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Satco Containers 25-51-01 – Damage Limits and Repair Procedures

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Satco Containers 25-51-01 – Damage Limits and Repair Procedures Satco, Inc. Damage Limits and Repair Procedures SATCO, INC. 1601 E. EL SEGUNDO BLVD. EL SEGUNDO, CA 90245 310/322-4719 www.satco-inc.com DAMAGE LIMITS AND REPAIR PROCEDURES FOR SATCO, INC. CERTIFIED CARGO CONTAINERS ALL MODELS 25-51-01 Title Page All Models August 22, 2013 Satco, Inc. Damage Limits and Repair Procedures INTRODUCTION Satco, Inc. has developed this Damage Limits and Repair Procedures manual in an effort to better organize and control information related to the inspection, evaluation and repair of damage to Satco, Inc. cargo containers. Because this information has been replicated in all of the Component Maintenance Manuals Satco has produced, it has become extremely cumbersome to revise the basic damage limits and repair procedures without having to revise countless different manuals. By consolidating all of the basic damage limits and repair procedures that are common to all Satco containers into one manual, Satco can now make necessary changes and revisions to basic procedures without having to revise individual Component Maintenance Manuals or issue Service Bulletins. This manual should be thoroughly reviewed, kept in current revision status and used by certified repair stations performing work on Satco, Inc. cargo containers. As individual Component Maintenance Manuals are revised from this date forward the information contained herein will be removed from the individual Component Maintenance Manual and the following statement will be inserted: “For detailed information on the damage limits and repair procedures applicable to this ULD refer to Satco, Inc. Manual 25-51-01 – Damage Limits and Repair Procedures.” Damage limits listed in this manual describe the most damage allowable without affecting the airworthiness of a container. Any owner or operator of any Satco container may impose damage limits more restrictive than those listed; however, under no circumstances may damage limits be issued that are less restrictive than those listed in this manual. As an added convenience, information on Damaged Container Conversion with a Flight Kit has been included. Guidelines for net attach receptacle and net installation procedures, conditions and restrictions for use have been included. The information covers all currently available containers, Flight Kit and net combinations for containers with integral and non-integral Flight Kit net attach receptacles. As the OEM, Satco, Inc. allows the owner/operator of all non-airworthy, non-certified containers to set their own damage limits and repair procedures thereby allowing deviation from this manual. 25-51-01 Page INTRO All Models August 30, 2018 Satco, Inc. Damage Limits and Repair Procedures SERVICE BULLETIN LIST SERVICE SERVICE BULLETIN INCORPORATED BULLETIN INCORPORATED REVISION HISTORY REV DATE CHANGES BY NO. ORIG July 20, 2004 New stand alone manual to better organize and control PFL established damage limits and repair procedures. A November 18, 2004 Correct Thread call out – Page 27. New Sections 10.3, 10.4, PFL and 10.5 – Roll-Up Door Procedures. Re-numbered Sections 11 and 12. B January 26, 2005 Addition of 6.1 Procedure To Patch A Single Sheet, Pg. 7 PFL C April 7, 2005 Addition of 13.0 Damaged Container Conversion – Flight Kit MPB D August 16, 2005 Addition of applicable NAS3610 Net configurations to par. 13.1.2 MPB E September 1, 2006 2.0 Categorization of Bar codes. PFL 4.3 Addition of TSO/PMA placard inspection procedures and secondary placard criteria. 4.4 Tare Weight Guidelines 5.2 New paragraph on container base cupping. 8.3 – Increase damage area for adhesive-backed patch and remove 36380-(s) VHB Tape Patch. 9.1.1 – Add allowable damaged or missing keeper on Hook P/N 32224-521. 13.0 – Addition of container P/N 35115-517 to Fly Kit List. F April 5, 2007 2.0 paragraph E – Added call out for caulking material. PFL 9.2 – Correction of typo. 10.2.1 – Added call out for vinyl patching adhesive. 12.5 paragraph 2 – Addition of AN426AD8-( ) solid rivet. 