Production Footprint 2016 farm
4 farms in Nellore district Cap: 3000 tons per year head on over 2.5 cycles Area 100 hectares 94 ponds Approx. 14 M/T of Whole shrimp per harvest per pond in house, vertically owned shrimp ponds
STAR AGRO MARINE EXPORTS PVT. LTD. Status of L. Vannamei Farms currently undertaken by Star Agro Marine S. No. Criteria Details 1 Farm Site -1 Site -2 Site -3 Site -4 2 Address/ Location of the Utukuru Village, Utukuru Village, Pedda Palem, Utukuru Juvvala Dinne Village, Bogol Farm with Village, Vidavaluru Mandal, Vidavaluru Mandal, SPSR Village, Vidavaluru Mandal, Sri Potti Panchayath, Mandal, District SPSR Nellore District. Nellore District. A.P. Mandal, SPSR Nellore Sriramulu Nellore District. & State A.P. INDIA. INDIA. District. A.P. INDIA. A.P. INDIA. 3 Ownership (Own/Leased) Leased Leased Leased Leased 4 Water Source (Sea water/ Sea water Sea water Sea water Sea water Brackish water/ Fresh water0 – Salinity range may also be furnished 5 Total Water spread area (Ha) 17.28(Ha) 10.68(Ha) 25.3(Ha) 20(Ha)
6 No. of Ponds 26 25 21 22 hatchery hatchery
Star Agro has a contract with these hatcheries for seed supply. Both hatcheries are BAP audited & in process for certification. Anticipated completion of 4th BAP Star is within February, 2016.
MAS HATCHERY, K. Venkannapalem, T.P.Gudur(M), Nellore, A.P. Capacity 250 Million MSK HATCHERY Kollimitta Palem (v), Indukurpet (M) , Nellore, A.P Capacity 100 Million feed mill
Salient Features BAP 4 Star Access within Feb. 2016 Made from international quality raw-materials Nutritionally well balanced and Excellent FCR Ideal Water Stability and maintains eco-friendly water quality Greater appetite, faster Growth with high Survival rate of shrimp feed mill
International quality feeds for shrimp in collaboration with Avanti Feeds Ltd. 3 Shrimp Feed Manufacturing Units Certified ISO 9001:2008, BAP certified (BAP No. M 10322) Kovvur, Vemuluru West Godavari District, Andhra Pradesh Pardi, Valsad District, Gujarat, India 90,000 MT Capacity Per Annum existing plant daily plant capacity
Staff= 450 Factory Size= 4800 Square Meters Shifts Per Day= 2 Days Per Week= 6 Projected Capacity: 9,000mt / Per Annum Raw Block (4 Block Freezers)= 0.75mt/hr Raw Peeled IQF New= 1.2mt/hr Cooked IQF= 0.6mt/hr 2nd plant star agro 3rd contract plant
Value Added Focus Cooked/Marinated/Skewers/Breaded Product Mix 15 M/T Daily Production of Value Added Items 2nd plant star agro 3rd contract plant grading/sizing
Laitram mechanical graders (2) 100% hand labor for high value products production lines
Three production lines by product category.
Block (HO, HL, PD,)
Raw IQF (HL, EZPL, PD, PDTO, PVPD),
Cooking IQF (HL, EZPL, PD, PDTO). freezing equipment
Plate Freezers: Capacity 20 M/T Daily IQF Tunnels: 2 tunnels Freezing Style: Block Freezing 4 plate freezers IQF Freezing 2 tunnel freezers
Freezing Weight Capacity by Type: RHSO Blocks 20 tons /day Raw Peeled Products IQF 22 tons /day Cooked Products IQF 12 tons /day QA
QA staff = 15 Laboratory Staff = 3 SGS 3rd Party Product Inspection Available BRC (version six) BAP SEDEX Social Ethical HACCP packaging
Hand Filled Poly Pouches
Hand Filled Inner boxes
Automated, horizontal, form/fill/seal poly bagging system in our 2nd plant
Portion control packs down to 4oz cold storage
System Rack system and facility palletization Cold store Unit 1 capacity 150 tons Cold store Unit 2 capacity 150 tons Cold store Unit 3 capacity 938 tons Automated data loggers @ all locations Mechanical stackers @ all locations logistics
In House Transport: The company is self-sufficient for its transportation needs. It maintains a composite fleet of 40 vehicles to meet all of it’s requirements: internal raw material and container movements.
Farm to Plant: 16 insulated vehicles (in different capacities) are available for the movement of raw material / ice from the harvesting site to the process plant and vice- versa. logistics
Plant to Shipping Vessel: 4 Units available for container movements product portfolio
Product Mix:
sales support
National Coverage Dedicated Personnel in NY / FL / CA / WA 100+ Years Seafood Sales & Replenishment Experience Hands On Executives Dedicated to Driving the Business Back of the House Culinary & Plate Cost Expertise Corporate Chefs available upon request Collaborative SKU Creation Downstream Brokerage Relationships