Recommended Practices for Laser Beam Welding, Cutting, and Allied
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General Disclaimer One Or More of the Following Statements May Affect This Document
General Disclaimer One or more of the Following Statements may affect this Document This document has been reproduced from the best copy furnished by the organizational source. It is being released in the interest of making available as much information as possible. This document may contain data, which exceeds the sheet parameters. It was furnished in this condition by the organizational source and is the best copy available. This document may contain tone-on-tone or color graphs, charts and/or pictures, which have been reproduced in black and white. This document is paginated as submitted by the original source. Portions of this document are not fully legible due to the historical nature of some of the material. However, it is the best reproduction available from the original submission. Produced by the NASA Center for Aerospace Information (CASI) MASSACHUSETTS INSTITUTE OF TEC'.-INOLOGY DEPARTMENT OF OCEAN ENGINEERING SEP 83 CAMBRIDGE. MASS. 02139 RECEIVED FAVUV wrw STI DEPI- , FINAL REPORT "Wo Under Contract No. NASW-3740 (M.I.T. OSP #93589) ON FEASIBILITY OF REMOTELY MANIPULATED WELDING IN SPACE -A STEP IN THE DEVELOPMENT OF NOVEL JOINING TECHNOLOGIES- Submitted to Office of Space Science and Applications Innovative Utilization of the Space Station Program Code E NASA Headquarters Washington, D.C. 20546 September 1983 by Koichi Masubuchi John E. Agapakis Andrew DeBiccari Christopher von Alt (NASA-CR-1754371 ZEASIbILITY CF RZ,1JTL": Y `84-20857 MANIPJLATED WELLINu iN SPAI.E. A STEP IN THE Uc.Y1;LuPdENT OF NUVLL Ju1NING Tkk ;HNuLUGIES Final Peport (c;dssachu6etts Irist. or Tccli.) U11CIds ibJ p HC Al2/Mk AJ 1 CSCL 1jI G:i/.i7 OOb47 i i rACKNOWLEDGEMENT The authors wish to acknowledge the assistance provided by M.I.T. -
Role of Laser Beam in Welding and Assembly: a Status Review B
Role of Laser Beam in Welding and Assembly: A Status Review B. Narayana Reddy, P. Hema, C. Eswara Reddy*, G. Padmanabhan Department of Mechanical Engineering, College of Engineering Sri Venkateswara University, Tirupati – 517 502, INDIA. Abstract Laser Technology is gaining importance both in manufacturing / production industry.Metal joining by welding of similar and dissimilar metals is the most important process. Further, the effective utilization of metals also influences economic aspects, due to differences in chemical composition, coefficients of thermal expansion and thermal conductivity of base metals to be welded. Dissimilar metals are being welded in energy generating plants, chemical, nuclear and marine industries. Hence, design of the joints and their strength conditions are important. Thus, advanced process / techniques such as Laser / Laser Beam Welding (LBW) of metals is in forefront not only to achieve sound joint / assembly but also reliability. Therefore, a solemn attempt is made in the present paper to present a brief status review based on seventy two various contributions in terms of research / experimental studies, since the LBW possesses high speed, low heat input per unit volume and deep penetration. Hence, it is necessary to identify the effect on weld bead size, microstructure of the weld joint or assembly not only on the steels but also other metals. The paper also presents the importance of visual inspection and Non- Destructive Tests (NDT) which are being conducted on welds to ascertain the joint integrity and quality of the welded joints and on the assembly. Keywords:Laser Beam, Welding, Heat Affecting Zone, Assembly, Joining, Alloy Steels,Quality, Reliability. 1. -
Unraveling Resistive Versus Collisional Contributions to Relativistic Electron Beam Stopping Power in Cold-Solid and in Warm-Dense Plasmas B
