Godavari Biorefineries Limited Updated Form I

GODAVARI BIOREFINERIES LIMITED GUT NOs. 158-165, 167-170, 172, 175, 176, 180/1, 180/2, 181/1, 181/2, 187/1, 187/2, 188, 189, 199, 511 OF WARI VILLAGE AND 139/2 OF KANHEGAON VILLAGE, SAKARWADI POST, KOPARGAON TEHSIL, AHMEDNAGAR DISTRICT, MAHARASHTRA

UPDATED FORM I

Project No. 0617-21-01 June 2017

Godavari Biorefineries Limited STUDIES AND DOCUMENTATION BY A/P - Sakarwadi, Tal - Kopargaon, TEAM Labs and Consultants Dist - Ahmednagar, Maharashtra State. B-115-117 & 509, Annapurna Block, Pin No. 413 708 Aditya Enclave, Ameerpet, Telephone - (02423) 279308, Hyderabad-500 038. Fax (02423) 279339 Phone: 040-23748 555/23748616, E-mail: [email protected] Telefax: 040-23748666 [email protected] SUBMITTED TO MINISTRY OF ENVIRONMENT AND FORESTS, GOVERNMENT OF INDIA, INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHI Godavari Biorefineries Limited

APPENDIX – I (See Paragraph – 6) FORM I I) Basic Information S.No. Item Details 1 Name of the Project/s Godavari Biorefineries Limited 2 S. No in the Schedule 5 (f) – Synthetic Organic Chemicals 3 Proposed capacity/area/length/tonnage to be Area Existing: 123.6 Ha handled/command area/lease area/number of Area after Expansion: 123.6 Ha wells to be drilled (It is proposed to allocate 10 Ha of existing area for expansion)

Existing Capacity: 9070 TPM Capacity after expansion S. Description Capacity (TPM) No Existing Proposed Total after Expansion 1 Synthetic Organic 9070 9858 18928 Chemicals 2 R & D -- 5 5 Total 9070 9863 18933

3 Co-generation Power -- 2 x 2.4 2 x 2.4 Plant (7.1 MW) -- 1 x 1.5 1 x 1.5 -- 1 x 0.8 1 x 0.8 4 New/Expansion/Modernization Expansion 5 Existing Capacity/Area etc. Existing Capacity: 9070 TPM Area Existing: 123.6 Ha 6 Category of Project i.e 'A' or 'B' “A” 7 Does it attract the general condition? If yes, No please specify 8 Does it attract the Specific condition? If yes, No please specify. 9 Location Plot/Survey/Khasra No. Enclosed at Annexure Village Sakarwadi Post, Wari and Kanhegaon Villages Tehsil Kopargaon Tehsil District Ahmednagar District State Maharashtra 10 Nearest railway station/airport along with Kanhegaon– 0.3 km distance in km. Airport : Aurangabad – 82 km 11 Nearest Town, City, District Headquarters Kopargaon - 18 km along with distance in kms. 12 Village Panchayats, Zilla Parishad, Municipal Wari (village) Corporation, Local body (complete postal A/P - Sakarwadi, Tal - Kopargaon, address with telephone nos. to be given) Dist - Ahmednagar, Maharashtra State. Pin No. 413 708 Telephone - (02423) 279308, Fax (02423) 279339

Form I Page 1 Godavari Biorefineries Limited

13 Name of the Applicant Godavari Biorefineries Limited 14 Registered Address Godavari Biorefineries Limited Sakarwadi Post, Kopargaon Tehsil, Ahmednagar District, Maharashtra. 15 Address for Correspondence: Godavari Biorefineries Limited Somaiya Bhavan, 45-47 , M.G. Road, PO Box No. 384, Fort, Mumbai – 400 001. Phone : (022) 22048272/61702100 Name S. Mohan Designation(Owner/Partner/CEO) Director - Works Address Sakarwadi Post, Wari and Kanhegaon Villages, Kopargaon Tehsil, Ahmednagar District, Maharashtra Pin Code 413 708 E-mail [email protected] Telephone Number (02423) 279308, 279396,279397 Fax No. (02423) 279339 16 Details of alternative Sites examined, if any. NO Location of these sites should be shown on a topo sheet. 17 Interlinked Projects NO 18 Whether separate application of interlinked NO project has been submitted? 19 If yes, date of submission NO 20 If no, reason NO 21 Whether the proposal involves NO approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest (Conservation) Act, 1980? (b) The Wildlife (Protection) Act, 1972? (c) The C.R.Z Notification, 1991? 22 Whether there is any Government NO Order/Policy relevant/relating to the site? 23 Forest land involved (hectares) NO 24 Whether there is any location pending against NO the project and /or land in which the project is propose to be set up? (a) Name of the Court (b) Case No (c) Orders/directions of the Court, if any and its relevance with the proposed project.

Form I Page 2 Godavari Biorefineries Limited

(II) Activity

1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities /rates, wherever possible) with source of information data 1.1 Permanent or temporary change in land NO The proposal is for expansion of the existing unit. use, land cover or topography including The land area used for the proposed expansion is 10 increase in intensity of land use (with Ha. respect to local land use plan) The topography is in general plain. The entire land is medium to heavy Soil. 1.2 Clearance of existing land, vegetation NO The proposal is for expansion of the existing unit and buildings? 1.3 Creation of new land uses? NO 1.4 Pre-construction investigations e.g. YES Soil test done and soil load bearing capacity bore houses, soil testing? established. 1.5 Construction works? YES Construction activity involves new production blocks, additional utilities like boilers, thermic fluid heaters, Hydrogen generator, nitrogen generator and DG sets, storage facility and enhancement of effluent treatment plant. 1.6 Demolition works? NO No structures for demolition 1.7 Temporary sites used for construction NO Facilities are provided available for housing works or housing of construction construction workers. workers? 1.8 Above ground buildings, structures or YES Storage facilities shall be constructed. No major cut earthworks including linear structures, and fill or excavation is anticipated. cut and fill or excavations 1.9 Underground works including mining or NO No underground works like mining and tunneling. tunneling? 1.10 Reclamation works? NO 1.11 Dredging? NO 1.12 Offshore structures? NO 1.13 Production and manufacturing YES Enclosed in Annexure – I processes? 1.14 Facilities for storage of goods or NO Raw materials and solvents shall be stored with in materials? factory premises. Materials in bags and drums will be stored in flame proof ware houses. Bulk quantities of raw materials will be stored in Bulk Storage tanks in the tank farms with retention dykes. 1.15 Facilities for treatment or disposal of YES Effluents from process and utilities will be treated in solid waste or liquid effluents? effluent treatment plant and treated effluent reused for cooling towers. Domestic wastewater sent to sewage treatment plant and treated wastewater reused for gardening. Details of waste treatment facilities presented in Annexure II 1.16 Facilities for long term housing of NO Residential colony for all the operational workers is

