Porsche 996 Electronic Workshop Manuals
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www.WorkshopManuals.co.uk 9ff Cez."7'~~ (996) WKD483 721 TITELINS.CHP www.WorkshopManuals.co.uk 911 Carrera (996) Body equipment, interior Supplement Overview Supple- Edition ment Topic Article number 05/1997 Basic edition WKD483721 5 12/1997 I Overview of repair groups WKD483721.05 6 11/1997 I Cowl panel cover WKD483721.06 7 07/1998 Cabriolet roof lining WKD483721.07 8 03/1998 General supplement WKD483721.08 . 9 05/1998 I Folder separation of Volume 5/6 WKD483721.09 11 05/1998 Tightening torque for cabriolet roof lining WKD483721.11 18 11/1998 Coupe roof lining WKD483721.18 21 01/1999 I Removing and installing door trim panel WKD483721.21 22 02/1999 Folder separation of Volume6/7 WKD483721.22 23 02/1999 Deliveryof the title pages WKD483721.23 25 03/21999 GT3 bucket seat WKD483721.25 34 10/1999 Replacingdeformtion elementin the A, Band C WKD483721.34 pillar trim elements 38 12/1999 Note on disassemblingand assemblingthe WKD483721.38 dashboard 44 11/2000 General supplement WKD483721.44 Supplement Overview Printed in Germany-44,2001 master7 I, www.WorkshopManuals.co.uk 911 Carrera (996) Foreword Table of Contents 1 Foreword Foreword Foreword . -1 page 1 Use . -2 page 1 Table of Contents . Printed in Germany -44,2001 masterVlt2 www.WorkshopManuals.co.uk 911 Carrera (996) Foreword Foreword This manualcontains Technicallnformation as well as instructions on repairs for Porschevehicles. It is intendedfor the sole use of workshops belongingto PorscheAG. The descriptions form the basis for professionaland correct mainte- nance and repair work. The content of the work procedures described is based on the level of training of a fitter who has com- pleted vocationaltraining and has a sound knowledge of the prod- uct. This level of knowledgeis necessaryin order to c~rry out the work described. Warning notes The warning notes and safety instructionsare classified by the respective signalisingword (Danger,Warning, Caution) beside the warningsymbol. Warns against death or very serious injury which will cer- tainly occur if the instructions are not observed. Warns against death or very serious injury which may occur if the instructions are not observed. Warns against minor injury or damage to property if the instructions are not observed. To prevent injury and restricted operating and traffic safety of the vehicle,or damage to the vehicle as the result of incorrect work, read these instructions carefullyand observe them withoutfail. It is not possible for PorscheAG to give a detailed evaluationof all danger situations for the persons carrying out the work. It is there- fore imperative that all personscarrying out repair and maintenance work on Porsche vehicles use their specialistknowledge to ensure that their own safety is not at risk and the procedure chosenwill not have any negative effects on the vehicle -especially with regard to safety. It is therefore expresslyspecified that all work involvedin the workarried procedures described should be c out only in accordancewiths the valid guidelinesand regulation of the local authoritiesresponsi- ble with respect to health and accident preventionand environmen- Foreword -1 page 1 Printedin Germany-44. 2001 vorwort www.WorkshopManuals.co.uk Foreword 911 Carrera (996) tal protection, and in compliancewith the legal requirementsof individualcountries. Notes Notes contain advisory informationrelated to the work procedure which makes the fitter's work easier. The following pictogram indi- cates this information: [IJ Note! Containsadvisory information which makes the workprocedure eas- ier. Due to the continuousdevelopment and improvementof our vehi- cles, there may be discrepanciesbetween the actual technical sta- tus of the vehiclesand the work descriptions. Any existing deviations are corrected by means of supplements,and the scope of the descriptions is extendedwith supplements. Porsche AG retainsthe right to implementchanges at anytime and without prior notice. www.WorkshopManuals.co.uk 911 Carrera (996) Foreword Use The workshop documentationfor the 911 Carrera (996) model has the designation -"911 Carrera (996)" Technical Manual- and contains Techni- callnformation as well as instructions on repairs. The integration of the technical informationpublished in the "911 Carrera (996)" TechnicalManual with the instructions on repairs pro- vides the user with a complex referencework that combines into one book associated or cross-referencedmaterial of relevanceto workshopsand originating from variousinformation media. The "911 Carrera (996)" TechnicalManual consists of 15 folders, subdividedinto the following Groups .a Entire vehicle -General .a Diagnosis,1 Engine,part 1 (up to RepairGroup 45) .a Diagnosis,1 Engine,part 2 (up to RepairGroup 