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A Guide to Cutting-Edge Lubricants

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A Guide to Cutting-Edge Lubricants VOL 10 | DEC 2018 | ` 100 www.industr.com/en EFFICIENT MANUFACTURING BOOSTING THE MANUFACTURING SECTOR: A guide to cutting-edge lubricants An industry exclusive with: Imtiaz Ahmed GM—Marketing Deployment (Commercial) ExxonMobil Lubricants Private Limited P. 26 Also available in China, Taiwan, Singapore, Malaysia, Thailand & Hong Kong Malaysia, Singapore, Taiwan, Also available in China, FOCUS Medical Machining P. 38 EM - Interview Ram Venkataramani, SPECIAL FEATURE P. 58 President, ACMA Manufacturing & Data Analytics MD, India Piston Rings (p. 32) | AT11-15E AT11-15E | Ultra-compact: the versatile AX8000 multi-axis servo system. Safe: 17 drive-integrated TwinSAFE functions Highly flexible: High performance: ■ Free combination of ■ Current controller response modules as required: time of 1 µs ■ Power supply module, ■ Current controller cycle time of 20 A, 40 A 62.5 µs (down to 16 µs) ■ 1-channel axis module, ■ Position controller cycle 1 x 8 A, 1 x 18 A time of 62.5 µs ■ 2-channel axis module, ■ EtherCAT cycle time of 62.5 µs 2 x 6 A Simple installation: Fast, fail-safe and Highly scalable: tool-free assembly AM8000 synchronous servomotors with One Cable Technology www.beckhoff.co.in/AX8000 The modular AX8000 system complements the highly scalable Beckhoff Drive Technology portfolio: In addition to the TwinCAT software motion control solutions and scalable motor series, a wide range of drive controllers is available, from compact drive technology in I/O terminal format to Beckhoff Automation Pvt. Ltd. powerful AX5000 Servo Drives. With freely combinable drive modules, the AX8000 multi-axis Pune – 411 006, India servo system can be scaled to demand. It delivers high-performance drive technology and enables Phone: + 91 20 40 00 48 00 optimised space utilisation in any control cabinet. [email protected] Visit us at: 24-30 January 2019 Bangalore | India LEADERS Hall 3B | Booth B-102 of INNOVATION Advanced Threading Solutions Innovative Grooving & Turning Solutions Leading Deburring Solutions The company’s prominent product The newest product line by VARGUS, The leading edge in Hand Deburring line for Thread Turning, Thread provides innovative solutions for Tools - the best way to finish metal and Milling, Gear Milling Solutions, and Grooving, Boring and Turning, in a wide plastic parts. Tools include ergonomic specialized solutions for the Oil & Gas range of applications. handles, telescopic holders & a large industry. variety of blades. VARGUS 24/7 APP The world's first tool selector for hand deburring applications. Get the right tool in just 4 simple steps! Visit www.SHAVIV-GENius.com To see the full range of VARGUS innovations visit: www.vargusindia.com VARGUS INDIA VARGUS Ltd. Unit Nos. 16 & 20, 1st Floor Pune - Nasik Highway, Tel: +91 90115 53000 [email protected] Mega Centre Chakan, Pune - 410501 [email protected] www.vargus.com EDITORIAL Product as a service Although product fundamentals have remained the same so far, product manifestations are changing very fast, and so are customers’ requirements and market conditions, resulting into a dramatic change in the way products are manufactured, sold and serviced. In fact, the lines between manufacturing and services are blurring. For example, Rolls-Royce no longer sells jet engines; it sells the hours that each engine is actually thrusting an aeroplane through the sky. HP offers printer ink as a service. The solar power industry has realised that the service model makes more sense than selling panels. In short, “Smart products are smart products are yesterday’s news, now it’s about smart services. And it’s the data generated by those smart products that is becoming yesterday’s news, now the disruptive element in the manufacturing industry. In short, it’s about smart services” servitisation is leading to data driven models. The question is, “are manufacturers prepared for this disruption in the manufacturing value chain—the move from a traditional product- centric business model to a service-centric one?” When asked in one of the recent conferences deliberating on this topic, I got the answer “yes”, but when probed further, many people agreed that manufacturers are moving too slowly towards the disruption of smart services. One may observe today that the closer the manufacturers get to their client’s business, the more they see opportunities to build better products, often in real time and with deep insight through the vast volumes of data the servitisation generates. This data, when added to the competitive nature of their business, means quicker product improvement. This means operational data professionals will be fast becoming the most valuable part of a manufacturer’s design