Form I Page 3 Godavari Biorefineries Limited

operational workers? already available. 1.17 New road, rail or sea traffic during NO Construction materials shall be transported to the construction or operation? site. The traffic density of the existing connecting road is less. 1.18 New road, rail, air waterborne or other NO transport infrastructure including new or altered routes and stations, ports, airports etc? 1.19 Closure or diversion of existing NO transport routes or infrastructure leading to changes in traffic movements? 1.20 New or diverted transmission lines or NO pipelines? 1.21 Impoundment, damming, culverting, NO realignment or other changes to the hydrology of watercourses or aquifers? 1.22 Stream crossings? NO All materials and waste streams are pumped through above ground pipe lines. 1.23 Abstraction or transfers of water form YES Water is drawn from Godavari river canal or ground or surface waters? infiltration well in Godavari river. Present fresh water permitted capacity is 2142 KLD

Total water required after expansion shall be 3768 KLD out of which 2620 KLD will be freshwater and 1148 KLD will be recycled water. 1.24 Changes in water bodies or the land NO surface affecting drainage or run-off? 1.25 Transport of personnel or materials for YES The construction material shall be drawn from local construction, operation or sources within 10 – 15 km. There is no transport of decommissioning? personnel, as the construction workers shall be drawn from local villages. 1.26 Long-term dismantling or NO decommissioning or restoration works? 1.27 Ongoing activity during NO decommissioning which could have an impact on the environment? 1.28 Influx of people to an area in either YES The proposed project shall increase the employment temporarily or permanently? potential and hence may lead to migration to surrounding villages. 1.29 Introduction of alien species? NO 1.30 Loss of native species or genetic NO There are no major losses of tree/shrub species. diversity? 1.31 Any other actions? NO

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2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply): S.No. Information/checklist confirmation Yes/No Details thereof (with approximate quantities /rates, wherever possible) with source of information data 2.1 Land especially undeveloped or No The present proposal is expansion of existing unit agricultural land (ha) within existing site area. 2.2 Water (expected source & competing YES Total water required after expansion shall be 3768 users) unit: KLD KLD out of which 2620 KLD will be freshwater and 1148 KLD will be recycled water. (Water Balance Enclosed in Annexure III) 2.3 Minerals (MT) NA 2.4 Construction material – stone, YES Shall be sourced from the local villages. aggregates, sand / soil (expected source – MT) 2.5 Forests and timber (source – MT) NO 2.6 Energy including electricity and fuels YES Existing coal fired boilers are 2 x 18 TPH and 1 x 12 (source, competing users) Unit: fuel TPH and a standby DG set of 590 kVA. (MT), energy (MW) It is proposed to establish 2 x 24 TPH coal fired boilers, 1 x 2 Lac K.Cal/hr and 1 x 10 lac k.cal/hr thermic fluid heaters and 4 x 1000 kVA standby DG sets in addition to existing boilers and DG set.

It is proposed to keep existing 1 x 12 TPH boiler as standby after expansion.

Coal consumption after expansion is 380 TPD.

It is proposed to step down the steam pressure by generating power in the order of 7.1 MW by utilizing coal fired boilers installed for process requirement.

Standby DG sets of 4 x 1000 kVA (proposed) and 1 x 590 kVA (existing) will be provided to meet the power requirement on case of any power shutdown or turbine maintenance. 2.7 Any other natural resources (use NA appropriate standard units)

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3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health. S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 3.1 Use of substances or materials, which are YES Hazardous chemicals shall be used for hazardous (as per MSIHC rules) to human manufacturing of Synthetic Organic Chemicals. health or the environment (flora, fauna, MSIHC rules shall be followed during storage, and water supplies) transportation and handling of raw materials. Hazardous chemicals and solvent shall be stored and handled in closed systems. 3.2 Changes in occurrence of disease or NO affect disease vectors (e.g. insect or water borne diseases). 3.3 Affect the welfare of people e.g. by YES Shall increase the employment potential for locals changing living conditions? and affect the living conditions for betterment. 3.4 Vulnerable groups of people who could NO No sensitive receptors are present in the be affected by the project e.g. hospital immediate vicinity of the site. The project shall patients, children, the elderly etc., not have any significant impact on vulnerable groups of people. 3.5 Any other causes NO

4. Production of solid wastes during construction or operation or decommissioning (MT/month) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 4.1 Spoil, overburden or mine wastes NO 4.2 Municipal waste (domestic and or NO Wastes from canteen, other commercial wastes commercial wastes) like paper, empty containers etc. Canteen waste will be composted and reused as manure. Paper waste sent to recyclers. 4.3 Hazardous wastes (as per Hazardous YES Hazardous waste generation during construction Waste Management Rules) shall be limited to waste oils, batteries and containers of paints etc. The quantity of hazardous wastes generated during operation contain salts from evaporators, process residue, and solvent residues, ETP sludge and filtration media etc. 4.4 Other industrial process wastes YES Enclosed at Annexure IV 4.5 Surplus product NO 4.6 Sewage sludge or other sludge from YES Sludge from Effluent treatment plant, and effluent treatment evaporation salts shall be sent to TSDF. Sludge from Sewage treatment plant reused as manure after composting. 4.7 Construction or demolition wastes NO 4.8 Redundant machinery or equipment NO 4.9 Contaminated soils or other materials NO All pipe lines including pipe lines of waste streams are above ground on the pipe rack.

Form I Page 6 Godavari Biorefineries Limited

Structures of all waste treatment facilities are made of concrete and also above ground to eliminate the possibility of any contamination due to seepage and for ease of maintenance. 4.10 Agricultural wastes NO 4.11 Other solid wastes YES Enclosed at Annexure IV

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 5.1 Emissions from combustion of fossil fuels YES Coal Shall be used as fuel. Details are enclosed in from stationary or mobile sources Annexure V 5.2 Emissions from production processes Gaseous emissions from process are HCl, SO2, are YES scrubbed in two stage scrubbers. Water is used as scrubbing media in primary scrubbers and caustic in secondary scrubbers. Effluents from scrubbers are sent to effluent treatment plant. 5.3 Emissions from materials handling NO Material transfer takes place in closed pipeline including storage or transport systems using pumps with mechanical seals. 5.4 Emissions from construction activities YES Dust may rise during transport of material and including plant and equipment construction activity. The dust emissions shall be mitigated by water spraying on the roads within the premises. 5.5 Dust or odors from handling of materials NO Sewage will be treated in sewage treatment plant. including construction materials, sewage and waste 5.6 Emissions from incineration of waste NO Organic waste streams are sent to cement plants for co-incineration. 5.7 Emissions from burning of waste in open NO air (e.g. slash materials, construction debris) 5.8 Emissions from any other sources NO