69) .1 Engine,part 1 (up to RepairGroup 13) .1 Engine,part 2 (as of RepairGroup 15) .2 Fuel, exhaust,engine electronics .3 Transmission,manual transmission .3 Transmission,automatic transmission .4 Runninggear .5 Body .6 Bodyequipment, exterior .7 Body equipment,interior .8 / 9 Air conditioning/ Electrics .9 Circuit diagrams, part 1 (up to and including'99 model) .9 Circuit diagrams, part 2 (as of and including'00 model) The two folders with Group a are to be regarded as one folder; i.e. file the "TechnicalInformation" notices only in the folder "Groupa Diagnosis,part 1" -up to Repair Group 45-. The second folder Group 0 Diagnosis,part 2 -as of Repair Group 69- includesthe further Repair Groupsbelonging to Group O. The two folders with Group 1 are to be regarded as one folder; i.e. file the liTechnicallnformation" only in front of the repair descriptions in the folder Group 1 -Engine, part 1 -up to Repair Group 13-. The second folder Group 1 Diagnosis,part 2 -as of Repair Group 15- includesthe further RepairGroups belonging to Group O. Use -2 page 1 Printed in Germany -44, 2001 handhabung www.WorkshopManuals.co.uk Foreword 911 Carrera (996) The two folders with Group 9 are to be regarded as one folder; i.e. file the "Technicallnformation" notices only in the folder Group 9 Cir- cuit diagrams, part 1 -up to '99 model-. The second folder Group 9 Circuit diagrams, part 2 -as of '00 model- includesthe further RepairGroups belongingto Group 9 The "Boxster (986)" TechnicalManual has the same structure in each folder I with the following breakdownfor all Groups: Title page: "Boxster (986)" Technical Manual > Foreword Title page: "Technical information" > Table of contents, Technicalinformation> Technicalinformation Title page: "Repair" > RepairGroups: overview>Table of contents, repairs> General technical data> Instructionson repairs As can be seen from the breakdown,the publishedTechnicallnfor- mation is in the front part of each folder -numbered according to the Groups. The Table of Contents assignedto each Group will be periodicallyupdated. Followingthe Technical Information,separated by a title page, the instructions on repairs -assigned according to the Groupsor bro- ken down into RepairGroups -are includedin the folders. The instructions on repairs will be extended and updated by means of supplements. rn Note! Sheets that alreadyexist in the "911 Carrera (996)" TechnicalMan- ual and are updated or revised and thereby exchangedby a supple- ment are designatedin the footer with the supplementnumber corresponding to the current version: e.g. "Printedin Germany-2,- 2000" [I] Note! Due to a system modificationin the TechnicalLiterature production, the following procedures have changedin model year 20001 www.WorkshopManuals.co.uk 911 Carrera (996) Foreword 1 -The previous record sheet in the folder "O-Genera!" and the supplement contents sheet -red sheet- have been omitted. A supplement overview now appears sepa- rately in each folder. The new supplement contents sheet can be destroyed after the supplement is filed in the folder. rn Note! The supplementoverview sheet is replaced with the relevant supplementin the correspondingfolder and must no longer be maintained by hand. 2 -The page numbering in the new and the replaced chap- ters are no longer continuous. Each new chapter is now given an additional chapter number followed by the page number e.g.-2 Page 11 => Rep. Gr. 0; General 3 -The old page numbering still applies to existing chap- ters and those that are not replaced. Use -2 page 3 Printed in Germany -44, 2001 handhabung www.WorkshopManuals.co.uk Group 0: Entire vehicle -General 0 Salescheck 01 Maintenance 03 Group 0: Diagnosis 0 On-boarddiagnosis 03 DME diagnosis 24 Tiptronic diagnosis 37 ABS diagnosis 45 Group 0: Diagnosis 0 Convertible-topdiagnosis 61 Airbagdiagnosis 69 Roll-overprotection system diagnosis 69 Seatmemory diagnosis 72 Heatingdiagnosis 80 Alarmsystem diagnosis 90 PCMdiagnosis 91 ParkAssistentdiagnosis 91 HBAdiagnosis 94 Group 1: Engine 1 Engine -Crankcase, suspension 10 Engine -Crankshaft, pistons 13 Group 1: Engine 1 Engine-Cylinder head,valve drive 15 Engine-Lubrication 17 Engine-Cooling 19 Group 2: Fuel, exhaust, engine electronics 2 Fuelsupply, control 20 Exhaustsystem, turbocharging 21 Fuelsystem, electronic injection 24 Fuelsystem, K-Jetronic 25 Exhaustsystem 26 Starter,power supply,cruise control 27 Ignitionsystem 28 Group 3: Transmission, manual transmission 3 Clutch, control 30 Manualtransmission -Actuation, housing 34 Manualtransmission -Gears, shafts, into gearsh. 35 Final drive, differential,differential lock 39 Group 3: Transmission, automatic transmission 3 Torqueconverter 32 Automatic transmission-Actuation, housing 37 Automatic transmission -Gears, control 38 Final drive, differential,differential lock 39 Overview of repair