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Peristaltic Pump Solutions Peristaltic Pump Solutions BOMBAS BOYSER, S.L. Distributed by Castle Pumps Ltd For even the most abrasive of applications! Boyser Peristaltic Pump Range Peristaltic pumps are a type of rotary positive displacement pump made up of two integral components; the hose/tube and a rotor that has either rollers or a shoe attached. They are a very versatile pump design for both high and low flow rate applications in even the most DoubleDouble ConicalConical RingRing DesignDesign abrasive of applications. Boyser Design Benefits • Patented double conical hose clamp design ensures leak free connection, making it one of the safest systems available and easy to adapt to any connections on the market. • Heavy duty, internal ball bearing box that means that the motor and gear reducer shaft do not have to support all the internal axial loads, adding strength and increasing life span. • Wrapped inner and outer hose, reinforced with high density pressed Nylon for longer life. Roller Operation • Simple and low cost maintenance compared to other pump technologies due to the hose being the only wearing part which is As the rotor turns, the attached rollers compress the tube where the fluid is easy to clean and replace. The absence of valves that can clog and mechanical seals and glands that can wear, considerably keeps contained, and it is this action that moves the liquid from the pump's inlet to its maintenance costs down. outlet. As less friction is generated by the rollers in comparison to shoe designs, such models have: • Good suction lift and self-priming capabilities, meaning that the pump can dry run without damage and handle fluids with low moisture content. • Lower power consumption, with up 30% energy savings compared to shoe • Low starting torque, giving a smoother operation and easier to adjust speed • Reversible operation allowing the flexibility of installations, tank to tank transfer and the recovery of fluid from the dispensing hoses • Easier hose maintenance as it doesn’t require lubrication If required at the end of transfer. • Motor speed is proportional to flow, makes it ideal for dosing applications. Dosing is accurate without slippage due to rollers/shoes clamping hose in opposing locations. • Ability to handle solids as well as shear sensitive fluids thanks to its gentle pumping motion and low rpm preventing change to a Shoe Operation fluid’s structure. As the rotor turns, the attached shoe compresses the tube where the fluid is contained, and it is this action that moves the liquid from the pump's inlet to its outlet. Ideal for more heavy duty, higher pressure requirements from 5-15 bar, where roller models can’t efficiently handle the application. Heavy Duty Ball Bearing Box Typical Applications Peristaltic pumps are ideal for highly viscous and solid laden mediums, as well as shear sensitive fluids thanks to there being no shearing motion applied by this pumping technology. The wide variety of materials that the inner tube is available in and the seal-less design, Inner hose available in: makes them also suitable for chemicals and aggressive fluids. • Natural Rubber (NR) - For water based fluids • Food and drink manufacturing • Sewage and waste water • Neoprene (CR) - Good balance between chemical and mechanical resistance. • Oil sludge, clay, lime slurries, cement • Chemical and corrosive fluid dosing • Nitrile (NBR) - For fats, fuels and oils. • Paint, ink, glue, pigment and dye • Pulp and paper slurries • EPDM - Ideal for hot fluids and clean in place applications, acids and alkaline. W castlepumps.com | T +44 (0) 1773 533 283 | E [email protected] W castlepumps.com | T +44 (0) 1773 533 283 | E [email protected] AMP Peristaltic Pump - Roller Operation FMP Peristaltic Pump - Roller Operation Drive Options Drive Options • Geared Motor • Geared Motor • Motor variator with gear reducer • Motor variator with gear reducer • Geared motor with integrated inverter • Geared motor with integrated inverter • Pneumatic geared motor Performance Tables Performance Tables AMP-10 AMP-13 AMP-16 AMP-19 AMP-22 FMP-30 FMP-40 FMP-50 FMP-60 FMP-70 Max Flow rate 0.023 L/rev 0.038 L/rev 0.095 L/rev 0.123 L/rev 0.246 L/rev Max Flow rate 0.433 L/rev 0.75 L/rev 1.34 L/rev 3.161 L/rev 6.7 L/rev Connections 3/8" 3/8" 3/4" 1" 1" Connections 1 1/4" 1 1/2" DN40 DN50 DN65 Max Pressure 8 bar 8 bar 8 bar 2 bar 8 bar Max Pressure 8 bar 8 bar 8 bar 8 bar 8 bar Pressing Tube Rollers Rollers Rollers Rollers Rollers Pressing