Form I Page 7 Godavari Biorefineries Limited

6. Generation of Noise and Vibration, and Emissions of Light and Heat: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data with source of information data 6.1 From operation of equipment e.g. YES Material transport and construction equipment shall be engines, ventilation plant, crushers source of noise, while transfer pumps, vacuum systems, DG sets are the sources of noise during operation. 6.2 From industrial or similar processes YES From Turbine and DG sets, and controlled by providing Acoustic Enclosures. 6.3 From construction or demolition YES Noise during construction shall be due to construction equipment and emergency DG sets. 6.4 From blasting or piling NO 6.5 From construction or operational NO The increased traffic shall not have any significant traffic impact. 6.6 From lighting or cooling systems NO 6.7 From any other sources NO

7.Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 7.1 From handling, storage, use or NO All pipe lines, storage facilities and waste treatment spillage of hazardous materials facilities are above ground. Local containments with concrete bunds are provided to all process plants, Bulk Storages and ware house. 7.2 From discharge of sewage or other NO All the waste from domestic operations sent to sewage effluents to water or the land Treatment Plant. Treated wastewater reused for (expected mode and place of gardening. discharge) 7.3 By deposition of pollutants emitted NO All the emissions from process are controlled by to air into the land or into water providing control equipment like scrubbers, Bag filters and ESP, double stage condensers, etc. 7.4 From any other sources NO 7.5 Is there a risk of long term build up NO of pollutants in environment from these sources?

Form I Page 8 Godavari Biorefineries Limited

8.Risk of accidents during construction or operation of the Project, which could affect human health or the environment S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 8.1 From explosions, spillages, fires etc from YES All Inbuilt Safety precautions will be storage, handling, use or production of adopted and there will not be any hazardous substances damage to environment or human health 8.2 From any other causes NA 8.3 Could the project be affected by natural disasters NO causing environmental damage (e.g. Floods, earthquakes, landslides, cloudburst etc)?

9.Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality S. No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data 9.1 Lead to development of supporting. YES The project shall enhance the socio facilities, ancillary development or development economic status of the area by stimulated by the project which could have impact increasing the demand for housing, on the environment e.g.: improving the employment. There are • Supporting infrastructure (roads, power supply, no major support industries required waste or waste water treatment, etc.) for this plant. • housing development • extractive industries • supply industries • other 9.2 Lead to after-use of the site, which could haven NO impact on the environment 9.3 Set a precedent for later developments NO 9.4 Have cumulative effects due to proximity to other NO The baseline environmental status of existing or planned projects with similar effects the surrounding areas is within the prescribed limits as observed from the Primary data collected during march to June 2016.

Form I Page 9 Godavari Biorefineries Limited

(III) Environmental Sensitivity S.No. Areas Name/ Aerial distance (within 15 km.) Identity Proposed project location boundary 1 Areas protected under international conventions, NA national or local legislation for their ecological, landscape, cultural or other related value 2 Areas which are important or sensitive for YES Godavari River - West – 0.6 Km ecological reasons - Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests 3 Areas used by protected, important or sensitive NO species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration 4 Inland, coastal, marine or underground waters NO 5 State, National boundaries NO 6 Routes or facilities used by the public for access to NO recreation or other tourist, pilgrim areas 7 Defense installations NO 8 Densely populated or built-up area YES Puntamba is at a distance of 7 km in southeastt direction. 9 Areas occupied by sensitive man-made land uses NA Nearest school and hospital are located (hospitals, schools, places of worship, community within the residential campus of the facilities) industry adjacent to the plant. 10 Areas containing important, high quality or scarce NO resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals) 11 Areas already subjected to pollution or NO environmental damage. (those where existing legal environmental standards are exceeded) 12 Areas susceptible to natural hazard which could NO cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

(IV) Proposed Terms of Reference for EIA studies Scope of Work of EIA The standard terms of reference (page 181-187) issued by the Ministry of Environment Forest and Climate change shall be followed for preparation of EIA report. Any additional study proposed by the SEAC shall also be completed.

Ref: Standard Terms of Reference (TOR) for EIA/EMPO report for projects/activities requiring environmental clearance under EIA notification, 2006, MoEF & CC, GOI, April 2015.

Form I Page 10 Godava ri Bi o refi n e ri e s Li mited

I hereby give the undertaking that data and information given in the application and enclosures are true to the best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at any stage, the project will be rejected and clearance given, if any to the project will be revoked at our risk and cost.

Date: 2-8fo 6 /zo r 7 Place: SLcr^.,-*'

Signature of the applicant With Name and FullAddress ( Project Proponent/Authorized Signatory)

S. Mohan Director - Works Godavari Biorefineries Limited Gut Nos- 158-165, 767-170, L72, L75,176, t8O/I, \8012, 78t/L,18L/2, L87/L, Lg7/2,199, 189, 199, 511 of Wari village and L39/2 of Kanhegaon village, Kopargaon Tehsil, Ahmednaga r District, Maha rashtra.

Form I Page 11 GODAVARI BIOREFINERIES LIMITED GUT NOs. 158-165, 167-170, 172, 175, 176, 180/1, 180/2, 181/1, 181/2, 187/1, 187/2, 188, 189, 199, 511 OF WARI VILLAGE AND 139/2 OF KANHEGAON VILLAGE, SAKARWADI POST, KOPARGAON TEHSIL, AHMEDNAGAR DISTRICT, MAHARASHTRA

ANNEXURES

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Project No. 0617-21-01 June 2017

Page 1 Godavari Biorefineries Limited Form I Annexures

Plant Layout of Godavari Biorefineries Limited

Page 2 Godavari Biorefineries Limited Form I Annexures

ANNEXURE - I

M/s. Godavari Biorefineries Limited obtained consent for operation for synthetic organic chemicals manufacturing at Gut Nos- 158-165, 167-170, 172, 175, 176, 180/1, 180/2, 181/1, 181/2, 187/1, 187/2, 188, 189, 199, 511 of Wari village and 139/2 of Kanhegaon village, Sakarwadi post, Kopargaon Tehsil, Ahmednagar District, Maharashtra. The unit obtained TOR for expansion of synthetic organic chemical manufacturing capacity vide letter no. F.No. J-11011/402/2014-IA II (I) dated 18.05.2015.

