Optimizing Your Flow Control & Turbomachinery Assets
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ENGINEERED SERVICE SOLUTIONS OPTIMIZING YOUR FLOW CONTROL & TURBOMACHINERY ASSETS Trillium are a trusted partner through the lifetime of your project. From initial selection through to life extension we’ll maximise your profitability. Contents Your Trusted Partner 2 Our Value Proposition 4 Trillium Fundamentals 4 Product & Application Expertise 5 Global Reach 7 Technology Leadership 8 Our Brands & Heritage 10 Pre-Purchase Support 11 Equipment Supply 12 Full-Range Transactional Services 13 Asset Management / Total Service 15 Case Study 17 Testimonials 24 Summary of Technical Capabilities 25 ENGINEERED SERVICE2 |SOLUTIONS 2 WWW.TRILLIUMFLOW.COM Your Trusted Partner Trillium Flow Technologies is an established pioneer of flow control technology across many Trillium Offering Proposals Support Front End Design & industries worldwide. Manufacture Minimise Integrate Optimal Unit Our OEM knowledge and project Your Advantage Operational Design & Solutions One Stop Solution Risk Service Selected Packaging management skills enable our delivery Optimal Lead Time of a complete service. This covers the Qualied Supply Chain conceptual support, equipment supply Maximum Full Test Availability Quality System and through life repair, overhaul and and Processes optimisation of both Trillium and non- Predictive Spend Effective Life Extension Optimal Reliability Trillium pumps, valves and other critical Operational Life Extended Complimentary equipment. Install & Commission Operational Life Service Solutions Reliability & Availability Partnered Efcient Parts & We’re here to support you through the Management Solutions Repair Solutions Training Solutions lifetime of your product and project lifecycle. CM & Diagnostics Workshop & Field Service Rapid Spares & Unit Upgrade Spares Storage & Re-Rate ENGINEERED SERVICE SOLUTIONS 3 WWW.TRILLIUMFLOW.COM Our Value Proposition Trillium have conducted thousands of repairs for clients globally. We’re trusted because • We provide a total service offering – your one-stop shop • All work is supported by our skilled electrical, hydraulic & mechanical engineering teams – this multi-disciplinary approach means you get more than a repair, rather a full root cause analysis • Our test capability is world class – we can prove all repairs prior to despatch • We service Trillium, legacy Trillium and other brands with the same quality first approach Trillium Fundamentals Health & Safety First Integrity & Customer Care Success Through Collaboration Embedded Quality Environmentally Responsible Focused on Your Profitability ENGINEERED SERVICE4 |SOLUTIONS 4 WWW.TRILLIUMFLOW.COM Product & Application Expertise Trillium Flow Technologies always start with the end application in mind. We know our customers processes intimately and Upstream Midstream Oil Oil can offer the best products and services Conv/Nuclear Downstream Power aligned to your specific needs. Oil / Refinery Waste to Energy Our core offerings are flow control products Gearboxes Lubricating Oil but our service team are experienced Systems Chemical & Petrochem across most other types of rotating Motors & Hydro equipment and ancillaries too. Generators Valves & Seals & Sealing Mining & Systems From the most complex Core Product Servicing Actuators Minerals mechanical items to electrical Pumps machines our team are qualified Secondary Product Servicing Turbines* to optimize your process. Compressors Metal Ancillaries & Processing Accessories Key Sector Expertise Mixers & Blowers & Water & Agitators Pulp & Fans Waste Water Paper Food & Defence Beverage Marine Desalination * turbine service available in key regions only ENGINEERED SERVICE SOLUTIONS 5 WWW.TRILLIUMFLOW.COM Trillium’s core product expertise in pumps, valves & actuators and turbines extends to a comprehensive range of rotating equipment & ancillaries servicing. We apply our OEM expertise and our deep applications knowledge across a broad range of industries. With Trillium you have the experts on your team. ENGINEERED SERVICE6 |SOLUTIONS 6 WWW.TRILLIUMFLOW.COM Steel Plant, Libya Global Reach Rehabilitation of power unit (turbine, generator, pumps & valves including re-engineered parts) Gas Processing Plant, Iraq Waste to Energy Plants, Netherlands Refurbishment of 4 compressor trains Supply and installation of Allen Steam (including associated turbines & pumps) Turbines™ turbo-generator package Oil & Gas Facility, Russia Coal & Nuclear Power Plants, UK Supply of refinery pumps and Full valve & pump outage ongoing parts supply management and service delivery Desalination Plant, Kuwait Coal & Nuclear Power Refurbishment and re-tubing of Plants, Canada distillers and overhaul of pumps Overhaul and replacement of Hopkinsons® actuators Geothermal