3DS.COM © Dassault Systèmes | Confidential Information | 3/26/2019 | ref.: 3DS_Document_2015 Digital Digital Transformation Manufacturing Manufacturing in Charleston, Charleston, Christophe Christophe LECAPITAINE NSRP, the age of All Panel meeting March 12 March - 14
Shipbuilding & Industrial Revolutions | ref.: ref.: 3DS_Document_2015|
4. Industrial revolution 3/26/2019 DIGITALIZATION Ship Complexity
3. Industrial revolution Profitability
AUTOMATION | Confidential| Information |
Multi tools-No integration Systèmes 2. Industrial revolution Real Time scheduling Too many solutions MASSIFICATION Digital Work OrdersMisusage to Machines-ERP and as
Dassault ? HumansMES, Excel as © © Digital 3D Work InstructionsScheduler Digital Continuity
3DS.COM 1. Industrial revolution MECHANIZATION Production delay and Quality Industry 1.0 Industry 2.0 Industry 3.0 Industry 4.0
End of the 18th century. Beginning of the 20th century Beginning of the 70th Today
2 Dassault Systèmes Vision Digital Continuity of Manufacturing Processes V + R
SHIPYARD Virtual Real LAYOUT & SIMULATION PRODUCTION | ref.: ref.: 3DS_Document_2015| PLANNING &
3/26/2019 SCHEDULING PRODUCTION PRODUCTION BUILD STRATEGY EXECUTION
PRODUCTION | Confidential| Information | ENGINEERING
Systèmes SHIP DESIGN &
Dassault PRODUCTION EXECUTION
© © ENGINEERING
3DS.COM PRODUCTION ENGINEERING
PRODUCTION STRATEGY
3 Digital Shipyard: PRODUCTION STRATEGY
SHIP DESIGN & SHIP PRODUCTION SHIPYARD LAYOUT SHIPYARD ENGINEERING BUILD STRATEGY & SIMULATION MANUFACTURING PLANNING 3D SHIP 3D BLOCK PLAN EARLY PLANNING &
| ref.: ref.: 3DS_Document_2015| 3D SHIPYARD MODEL
INITIAL / BASIC DESIGN DEFINITION SCHEDULING
3/26/2019
| Confidential| Information |
Systèmes
Dassault © ©
OPTIMIZED PRODUCTION FOR SEA 3DS.COM WINNING BID FOR SEA BUILD FOR SEA
4 Digital Shipyard: PRODUCTION ENGINEERING
SHIP DESIGN & SHIP PRODUCTION SHIP PRODUCTION ENGINEERING BUILD STRATEGY PREPARATION WORK PREPARATION ASSEMBLY 3D SHIP MANUFACTURING (by discipline) INSTRUCTIONS | ref.: ref.: 3DS_Document_2015| DETAILED DESIGN ASSEMBLIES MODEL BASED
3/26/2019 INSTRUCTIONS
PROGRAMMING &
SIMULATION
| Confidential| Information |
Systèmes
Dassault © ©
OPTIMIZED PRODUCTION FOR SEA 3DS.COM DESIGNED FOR SEA
5 Digital Shipyard: PRODUCTION EXECUTION
SHIPYARD SHIPYARD LAYOUT SHIPYARD SHIPYARD PRODUCTION & SIMULATION EXECUTION & MANUFACTURING SCHEDULING MONITORING INTELLIGENCE
REAL PLANNING & 3D SHIPYARD MODEL & OPERATIONS SUPPORT DASHBOARDS &
| ref.: ref.: 3DS_Document_2015| SCHEDULING PRODUCTION ACTIVITIES & MONITORING ANALYTICS
3/26/2019
ERP
ERP
| Confidential| Information |
Systèmes Dassault © © BUILD FOR SEA
3DS.COM OPTIMIZED PRODUCTION FOR SEA
6 M&O Industry Solution Experience Portfolio
On Time To Sea | ref.: ref.: 3DS_Document_2015|
3/26/2019 Winning Bid For Sea
| Confidential| Information | Designed For Sea
Systèmes Dassault
© © Optimized Production
For Sea 3DS.COM
Build For Sea
7 Shipbuilding & Industrial Revolutions
2 Industry Solution Experiences
Optimized Production For Sea Build For Sea
Ship Centric like Design For Sea Yard(s) Centric | ref.: ref.: 3DS_Document_2015| What
3/26/2019 How 3D Digital Manufacturing Preparation Digital Execution
? Why Ensure the ship can be manufactured Ensure the ship is manufactured The focus is on the process plan in respect of the Master The focus is on the execution in respect of the design specifications,
| Confidential| Information | Production Schedule. delivery date and quality.