It is proposed to increase the product profile, capacity, utilities considering the developments in R&D facility and establishment of co-generation power plant of 7.1 MW. The expansion entails a capital cost of Rs. 200 crores towards additional production blocks, utilities and enhancement of effluent treatment plant. Manufacturing capacity based on existing TOR is presented in Table A-1. The manufacturing capacity for amendment is presented in Table A-2. Table A-1 Manufacturing Capacity – TOR S.No Name of Product Capacity (TPM) Existing Proposed Total after Expansion 1 Industrial Alcohol 1800 1800 2 Ethyl Acetate 5400 3300 8700 3 Acetaldehyde 1500 600 2100 4 Acetic Acid 1500 1500 5 Dilute Acetic Acid 110 110 6 Crotonaldehyde 500 500 7 Paraldehyde 60 60

Page 3 Godavari Biorefineries Limited Form I Annexures

Table A-2 Manufacturing Capacity S.No Name of Product Capacity (TPM) Existing Proposed Total after Expansion Regular Products 1 Acetaldehyde 1500 600 2100 2 Acetic Acid 598.85 -- 598.85 3 Dilute Acetic Acid 110 -- 110 4 Ethyl Acetate 5400 3300 8700 5 Crude Ethyl Acetate 30 30 6 Crotonaldehyde 500 -- 500 7 Paraldehyde 60 -- 60 8 Crotonic Anhydride 8.3 1.67 10 9 Crotonitrile 8.3 1.67 10 10 1, 3 Butylene Glycol 41.7 158.33 200 11 1-3 Butylene Glycol (Min 40%) 12.9 19.32 32.22 12 2-Ethyl, 1, 3 Hexane Diol 33.3 -- 33.33 13 3-Methoxy Butanol 25 250 275 14 3 Methoxy Butanol (Min 40%) -- 30 30 15 3-Methyl 3- Pentene -One (MPO) 333.3 166.7 500 16 Absolute Alcohol (Fuel Grade from RS/IS) 3000 3000 17 3-Methoxy Butyl Acetate 340 340 18 Acetaldehyde Oxime 50 50 19 n- Hexanol 42 42 20 Crotonyldehyde Di- Urea (CDU) 39 39 21 Crotoresin 26 26 22 Acetaldehyde Diethyl Acetal 250 250 23 Phenyl Ethyl Alcohol 100 100 24 Acetophenol 166.7 166.7 25 Acetonitrile 416.7 416.7 26 Diethyl Oxalate 166.7 166.7 27 Gbamber 83.3 83.3 28 Polyol 83.3 83.3 29 Styralyl Acetate 83.3 83.3 30 M-Toluic Acid 83.3 83.3 31 Sodium Sulphate 242.0 66.3 308.3 32 Butanol 64.6 53.1 117.7 33 Ketone Mixture 131.7 65.8 197.5 34 Ammonium Sulphate 44.1 44.1 Total - I 9070 9717.2 18787.2 Campaign Basis 1 Ethyl Crotonate 7.5 7.5 2 Tri-Ethoxy Butane (Somsal 65%) 21 21 3 Forskolin 0.3 0.3 4 Methyl Crotonate 9 9 5 Methyl Beta Amino Crotonate 15 15

Page 4 Godavari Biorefineries Limited Form I Annexures

6 Ethyl Beta Amino Crotonate 30 30 7 Acetaldehyde Dimethyl Acetal 15 15 8 Formaldehyde Dimethyl Acetal 15 15 9 Formaldehyde Diethyl Acetal 15 15 10 Acetaldehyde Dibutyl Acetal 15 15 11 Crotonaldehyde Diethyl Acetal 15 15 12 Butyraldehyde Dimethyl Acetal 15 15 13 Cinnamaldehyde Diethyl acetal 15 15 14 Tri Methoxy Butane 15 15 15 Acetaldehyde Propylene Glycol Acetal 15 15 16 Butyl Acetate 15 15 17 Butane Diol polyester 15 15 18 Ethyl Leavolinate 15 15 19 Propyl Acetate 15 15 20 Ethyl Butyrate 15 15 21 Diethyl Succinate 15 15 22 Dimethyl Pthalate 15 15 23 Isopropyl Crotonate 15 15 24 Isopropenyl Acetate 15 15 25 Hexyl Acetate 15 15 26 Hexyl Salisilate 15 15 27 Valerolactone 15 15 28 Diethyl Pthalate 15 15 29 Ethyl Formate 15 15 30 Butaraldehyde Oxime 20 20 31 Methyl Ethyl Ketone Oxime 20 20 32 Butyraldehyde 20 20 33 2-Ethyl butyraldehyde 20 20 34 2-Ethyl Hexenal 20 20 35 2-Ethyl Hexanal 20 20 36 2- Ethyl Crotonaldehyde 20 20 37 Cinnamaldehyde 20 20 38 Sorbaldehyde 20 20 39 2-Ethyl Hexanol 3.55 3.55 40 Butyric acid 20 20 41 Crotonic acid 20 20 42 Levulinic acid 2 2 43 Formic acid 1.5 1.5 44 Styrene Phoponic acid 1.25 1.25 45 Hydrochloric acid 1.25 1.25 46 2-ethyl Butanol 20 20 47 2-Ethyl Hexanol 20 20 48 Butanol 30 30 49 Hexanol 20 20 50 Sorbic Alcohol 20 20 51 Crotyl Alcohol 20 20

Page 5 Godavari Biorefineries Limited Form I Annexures

52 Cinnamic Alcohol 20 20 53 Polycosonol 20 20 54 Trimethylol Propane 20 20 55 Sorbic Alcohol (Min 30%) 1.78 1.78 56 Crotyl Alochol (Min 30%) 2.46 2.46 57 Cinnamyl Alcohol (Min 30%) 7.84 7.84 58 Isobutanol 14 14 59 2,5 Furan Dimethanol 20 20 60 Propionitrile 20 20 61 Butyronitrile 20 20 62 Butyl Nitrite 20 20 63 Isobutyro nitrile 20 20 64 Valeronitrile 9 9 65 Acetone 20 20 66 3-Methyl 2-Pentanone 20 20 67 Methyl Ethyl Ketone 20 20 68 Diethyl Ketone 20 20 69 Isopropenyl Acetate 20 20 70 Acrylic ester 20 20 71 Ketene 5 5 72 Isobutyl Vinyl ether 20 20 73 1-ethoxy Ethyl Acetate 20 20 74 Vinyl ethyl Ether 20 20 75 Dibutyl Vinyl Ether 20 20 76 Diethyl Ether 20 20 77 NaturoWax 20 20 78 Sodium Chloride 2.9 2.9 Total - II (Any 6 product at a time) 141 141 79 R & D Products 5 5 Total - III 5 5 Grand Total (I+II+III) - Total 34 from regular and 9070 9863 18933 6 products from campaign products will be manufactured 80 Co-Generation Power Plant 2 x 2.4 MW 2 x 2.4 MW 1 x 1.5 MW 1 x 1.5 MW 1 x 0.8 MW 1 x 0.8 MW

Page 6 Godavari Biorefineries Limited Form I Annexures

Process Description of Ethyl Acetate

Ethyl acetate is produced by esterification of acetic acid and ethanol in presence of Para Toluene Sulphonic Acid as catalyst. PTSA CH3COOH + C2H5OH CH3COOC2H5 +H2O

Glacial acetic acid, 95% ethanol and 1% PTSA are mixed and continuously feed into the esterification kettle. Suitable amount of ternary azeotrope is withdrawn from the top of the esterification column, by maintaining optimum top temperature and is then fed into the decanter. Fresh De-mineralized water is also fed in to the decanter to separate 94% ester as upper heterogeneous phase. This ester is fed to the drying (Ester Purification) column where the ternary distillation (water-ethanol-ethyl acetate) occurs. Final pure ethyl acetate is drawn continuously from the middle of the distillation column, cooled in the product cooler and sent to storage tank. The product purity is 99.5% to 99.9% pure. The top vapour outlet is again mixed with excess water is fed to another decanter. Small amount of ester separated is refluxed to the column. The bottom product of the two decanters is sent to the alcohol recovery column. From it the recovered vapor is sent to the reaction kettle.

