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Page 1 of 5 2002 F-150 Workshop Manual 12/1/2010 2002 F-150 Workshop Manual Page 1 of 5 SECTION 303-01B: Engine — 4.6L and 5.4L 2002 F-150 Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 06/20/2001 Crankshaft Pulley — Supercharged Engine Special Tool(s) Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D) Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Locking Tool, Flywheel 303-673 Material Item Specification Silicone Gasket and Sealant WSE-M4G323-A4 F7AZ-19554-EA or equivalent High Temperature Nickel Anti-Seize Lubricant ESE-M12A4-A F6AZ-9L494-AA or equivalent Removal 1. Remove the supercharger drive belt. For additional information, refer to Section 303 -05 . 2. Remove the fan blade, clutch and shroud. For additional information, refer to Section 303 -03A . 3. Raise the vehicle on a hoist. For additional information, refer to Section 100 -02 . 4. Remove the nut and position the shield aside. 5. Remove the transmission cooler line clip. 6. Remove the two nuts and one bolt. 7. Remove the starter motor. For additional information, refer to Section 303 -06 . 8. Install the special tool. http://www.fordtechservice.dealerconnection.com/pubs/con... 12/1/2010 2002 F-150 Workshop Manual Page 2 of 5 9. Remove the accessory drive belt. For additional information, refer to Section 303 -05 . 10. NOTE: The auxiliary supercharger pulley has left-hand threads. Remove the pulley and brace assembly. 11. Remove the supercharger pulley adapter. 12. Remove the bolt. 13. Using the special tool, remove the crankshaft pulley. Installation http://www.fordtechservice.dealerconnection.com/pubs/con... 12/1/2010 2002 F-150 Workshop Manual Page 3 of 5 1. NOTE: The crankshaft pulley must be installed within four minutes after applying the silicone. Apply silicone gasket and sealant to the Woodruff key slot on the crankshaft pulley. 2. Using the special tool, install the crankshaft pulley. 3. Install the bolt and washer. Tighten the bolt in four stages. Stage 1: Tighten to 90 Nm (66 lb-ft). Stage 2: Loosen the bolt. Stage 3: Tighten to 50 Nm (37 lb-ft). Stage 4: Tighten an additional 85-90 degrees. 4. Install the supercharger pulley adapter. 5. Install the drive belt. For additional information, refer to Section 303 -05 . 6. NOTE: Coat the threads of the supercharger pulley with anti-seize lubricant. NOTE: The auxiliary supercharger pulley has left-hand threads. Install the pulley and brace assembly. http://www.fordtechservice.dealerconnection.com/pubs/con... 12/1/2010 2002 F-150 Workshop Manual Page 4 of 5 7. Remove the special tool. 8. Install the starter motor. For additional information, refer to Section 303 -06 . 9. Position the transcooler line clip and install the two nuts and one bolt. 10. Position the shield and install the nut. 11. Lower the vehicle. 12. Install the fan blade, clutch and shroud. For additional information, refer to Section 303 -03A . 13. Install the accessory drive belt and the supercharger drive belt. For additional information, refer to Section 303 -05 . http://www.fordtechservice.dealerconnection.com/pubs/con... 12/1/2010 2002 F-150 Workshop Manual Page 5 of 5 http://www.fordtechservice.dealerconnection.com/pubs/con... 12/1/2010.
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