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Installation Guide Installation Guide Hydrolux Walk In Enclosure 1 Welcome To Your Hydrolux Product Thank you for purchasing a quality Hydrolux product. To enjoy the full potential of your new product, please take time to read this guide thoroughly, having done so, keep it handy for future reference. The following pages aim to provide comprehensive installation instructions, plus advice on how to care and maintain your product. We recommend that the unit is installed by a qualified plumber or engineer. General Information Please inspect this product carefully upon delivery. Any missing parts or manufacturing defects must be reported immediately to the supplier before installation commences. Missing parts, damage or defects reported later will not be accepted. TAKE CARE WHEN HANDLING GLASS PARTS AND AVOID HEAVY CONTACT BETWEEN THE GLASS EDGES AND ANY HARD SURFACE. Glass breakage claims will not be accepted after the product has been unpacked. Please note; aluminium is a soft metal, and undergoes a series of extrusion, fabrication, polishing and anodising processes in order to create your finished shower enclosure. Some light surface marks are normal, and are a result of the manufacturing processes. Quality control has ensured that this item is of a good standard, and is fit for purpose. Additional Information: Please read these instructions carefully before starting installation. Note: this product is heavy and may require two people to install. Tools Required For Installation Part Image Part Image Tape Measure Drill Flathead Crosshead Screwdriver Screwdriver Pencil Hammer Ø6mm Drill Bit Spirit Level Ø3mm Drill Bit Silicone Sealant 2 Safety Information Care should be taken when drilling into walls and floors to avoid any hidden pipes or wires. We strongly recommend that all glass panels are moved by a minimum of two people and that any protective packaging along the glass edges is kept in place for as long as possible to prevent damage before installation. During installation we recommend additional help in lifting heavy doors and side panels. Wear protective footwear when lifting panels. Wear safety glasses when drilling. THIS PRODUCT IS HEAVY AND MAY REQUIRE 2 PEOPLE TO INSTALL Preparation Steps Using a spirit level, ensure the top surface of the shower tray is level in every direction and the walls are vertical and square. Ensure there is a complete silicone seal between the tray and finished wall. Ensure the door is undamaged and no parts are missing. Ensure the size of door/panel supplied is suitable for the installation. Tempered safety glass cannot be cut. Ensure nothing can impact the glass panels during operation. 3 Parts Overview Part Number Part Description Part Number Part Description 1 1x Long Glass Panel 5 1x Panel Straight Post 2 2x Wall Post 6 1x Panel Corner Post 3 2x Support Bars 7 2x Glass Brackets (1x Spare) 4 1x Short Glass Panel 8 1x Return Panel Seal 4 Assembly Instructions Use a spirit level to ensure the top surface of the shower tray is 100% level in ALL directions and properly sealed to the wall. The tray should be fully sealed 1a where it meets the wall. Use a spirit level to ensure the walls are 100% vertical and square. The wall must be tiled down to the top edge of the tray. The bottom tile must not be angled out. NB. It is recommended to cover the tray waste to prevent the loss of small parts. The tray surface should also be protected during enclosure installation to prevent damage. +/- 0mm +/- 0mm 5 1b Use a tape measure or rule to center the wall post on the top surface of the tray, then mark this area with a short and perfectly vertical line using a pencil and spirit level (not supplied). Position the wall post for the front panel of glass against the wall using the area marked, and again ensure it is upright using a spirit level. Using a pencil, mark out the position of the fixing holes (x4) and, once complete remove the wall post. Repeat the process for the end panel wall post. 6 Taking care not to damage the wall surface, drill the required holes (x4) using a Ø6mm drill bit (not supplied). Then plug each one by inserting 2 the wall plugs provided. Once complete, the wall posts can be repositioned and secured to the wall using the M4x30 screws and caps also provided. 7 4a Insert the glass front panel with pre-installed profile into the front panel wall post installed. This profile is pre-installed with the glass 8 4b Use a tape measure or rule to center the wall post on the top surface of the tray, then mark this area with a short and perfectly vertical line using a pencil and spirit level (not supplied). Next adjust the width of the glass within the posts. Ensure a minimum of a 10mm overlap. Once complete check there is an even gap at the top and bottom of the frame. 9 5a Before proceeding further, use a spirit level to ensure the glass panels are square within the wall. Next drill through the 4 pre drilled holes on the inside of the enclosure with a 3.2mm drill bit. Fix using washers (D), screws (C) and then push on covers (C). 10 5b Insert the short return glass panel into the side panel post as per below: 11 5c Install the bottom seal onto the return panel. Trim the seal to fit, and install as shown below. 12 Select the glass bracket and insert it round the base of the curved front panel as 6a shown below; Using a pencil, mark out the holes to drill in the tray as per below: 6b Next drill out the marked area on the tray, then secure the assembly using the 6c provided screws. Repeat for the other side. 13 Connect parts G & J using the Allen key and supplied bolts. Position this assembly on the glass, then after check it is level with a spirit level; use a pencil (not 8 supplied) to mark the position of part J on the wall. Next drill the marked hole with a 6mm masonry drill bit and insert a wall plug. Finally, attach the wall support bars as detailed below. Secure them the supplied Allen Key. Now repeat this process for the RH support bar. 14 Carefully apply silicone sealant around the outside edge of the enclosure. Where the vertical profiles meet the wall and where the glass panels sit on 8 the tray, allow the silicone sealant to cure for 24hrs before using the enclosure. 15 Maintenance General Maintenance: Providing the shower enclosure has been correctly installed and is operated in accordance with the instructions contained in this guide, difficulties should not arise. If any maintenance is required, it must be carried out by a competent tradesperson to whom the maintenance instructions are provided. Before replacing any parts, ensure the underlying cause of the malfunction has been resolved. Cleaning: Warning: The use of grout/tile cleaners, scale removers, abrasive scourers, drain un-blockers and other powerful detergents may lead to the damage of metallic, plated and plastic surfaces, including the tray and shower waste. Avoid the use of ‘spray and leave’ cleaners. Any cleaner used should have a pH level between 4 and 8 and be immediately wiped dry using a soft cloth. Care: To preserve the aesthetics of your shower enclosure for many years, please observe the following care instructions: Rinse the glass and frame with clear water after showering. Remove water droplets with a squeegee. Do not rub dry to clean your shower hygienically and easily, we recommend the use of a biodegradable cleanser. Regular cleansing with a biodegradable cleanser prevents stubborn stains and ensures a clean and hygienic surface for many years. Do not use scouring or caustic cleansers under any circumstances. These can damage the surface of the frame, glass and decorative parts as well as the plastic parts. Chrome Parts: Use only cleansers expressly specified for chrome. 16 .
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