Unraveling resistive versus collisional contributions to relativistic electron beam stopping power in cold-solid and in warm-dense plasmas B. Vauzour,1, 2 A. Debayle,3, 4 X. Vaisseau,1 S. Hulin,1 H.-P. Schlenvoigt,5 D. Batani,1, 6 S.D. Baton,5 J.J. Honrubia,3 Ph. Nicola¨ı,1 F.N. Beg,7 R. Benocci,6 S. Chawla,7 M. Coury,8 F. Dorchies,1 C. Fourment,1 E. d'Humi`eres,1 L.C. Jarrot,7 P. McKenna,8 Y.J. Rhee,9 V.T. Tikhonchuk,1 L. Volpe,6 V. Yahia,5 and J.J. Santos1, a) 1)Univ. Bordeaux, CNRS, CEA, CELIA (Centre Lasers Intenses et Applications), UMR 5107, F-33405 Talence, France 2)Laboratoire d'Optique Appliqu´ee,ENSTA-CNRS-Ecole Polytechnique, UMR 7639, 91761 Palaiseau, France 3)ETSI Aeron´auticos, Universidad Polit´ecnica de Madrid, Madrid, Spain 4)CEA, DAM, DIF, F-91297 Arpajon, France 5)LULI, Ecole Polytechnique CNRS/CEA/UPMC, 91128 Palaiseau Cedex, France 6)Dipartimento di Fisica, Universit`adi Milano-Bicocca, Milano 20126, Italy 7)University of California, San Diego, La Jolla, California 92093, USA 8)SUPA, Department of Physics, University of Strathclyde, Glasgow G4 0NG, United Kingdom 9)Korea Atomic Energy Research Institute (KAERI), Daejon 305-600, Korea (Dated: 18 February 2014) We present results on laser-driven relativistic electron beam propagation through aluminum samples, which are either solid and cold, or compressed and heated by laser-induced shock. A full numerical description of fast electron generation and transport is found to reproduce the experimental absolute Kα yield and spot size measurements for varying target thickness, and to sequentially quantify the collisional and resistive electron stopping powers. -
Influence of the Conditions of Selective Laser Melting on Evaporation
MATEC Web of Conferences 224, 01060 (2018) https://doi.org/10.1051/matecconf/201822401060 ICMTMTE 2018 Influence of the conditions of selective laser melting on evaporation Roman S. Khmyrov1,*, Сyrill E. Protasov1, and Andrey V. Gusarov1 1Moscow State University of Technology “STANKIN”, 127055, Vadkovskii per. 1, Moscow, Russia Abstract. The paper presents the results of optical diagnostics of evaporation and displacement of powder fractions during the formation of a single track in the process of selective laser melting. The velocity of the powder fractions is estimated. It was defined, that an increase in the scanning speed leads to an decrease in the particle coming out rate from the molten pool and the rate at which they are attracted. The results allow evaluating the kinetics of the mass-transfer process during selective laser melting. It was clearly shown the material quality properties after the selective laser melting are strongly influenced by the formed thermal field in the laser-irradiated zone. 1 Introduction Laser material processing becomes already quite common in the modern industry, for example such processes as laser cutting, welding, drilling, marking. Technologies of additive manufacturing (growing) of parts from metal powders are also becoming more popular and characterizing by fundamentally different manufacturing strategy: layer by layer. It should be mentioned, that the lack of theoretical apparatus describing the process technology is the fundamental problem in the field of laser treatment. Such fundamental problems which are necessary to solve are: powder consolidation kinetics and its dependence of process parameters, intensive powder release (slopping) from powder consolidation zone: its causes, methods of influence on it; physical mechanisms leading to geometry instability of fused bead, instability at overcharged and undercharged scanning speeds of the laser beam relative to the optimal values, mechanisms of integration of individual track in a single one. -
A Light Over All Processes Cnc-Powered Laser Innovation Laser Use in Manufacturing Grows Welding Applications Expand
LASER FOCUS — A SPECIAL SECTION I R O M G M D of esy urt Co LASERS TODAY: A LIGHT OVER ALL PROCESSES CNC-POWERED LASER INNOVATION LASER USE IN MANUFACTURING GROWS WELDING APPLICATIONS EXPAND A laser cutting head, mounted to the end effector of a robot, is robust and compact to withstand the challenging environment while having internal sensors and mechanisms that provide accuracy and feature capabilities that are beyond the normal capacity of the robot. Courtesy of Laser Mechanisms Inc. LASERS: A LIGHT OVER ALL PROCESSES AND MARKETS SME’s Industrial Laser Community Geoff Shannon, PhD, Laser Technology Manager—Miyachi America, and Mark Taggart, President—Laser Mechanisms Inc. s we approach the 50-year anniversary of laser use in manu- facturing, the use of lasers to make things is accelerating and expanding. Laser applications that just a few years ago were thought to be impossible or too expensive are Abecoming feasible and cost effective. Lasers, in fact, touch all of our lives on a daily basis. With great preci- sion and