OptimisingOptimising thethe BakingBaking andand FryingFrying ProcessProcess UsingUsing OilOil ImprovingImproving AgentsAgents
Dr.Dr. ChristianChristian GertzGertz ChemischesChemisches UntersuchungsamtUntersuchungsamt HagenHagen „„WithinWithin foodfood companiescompanies,, transtrans reductionreduction isis alwaysalways aa toptop--threethree prioritypriority itemitem.“.“ Dr. Willie Loh, National Sales Manager, Cargill Speciality Canola Oils
ReductionReduction ofof transtrans fattyfatty acidsacids ReductionReduction ofof acrylamideacrylamide levellevel ReductionReduction ofof totaltotal fatfat contentcontent
Use of additives may be a possibility to solve some of these problems LegalLegal DefinitionDefinition ofof AdditivesAdditives oror AgentsAgents
AnAn ingredientingredient ofof aa foodfood notnot normallynormally ofof itselfitself consumedconsumed asas aa foodfood andand havinghaving aa functionfunction usefuluseful inin thethe foodfood AdditivesAdditives inin DeepDeep FryingFrying FatsFats
OrganicOrganic AcidsAcids ((CitricCitric acidacid andand saltssalts)) AntioxidantsAntioxidants (BHT,(BHT, BHA,BHA, GallatesGallates,, TOC)TOC) AntifoamAntifoam (DMPS)(DMPS) AntiAnti--spatteringspattering agentagent (Lecithin)(Lecithin) EmulsifiersEmulsifiers ((FattyFatty acidacid estersesters oror citriccitric estersesters ofof monomono--undund diglyceridesdiglycerides)) PurposePurpose ofof AdditivesAdditives
ToTo delaydelay thethe chemicalchemical degradationdegradation ofof thethe fatfat (FFA,(FFA, ColourColour,, PolarPolar Materials)Materials) – Antioxidants, Citric acid, Adsorbens
ToTo changechange thethe physicalphysical propertiesproperties ofof fatfat ((viscosityviscosity,, heatheat transfertransfer,, interfacialinterfacial tensiontension) - Antifoams, Emulsifiers, Filter Aids, Absorbens AimAim ofof thethe UseUse ofof AdditivesAdditives
Oil:Oil: BetterBetter heatheat andand oxidativeoxidative stabilitystability ConstantConstant oiloil qualityquality ShorterShorter heatingheating timetime andand lowerlower temperaturetemperature ReplacementReplacement ofof unhealthyunhealthy hardenedhardened fatsfats withwith transtrans freefree oilsoils
ProductProduct:: BetterBetter tastetaste andand texturetexture LessLess oiloil uptakeuptake byby thethe foodsfoods LowerLower levellevel ofof toxictoxic substancessubstances ReducingReducing OilOil--UptakeUptake
FryingFrying temperaturetemperature andand durationduration PrefryingPrefrying treatmentstreatments ((blanchingblanching etet dryingdrying)) CoatingCoating Changing of PV, AV and PTG during Heating of Sunflower Oil at 105°C and 135 °C 30
PV 105 °C 25
20
15
10 PV 135 °C PTG 135 °C
5 PTG 135 °C
0 AV (105/135 °C 051015 20 25 30°C) 35 Heating time(without food) [h] StabilizingStabilizing AgentsAgents forfor DeepDeep FryingFrying FatsFats andand OilsOils
<< 130130 °C°C – Antioxidants as radical scavengers – Phenolic compounds forming quinones (BHT, BHA, TBHQ, gamma-and delta tocopherols)
>> 130130 °C°C – Antipolymerising agents: – Compounds, forming dimeric products by proton catalysed reactions (dehydratisation) AntipolymerisingAntipolymerising agentsagents