Process Flow Diagram of Ethyl Acetate

Page 7 Godavari Biorefineries Limited Form I Annexures

ANNEXURE – II: Wastewater Treatment Facilities

The effluent generated from the proposed expansion of is mainly from process, washings, scrubbers, cooling towers & boiler blow downs, RO/DM rejects from pre-treatment of water and domestic wastewater. It is proposed to treat effluent from process, washings, scrubbers and R&D in biological treatment plant followed by RO. Blow downs are sent to settling tank followed by RO. Rejects from RO sent to MEE and permeate is used for cooling towers as make up. Total Effluent generated and mode of treatment after expansion is presented in Table A-3.

Table A-3 Quantity of Effluent Generated and Mode of Treatment after expansion - Tentative Description Quantity Mode of Treatment (KLD) Process 570 Sent to biological treatment plant followed by RO. RO Washings 50 rejects sent to MEE and permeate reused for cooling Scrubber Effluent 30 towers make-up DM rejects 100 R & D 5 Boiler Blow downs 30 Sent to settling tank followed by RO. RO rejects sent to Cooling Tower Blow 330 MEE and permeate reused for cooling towers make-up. downs Domestic 188 Sent to Sewage treatment plant and treated wastewater is reused for gardening. Total 1303

Page 8 Godavari Biorefineries Limited Form I Annexures

ANNEXURE – III: Water Balance

The total water requirement shall increased from 2134 KLD to 3768 KLD out of which 2620 KLD will be fresh water requirement and 1148 KLD is recycled water. The total fresh water requirement shall be met from Godavari river canal or infiltration well in Godavari river. The water balance for daily consumption after expansion is presented in Table .A-4. Table A-4 Total Water Balance - Tentative Purpose INPUT (KLD) OUTPUT (KLD) Fresh Water Recycled Water Loss Effluent Process 430 570* Washings 50 50 Scrubber 30 30 Boiler Feed 200 170 30 Cooling Tower 1570 960 2200 330 DM Regenration 100 100 R & D 5 5 Domestic 235 47 188** Gardening 188 188 Gross Total 2620 1148 2605 1303 Total 3768 3908 * Includes water formed during reaction and water in raw material ** Includes residential

Page 9 Godavari Biorefineries Limited Form I Annexures

ANNEXURE – IV: Solid Waste Generation and Mode of Disposal Table A-5 Solid Waste Details – After Expansion (Tentative) S.No. Description of waste Unit Quantity Disposal method 1 Process/Distillation residue TPD 19.35 TSDF / Cement Industry 2 Spent Carbon TPD 0.1 TSDF / Cement Industry 3 Hyflow Kg/day 20 TSDF 4 Mixed Spent Solvents KLD 2 TSDF / Cement Industry 5 Boiler Ash TPD 126 TSDF to use as a stabilizing agent / Brick manufactures 6 Used Oil KLPA 3 Authorized recyclers 7 Lead acid batteries No's/Year 80 Authorized recyclers 8 Softener / DM Plant Resins TPA 2 TSDF 9 Forced Evaporation Salts TPD 1.65 TSDF 10 ETP Sludge TPD 0.3 TSDF 11 STP Sludge TPD 0.4 Composted and used as manure 12 Used/Discarded Filter Bags Nos /year 100 TSDF for Incineration 13 Used / Discarded RO TPA 0.2 TSDF for Incineration Membranes 14 HDPE containers No's/ 100 Detoxified and reuse Month 15 Liners & Bags TPM 0.5 Authorized recyclers 16 Used Filters (HEPA filters, Oil Nos /year 100 TSDF for Incineration Filters etc) 17 Insulation and Glass wool TPM 1 TSDF Waste 18 Discarded PPE TPA 0.5 TSDF for Incineration 19 Glass Bottles No's/ 100 Dispose off to outside Month agencies after detoxification 20 Paper, cotton waste & Packing TPA 5 Sale to outside agencies/ materials i.e. wood, carton , recyclers ropes 21 Waste packing wood/ broken TPA 5 Sale to outside agencies/ glass etc recyclers 22 Metal scrap TPA 30 Sale to outside agencies/ recyclers 23 Plastic Waste TPA 0.5 Authorized recyclers 24 Canteen Waste Kg/day 40 Composted and used as manure 25 Bio Medical Waste TPA 0.8 Sent to Bio Medical Waste Treatment Facility 26 E- Waste TPA 2 Authorized agencies

Page 10 Godavari Biorefineries Limited Form I Annexures

ANNEXURE – V: Stack Emissions Details

The sources of air pollution in the plant are from the existing 2 x 18 TPH, 1 x 12 TPH Coal fired boilers and standby DG set of 1 x 590 kVA. It is proposed to establish 2 x 24 TPH coal fired boilers, 1 x 2 Lac K.Cal/hr and 1 x 10 lac. K.cal/hr thermic fluid heaters and 4 x 1000 kVA standby DG sets in addition to existing boilers and DG set. Electro static precipitators (ESP) will be provided for 2 x 24 TPH coal fired boilers Boiler as air pollution control equipment. DG sets shall be provided with stack heights based on the

CPCB formula for effective stack height. The emission rates of PM, SO2, and NOx from each stack are presented in Table A-6. Table A-6 Stack Emission Details S. Stack Connected to Stack Dia of Temp. of Exit Pollutant Emission No Ht (m) stack at exhaust Velocity Rate (g/sec) top(m) gases (m/sec) PM SO2 NOx (0C) Existing 1 2 x 18 TPH Coal fired 30 1.2 190 10.25 0.61 1.2 1.4 Boilers 2 12TPH Coal fired 30 1.0 140 8.1 0.5 0.42 0.15 Boiler* 3 590KVA DG Set** 9 0.2 165 6.8 0.04 0.12 0.22 Proposed 1 2 x 24 TPH Coal fired 40 2 200 15 2.5 4.5 5.1 Boilers 2 1 x 2 Lakh Kcal 20 0.4 170 6.5 0.08 0.14 0.19 Thermic Fluid Heater 3 1 x 10 Lakh Kcal 30 0.5 190 9.0 0.12 0.24 0.31 Thermic Fluid Heater 4 4 x 1000 KVA DG 10 0.2 170 10 0.09 0.25 0.38 Set** * 1 x 12 TPH coal fired boiler shall be kept as standby after expansion **DG sets will be used during load shut down period only.

