Actuation + Actuated Valves

Electric Actuators · Pneumatic Actuators 700 Series Actuated + Manual Diaphragm Valves

ISO 9001:2008 CERTIFIED actuation + actuated valves

ACTUATION + ACTUATED VALVES

chemline.com actuation + actuated valves 2

| AAV05-14 | www.chemline.com ye70Mna 59-60 63-64 55-58 61-62 48-54 30-37 19-21 22-29 38-42 16-18 43-47 Type720CompactManual 12-15 9-11 Type710CompactPneumatic 7-8 Type760Manual Type750Pneumatic Type730Pneumatic Pneumatically ActuatedDiaphragmValves PGSeries180oRotationAluminum P3Series316StainlessSteel 3-6 PPSeriesPlastic PASeriesAluminum Pneumatic Actuators E Series A Series V Series Q Series Electromni Electric Actuators Materials ofConstruction Actuation +ActuatedValves ISO 9001:2008CERTIFIED Electric Actuators 700 SeriesActuated+ManualDiaphragmValves

Pneumatic Actuators page Materials of Construction

Note: Properties of plastics and elastomers vary because different like concentrated nitric, also chlorinated hydrocarbons, aromatic compounds of the same material are used for different products and compounds and high concentrations of free chlorine. components. The following materials descriptions are of a general PP is ductile at ambient temperature and has good impact strength. nature. Chemline should be consulted for material recommendations It also has good thermal stability up to 90°C (194°F) , higher than that on specific applications. of other thermoplastics such as PVC and HDPE. It is light weight. The THERMOPLASTICS specific gravity is 0.91 compared to 1.4 for PVC. It’s abrasion resistance is good, much better than that of PVC. This is a feature of Chemline Most plastics are made from synthetic resins (polymers) through PVC butterfly valves which have PP discs as standard. the process of polymerization. Two main types of plastics are Chemline PP pipe and fittings weld together very well using either butt thermoplastics and thermosets. Thermoplastic products are injection or socket fusion. The pressure losses in PP piping systems are lower moulded or extruded from compound material processed under heat than metal because of the smooth inside surfaces of the pipes. This and pressure.

property also minimizes or eliminates deposits or bacterial growth. PP materials of construction PVC (Polyvinyl Chloride) is a poor conductor of heat, i.e. is a good insulator. Chilled or hot water The largest selection of Chemline valves and controls are moulded in systems in PP often require no insulation. PVC. This rigid gray colour material is unplasticized polyvinyl chloride. PP is very inert and relatively inexpensive, thus popular for high purity PVC is formed by the polymerization of the vinyl chloride monomer. water systems. The standard pigmented material is normally used. Unplasticized PVC or PVC-U has excellent mechanical and chemical Special grades include U-PP (unpigmented, natural) translucent material resistance properties at low cost. The working temperature range of sometimes preferred for pure water systems, pigmented black for the PVC valves is 0 to 60°C (30 to 140°F). Vinyl is plasticized PVC. The highest resistance to UV light, flame retardant grades to meet building added plasticizer produces a flexibile material for such products as code requirements, and electro-conductive grades for volatile media. tubing, but offers poor chemical resistance. Polypropylene is available in two grades: The PVC used for Chemline valves is identified by cell classification number 11564-A as per ASTM Standard D 1784. Suffix “A” refers to t)PNPQPMZNFS 11) NBEFGSPN5ZQF*SFTJODPOGPSNJOHUP"45. the highest chemical resistance rating. Most other PVC valves as well as D 4101, produced from 100% propylene monomer. PP-H is the most pipe and fittings have only a “B” chemical resistance rating. The special widely utilized. It offers a high strength to weight ratio and is stiffer PVC “A” compound used in Chemline valves resists attack of most and stronger than the copolymer grade. Piping is normally PP-H. a acids, strong alkalais, salts and many other chemicals. High chemical few Chemline valves are also PP-H. The working temperature range of resistance of this material allows its application on aggressive services PP-H back pressure valves for example is 10 to 70°C (50 to 158°F). such as 98% H2 SO4, dry chlorine and low pressure wet chlorine gas. t3BOEPN$PQPMZNFS 113 NBEFGSPN5ZQF**SFTJOQSPEVDFEGSPN PVC is attacked by chlorinated hydrocarbons, ketones, esters and some 94% propylene with 6% ethylene. PP-R is a bit softer but has better aromatic compounds. It can be used on solutions containing up to 1000 impact strength, is tougher and more durable than PP-H. Copolymer ppm solvents. polypropylene has better stress crack resistance and low temperature toughness than homopolymer at the expense of small reductions in Chemline PVC valves are non-toxic. They meet CSA standard B137.0 other properties. Most Chemline valves and all the pipe fittings are for toxicity and NSF/ANSI Standard 61 for contact with drinking water. PP-R. PP-R pipe is also available. The working temperature range of They are resistant to damaging effects of sunlight and weathering, thus Chemline’s PP-R ball valves is –20 to 80°C (–4 to 176°F) and up to painting is not necessary. 90°C (194°F) for diaphragm valves. CPVC (Chlorinated Polyvinyl Chloride) CPVC is PVC that has been chlorinated via a free radical chlorination reaction. It is similar to PVC in chemical resistance. Mechanically it is more ductile than PVC. It’s main difference is higher working temperature ratings and is therefore used where temperatures are too high for PVC or when an extra margin of safety is required. Valves are suitable for applications from 0 to 95°C (30 to 200°F). The CPVC compound used for Chemline valves is classified as 23567- A as per ASTM D 1784. The suffix “A” denotes conformance to the highest chemical resistance rating. Most other CPVC valves as well as pipe and fittings have only a “B” chemical resistance rating. The compound is non-toxic, conforming to CSA toxicity standard B137.0.