Tube Rollers Rollers Rollers Rollers Rollers System System Available Tubes in NR, NBR, EPDM, NR, NBR, EPDM, NR, NBR, EPDM, NR, NBR, EPDM, Available Tubes NR, NBR, EPDM, NR, NBR, EPDM, NR, NBR, EPDM, NR, NBR, EPDM, NR, NBR, EPDM, Rubber NR-A, NBR-A, NR-A, NBR-A, NR-A, NBR-A, NR-A, NBR-A, HYPALON NR-A, HYPALON, NR-A, HYPALON, NR-A, HYPALON, NR-A, HYPALON, NR-A, HYPALON HYPALON HYPALON HYPALON NBR-A NBR-A NBR-A NBR-A NBR-A Available Tubes in NORPRENE NORPRENE NORPRENE NORPRENE, NORPRENE Tubes available in NORPRENE NORPRENE Thermoplastic TYGON thermoplastic Performance Curve Performance Curve 26 1500 24 1350 22 AMP-22 1200 20 FMP-70 1050 18 900 16 l/h 750 m3/h 14 AMP-19/C 12 600 FMP-60 AMP-16/C 10 450 8 300 AMP-13/B FMP-50/B 6 150 AMP-10/B 4 0 FMP-40 rpm 10 20 30 40 50 60 70 80 90 100 2 FMP-30 0 rpm 10 20 30 40 50 60 70 80 W castlepumps.com | T +44 (0) 1773 533 283 | E [email protected] W castlepumps.com | T +44 (0) 1773 533 283 | E [email protected] RBT Peristaltic Pump - Shoe Operation Accessories Available AMP FMP RBT Inline Pulsation Dampener Ensures a continuous, smooth flow for the accurate use of flow meters and pressure switches. By eliminating • • • vibrations and hammering, operation is relatively quiet and working life is increased. Hose Leakage Sensor Should the only wearing part of the pump (the hose) fail, the sensor can shut off the pump or activate an • • • alarm to allow the situation to be addressed quickly. This makes the pump ideal for remote installations or Drive Options where hazardous fluids are handled. • Geared Motor Vacuum Assisted Priming • Motor variator with gear reducer Improves the pump’s self-priming capability in installations involving particularly viscous fluids or difficult • • suction conditions. • Geared motor with integrated inverter Halar (ECTFE) Coating • • • Improves the corrosion resistance of the pump in chemical or other hazardous applications. PP/PDV Connections As standard, connections are Stainless Steel, but for chemical applications they can be supplied in alternative • • • materials. Integrated Control Panel Can be configured as per the user requirements with features such as on/off, speed control, reversing switch, • • • Performance Tables flow and pressure display, leakage warning. Trolley or Base Plate • • • RBT-25/B RBT-32/B RBT-40 RBT-60 RBT-70 RBT-80 RBT-100 For the flexibility of installation and enhanced mobility where required. Max Flow rate 0.3 L/rev 0.625 L/rev 1.33 L/rev 3.61 L/rev 6.7 L/rev 11.7 L/rev 20.0 L/rev Inverter Connections DN25 DN32 DN40 DN 50 DN 65 DN 80 DN 100 Pump speed can be slowed down to the required flow, extending the life span of the motor by not making it • • • unnecessarily work to full capacity, and reducing wasted energy costs. Max Pressure 15 bar 15 bar 15 bar 15 bar 15 bar 15 bar 15 bar Batch System Hose Tightening Shoes Shoes Shoes Shoes Shoes Shoes Shoes Allows a predefined quantity of fluid to be input, and then stops the pump once the pre-set amount has • System been dosed. Hoses Available NR, NBR, NR, NBR, NR, NBR, NR, NBR, NR, NBR, NR, NBR, NR,NBR, Feed Screw and Hopper EPDM, NR-A, EPDM, NR-A, EPDM, NR-A, EPDM, NR-A, EPDM, NR-A, EPDM EPDM • • For the pumping of highly viscous fluids that don’t flow with ease and are prone to breakages. NBR-A, NBR-A, NBR-A, NBR-A, NBR-A, HYPALON HYPALON HYPALON HYPALON HYPALON Performance Curve RBT-100 Vacuum Priming Device 36 34 32 30 RBT-80 28 26 24 22 RBT-70 20 m3/h 18 Hopper Feed 16 14 12 RBT-60 10 8 RBT-40 6 4 RBT-32/B 2 RBT-25/B 0 rpm 10 20 30 40 50 60 70 80 Trolley Mounted with Control Panel W castlepumps.com | T +44 (0) 1773 533 283 | E [email protected] W castlepumps.com | T +44 (0) 1773 533 283 | E [email protected] Accredited to enable you to buy with confidence. Why choose Castle Pumps? A Over 10 years of technical expertise and application experience. A Single source supplier for all pumping solutions and genuine replacement parts. A More than just pumps - we offer valves, meters, control panels & bespoke pump kits T +44 (0)1773 533 283 E [email protected] A We can provide 3.1 Material Certification, Certificate of Conformity, W castlepumps.com 2.1/2.2 Declaration of Compliance/Statement of Compliance and Certificate of Origin; and for export, EUR1’s and attested invoices. Birmingham Office: Unit 40 A Pumps are packed to ISPM15 as standard. Minworth Industrial Park, Forge Lane. Sutton Coldfield, B76 1AH Nottingham Office: Office 1, Denby House, Taylor Lane, Loscoe, DE75 7AB.
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