Page 11

UPDATED PRE-FEASIBILITY REPORT

Godavari Biorefineries Limited A/P - Sakarwadi, Tal - Kopargaon, Dist - Ahmednagar, Maharashtra State. Pin No. 413 708 Telephone - (02423) 279308, Fax (02423) 279339 E-mail: [email protected] [email protected] SUBMITTED TO MINISTRY OF ENVIRONMENT AND FORESTS, GOVERNMENT OF INDIA, INDIRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELHII Godavari Biorefineries Limited

Godavari Biorefineries Limited, Gut Nos- 158-165, 167-170, 172, 175, 176, 180/1, 180/2, 181/1, 181/2, 187/1, 187/2, 188, 189, 199, 511 of Wari village and 139/2 of Kanhegaon village, Kopargaon Tehsil, Ahmednagar District, Maharashtra

DISCLAIMER

The purpose and scope of this information memorandum is to introduce the subject matter and provide a general idea and information on the said area. All the material included in this document is based on data/information gathered from various sources and is based on certain assumptions. Although, due care and diligence has been taken to compile this document, the contained information may vary due to any change in any of the concerned factors, and the actual results may differ substantially from the presented information. M/s. Godavari Biorefineries Limited does not assume any liability for any financial or other loss resulting from this memorandum in consequence of undertaking this activity. Therefore, the content of this memorandum should not be relied upon for making any decision, investment or otherwise. The prospective user of this memorandum is encouraged to carry out his/her own due diligence and gather any information he/she considers necessary for making an informed decision.

1. Executive Summary M/s. Godavari Biorefineries Limited obtained consent for operation for synthetic organic chemicals manufacturing at Gut Nos- 158-165, 167-170, 172, 175, 176, 180/1, 180/2, 181/1, 181/2, 187/1, 187/2, 188, 189, 199, 511 of Wari village and 139/2 of Kanhegaon village, Kopargaon Tehsil, Ahmednagar District, Maharashtra. The unit obtained TOR for expansion of our synthetic organic chemical manufacturing capacity vide letter no. F.No. J-11011/402/2014-IA II (I) dated: 18.05.2015. It is propose to increase the product profile, capacity, utilities considering the developments in our R&D facility and establishment of co-generation power plant of 7.1 MW. The expansion entails a towards additional production blocks, utilities and enhancement of effluent treatment plant.

2. Introduction of the Project / Background Information: 2.1 Identification of Project and Project Proponent: The objective of this pre-feasibility study is to provide information for proposed expansion of synthetic organic chemicals from 9070 TPM to 18933 TPM in addition to

1 | P a g e Godavari Biorefineries Limited co-generation power plant of 7.1 MW at Gut Nos- 158-165, 167-170, 172, 175, 176, 180/1, 180/2, 181/1, 181/2, 187/1, 187/2, 188, 189, 199, 511 of Wari village and 139/2 of Kanhegaon village, Kopargaon Tehsil, Ahmednagar District, Maharashtra.

2.2 Brief Description of Nature of the Project : The synthetic organic chemicals manufacturing will involve series of chemical reactions to get the final Product. The products of reaction are purified, filtered and dried before packing the final product. The Chemical reactions require various supporting services like Heating, Cooling and Agitation etc.

2.3 Need for the project and its importance to the country and or region: The project is envisaged to meet the demand supply gap in both domestic market and export market, as API demand is increasing day by day.

2.4 Demands-Supply Gap : The project is envisaged to meet the demand supply gap in both domestic market and export market, as API demand is increasing day by day.

2.5 Imports Vs. Indigenous Production: The project shall meet the reduce imports in some of the intermediate products and also enhance the foreign exchange reserves in view of the proposed exports of few products.

2.6 Domestic/export Markets: The products shall cater to both domestic and export markets.

2.7 Employment Generation (Direct and Indirect) due to the project: The present project for manufacturing of Synthetic Organic Chemicals requires substantial handling of raw materials, goods in process and finished goods. The proposed expansion shall increase the employment potential.

3. Project Description

3.1 Type of Project including interlinked and interdependent projects, if any: M/s. Godavari Biorefineries Limited obtained consent for operation for synthetic organic chemicals manufacturing at Gut Nos- 158-165, 167-170, 172, 175, 176, 180/1, 180/2, 181/1, 181/2, 187/1, 187/2, 188, 189, 199, 511 of Wari village and 139/2 of Kanhegaon village, Kopargaon Tehsil, Ahmednagar District, Maharashtra. The unit obtained TOR for expansion of our synthetic organic chemical manufacturing capacity vide letter no. F.No. J-11011/402/2014-IA II (I) dated: 18.05.2015. It is propose to increase the product profile, capacity, utilities considering the developments in our

2 | P a g e Godavari Biorefineries Limited

R&D facility and establishment of co-generation power plant of 7.1 MW. The expansion entails a towards additional production blocks, utilities and enhancement of effluent treatment plant.

3.2 Size or magnitude of operation: Manufacturing Capacity S.No Name of Product Capacity (TPM) Existing Proposed Total after Expansion Regular Products 1 Acetaldehyde 1500 600 2100 2 Acetic Acid 598.85 -- 598.85 3 Dilute Acetic Acid 110 -- 110 4 Ethyl Acetate 5400 3300 8700 5 Crude Ethyl Acetate 30 30 6 Crotonaldehyde 500 -- 500 7 Paraldehyde 60 -- 60 8 Crotonic Anhydride 8.3 1.67 10 9 Crotonitrile 8.3 1.67 10 10 1, 3 Butylene Glycol 41.7 158.33 200 11 1-3 Butylene Glycol (Min 40%) 12.9 19.32 32.22 12 2-Ethyl, 1, 3 Hexane Diol 33.3 -- 33.33 13 3-Methoxy Butanol 25 250 275 14 3 Methoxy Butanol (Min 40%) -- 30 30 15 3-Methyl 3- Pentene -One (MPO) 333.3 166.7 500 16 Absolute Alcohol (Fuel Grade from RS/IS) 3000 3000 17 3-Methoxy Butyl Acetate 340 340 18 Acetaldehyde Oxime 50 50 19 n- Hexanol 42 42 20 Crotonyldehyde Di- Urea (CDU) 39 39 21 Crotoresin 26 26 22 Acetaldehyde Diethyl Acetal 250 250 23 Phenyl Ethyl Alcohol 100 100 24 Acetophenol 166.7 166.7 25 Acetonitrile 416.7 416.7 26 Diethyl Oxalate 166.7 166.7 27 Gbamber 83.3 83.3 28 Polyol 83.3 83.3 29 Styralyl Acetate 83.3 83.3 30 M-Toluic Acid 83.3 83.3 31 Sodium Sulphate 242.0 66.3 308.3 32 Butanol 64.6 53.1 117.7 33 Ketone Mixture 131.7 65.8 197.5 34 Ammonium Sulphate 44.1 44.1 Total - I 9070 9717.2 18787.2