efficiency, lasers: • cut the glass for our smartphone and tablet screens; • weld the hard disk drives in our PCs and laptops; • cut airbag material and weld airbag detonators in our cars; • drill the fuel injectors in our engines to increase fuel economy; and • cut medical stents that enhance our lives. MfgEngMedia.com LF3 What’s more, remarkable, fast-paced advances in specialized optics and high-speed beam delivery computers, sensor technologies, and wireless com- systems, and non-metals welding and processing. munications are creating increasingly sophisticated Advancements in the field of laser additive manufac- tools such as process monitors and system diagnostics turing have also caught the attention of the public that are enhancing the performance, reliability and and the media. -
Laser Beams a Novel Tool for Welding: a Review
IOSR Journal of Applied Physics (IOSR-JAP) e-ISSN: 2278-4861.Volume 8, Issue 6 Ver. III (Nov. - Dec. 2016), PP 08-26 www.iosrjournals.org Laser Beams A Novel Tool for Welding: A Review A Jayanthia,B, Kvenkataramananc, Ksuresh Kumard Aresearch Scholar, SCSVMV University, Kanchipuram, India Bdepartment Of Physics, Jeppiaar Institute Of Technology, Chennai, India Cdepartment Of Physics, SCSVMV University, Kanchipuram, India Ddepartment Of Physics, P.T. Lee CNCET, Kanchipuram, India Abstract: Welding is an important joining process of industrial fabrication and manufacturing. This review article briefs the materials processing and welding by laser beam with its special characteristics nature. Laser augmented welding process offers main atvantages such as autogenous welding, welding of high thickness, dissimilar welding, hybrid laser welding, optical fibre delivery, remote laser welding, eco-friendly, variety of sources and their wide range of applications are highlighted. Significance of Nd: YAG laser welding and pulsed wave over continuous wave pattern on laser material processesare discussed. Influence of operating parameter of the laser beam for the welding process are briefed including optical fibre delivery and shielding gas during laser welding. Some insight gained in the study of optimization techniques of laser welding parameters to achieve good weld bead geometry and mechanical properties. Significance of laser welding on stainless steels and other materials such as Aluminium, Titanium, Magnesium, copper, etc…are discussed. I. INTRODUCTION Welding is the principal industrial process used for joining metals. As materials continue to be highly engineered in terms of metallic and metallurgical continuity, structural integrity and microstructure, hence, welding processes will become more important and more prominent. -
A Review on Selective Laser Sintering/Melting (SLS/SLM) of Aluminium Alloy Powders: Processing, Microstructure, and Properties
This is a repository copy of A review on selective laser sintering/melting (SLS/SLM) of aluminium alloy powders: Processing, microstructure, and properties. White Rose Research Online URL for this paper: http://eprints.whiterose.ac.uk/90338/ Version: Accepted Version Article: Olakanmi, EO, Cochrane, RF and Dalgarno, KW (2015) A review on selective laser sintering/melting (SLS/SLM) of aluminium alloy powders: Processing, microstructure, and properties. Progress in Materials Science, 74. 401 - 477. ISSN 0079-6425 https://doi.org/10.1016/j.pmatsci.2015.03.002 © 2015, Elsevier. Licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International http://creativecommons.org/licenses/by-nc-nd/4.0/ Reuse Unless indicated otherwise, fulltext items are protected by copyright with all rights reserved. The copyright exception in section 29 of the Copyright, Designs and Patents Act 1988 allows the making of a single copy solely for the purpose of non-commercial research or private study within the limits of fair dealing. The publisher or other rights-holder may allow further reproduction and re-use of this version - refer to the White Rose Research Online record for this item. Where records identify the publisher as the copyright holder, users can verify any specific terms of use on the publisher’s website. Takedown If you consider content in White Rose Research Online to be in breach of UK law, please notify us by emailing [email protected] including the URL of the record and the reason for the withdrawal request. [email protected] https://eprints.whiterose.ac.uk/ Number of manuscript folios: One hundred and ninety-two (192) pages. -