PP (Pigmented Polypropylene) Polypropylene (PP) is a thermoplastic polyolefin made from the olefin propylene. A more modern term for polyolefin is polyalkene. Chemline offers piping systems, valves and controls normally in pigmented PP. The addition of grey-beige pigment prevents degradation due to ultraviolet light penetration. PP is used in a wide variety of applications from acids and alkali’s to organic solvents as well as pure water. PP is one of the best materials to use for systems exposed to varying pH levels, as many plastics do not handle both acids and bases well. It is excellent on acids such hydrochloric and phosphoric acid but unsuitable on strong acids www.chemline.com | AAV 05-14 | 3 materials of construction ratings arehigherthanforPPbut lower thanforPVDF. ECTFE hasaworkingtemperature rangeupto95°C(200°F).Pressure high purityapplications. purity watersystems,compliantwithUSPClassVIforpharmaceutical natural, withoutanyadditivesorpigment.Itissuitableaspipingfor high properties andlowpermeability.Itisextremelyinertthematerial is losses, resistanttodepositsorbacterialbuildup),excellentinsulating term), excellentabrasionresistance,smoothinnersurfaces(lowpressure temperature range,goodUVresistance(i.e.unaffectedbysunlight long properties suchashighchemicalresistance,wideapplication commonly knownas“Halar (CTFE). ChemlineoffersbuttfusionmetricpipeandfittingsinECTFE, ECTFE isadurablecopolymerofethyleneandchlorotrifluoroethylene ECTFE (Halar radiation. high resistancetothedamagingeffectsofUV(sunlight)andgamma combustion hasonlyaslightamountofsmokedevelopment.It (V-O ratingaccordingtotheUL-94verticalflametest)andduring PVDF offersexcellentfireprotectionwithoutflame-retardantadditives valves onchlorineandstrongacidservices. to thePTFEdiaphragmandhasprovenincreaselifeof It isabacking barrier isavailableonmostChemlinediaphragmvalves. Gas permeabilityofPVDFisextremelylow.Agas PVDF foruseinanyfoodapplicationby“LetterofNo-Objection”. ROHS. TheCanadianFoodInspectionAgencyrecognizesChemline’s Title 21,Chapter1,Part177-2510(contactwithfood)aswell purity applicationsandconformswithFDAregulationsasoutlinedin into thefluid.ItiscompliantwithUSPClassVIforpharmaceuticalhigh semiconductor industry.PVDFisnon-toxic,impartsnoodoursortastes of pipingmaterialforultra-purewaterandhighpuritychemicalsinthe softeners, lubricantsorflame-retardantadditives.Itthepreferredchoice PVDF isapurepolymerwithoutUVstabilizers,thermo temperatures. valves andpipingwillwithstandmechanicalabuseatsub-freezing PVDF bonnet.PVDF’simpactstrengthisovertwicethatofPVC.The (–40 to212°F)andup120°C(250°F)fordiaphragmvalveswitha The workingtemperaturerangeofPVDFballvalvesis–40to100°C It hasremarkablestrengthoverthelargestworkingtemperaturerange. PVDF (PolyvinylideneFluoride) on abrasiveapplications. Chemline’s butterflyvalveswithoptionalPVDFdiscsofferextendedlife PVDF hasmuchhigherabrasionresistancethanotherthermoplastics. organic solventsandoils.PVDFisnotresistanttohotbases. chlorine andbromine,strongacidssuchashydrofluoricnitricacids, PVDF hasexcellentchemicalresistanceagainsthalogenssuchas fluoropolymer. Ithasmanysuperiorpropertiesasathermoplastic. 4 PVDF alsoknownas“Kynar PVDF (PolyvinylideneFluoride) disadvantage ofU-PPisitwilldegradeifexposedtoUVlight(sunlight). applications. ItisalsoapprovedbytheFDAforcontactwithfood.The systems, compliantwithUSPClassVIforpharmaceuticalhighpurity high-purity watersystems.Itissuitableaspipingforhighpurity i.e. smoothness(Ra=0.4to1.5μm),makingitapopularchoicefor tests (betterthanhigh-purityPVC)andhasasuperiorsurfacequality, U-PP showsexcellentpuritylevelswhentestedinstandardstaticleach offers PPpipe,fittingsandvalvesinunpigmentedPP. U-PP isproducedfromhigh-purityvirginrandomcopolymer.Chemline U-PP (UnpigmentedPolypropylene) Materials ofConstruction