3 | P a g e Godavari Biorefineries Limited

Campaign Basis 1 Ethyl Crotonate 7.5 7.5 2 Tri-Ethoxy Butane (Somsal 65%) 21 21 3 Forskolin 0.3 0.3 4 Methyl Crotonate 9 9 5 Methyl Beta Amino Crotonate 15 15 6 Ethyl Beta Amino Crotonate 30 30 7 Acetaldehyde Dimethyl Acetal 15 15 8 Formaldehyde Dimethyl Acetal 15 15 9 Formaldehyde Diethyl Acetal 15 15 10 Acetaldehyde Dibutyl Acetal 15 15 11 Crotonaldehyde Diethyl Acetal 15 15 12 Butyraldehyde Dimethyl Acetal 15 15 13 Cinnamaldehyde Diethyl acetal 15 15 14 Tri Methoxy Butane 15 15 15 Acetaldehyde Propylene Glycol Acetal 15 15 16 Butyl Acetate 15 15 17 Butane Diol polyester 15 15 18 Ethyl Leavolinate 15 15 19 Propyl Acetate 15 15 20 Ethyl Butyrate 15 15 21 Diethyl Succinate 15 15 22 Dimethyl Pthalate 15 15 23 Isopropyl Crotonate 15 15 24 Isopropenyl Acetate 15 15 25 Hexyl Acetate 15 15 26 Hexyl Salisilate 15 15 27 Valerolactone 15 15 28 Diethyl Pthalate 15 15 29 Ethyl Formate 15 15 30 Butaraldehyde Oxime 20 20 31 Methyl Ethyl Ketone Oxime 20 20 32 Butyraldehyde 20 20 33 2-Ethyl butyraldehyde 20 20 34 2-Ethyl Hexenal 20 20 35 2-Ethyl Hexanal 20 20 36 2- Ethyl Crotonaldehyde 20 20 37 Cinnamaldehyde 20 20 38 Sorbaldehyde 20 20 39 2-Ethyl Hexanol 3.55 3.55 40 Butyric acid 20 20 41 Crotonic acid 20 20 42 Levulinic acid 2 2 43 Formic acid 1.5 1.5 44 Styrene Phoponic acid 1.25 1.25

4 | P a g e Godavari Biorefineries Limited

45 Hydrochloric acid 1.25 1.25 46 2-ethyl Butanol 20 20 47 2-Ethyl Hexanol 20 20 48 Butanol 30 30 49 Hexanol 20 20 50 Sorbic Alcohol 20 20 51 Crotyl Alcohol 20 20 52 Cinnamic Alcohol 20 20 53 Polycosonol 20 20 54 Trimethylol Propane 20 20 55 Sorbic Alcohol (Min 30%) 1.78 1.78 56 Crotyl Alochol (Min 30%) 2.46 2.46 57 Cinnamyl Alcohol (Min 30%) 7.84 7.84 58 Isobutanol 14 14 59 2,5 Furan Dimethanol 20 20 60 Propionitrile 20 20 61 Butyronitrile 20 20 62 Butyl Nitrite 20 20 63 Isobutyro nitrile 20 20 64 Valeronitrile 9 9 65 Acetone 20 20 66 3-Methyl 2-Pentanone 20 20 67 Methyl Ethyl Ketone 20 20 68 Diethyl Ketone 20 20 69 Isopropenyl Acetate 20 20 70 Acrylic ester 20 20 71 Ketene 5 5 72 Isobutyl Vinyl ether 20 20 73 1-ethoxy Ethyl Acetate 20 20 74 Vinyl ethyl Ether 20 20 75 Dibutyl Vinyl Ether 20 20 76 Diethyl Ether 20 20 77 NaturoWax 20 20 78 Sodium Chloride 2.9 2.9 Total - II (Any 6 product at a time) 141 141 79 R & D Products 5 5 Total - III 5 5 Grand Total (I+II+III) - Total 34 from regular and 9070 9863 18933 6 products from campaign products will be manufactured 80 Co-Generation Power Plant 2 x 2.4 MW 2 x 2.4 MW 1 x 1.5 MW 1 x 1.5 MW 1 x 0.8 MW 1 x 0.8 MW

5 | P a g e Godavari Biorefineries Limited

3.3 Process Description with process details (a schematic diagram/flow chart) 3.4 Raw material required along with estimated quantity likely source, marketing area of final product/s, mode of transport of raw material and finished product.

All the raw materials required for manufacturing mostly available in India or from abroad. There are no banned chemicals or products which are proposed to be used.

It is proposed to enter into long term arrangements with some of the raw material suppliers both in India and overseas to avoid shortages at any time.

3.5 Availability of water its source, energy/power requirement and source should be given The total water requirement shall increased from 2134 KLD to 3768 KLD out of which 2620 KLD will be fresh water requirement and 1148 KLD is recycled water. The total fresh water requirement shall be met from Godavari river canal or infiltration well in Godavari river. Total water balance is presented in Table below. Total Water Balance Purpose INPUT (KLD) OUTPUT (KLD) Fresh Water Recycled Water Loss Effluent Process 430 570* Washings 50 50 Scrubber 30 30 Boiler Feed 200 170 30 Cooling Tower 1570 960 2200 330 DM Regenration 100 100 R & D 5 5 Domestic 235 47 188** Gardening 188 188 Gross Total 2620 1148 2605 1303 Total 3768 3908 * Includes water formed during reaction and water in raw material ** Includes residential

3.5.1 Electricity: It is proposed to set up Co-generation power plant of capacity 7.1 MW. Further, due to the nature of the reactions and requirement of continuous power, the management proposes to put in place 100% self generation of power by DG sets of 4 x 1000 KVA proposed in addition to existing 590 KVA capacity. Therefore no delay or difficulty is foreseen on the power front.

6 | P a g e Godavari Biorefineries Limited

3.6 Quantity of wastes to be generated (liquid and solid) and Scheme for their Management/disposal Quantity of Effluent Generated and Mode of Treatment Description Quantity Mode of Treatment (KLD) Process 570 Sent to biological treatment plant followed by RO. Washings 50 RO rejects sent to MEE and permeate reused for Scrubber Effluent 30 cooling towers make-up DM rejects 100 R & D 5 Boiler Blow downs 30 Sent to settling tank followed by RO. RO rejects sent Cooling Tower Blow 330 to MEE and permeate reused for cooling towers downs make-up. Domestic 188 Sent to Sewage treatment plant and treated wastewater is reused for gardening. Total 1303