Flow Diagnostics Produced by Selective Laser Melting of Cutting Nozzles
Lasers in Manufacturing Conference 2015 Flow diagnostics produced by selective laser melting of cutting nozzles S.Ulricha, S.Lorenza S. Jahna, S.Sändiga, B.Fleckb aGünter-Köhler-Institut für Fügetechnik und Werkstoffprüfung GmbH bErnst-Abbe-Hochschule Jena Abstract The increasing spread of laser technology in materials processing leads inter alia increasingly individual solution strategies in order to cope with the growing demands on the process control. The focus of this work is the fluidic analysis of the cutting nozzles, which were usually produced either by selective laser melting or conventional methods. The Schlieren measurement was utilized in order to visualize flows. Through the adjustment of optical components, the Schlieren-Aufnahmegerät 80 was coupled with a high speed camera. Based on these measurement results, the influence of manufacturing technology has been evaluated on the flow behaviour. With the help of cutting tests a direct proof of the achievable quality of the cutting edge has been evaluated. The results from both research methods provide a statement on the quality of the gas stream and the achievable cutting quality of manufacturing technology. Keywords: laser cutting, selektiv laser melting, nozzle, flow visualization 1. Introduction Nowadays, the decisive factors for financial success are on the one hand innovative products, and on the other hand the acquisition of knowledge through research and development. In materials processing, the application of lasers in technological fields like cutting and welding, enables shorter lead times. The understanding of the process plays a crucial role for the quality of the component. Regarding cutting, the quality of the cut edge and the dimensional accuracy is affected by many parameters. -
Acrylic-Processing-Guide.Pdf
Laser Processing Guide working with acrylic www.troteclaser.com www.trotec-materials.com Acrylic is becoming an increasingly popular manufacturing material used across many industries for a wide range of products such as signs, displays and trophies, to name a few. It is highly versatile, durable, aesthetically pleasing, and processes well with a laser. For many, acrylic is a convenient and affordable alternative to glass because it’s largely impact-resistant and weighs about half as much, but still offers a high level of clarity. A laser is a highly effective and efficient way to cut, mark or engrave acrylic. Including general processing instructions and pointers, time-saving tricks and troubleshooting advice, the following guide was designed to help new laser users as well as intermediate users improve their acrylic processing technique and results. With a little practice and a few pointers, you will be able to use your laser to create perfectly polished acrylic edges, engrave intricate details, and produce precise cuts and contours. Getting 01 Started Engraving Processing Techniques and 02 Recommended Settings Cutting Processing Techniques and 03 Recommended Settings Common 05 Mistakes Trouble 06 Shooting Getting Started Acrylic materials come in a wide range of color, texture, and finish combinations. There are three main types of acrylic: Cell Cast Acrylic that is cast into shapes • Laser engraving appears frosted • Laser cutting easy Continuous Cast Acrylic that is continuously casted into sheets using a sheet shape molded on an assembly line • Laser engraving appears frosted • Laser cutting easy Extruded • Laser engraving is translucent, making it difficult to see • Can be easily cut with a laser using lower power settings. -
APPLICATION to Access the LULI Laser Facilities 2021 –2022