office. We captured this topic in the Special Feature section in this issue that talks on the growing importance of data analytics in manufacturing. Check it out to know more… Shekhar Jitkar Publisher & Chief Editor [email protected] EDITORIAL ADVISORY BOARD Raghavendra Rao Dr N Ravichandran Dr P N Rao Vineet Seth Dr Wilfried Aulbur Senior Vice President Former Executive Director Professor of Manufacturing Managing Director Managing Partner Manufacturing & Lucas-TVS Technology, Department of Mastercam India Roland Berger Pvt Ltd Process Consulting Chief Mentor, Technology, University of Frost & Sullivan UCAL Fuel Systems Northern Iowa, USA Sonali Kulkarni Dr Ravi M Damodaran President & CEO Chief Technology Officer Satish Godbole N K Dhand Dr K Subramanian Fanuc India Greaves Cotton Vice President, CMD, President, STIMS Institute, Motion Control Div Micromatic Grinding USA Siemens Ltd Technologies Training Advisor, IMTMA Overseas Partner: China, Taiwan, Hong Kong & South-East Asia EM | Dec 2018 7 CONTENTS Market Management Focus 12 NEWS INTERVIEW MEDICAL MACHINING 32 “Bringing buyers and sellers 38 Bettering CNC manufacturing 18 “Identifying the right partner on the same platform is key” cycles and equipment in IoT journey” Ram Venkataramani, The article discusses two case studies Lakshmi Narayan Rao, President, from Mastercam which showcase Director & Leader– ACMA concurrent fixture design and Digital Transformation Solutions, powerful toolpaths Dimension Data 20 “Video content analysis is the EVENT REPORT core for IP surveillance” LEADERSHIP INSIGHTS 62 A bigger leap towards Sanjay Gulati, 24 “Leader with the Force!” Smart Manufacturing Country Manager-India & SAARC, Dr Abhay Firodia, A post event report on the recently- VIVOTEK Chairman, held CII conference on smart Force Motors manufacturing in New Delhi, which START-UP discussed the implementation of 22 “We create our advanced Industry 4.0 and plans for successful technology locally” smart manufacturing Johns T Mathai, Co-founder, IROV Technologies VIEWPOINT COVER STORY 34 Collaborative approach 26 Boosting the manufacturing sector: for success A Guide to cutting-edge lubricants The experts explore how the The cover story explores the breakthrough manufacturers of various sectors lubricant solutions for the manufacturing sector, can work together to combine their which will help boost its productivity and expertise for a collaborative success profitability, while enhancing safety and environmental care EM – the only industrial magazine in India that offers a three-dimensional perspective on technology, market and management aspects of manufacturing SUBSCRIBE TO ET EFFICIENT NOW! GET EFFICIENT NOW! SUBSCRIBE TO 8 EM | Dec 2018 [email protected] | www.efficientmanufacturing.in | Ph.: +91 20 6640 5754 CONTENTS Technology New Products LOGISTICS & SUPPLY CHAIN ADDITIVE MANUFACTURING 44 Digitising supply chain 54 Exploring Metal Additive 66 Standardised geared motor enterprises Manufacturing variants; CNC simulation The article explores how enterprises The article explains how the use of software; One cable automation; can successfully digitise and scale their four lasers can decrease machine Waterproof dual laser supply chain processes platform size and significantly thermometer with alarm improve productivity 68 Digital printer for metals; GEAR CUTTING & HOBBING MANUFACTURING & DATA ANALYTICS 3D printing materials; 50 Lapping & Hobbing: The right 58 Five ways Manufacturing Analytics Laser tracker platform; technology for Industry 4.0 will change business Comprehensive turning software The article analyses if it is worthwhile The article informs about five for lathes to re-examine an old question in ways of using Data Analytics in bevel gear production and if bevel manufacturing that can lead to gears should be lapped or grind-based noticeable improvements across Columns operations 07 Editorial 08 Contents 10 Guest Editorial 72 Highlights – Next issue 72 Company index EM – the only industrial magazine in India that offers a three-dimensional perspective on technology, market and management aspects of manufacturing SUBSCRIBE TO ET EFFICIENT NOW! GET EFFICIENT NOW! SUBSCRIBE TO EM | Dec 2018 9 [email protected] | www.efficientmanufacturing.in | Ph.: +91 20 6640 5754 GUEST | EDITORIAL Gautam Doshi ADVISOR IMTMA COMMENTS & COMMENTARY The manufacturing landscape all over automation or a full-scale automation, as the world is changing rapidly. More and needed. Practical examples of in-process more, we have connected products— APPROPRIATE inspection, smart sensing, cobots, Machine products that are connected in a network. AUTOMATION IN Learning and Artificial Intelligence, as Ranging from mobile phones to equipment INDIAN CONTEXT enabling technologies, would also play a connected on company wide networks, larger
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