Power Plant, Philippines across multiple sites Refurbishment project covering pumps, valves, engines & generator Offshore Oil & Gas Platforms, Trinidad & Tobago Compressor overhaul, service Offshore Gas Platform, Malaysia support and commissioning of Re-rating of 3 gas compressors, Coal Power Plant, S Africa compressor train including materials upgrades In-situ valve seat replacement program Oil Refinery, Argentina & Venezuela Supply & installation of critical Offshore Oil Platform, Nigeria centrifugal pumps Overhaul of critical service submersible pumpsets KEY Major Trillium Location Globally Trillium have unrivalled experience returning our clients equipment to maximum output across multiple industries. Typical Service Intervention ENGINEERED SERVICE SOLUTIONS 7 WWW.TRILLIUMFLOW.COM Technology Leadership Trillium Flow Technologies are leaders in the utilisation of Industry 4.0 approaches and other advanced technologies. Our focus is on developing applications for this technology which offer tangible product and service improvement. Our customers benefit from this development through improved performance, longer service life or reduced lead time. Smart & Connected Additive Products Manufacturing Example Project Example Project – Air Operated Valve Diagnostics – Selective Laser Melting Trillium are championing smart products across Trillium utilizes additive manufacturing technologies our portfolio. One example of this is through the to create complex shapes such as our X-Stream® disc provision of accurate condition intelligence on stack, our advanced cavitation and noise attenuation AOVs. This sensor technology supports robust technology for ultimate control. technical decision making for future maintenance requirements and spare part procurement. We have engineers trained and certified in ‘design for additive’ to ensure we further maximise the benefits Your Advantage of this exciting technology. + More efficient, intelligence driven maintenance and repair Your Advantage + Enables optimisation of product to variable + Products available on vastly reduced lead times operating parameters + Parts can be manufactured to more detailed + Provides enhanced performance checking profiles offering performance improvement prior to return to service + Easier to produce retrofit items to upgrade existing third party installations ENGINEERED SERVICE8 |SOLUTIONS 8 WWW.TRILLIUMFLOW.COM Advanced Industrial Big Data Simulation Digitisation Analytics & AI Example Project Example Project Example Project – Pump Cavitation Test Simulation – Feed Pump Predictive Analytics – Predictive Parts Usage By utilising the latest CFD software and high In partnership with leading academic institutions Using data accumulated from 40 years of products resolution 3D scanning our trained engineers can and end users Trillium Flow Technologies are sold our process pump brand Gabbioneta™ uses simulate real life performance conditions. developing novel performance assessment models AI to predict with a high degree of reliability future for main boiler feed pump performance. parts usage. This allows optimal stocking levels to We utilise highly accurate models of as built be held. components ensuring pump performance matches This provides early indication of component the desired design characteristics without the need degradation and operational issues without Your Advantage for a costly physical test. intrusive inspection. + Best in class lead times for spares + Improved understanding of failure modes by Your Advantage Your Advantage application to continuously improve product + Cost effective and efficient method of system + Early indication of failure modes through and service offering verification continuous monitoring + Multiple scenarios can be ran simultaneously to + Customisable automated alerts and optimise designs performance reporting + Ensures smooth operation in service and + Alignment of contracting models to end user maximum component life performance metrics ENGINEERED SERVICE SOLUTIONS 9 WWW.TRILLIUMFLOW.COM Our Brands & Heritage Value & Actuator Brands ATWOOD & MORRILL® HOPKINSONS® Trillium are an innovative OEM with strong Engineered Isolation & Check Valves Parallel Slide Gate & Globe Valves Pump Brands brands. We have the agility to service our AUTOTORK™ SARASIN-RSBD® own and most third party brands too. Flow Control Actuators Pressure Safety Devices BEGEMANN® ROTO-JET® ® ® Centrifugal Process Pumps High Pressure Pitot Tube Pumps BATLEY VALVE SEBIM High Performance Butterfly Valves Nuclear Valves FLOWAY® PUMPS WEMCO® Other Brands BLAKEBOROUGH® TRICENTRIC® Vertical Turbine Pumps Vortex & Screw Centrifugal Pumps Control & Severe Service Valves Triple Offset Butterfly Valves ALLEN STEAM TURBINES™ GABBIONETA™ WSP™ BDK™ Single & Multi Stage Steam Turbines Heavy Duty Process Pumps Chop Flow,