Systèmes The Process Planners describe the sequence of assembling the The Production Planner optimize the operations-resources on a calendar. Manufacturing BOM. The Production Operators executes the Operations, following the documents of the Work
Dassault The Work Preparers document the necessary materials (Drawings, Preparers, and the company procedures. They provides progress status to the execution © © 3DWorkInstructions, Robot programs, simulation videos) to support community.
the production execution. 3DS.COM When Time Unit as DURATION Time as Calendar date
8 Optimized Production For Sea Efficiently plan your marine project manufacturing
Production Automation Simulate and validate shipyard automation via advanced robotics Composites Production Preparation Create and automate the composite structure
| ref.: ref.: 3DS_Document_2015| 5
work preparation to optimize manufacturing 4 3/26/2019
Outfitting Production Preparation 3
Create and automate work preparation for | Confidential| Information | electrical, piping, and HVAC systems to
optimize manufacturing
Systèmes Dassault © © 2 1 Production Engineering Develop and validate process plans and 3D
3DS.COM Structure Production Preparation work instructions to support the manufacturing of the marine and offshore Create and automate the steel structure product work preparation to optimize manufacturing
9 Build For Sea Optimize execution of your manufacturing operations
Shipyard manufacturing execution and monitoring Track and manage all manufacturing execution activities to ensure optimal
operational efficiency | ref.: ref.: 3DS_Document_2015|
3/26/2019 3 View order as operator will see it
| Confidential| Information | Employee automatically starts accruing labor on
Systèmes Select order’s operation 2 operation to preview Dassault Shipyard production
© © Shipyard layout and 1 simulation scheduling and optimization Define, optimize, and manage shipyard resources 3DS.COM Simulate, validate, and optimize and production plan shipyard layout to support production activities
10 3DEXPERIENCE – Model Based platform
Digital continuity – one single digital model
Model based Model based Model based | ref.: ref.: 3DS_Document_2015| concept and systems engineering design and production planning and
3/26/2019 engineering simulation manufacturing execution
| Confidential| Information |
Systèmes
Dassault
© © 3DS.COM
11 DIGITAL SHIPYARD: Model Based shipyard • PRESCRIPTIVE ANALYTICS • PREDICTIVE MAINTENANCE
• ENERGY MANAGEMENT EFFICIENCY
| ref.: ref.: 3DS_Document_2015|
3/26/2019
| Confidential| Information |
Systèmes
Dassault
© © 3DS.COM
PI: Plant Information
12 Roadmap to DIGITAL SHIPYARD
PREDICITIVE From being reactive to being predictive SIMULATION & ANALYTICS Optimize & Predict
STANDARDIZATION, From redo to reuse Perform. dashboard | Analytics |
| ref.: ref.: 3DS_Document_2015| MODULARIZATION Predictive 3/26/2019
BUSINESS PROCESSES From manual tasks to automated tasks Synchronize & support AUTOMATION the operations
| Confidential| Information | Material Flows | Non Quality DIGITIZED BUSINESS From static documents to data Maintenance | Scheduling
Systèmes PROCESSES & DIGITAL
CONTINUITY From drawings to 3D Dassault
© © Establish a Digital From Disconnected to Online & Connected Execution Platform 3DS.COM BREAKING SILOS & CONSERVATISMS From working in silos to collaborative networks Digital WO | Labor | Machines & Tools
13 Key VALUES of SHIPYARD DIGITAL Transformation On Time To Sea Plan, manage, track, and connect Build on Time at anytime and from anywhere Efficient Collaboration Optimize Scheduling Automate repetitive tasks | ref.: ref.: 3DS_Document_2015| Winning Bid For Sea
Efficiently innovate and sell 3/26/2019 new marine concepts Build with Quality Innovate Industrial Processes Master complex ships Capitalize Experience Next generation Asset Integrity Management
| Confidential| Information | Reduce CAPEX and OPEX exposure of operators
Build with Profitability Systèmes Designed For Sea Maximize financial margins
Dassault Simplify IT landscape
© © Design, optimize, validate, and certify
Efficiently shape your marine project DNA Win more contracts 3DS.COM Optimized Production For Sea Build For Sea Efficiently plan your marine project Optimize execution of your manufacturing manufacturing operations
14 SHIPYARD DIGITAL Transformation : 3DEXPERIENCE
Build on Time Efficient Collaboration Optimize Scheduling
Automate repetitive tasks | ref.: ref.: 3DS_Document_2015|
3/26/2019 Build with Quality Innovate Industrial Processes Master complex ships Capitalize Experience Next generation Asset Integrity Management
| Confidential| Information | Reduce CAPEX and OPEX exposure of operators
Build with Profitability Systèmes Maximize financial margins
Dassault Simplify IT landscape
© © Win more contracts 3DS.COM
15
| ref.: ref.: 3DS_Document_2015|
3/26/2019
| Confidential| Information |
Systèmes
Dassault
© © 3DS.COM
16