NPRA National Safety Conference Advance Program
Total Page:16
File Type:pdf, Size:1020Kb
National Petrochemical & NPRA Refiners National Safety Conference Association Advance Program Omni Fort Worth Fort Worth, TX May 10-11, 2011 Safety Schedule of Events At a Glance Monday May 9, 2011 12:00 pm – 5:00 pm Exhibitor Move-in 12:00 pm – 5:00 pm Registration 1:00 pm – 5:00 pm API ANSI RP 754 Process Safety Metrics Workshop Tuesday May 10, 2011 7:00 am – 6:30 pm Registration 8:00 am – 11:00 am Exhibitor Move-in 8:00 am – 12:00 pm General Session 12:00 pm – 1:30 pm Lunch in the Exhibit Hall 1:30 pm – 3:00 pm Concurrent Workshops Process Safety Metrics and Driving Improvement Personnel Safety Industrial Hygiene PSM Practices 3:30 pm – 5:00 pm Workshops Repeated 5:00 pm – 6:30 pm Reception in the Exhibit Hall Wednesday May 11, 2011 8:00 am – 4:00 pm Registration 8:30 am – 11:30 pm General Session 11:30 pm – 1:30 pm Lunch in the Exhibit Hall 1:30 pm – 3:00 pm Concurrent Workshops Fatigue Management Contractors Employee Involvement in PSM Interpreting 1926 Subpart CC (Cranes and Derricks) 5:30 pm – 9:30 pm Safety Awards Celebration Cover photo courtesy of Sunoco Inc. 2 2011 NPRA May 10-11, 2011 National Safety Conference Superior safety is fundamental to Vendor Exhibition business success. NPRA’s National The National Safety Conference also Safety Conference features an overview features a vendor exhibition where of safety challenges and issues affecting attendees have an opportunity to learn refineries and petrochemical plants. about the latest products and services It assembles 400 individuals from available to the industry. Approximately industry and government agencies 50 vendors exhibit during the conference. with responsibility for health/safety, process safety, safety procedures, Safety Awards Celebration training, fire protection, emergency Nestled in the Historic Stockyards of Fort response, incident reviews, safety Worth is Billy Bob’s Texas – The World’s regulations and safety management. Largest Honky Tonk and our venue for Leading industry experts share the Safety Awards Celebration. valuable insights to promote safety and accident prevention through general In addition to the unique setting, NPRA session presentations, workshops, and is proud to announce Little Texas as discussion groups. Each workshop our entertainment for the evening. track has a collection of presentations, Playing such hits as “God Bless Texas” discussion forums and Q&A sessions. and “You’ve Gotta Kick a Little” – we The National Safety Conference provides are sure to be kicking up our boots and attendees an excellent opportunity making some noise. to increase their knowledge, share best practices, and network with Come join us as NPRA honors industry experts. our members who have achieved safety excellence. Little Texas 3 Monday Register now: May 9, 2011 www.npra.org/NSC 1:00 pm – 5:00 pm a higher level of competence. Recent Major Industrial Accidents: API ANSI RP 754 Process industry events suggest that more work Common Causes and Themes Safety Metrics Workshop is required to achieve the desired result Mark Farley of complete elimination of process Pillsbury Winthrop Shaw Pittman This workshop is a combination of safety incidents. This step change in presentations and panel sessions improvement can come through creation This presentation will examine several that will discuss lessons learned from of a deeply ingrained process safety major industrial accidents that have implementation of Tier 1 and Tier 2 culture, which in turn can be developed occurred in the United States over the metrics, sharing of experiences with by implementation of explicit work past 20 years and discuss common Tier 3 and Tier 4 metrics and assistance processes that drive desired behaviors. “lessons” that can be learned from in classification of specific process Through a careful program of thoughtful them. Based on a review of investigation safety events. and integrated process safety work reports, this presentation will focus processes built on the foundation of on common systemic failures that existing management systems, true and contributed to the accidents. Special Tuesday lasting change can be made. emphasis will be given to consideration May 10, 2011 of safety culture and oversight in the context of these accidents. General Session Secrets of DSA Winners To be announced 8:00 am – 12:00 pm Presider: 12:00 pm – 1:30 pm Ronnie Meyers, Motiva Enterprises Lunch in the Exhibit Hall Welcome 1:30 pm – 3:00 pm Fritz Kin, Marathon Petroleum Company Workshops: Tracks 1-4 Keynote Address Motivational Speaker 3:30 pm – 5:00 pm Process Safety: From Compliance Leadership Safety Workshops Repeated: Tracks 1-4 to Competence to Culture Captain Larry Brudnicki Anne-Marie Ainsworth Perfect Storm Solutions 5:00 pm – 6:30 