12.6 Addition of technical description of locknuts and thread forming screws. G December 5, 2008 4.1 – Added General Visual Inspection frequency MPB 4.2 - New “General Visual Inspection” heading 4.5 – New FAR H25.1 Airworthiness Limitations paragraph 12.7 – New Minimum Torque Requirement paragraph H July 28, 2010 13.0 – Added all active units with rollup doors to list of units MPB permitted to use 17 net attach fittings J September 28, 2010 8.0 – Added Riveted Polycarbonate Patch section. TG K December 9, 2011 2.0 – Added spray paint and lubricant sections PFL L February 1, 2013 7.5.3 – Added clarification to Bending Damage section MPB M March 7, 2013 12.5 – Added SS(PorC)Q as substitute for BS(PorC)Q Rivet MPB 13.0 – Generalized Flight Kit Description and Qualified Container sections to include AS36100 type containers and nets N August 22, 2013 Title Page – Reference to material types removed MPB 2.0 para E – Added provision for composites 25-51-01 Page REV-1 All Models August 22, 2013 Satco, Inc. Damage Limits and Repair Procedures REVISION HISTORY REV DATE CHANGES BY NO. P November 22, 2013 7.3 – Added Macrolite Panel Damage Limits section MPB 8.4 – Added Macrolite Body Panel Patching section 8.5 – Welding specification reference updated 8.6 – Splicing Extruded frame Member section details relocated to CMM 25-51-69 12.5 – Fastener Substitution section updated 13.5 – Container Labeling section updated Q April 4, 2014 7.3 – Added MC Gill Panel Damage Limits MPB R September 12, 2014 8.2 – Added .032” Aluminum Patch MPB 9.2/10.2 – Door cover damage limits and repair procedures added for PVC & SI/Intumescent coated fabric 10.2.4 – Added use of compressed air (SB220) S October 17, 2014 8.4 – Added Macrolite Body Panel Edge Patching MPB T August 24, 2015 2.0 (C) - Added letter for item color to part number designation IK U September 24, 2015 Added restricted maximum gross load limits and -519 to 35115 IK container configuration to table in Section 13.1.2. V May 17, 2018 8.4 paragraph F – Added explanation of “or equivalent” type GAM sealant W July 19, 2018 1.0 paragraph G, page 1A – Added optional kick-plate to edge BC rail connection section and Figure 1.1 X August 30, 2018 Introduction page, added additional statement pertaining to BC repair procedures. Y September 6, 2019 Added paragraphs 8.5d and 8.9 TG Z October 7, 2019 Corrected 6.1 - Fig. 1, 8.3.2 – Fig. 2, and 8.3.2 – Fig. 3 CM AA November 12, 2019 Corrected 8.4 – Fig. 1 and 8.4 – Fig. 2 CM 25-51-01 Page REV-2 All Models November 12, 2019 Satco, Inc. Damage Limits and Repair Procedures LIST OF EFFECTIVE PAGES REVISION: AA Subject Page Date Subject Page Date Title Page TP/1 08/22/13 Container Body 19 09/28/10 Repair Procedures 19A 09/28/10 Introduction INTRO 08/30/18 - continued 19B 09/28/10 19C 09/28/10 Revision History REV-1 08/22/13 19D 05/17/18 REV-2 11/12/19 19E 11/12/19 19F 11/12/19 List of Effective LEP-1 11/12/19 20 09/06/19 Pages LEP-2 10/07/19 21 09/06/19 22 11/22/13 Table of Contents TC-1 04/07/14 Door Assembly 23 09/12/14 General 1 04/07/05 Damage Limits 24 09/12/14 1A 07/19/18 25 09/12/14 Spare Parts & 2 08/24/15 25A 09/12/14 Repair Materials Door Assembly 26 09/12/14 Cleaning 3 07/20/04 Repair Procedures 27 09/12/14 28 09/12/14 Inspection 4 12/05/08 29 09/12/14 4A 12/05/08 29A 09/12/14 Base Assembly 5 09/01/06 30 11/18/04 Damage Limits 6 07/20/04 31 11/18/04 32 11/18/04 Base Assembly 7 10/07/19 33 11/18/04 Repair Procedures 8 07/20/04 34 11/18/04 35 11/18/04 Container Body - 9 04/04/14 36 11/18/04 Damage Limits 10 04/04/14 37 11/18/04 10A 11/22/13 38 11/18/04 39 11/18/04 Container Body 11 07/20/04 Repair Procedures 12 09/12/14 Riveting 40 11/18/04 13 09/01/06 Procedures 41 11/18/04 14 07/20/04 Fastener 42 11/18/04 15 09/28/10 Specifications 43 11/18/04 16 09/01/06 44 11/18/04 17 10/07/19 45 04/05/07 18 10/07/19 46 11/22/13 25-51-01 Page LEP-1 All Models November 12, 2019 Satco, Inc. Damage Limits and Repair Procedures LIST OF EFFECTIVE PAGES REVISION: AA Subject Page Date Subject Page Date Damaged 47 03/07/13 Container 48 09/24/15 Conversion - 49 09/24/15 Flight Kit 50 03/07/13 51 03/07/13 52 11/22/13 53 04/07/05 54 04/07/05 55 04/07/05 56 04/07/05 57 04/07/05 58 04/07/05 59 04/07/05 25-51-01 Page LEP-2 All Models October 7, 2019 Satco, Inc. Damage Limits and Repair Procedures DAMAGE LIMITS AND REPAIR PROCEDURES Table of Contents Section Subject Page No(s). 1.0 General 1 2.0 Spare Parts and Repair Materials 2 3.0 Cleaning 3 4.0 Inspection 4 5.0 Base Assembly - Damage Limits 5 - 6 6.0 Base Assembly – Repair Procedures 7 - 8 7.0 Container Body – Damage Limits 9 - 10 8.0 Container Body – Repair Procedures 11 - 22 9.0 Door Assembly – Damage Limits 23 - 25 10.0 Door Assembly – Repair Procedures 26 - 39 11.0 Riveting Procedures 40 12.0 Fastener Specifications 41 – 46 13.0 Damaged Container Conversion – Flight Kit 47 – 59 25-51-01 Page TC-1 All Models April 7, 2014 Satco, Inc.
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