Substance Reaction product Temperature (°C) Sesamolin Sesamol, 130 °C Sesamin, Sesaminol Phytosterols Steradienes 150 °C Ascorbic palmitate Dehydro-Ascorbic 150 °C Palmitate Alpha Tocopherol Tocopherol-Trimer 160 °C Squalene Tetracyclo- 170 °C squalene NaturalNatural AntioxidantsAntioxidants/Agents/Agents
Unsaponifiables isolated from: – olive – corn – wheat germ
Extract (ethanolic, petrolether) from: – rosemary – oregano – sage – savory – oat WaterWater ContainingContaining AgentsAgents
ProductProduct TypeType WaterWater AntioxidantsAntioxidants contentcontent OilmasterOilmaster EmulsionEmulsion Ca.Ca. 2020 %% ACP,ACP, TOC,TOC, (W/O)(W/O) CitricCitric AcidAcid MiroilMiroil PowderPowder Ca.Ca. 5050 %% CitricCitric acidacid FrypowderFrypowder ((PerlitePerlite)) MiroilMiroil EmulsionEmulsion Ca.Ca. 5050 %% RosemaryRosemary FryliquidFryliquid (O/W)(O/W) extractextract,, CitricCitric acidacid Improvement of the Heat Transfer with Oilmaster ( Test:: crude potatoes, 15*15*600 mm; Frying oil: Sunflower)
120
100
80
170 °C without OM nter) °C 60 170 °C with OM
Food Ce 40 ( 152 °C without OM 20 152 °C with OM
Temperature 0 0 50 100 150 200 250 300 350 400 450 Heating time [sec] AcceleratedAccelerated formationformation ofof acrylamideacrylamide inin FrenchFrench FriesFries withwith increasingincreasing usageusage ofof thethe fryingfrying oiloil
400
350 ) 5th Frying 10nd Frying 300
(µg/kg 250 3rd Frying 200 2nd Frying 150 1st Frying 168 °C, 3 min, 680 g French Fries, partially Acrylamide 100 hydrogentated rapeseed oil with E900. 50
0 0 50 100 150 200 250 300 Min (Total heating time, fryer)
(Data Source:K.Franke et al.Lebenmitteltechnik 3 (2003) 60-62 Accelerated formation of acrylamide with increasing number of batches in DMPS containing frying oils
350
300
250 ch fries] 200 g/kg Fren 150
100 Acrylamide [µ
50
0 0 200 400 600 800 1000 1200 Fry e r: He ating tim e (m in) (Food pre p aration: 3 m in at 170 ° C ) Formation of acrylamide with increasing weight of fried French fries and heating time of the deep-frying oil
600
340 g 680 g 500 168 °C, 3 min, partially hydrogenated
kg) 400 rapeseed oil g/ containing E 900 µ ( e
d 300 i lam
ry 200 Ac
100
0 2 days ( 35 h) 4 days (70 h)
Treatment EmulsifiersEmulsifiers
FattyFatty acidacid esterester ofof monomono--,, andand diglyceridesdiglycerides CitricCitric esterester,, LacticLactic esterester,, TartaricTartaric esterester ofof monomono-- andand diglyceridesdiglycerides PolyoxiPolyoxi ethyleneethylene sorbitansorbitan monoleatemonoleate PolyglycerolesterPolyglycerolester LecithineLecithine RoleRole ofof EmulsifiersEmulsifiers
ImprovingImproving interactioninteraction foodfood--fatfat ImprovingImproving texturetexture ofof thethe friedfried foodfood ReducingReducing spatteringspattering tendancetendance ReducingReducing foamingfoaming
DisadvantageDisadvantage oftenoften:: IncreasingIncreasing oiloil uptakeuptake ofof thethe foodfood QualityQuality ImprovementImprovement byby TreatmentTreatment withwith SprayableSprayable OilsOils ContainingContaining EmulsifiersEmulsifiers
No treatment With MF Spray CommerciallyCommercially AvailableAvailable FryingFrying OilOil StabilisingStabilising FormulationsFormulations Guardian RE 08 Rosemary extract, E472c, E471 Guardian RE 09 Rosemary extract, Polyoxy-ethylene sorbitan monooleate, E472c, E471 Grindox 1021 ACP, Tocopherol extract, E472c, E471