pm Senior Vice President Reception in the Exhibit Hall Sunoco Refining Captain Larry Brudnicki led two dramatic rescue missions during the worst The direct and indirect consequences weather in 100 years, dubbed “The of process safety incidents can be Perfect Storm.” This harrowing story of devastating to an organization. Since the real people battling for survival on a sea PSM rules were first instituted in 1992, the gone wild became a best-selling book refining industry has continued to evolve and a top-grossing film starring George their process safety procedures and Clooney. Against the backdrop of “The programs to reduce the frequency and Perfect Storm,” Captain Brudnicki will consequence of process safety incidents. provide attendees with the 7 Steps to This journey began with a focus on Making the Right Decision Every Time regulatory compliance in the mid-90's, along with examples of the courage, eventually giving way to an increased leadership and teamwork that are appreciation of the need to improve the necessary to triumph in our uncertain depth and quality of these programs to business climate. Through practical lessons learned from his experiences, the audience acquires powerful tools to make the correct decisions even in the most difficult of circumstances. 4 Tuesday Register now: May 10, 2011 www.npra.org/NSC Workshops Track 2 – Track 3 – Personnel Safety Industrial Hygiene Track 1 – Presider: Presider: Process Safety Metrics and Don Whaley, Delek Refining Mario Vasquez, Flint Hills Resources Driving Improvement Presider: Addressing “Man-Down” Situations Assessing and Improving Willis Jernigan, Flint Hills Resources in a Plant Environment Valve Ergonomics – A Valve Fritz Kin, Marathon Petroleum Company Improvement Program Tackling both Personal Safety and Ken Johnson, Accenture Jody Kliebert and Camile Trabeau, Process Safety: Practical Actions that Motiva Enterprises can Lead to Measurable Improvement In line with its commitment to providing Dawn Wurst, Flint Hills Resources a safe work environment, Marathon This presentation will describe the valve Petroleum Company teamed with ergonomic evaluation process developed Process safety and personal safety Accenture to deploy the Accenture for use at the Motiva Convent refinery are different. Facilities can leverage Life Safety Solution, a patent-pending, with technical guidance from Shell Group strengths in personal safety and work wireless-enabled gas detection system Human Factors Engineering. Common towards improvement in process safety. that helps protect workers in hazardous ergonomic hazards related to valves This presentation will include specific environments. The solution breaks new and recommended corrective actions examples of actions taken and tools used ground by combining Wi-Fi and location- will be discussed. by one refinery to improve on both fronts. based technologies with gas detectors to allow companies to remotely monitor Turnaround Planning and Process Safety Leading Metrics incidents in hazardous environments Work Practice Controls – Measuring Progress such as refineries where dense steel Kevin Grice, Chevron Corporation Mary Burns, CITGO Petroleum infrastructure can make wireless safety Corporation solutions difficult to introduce. Marathon and Accenture will describe the Leading indicators should impact Accenture Life Safety Solution, explain performance to improve safety. the criteria used to field test its viability, Actionable metrics have become the and discuss how refineries can leverage next step in the evolution of process the Wi-Fi investment required for the safety. This presentation will take a look solution to achieve benefits. at what should be done to meet and measure process safety progress. Total Safety Journey at Air Products Shakeel Kadri, Air Products and Chemicals This presentation will review the lessons learned, leadership actions taken, and risk management processes implemented following a tragic “safety” incident. We will also discuss and review our current focus on how we manage and execute our “Total Safety” requirements on a global basis, and the unique challenges and opportunities we face in the new world. 5 Tuesday Wednesday May 10, 2011 May 11, 2011 Workshops (continued) General Session Workshops Track 4 – 8:30 am – 11:30 am Tracks 1–4 Process Safety Management Practices Presider: 1:30 pm – 3:00 pm Presider: Ronnie Meyers, Motiva Enterprises Mike Mayo, Valero Energy Track 1 – Keynote Panel Fatigue Management: Panel Discussion Predicting and Mitigating Risk Rafael Moure-Eraso, Chairman, U.S. Presider: of Catastrophic Incidents Chemical Safety Board (invited) Mike Norman, Delek Refining Neal Walters, A.T. Kearney Thomas Galassi, Director, Dan Romasko, Suncor Energy Enforcement Programs Panelists will share lessons learned from Occupational Safety