Solid Wastes and Disposal – After Expansion S.No Description of waste Unit Quantity Disposal method 1 Process/Distillation TPD 19.35 TSDF / Cement Industry residue 2 Spent Carbon TPD 0.1 TSDF / Cement Industry 3 Hyflow Kg/day 20 TSDF 4 Mixed Spent Solvents KLD 2 TSDF / Cement Industry 5 Boiler Ash TPD 126 TSDF to use as a stabilizing agent / Brick manufactures 6 Used Oil KLPA 3 Authorized recyclers 7 Lead acid batteries No's/Year 80 Authorized recyclers 8 Softener / DM Plant TPA 2 TSDF Resins 9 Forced Evaporation Salts TPD 1.65 TSDF 10 ETP Sludge TPD 0.3 TSDF 11 STP Sludge TPD 0.4 Composted and used as manure 12 Used/Discarded Filter Nos /year 100 TSDF for Incineration Bags 13 Used / Discarded RO TPA 0.2 TSDF for Incineration Membranes 14 HDPE containers No's/ 100 Detoxified and reuse Month 15 Liners & Bags TPM 0.5 Authorized recyclers 16 Used Filters (HEPA filters, Nos /year 100 TSDF for Incineration Oil Filters etc) 17 Insulation and Glass wool TPM 1 TSDF Waste

7 | P a g e Godavari Biorefineries Limited

18 Discarded PPE TPA 0.5 TSDF for Incineration 19 Glass Bottles No's/ 100 Dispose off to outside Month agencies after detoxification 20 Paper, cotton waste & TPA 5 Sale to outside agencies/ Packing materials i.e. recyclers wood, carton , ropes 21 Waste packing wood/ TPA 5 Sale to outside agencies/ broken glass etc recyclers 22 Metal scrap TPA 30 Sale to outside agencies/ recyclers 23 Plastic Waste TPA 0.5 Authorized recyclers 24 Canteen Waste Kg/day 40 Composted and used as manure 25 Bio Medical Waste TPA 0.8 Sent to Bio Medical Waste Treatment Facility 26 E- Waste TPA 2 Authorized agencies

4. Site Analysis 4.1 Plant Location The site is having a longitude 74034’10”E and latitude 19049’19”N’’. The site is surrounded road connecting Kanhegaon village to Dongaon village in east direction, open land in west direction, residential colony of the plant in north and south directions. There are no reserve forests, national parks, sanctuaries within 10 km radius of the site.

5. Planning Brief: The project is envisages to be completed by 2020 as it involves installation of higher capacity processing equipment’s besides improving of yield and the production shall be initiated thereon. Consultants are identified for preparing the detailed project report.

6. Proposed Infrastructure: 6.1 Power Requirement and Supply/Source It is proposed to set up Co-generation power plant of capacity 7.1 MW. Further, due to the nature of the reactions and requirement of continuous power, the management proposes to put in place 100% self generation of power by DG sets of 4 x 1000 KVA proposed in addition to existing 590 KVA capacity. Therefore no delay or difficulty is foreseen on the power front.

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6.2 Utilities List of Utilities S. Description Unit Capacity No Existing Proposed Total after expansion 1 Coal Fired Boilers TPH 2 x 18 2 x 24 2 x 24 1 x 12 2 x 18 1 x 12* 2 Themic Fluid Heater K.Cal/hr -- 1 x 2 Lac 1 x 2 Lac 1 x 10 Lac 1 x 10 Lac 3 Hydrogen Generator Cum/day 10500 10500 4 Nitrogen Generator Cum/day 1000 1000 5 DG Set** KVA 1 x 590 4 x 1000 4 x 1000 1 x 590 * DG set will be used during load shut down.

Equipments The basic technology involved in the manufacturing of synthetic organic chemicals is the process Kettles, Heat Exchangers, Centrifuges, and Storage Tanks. To support the process equipment Boilers, Chilling plants, Cooling Towers Etc. are required. All the above equipment can be sourced indigenously and the lead time to supply the equipment will not exceed 20 weeks. Whereas the equipment’s related to the installation of 7.1MW cogeneration power plant is available indigenously and lead time to supply will not exceed 48 weeks.

6.3 Waste management Liquid Effluents The effluent generated from the proposed expansion of is mainly from process, washings, scrubbers, cooling towers & boiler blow downs, RO/DM rejects from pre- treatment of water and domestic wastewater. It is proposed to treat effluent from process, washings, scrubbers and R&D in biological treatment plant followed by RO. Blow downs are sent to settling tank followed by RO. Rejects from RO sent to MEE and permeate is used for cooling towers as make up.

Air Pollution The sources of air pollution in the plant are from the existing 2 x 18 TPH, 1 x 12 TPH Coal fired boilers and standby DG set of 1 x 590 kVA. It is proposed to establish 2 x 24 TPH coal fired boilers, 1 x 2 Lac K.Cal/hr and 1 x 10 lac k.cal/hr thermic fluid heater and 4 x 1000 kVA standby DG sets in addition to existing boilers and DG set. Electro static precipitators (ESP) will be provided for 2 x 24 TPH coal fired boilers Boiler as air

9 | P a g e Godavari Biorefineries Limited pollution control equipment. DG sets shall be provided with stack heights based on the CPCB formula for effective stack height. HCl and SO2 gases generated from process scrubbed in two stage scrubbers. Water is used as scrubbing media in primary scrubbers and caustic in secondary scrubbers. Effluents from scrubbers are sent to effluent treatment plant.

Solid waste Solid wastes are generated from the process, solvent distillation, collection/neutralization tank, waste oil from DG sets, used batteries from DG sets. The ash from boiler is sold to brick manufacturers. The solid wastes; evaporation salts, wastes from the process in inorganic form i.e., process salts and filtration aids shall be disposed to the TSDF, while the hazardous wastes of organic nature i.e., distillation residues shall be disposed to authorized cement units and other wastes like used oil and used batteries shall be sent to authorized recyclers. The other solid wastes expected from the unit are containers, empty drums which will be used for packing product, and or returned to the product seller or sold to authorized buyers after detoxification, while the sludge from treatment plant shall be sent to TSDF.

7. Rehabilitation and Resettlement (R&R) Plan Not applicable as the land area is in the existing plant premises.

8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given) Within three months as it involves installation of higher capacity processing equipment’s besides improving of yield and the production shall be initiated there upon.

8.2 Estimated project cost along with analysis in terms of economic viability of the project The estimated cost of the project is approximately Rs. 200 Crores.

10 | P a g e GODAVARI BIOREFINERIES LIMITED GUT NOs. 158-165, 167-170, 172, 175, 176, 180/1, 180/2, 181/1, 181/2, 187/1, 187/2, 188, 189, 199, 511 OF WARI VILLAGE AND 139/2 OF KANHEGAON VILLAGE, SAKARWADI POST, KOPARGAON TEHSIL, AHMEDNAGAR DISTRICT, MAHARASHTRA

STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants QCI: MoE&F OM, List A-1, S.No.25. (An ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007 Certified Organization) B-115, Annapurna Block, Aditya Enclave Ameerpet, Hyderabad-500 038. Phone: 040-23748 555/616, Telefax: 040-23748666 Email: [email protected]