Grindox 1029 ACP, E472e, E471
Good Fry Constituents Rice bran, Sesame oil
Oilmaster ACP, TOC, E471, E472c, Citric acid, Water Miroil Fryliquid Citric Acid, Water, Rosemary extract
Maxfry Classic nat Tocopherol extract, Rice bran, Sesame oil, E471, E472 b, E472c, Citric Acid Maxfry Classic ACP,Tocopherol extract, Rice bran, Sesame oil, E471, E472 b, E472c, Citric Acid EffectivenessEffectiveness ofof SomeSome FormulationsFormulations (OSET(OSET--Test,Test, 2h,2h, 170170 °C)°C)
80
70
60
50
40
30
20
10
0 ) t r ) ) ) ) )
c d t t 1 9 l l i a i e nt s s C C I 2 2 s a a ry u N r r w ac ac 09 23 ol ol s O R r r ue
08 o t r t t c -F a l liq tu tu i i T l 10 10 er er f E x x E d y a a s te 10 x x n r a T o s ns s CI C x R ph ph N N R o / / y e a o F a y E do do o o l l ry ph Su r C/ i f P P G do n n c c an C an ar m i i a x o l al n O r r o o C / r i di (A (A di i m r y T T T G G P Oi r / e ar ar M Ma G A P xf u u ( os osem a A G G ( R R M ( ( FilterFilter AidsAids andand AbsorbentsAbsorbents
MineralsMinerals – Calcium silicate Silarsorb, Hubersorb – Calcium carbonate (Pekmez earth) – Magnesium silicate Magnesol – Sodium silicate Britesorb – Perlite Frypowder – Silica Trisyl – Bentonite Tonsil OrganicOrganic materialsmaterials Celluose Maxfry Filter Aid Citric acid Frypowder Effectiveness of solid additives after addition to used deep-frying oils
100 AV 1(%) 90 1 % ersp. 5 % opwder added to hot oil AV 5(%) ) 80 G (10 % PTG, AV 1,5) T PTG(1%) 70 P
, at 150 C°, stirred 10 min. V 60 PTG(5%) A ( 50 ent 40
ovem 30 pr 20 m i
% 10
0 e F L d b b b A r h n 00 syl i der i l X o F i 1 r lit -10 100 s Bl r ry o T b 600 ro 201 930 f esor esor t t a e 314F x i i l b F b R C C l or r r Z Mi ypow s Si or r B B Ma F agnesol es onsi esor ber t t i i M T u r r H B B Adsorbens/Filter aid InfluenceInfluence ofof SomeSome AdditivesAdditives onon OxidativeOxidative StabilityStability ((measuredmeasured byby RancimatRancimat)) *Data Source: B.Matthäus, Bundesanstalt f. Fettforschung 8/2003
7
6
5 120 °C ,
4
ancimat 3 R 2 [h] no
1 ( Aid 600 100 XL l F F100 C930 liquid 201(609) powder 314FF 0 sol C classic Filter pastries y y Trisy y gne Zeolithe Silasorb a Oil Master addition) M Tonsil Maxfr Hubersorb Britesorb Britesorb Britesorb Miroil Fry Maxfr Maxfr Miroil Fry Rapeseed oil Britesorb EvaluationEvaluation ofof EffectivenessEffectiveness ofof AdditivesAdditives inin thethe FryingFrying ProcessProcess
OilOil UsageUsage OilOil LifeLife FryerFryer conditioncondition FoodFood safetysafety andand qualityquality HandlingHandling CostsCosts AnalyticalAnalytical criteriacriteria evaluatingevaluating oxidationoxidation andand polymerisationpolymerisation processesprocesses ((RancimatRancimat,OSET),OSET) ConclusionsConclusions
FilterFilter SystemsSystems andand fryingfrying additivesadditives havehave aa potentialpotential toto enhanceenhance foodfood qualityquality andand extendextend oiloil lifelife ButBut ItIt isis anan errorerror toto believebelieve thatthat byby filteringfiltering,, treatingtreating oror addingadding ofof specialspecial additivesadditives thethe oiloil cancan bebe usedused indefinitelyindefinitely..