Dehydration of Proplyene Glycol

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Dehydration of Proplyene Glycol PRODUCTION OF PROPYLENE OXIDE FROM PROPYLENE GLYCOL A Thesis presented to the Faculty of Graduate School University of Missouri-Columbia In Partial Fulfillment of the Requirements for the Degree of Master of Science by SURUPA DIMPLE ABRAHAM Dr. Eric J. Doskocil, Thesis Supervisor DECEMBER 2007 ACKNOWLEDGEMENTS I wish to express my sincere and deep appreciation to Professor Eric J. Doskocil, for his encouragement, insightful guidance, all the patience, support, and enthusiasm. His guidance throughout this work has not only been of invaluable help to me during my Master's study, and in my life beyond school. I would like to thank Professors Stephen J. Lombardo and Tushar Ghosh for serving on my committee, and for their time and efforts to help me in innumerable ways. I would also like to thank my undergraduate colleagues, Mr. Samuel Yoder, and Mr. Morgan Dean, for their support and help in the laboratory. The financial support provided by the Missouri Soybean Merchandizing Council (MSMC) is gratefully acknowledged. Finally, I extend the warmest thanks and appreciation to my parents, Dr. T.K. Abraham, and Sallykutty Abraham, and to my husband, Anupam Radhakrishnan, whose unwavering support, patience, and encouragement that made the completion of this thesis possible. ii TABLE OF CONTENTS ACKNOWLEDGEMENTS............................................................ii LIST OF FIGURES ....................................................................... vi LIST OF TABLES.......................................................................viii ABSTRACT .................................................................................. ix CHAPTER 1: INTRODUCTION TO MANUFACTURE OF PROPYLENE OXIDE.................................................................... 1 1.1. Introduction .......................................................................................... 1 1.2. Properties of propylene oxide .............................................................. 2 1.3. Reactions of propylene oxide............................................................... 3 1.3.1. Reaction with water .......................................................................................... 3 1.3.2. Isomerization and Hydrogenolysis ................................................................... 3 1.3.3. Carbonyl Compounds ....................................................................................... 4 1.4. Commercial production of propylene oxide ........................................ 4 1.4.1. Chlorohydrin Process........................................................................................ 5 1.4.2. Hydroperoxide Process ..................................................................................... 7 1.5. Other Processes .................................................................................. 10 1.6. Motivation of this project................................................................... 12 CHAPTER 2: DEHYDRATION OF PROPYLENE GLYCOL... 15 2.1 Introduction ......................................................................................... 15 iii 2.2 Catalyst preparation............................................................................. 16 2.2.1. Preparation of Na/Al2O3 catalyst..................................................................... 16 2.2.2. Preparation of Cs-ETS-10 catalyst.................................................................. 17 2.2.3. Preparation of Na acac/MgO catalyst ............................................................. 17 2.3. Experimental Section ......................................................................... 17 2.3.1. Reactor set up.................................................................................................. 17 2.3.2. Catalyst pre-treatment..................................................................................... 20 2.3.3 Dehydration reaction........................................................................................ 20 2.3.4. Analysis and calculation ................................................................................. 23 2.4 Results and Discussions ...................................................................... 23 2.4.1. Dehydration reaction with Na/Al2O3 as catalyst............................................. 23 2.4.2. Dehydration reaction with Cs-ETS-10 catalyst .............................................. 30 2.4.3. Dehydration reaction with Na acac/MgO catalyst.......................................... 36 2.5. Reactive distillation............................................................................ 40 2.6. Conclusions ........................................................................................ 46 CHAPTER 3: REACTION PATHWAY FOR DEHYDRATION OF PROPYLENE GLYCOL........................................................ 48 3.1. Introduction ........................................................................................ 48 3.2 Catalyst preparation............................................................................. 49 3.3 Experimental section ........................................................................... 49 3.3.1. Reactor set up.................................................................................................. 49 3.3.2. Catalyst pre-treatment..................................................................................... 50 3.3.3. Dehydration reaction....................................................................................... 51 iv 3.4. Results and discussion........................................................................ 54 3.4.1. Dehydration reaction with Na/Al2O3 catalyst ................................................. 54 3.4.2. Dehydration reaction with Cs-ETS-10 catalyst .............................................. 55 3.4.2. Dehydration reaction with Na acac/MgO catalyst.......................................... 57 3.5. Conclusions ........................................................................................ 59 CHAPTER 4: SUMMARY AND FUTURE WORK ................... 61 4.1. Summary............................................................................................. 61 4.2. Future work ........................................................................................ 63 REFERENCES ............................................................................. 65 v LIST OF FIGURES Figure Page 2.1: Experimental set up of a plug flow reactor............................................................... 18 2.2: GC trace of a sample performing the dehydration of propylene glycol over Cs-ETS- 10 catalyst ......................................................................................................................... 22 2.3: Selectivity to major products formed over 0.1 g of adsorption, basic and acidic alumina at 400 °C and N2 flow rate of 20 SCCM............................................................. 24 2.4: Selectivity to major products formed with 2-wt% Na acetate adsorption alumina at o 400 C , N2 flow rate of 20 SCCM.................................................................................... 26 2.5: Selectivity to major products formed with 2-wt% Na acetate basic alumina at o 400 C, N2 flow rate of 20 SCCM..................................................................................... 27 2.6: Selectivity to products formed over 0.1 g of varied sodium loadings on adsorption o alumina at 400 C and N2 flow rate of 20 SCCM............................................................ 28 o 2.7: Selectivity to PO and DPG over Cs-ETS-10 catalyst at 400 C and at N2 flow rate of 20 SCCM .......................................................................................................................... 30 2.8: Selectivity to various products (except for DPG) over Cs-ETS-10 catalyst at 400 oC and at N2 flow rate of 20 SCCM....................................................................................... 31 2.9: Selectivity to PO and DPG over 0.1 g of Cs-ETS-10 catalyst at various temperatures and N2 flow rate of 20 SCCM........................................................................................... 33 2.10: Selectivity to various products (except for DPG) over 0.1 g of Cs-ETS-10 catalyst at 400 °C and at N2 flow rate of 20 SCCM....................................................................... 33 o 2.11: Selectivity of various products over Na acac/MgO catalyst at 400 C and at N2 flow rate of 20 SCCM ............................................................................................................... 36 2.12: Selectivity to various products at different temperatures over 0.1g of Na acac/MgO catalyst at N2 flow rate of 20 SCCM ................................................................................ 38 2.13: Reactive distillation apparatus................................................................................ 41 3.1: GC trace of a sample performing the dehydration of dipropylene glycol over Cs- ETS-10 catalyst................................................................................................................. 53 vi o 3.2: Selectivity to various products over 0.1 g of 2-wt% Na/Al2O3 at 400 C and at a N2 flow rate of 20 SCCM....................................................................................................... 54 3.3: Selectivity to various products over 0.1 g of Cs-ETS-10 at 400 °C and N2 flow rate of 20 SCCM .....................................................................................................................
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