| AAV05-14 ® ) | www.chemline.com ® ® ”, isahighlyinertandpurethermoplastic ”. ECTFEshareswithPVDFexcellent chemicals. to PVC,soapplicationsgenerallyarewateroronlymildlycorrosive higher thanforPVC.Chemicalresistanceisrelativelypoorcompared is 0to75°C(32167°F)dependingonendandnutmaterials.This whereas PVCcannotbe.Workingtemperaturerangeoftheflowmeters flow meters.PAtubemetersmaybeusedonpressurizedgases, These propertiesareallimportantforaccuracyandeasyreadingofthe grade toPAusedforflowmetershasverylowwaterabsorptionrate. dimensional stabilityandexcellentopticaltransparency.Thespecial Chemline variableareaflowmeters.Itoffershighimpactstrength, a numberofpolyamidefamilies.Polyamideistubematerialfor Polyamide isapolymercontainingmonomersofamides.Thereare PA (Polyamide) good generally,butlowerthanthatofPVC. suitable forhighpuritywaterapplications.Thechemicalresistanceis meters arenotrecommendedforgases,PSUonesare.Itisalsomore depending onendandnutmaterials.WhilethestandardPVCtubeflow temperature rangeofthePSUflowmetersis0to90°C(32194°F) important foraccuracyandeasyreadingoftheflowmeters.Working strength, highdimensionalstabilityandgoodopticaltransparency,all material forChemlinevariableareaflowmeters.Itoffershighimpact group (-SO2-)attachedtotwocarbonatoms.Itisofferedasatube Polysulfone isathermoplasticpolymercontainingsulfonylfunctional PSU (Polysulfone) They withstandabrasionbetterthanPVC. ethylene. TheballinaChemlineCavityFreevalveismadeofPE. Polyethylene isthepolyolefinproducedbypolymerizingolefin PE (Polyetheylene) flame test. retardant additives.IthasaV-OratingaccordingtotheUL-94vertical ECTFE offersexcellentfireprotectionwithoutadditionofflame- ECTFE isnotresistanttohotamines,sodiumorpotassium. material forhandlingsodiumhypochloriteevenathightemperatures. oils. ECTFEsurpassesPVDFinresistancetostrongbasesandisthebest strong acidssuchashydrofluoricandnitricacids,organicsolvents induced stresscracking)againsthalogenssuchaschlorineandbromine, ECTFE hasexcellentchemicalresistance(i.e.notsubjecttochemically TFM weredeveloped toovercomePTFE’sweakproperties. may reducethediaphragmlife.Newer fluoroplymerssuchasPFAand standard withPVDFgasbarriersto avoidpermeationproblemswhich permeation resistance.Chemline PTFE diaphragmsaresupplied pressure andtemperature.Themicroporsity alsoreducesthepolymer’s microporosity. Thisallowsitto“cold flow”orcreepunderconditionsof raw materialcannotflow,sothefinished materialisleftwithsome PTFE’s weaknessisthatduringtheformingprocesspowder resistance applications. EPDM flangegasketsaresuitableforthemostseverechemical Chemline diaphragmvalveswithPTFEdiaphragmsandbonded temperature resistance.BallseatsofPTFEhavenaturallubricity. PTFE isalmosttotallyinsolubleandchemicallyinert.Ithashigh PTFE (Polytetrafluoroethylene) ranges. solvents, acids,andbases.Theyhavehighapplicationtemperature carbon-fluorine bonds.Theyarecharacterizedbyahighresistance to Fluoropolymers arefluorocarbonbasedpolymerswithmultiplestrong FLUOROPOLYMERS safety insevereanddifficultchemicalapplications. even atlowtemperatures.Allthesepropertiesmeandurabilityand strength forhighvalveworkingpressures.Ithasimpact VE-CF hashightemperatureratingof130°C(266°F),andtensile material ofChemline’sChemValveTFM(PTFE)linedbutterflyvalves. vinyl esterfilledwith10%carbonfiberandglassfiber.Itisthebody VE-CF isaproprietarycompositethermosetmaterial.Itcomposedof VE-CF ball valvesareGRP. GRP isanothertermforFRP.FlangeringsonlargeChemlineCavityFree GRP (GlassReinforcedPlastic) always incorporatedfortheChemlinedamperbutterflies. resistance indirtycorrosivegashandingapplications.Fireretardantsare additives totheFRPcanbeprovidedforextremelyhighabrasion vinyl esterforhighresistancetoimpactandthermalshock.Special Chemline FRPdamperbutterflyvalvesaremadefromhighelongation glass reinforcementinathermosetpolymer,usuallyvinylesterresin. Fiberglass reinforcedplastic(FRP)isacompositematerialmadefrom FRP body. Impactstrengthanddimensionalstabilityisalsohigh. 