APPLICATION to access the LULI laser facilities 2021 –2022 Title of the experiment: Study of metallization in dense Krypton and Argon Principal Investigator (PI): Dr. Valerio Cerantola [to whom all correspondence will be addressed] European X-ray Free Electron Laser facility GmbH Holzkoppel 4 22869 Schenefeld, Germany [Institution status 1]: RES e-mail: [email protected] phone: +4915771675077 PI status: PDOC 2 citizenship: IT 3 birth date: 23/09/1987 LULI co-PI: Dr. Alessandra Ravasio contacting your co-PI (if any) prior to submission is mandatory; she/he will have to assess the feasibility of your proposal in agreement with the technical staff Summary (less than 350 words - will be published on the LULI web site) This experiment will study the insulator-to-metal transition in pre-compressed Krypton and Argon using laser-driven shock compression. Pre-compressing the sample to high initial densities in a specially designed diamond anvil cell will allow us to reach ultra-high pressures and temperatures relevant to planetary interiors, and probe previously unexplored regions of the P-T phase diagram. Multiple-shock compression has been the widely used technique to study warm dense matter but has some shortcomings such as the difficulty in direct observation of temperature due to loss of transparency. Using laser-driven shock compression in a pre-compressed sample allows independent measurement of temperature, and more importantly, allows reaching significantly higher densities because shock-induced heating is reduced. Very few studies have used this technique so far and have been constrained to lower pre-compression pressures. Moreover, Krypton and Argon have not been studied using this technique, hence their metallization mechanism remains unexplored at higher densities and temperatures. -
Beam Welding
EAA Aluminium Automotive Manual – Joining 4. Beam welding Contents: 4. Beam welding 4.0 Introduction 4.1 Laser beam welding 4.1.1 Laser sources 4.1.1.1 CO2 lasers 4.1.1.2 Solid state lasers 4.1.2 Laser beam welding processes 4.1.2.1 Heat conduction welding 4.1.2.2 Deep penetration welding 4.1.2.3 Twin laser welding 4.1.2.4 Remote laser welding 4.1.2.5 Laser welding of tubes, profiles and tailored blanks 4.1.2.6 Laser deposit welding 4.1.3 Laser welding defects 4.1.4 Joint configurations 4.1.5 Addition of filler wire 4.1.6 Shielding gases for laser welding 4.1.7 Characteristics of laser welding of aluminium alloys 4.2 Electron beam welding 4.2.1 Vacuum electron beam welding 4.2.2 Non-vacuum electron beam welding 4.2.3 Electron beam welding of aluminium alloys Version 2015 ©European Aluminium Association ([email protected]) 1 4.0 Introduction This chapter provides a technical overview of the unique features of the beam welding processes: - Laser Beam Welding (LBW) and - Electron Beam Welding (EBW) including several examples of automotive aluminium applications. Apart from welding, both process techniques are also used for cutting and for surface treatment of aluminium products. Electron beam welding results in very deep, narrow penetration at high welding speeds. It is usually carried out in a vacuum chamber, but also non-vacuum welding machines are used. The low overall heat input of electron beam welding enables to achieve the highest as-welded strength levels in aluminium alloys. -
Techniques in Laser Cutting and Engraving Leather
Where the Laser Meets the Leather: Techniques in Laser Cutting and Engraving Leather SARAH PIKE If you had ever told me that, as an artist trained in traditional figurative painting who works in stone lithography, I would end up running a laser cutting business, I wouldn't have believed you. But it was through my printmaking discipline and sensibilities that I came to work with laser cutting. And today I draw great satisfaction in helping artists—primarily bookbinders—bridge the gap between handcraft and new technologies. In this article I will share a variety of laser cutting and engraving techniques for working with leather and parchment. A Look at What's Possible Laser cutters, which vaporize material using a pulsating That said, the question I most often get is, “Can you cut beam of light, perform three main tasks: they cut, line metal?” The answer is no: a fiber laser is needed for engrave, and area engrave. When the laser cuts or line laser cutting metal. Due to their size and cost, fiber engraves, it follows the path of the line; when it area lasers are more often found at businesses that service engraves it moves back and forth like an ink-jet printer. industrial companies. Note that in this context, engraving refers to the partial removal of material that can be performed at multiple While I'll try to be as specific as possible, so many depths (fig. 1). variables come into play that it's difficult to give universal guidelines. Laser cutter settings can vary greatly depending on how the leather was processed, the dye used, what part of the skin is being used, and the life of the animal.