2− 1 Unit of Refrigeration The common unit used in the field of refrigeration is known as Ton of refrigeration. A ton of refrigeration is defined as the quantity of heat required to be removed to produce one ton (1000kg) of ice within 24 hours when the initial condition of water is 0ºC 1000x 335 Ton of refrigeration = = 3.5 kJ/s 24x3600 Consider a refrigerator of T tons capacity, Refrigeration capacity = 3.5 kJ/s Heat removed from refrigerator = Refrigeration effect =R.E. kJ/s Power of the compressor =work/kg of refrigerant x mass flow rate Air Refrigeration system working on Bell-coleman cycle In air refrigeration system, air is used as the refrigerant which always remains in the gaseous phase. The heat removed consists only of sensible heat and as a result, the coefficient of performance (C.O.P) is low. The various processes are: 1 www.getmyuni.com Process 1-2: The air leaving the evaporator enters a compressor. Where it is compressed isentropically to higher pressure and temperature. Process 2-3: This high pressure, high temperature air, then enters a cooler where it is cooled at constant pressure to a low temperature. Process 3-4: This high pressure, low temperature air is then expanded in an expander to lower pressure and temperature in a isentropic manner.At point 4, the temperature of the air will be lowest.
    [Show full text]
  • Freon™ 407C and 407A Properties, Uses, Storage, and Handling
    Freon™ 407C and 407A Refrigerants (R-407C and R-407A) Properties, Uses, Storage, and Handling Freon™ Refrigerants Table of Contents Introduction ...........................................................................4 Air Monitors and Leak Detection ...................................... 16 Freon™ 407C and Freon™ 407A Refrigerant Types of Detectors .................................................................................16 Descriptions ................................................................................................... 4 Nonselective Detectors .................................................................16 Uses ......................................................................................4 Halogen-Selective Detectors ....................................................16 Physical Properties ...............................................................4 Compound-Specific Detectors .................................................16 Fluorescent Additives .....................................................................16 Chemical/Thermal Stability .............................................. 10 Stability with Metals .............................................................................10 Storage and Handling ........................................................ 17 Thermal Decomposition......................................................................11 Shipping Containers in the United States ..............................17 Compatibility Concerns If HCFC-22 and Freon™ Bulk Storage
    [Show full text]
  • Chapter 3 Vapour Compression System ______
    41 CHAPTER 3 VAPOUR COMPRESSION SYSTEM ________________________________________________________________________ 3.1 Introduction From the inception of the refrigeration machine in 1755, a number of attempts were made for mechanical refrigeration by using air, water and ether etc as refrigerants. The vapour compression refrigeration and vapour absorption refrigeration systems were developed around 1870. The refrigeration system were also used for providing cooling and humidification for summer comfort (air conditioning) 3.2 Theoretical Cycle Analysis The simple vapour compression refrigeration cycle is shown in Fig. 3.1, nowadays, this system is used almost everywhere and is the most popular in the refrigeration system. It consists of four essential parts 1.Compressor, 2.Condenser, 3.Expansion Valve, and 4.Evaporator. Compressor is said to the heart of the vapour compression system compresses the vapour refrigerant from the evaporator pressure(Pe) to the condenser pressure (Pc), so that vapour can be condensed at the corresponding saturation temperature (tc), the condenser rejects the heat of refrigerant to the surrounding either by water or air which is act as cooling medium. Hence the phase transfer takes place from vapour refrigerant to liquid refrigerant enters in to the expansion valve. The expansion valve, also known as the throttle valve, expands the liquid refrigerants from high pressure liquid refrigerant to low pressure liquid refrigerant. Finally, liquid refrigerant enters in the evaporator. The evaporation is achieved in coils of low pressure and temperature, where cooling effect is produced by absorbing heat from the cooling space, the refrigerant phase 42 transfer occurs from liquid refrigerant to vapour refrigerant, only pure vapour the goes back to the compressor completing the cycle [105].
    [Show full text]
  • IAQ Management Program the University of Texas at Arlington
    IAQ Management Program The University of Texas at Arlington INTRODUCTION Purpose Most people are aware that outdoor air pollution can damage their health, but many do not know that indoor air pollution can also have a significant effect. U,S. Environmental Protection Agency (EP A) studies of human exposure to air pollutants typically indicate that indoor concentrations of pollutants may be two to five times, and occasionally more than 100 times, higher than outdoor concentrations. Indoor air pollutant concentrations are of particular concern because it is estimated that most people spend approximately 90 percent of their time indoors. Comparative risk studies performed by EP A and its Science Advisory Board have consistently ranked indoor air pollution among the top five environmental health risks to the public. Failure to prevent indoor air problems, or failure to respond promptly, can have consequences: • Increasing the potential for long term and short term health problems for students, faculty and staff. • Negatively impacting the student learning environment, comfort, and attendance. • Reducing productivity of faculty and staff due to discomfort, sickness, or absenteeism. • Accelerating deterioration and reducing efficiency of the campus physical plant and equipment. • Increasing the potential that facilities will have to be closed, or occupants temporarily relocated. • Creating negative publicity that could damage the campus' or administration's image and effectiveness. The University of Texas at Arlington (UTA) desires to take a proactive approach to indoor air quality (IAQ) concerns within campus buildings, including the development and implementation of this management program and guidance document. The general goal of the program is to provide clear and easily applied procedures that can be used to help prevent indoor air quality problems and resolve problems promptly if they do arise.
    [Show full text]
  • Infinity® 19 Heat Pump with Puron® Refrigerant
    ® Efficiency Infinity 19 Heat Pump Ultra High-Efficiency Heat Pump ® Because heat pumps provide with Puron Refrigerant both heating and cooling, their Designed with Your Comfort in Mind efficiency is measured with two distinct ratings. While in the cooling mode, heat pumps receive a Seasonal Energy Efficiency Ratio or SEER number. SEER is like gas mileage. The higher the gas mileage or SEER, the more efficient the automobile or system is. Most new heat pumps rate between 13.0 UP TO and 19.0 SEER. 19.0 While in the heating SEER mode, heat pumps also RATING receive a Heating Seasonal Performance Factor or HSPF rating. Again, the higher the number, the more efficiently the system works. Most new units have ratings between 7.7 and 9.0 HSPF. G As an ENERGY STAR ® partner, Carrier Corporation has determined that the Infinity ® 19 heat pumps that achieve system combinations of 14.5 SEER, 8.2 HSPF and 12.0 EER or higher meet the ENERGY STAR guidelines for Turn to the Experts energy efficiency. Willis Carrier invented air conditioning in 1902. Over 100 years later, we’re proud to say Carrier ® systems are trusted in more homes than any other brand. Greater Operational Efficiency Carrier continues to be on the forefront of innovative engineering and unsurpassed standards of excellence. So when choosing a home comfort system, you’ll want to turn to the experts. Your Carrier dealer will evaluate your home, such as The Carrier ® Infinity ® 19 heat pump is available with efficiency ratings of window placement and size, ductwork, other structural specifics and lifestyle to provide a customized indoor comfort plan Proper sizing and installation of equipment is critical up to 19.0 SEER when cooling and up to 9.5 HSPF when heating.
    [Show full text]