30°C (86°F)is110psiratedwithPDCPDbodyand50PP at thesameprice.Forexamplea20”or24”Type75butterflyvalve butterfly valvesofferhigherworkingpressuresthanthosewithPPbodies strength whichtranslatestohighvalveworkingpressures.PDCPDbody has excellentcorrosionresistance,similartothatofPPandhightensile Reaction InjectionMoulding(RIM)isthemanufacturingprocess.PDCPD butterfly valvebodiesfrom16”to48”sizesandairreleasevalves. polymerisation ofdicyclopentadiene(DCPD).ItisusedforChemline PDCPD isapolyolefinthermosetpolymerwhichformedthroughthe PDCPD (Polydicyclopentadiene) thermoplastic materialsandhavehighertemperatureratings. bonds (cross-linking),thermosetmaterialsaregenerallystrongerthan an example),orirradiation.Duetothethreedimensionalnetworkof above 200°C(392°F),throughachemicalreaction(two-partepoxyis linking process.Theprocessisinitiatedthroughheat,generally transforms theresinintoalargermolecularweightplasticbycross- Thermosets arepolymersthatirreversiblycure.Thecuringprocess THERMOSETS Materials ofConstruction reduces voidsaswellwarpageofthematerialunderpressure. polymer-chain entanglement,slightlylowersmolecularweight,and molecular structurewithsidechainbranching.Thisbranchingincreases perfluoropropylvinyl ether(PPVE)toproduceaslightlyhigherdensity It isatetrafluoroethylene(TFE)polymerizedwithlessthan<1% fluoropolymer linedbutterflyvalvesaremadeofTFM. is higher,andcoldflowless.TheseatsoftheChemValve,all- together, ortoPFAparts.Alsoporosityislower,tensilestrength resistance isthesameasstandardPTFEbutTFMcanbewelded TFM isamodifiedformofPTFE.It’schemicalandtemperature TFM (modifiedPTFE) containment PFAtubesystems.FEPisnotusedformouldingfittings. as good.ConvolutedFEPisusuallychosenfortheoutertubingofdual but thetemperatureratingisnotashighandmechanicalproperties tetrafluoroethylene (TFE)resin.FEPislessexpensivethanPFAtubing translucency asPFA.FEPisacopolymerofhexafluoropropyleneand chemical resistanceasPTFEandPFAsimilarlowporosity FEP isamelt-processablefullyfluorinatedpolymerwithsimilar FEP (FluorinatedEthylenePropylene) molecular weightlevelsandmakesitmeltprocessable. <1% forTFMPTFE.Thisincreasespolymer-chainentanglementatlower percentage ofthePPVEcomonomer;asmuch3to4%compared (PPVE) monomerunits.However,itispolymerizedwithahigher made fromtetrafluoroethylene(TFE)andperfluoropropylvinylether fluoropolymer tubing.LikePTFEandTFMthePFAis to150°C (300°F).ChemlinerecommendsPFAasthebestchoiceof machined onacomparablePTFEfitting.Applicationtemperatureis are vastlysuperiorindurabilityandstrengthcomparedtothethreads Mechanically itisstronger.ThethreadsinamouldedPFAtubefitting lower porositythanPTFEandistranslucentinsteadofopaquewhite. make pipeortubing,injectionmoldedfortubefittings.Ithasmuch big differenceisthatitmeltprocessable.PFAcanbeextrudedto chemical resistanceandhightemperatureperformanceasPTFE.The Perfluoralkoxy (PFA)isafullyfluorinatedpolymerwiththesame PFA (Perfluoralkoxy) www.chemline.com | AAV 05-14

