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The Trionic 5 Box Controls the Internal +12 Volt Regulator

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The Trionic 5 Box Controls the Internal +12 Volt Regulator Analyzing Trionic 5 with T5Suite 2.0 Trionic 5 © Dilemma & J.K. Nilsson 2010 rev 1.23 Analyzing Trionic 5 with T5Suite 2.0 Preface This document is intended for Saab fanatics and engineers who want to start understanding the Saab Trionic 5 engine management system. It will give as much information as possible about the technical part of the system. The only limitation will be the knowledge of the author. In short the content of this document will enable you to understand Trionic better and give you hands-on information about altering the maps it uses. Prerequisites are minor electronics and computer knowledge and of course some understanding of how a turbo charged engine works. Throughout the document the T5Suite software will be referenced. This software will enable you to really “get into” the Trionic. The T5Suite software can be downloaded from the T5Suite website. http://trionic.mobixs.eu Acknowledgements The author would like to thank everyone on ecuproject for their help on getting all this information together. Special thanks go out to General Failure, J.K. Nilsson, Hook, Hma, Vigge, Mackan, Renton, Sourcode, Seb, Sandy Rus, JKB, L4staero and Steve Hayes. These icons are used throughout the document to denote: References T5.2 remarks Advanced technical topics © Dilemma & J.K. Nilsson 2010 rev 1.23 ii Analyzing Trionic 5 with T5Suite 2.0 Table of contents Preface ................................................................................................................................................. ii Table of contents .................................................................................................................................. iii Hardware ......................................................................................................................................... 1 Integrated circuit list .......................................................................................................................... 1 Block schematic diagram ..................................................................................................................... 2 PCB details ....................................................................................................................................... 3 Power supply ................................................................................................................................ 3 DI cartridge triggering .................................................................................................................... 4 BPC drivers (MTP3055V) ................................................................................................................. 5 Injector drivers (MTD3055VL) .......................................................................................................... 6 Crankshaft position sensor (LM1815) ................................................................................................ 6 Analogue to Digital converter (TLC546) ............................................................................................. 7 Flash .................................................................................................................................................... 8 Using public domain LPT BDM interface ................................................................................................. 8 Prerequisites ................................................................................................................................. 8 Install FlashT5............................................................................................................................... 8 Prepare ECU for flash management .................................................................................................. 8 Dumping flash memory................................................................................................................... 9 Flashing the ECU ........................................................................................................................... 9 If you run into a problem ................................................................................................................ 9 Downloading with PEMicro USB BDM interface ..................................................................................... 11 Flashing with PEMicro USB BDM interface ............................................................................................ 11 Checksum ................................................................................................................................ 12 Firmware ....................................................................................................................................... 13 General .......................................................................................................................................... 13 Memory map ............................................................................................................................. 13 Disassembling the code ............................................................................................................... 13 Symbol tables ................................................................................................................................ 15 General .......................................................................................................................................... 15 Maps .................................................................................................................................................. 19 General .......................................................................................................................................... 19 Adaption limiting .............................................................................................................................. 19 Fuel ............................................................................................................................................... 20 Fuel injector valves ...................................................................................................................... 20 Pre injection................................................................................................................................ 20 Maximum torque ......................................................................................................................... 20 Calculating of injection time .......................................................................................................... 20 Cranking enrichment .................................................................................................................... 23 Lambda correction ....................................................................................................................... 24 Acceleration and deceleration ........................................................................................................ 25 Idle correction ............................................................................................................................. 26 Knocking .................................................................................................................................... 27 Knock sensitivity .......................................................................................................................... 28 Altering VE map .......................................................................................................................... 30 Adaption .................................................................................................................................... 32 Pointed adaption ......................................................................................................................... 32 Global adaption ........................................................................................................................... 32 Fuel save .................................................................................................................................... 32 Converting to E85 fuel .................................................................................................................. 32 Fuel consumption measurement..................................................................................................... 33 HOWTO: Get your fuelling under control ......................................................................................... 34 Ignition .......................................................................................................................................... 36 Ignition cassette .......................................................................................................................... 36 Ignition regulation ....................................................................................................................... 36 Combustion signals ...................................................................................................................... 37 Ignition maps .............................................................................................................................. 37 Altering ignition maps ................................................................................................................... 41 Crankshaft position sensor ...........................................................................................................
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