materials of construction Materials of Construction

Compared to standard PTFE, TFM PTFE has higher permeation resistance CPE (Chlorinated Polyethylene) which means better resistance to aggressive chemical, less “cold flow” or CPE is a high performance synthetic rubber material renown for long “creep” which means longer life for a butterfly valve seat for example and life in outdoor membrane applications (pools, fountains, roofs, etc.). smoother surfaces which translates to better abrasion resistance and lower As a seal material for Chemline valves it has found to be superior to all particle generation in high purity services. other elastomers on sodium hypochlorite. It resists hypochlorite up to full strength (13%). Ball valves supplied with CPE seals are very price ELASTOMERS competitive on this service.

EPDM (Ethylene Propylene Diene Monomer) NITRILE (Acrylonitrile-Butadiene Copolymer, abv. NBR) EPDM is a type of synthetic rubber, a cost effective elastomer used Nitrile (formerly referred to as Buna-N) has high chemical resistance to as the standard seal material for most Chemline valves. E=ethylene, oil and petroleum but is weak on oxidizing media i.e. acids. Nitrile has P=propylene, D=diene and M refers to M-class according to ASTM excellent abrasion resistance and is less expensive than FKM/FPM. It is D-1418. The M class includes rubbers having a saturated chain of the materials of construction often chosen as a seat material for Chemline butterfly valves in landfill polymethylene type. EPDM has excellent chemical resistance on the great applications and for abrasive slurry applications. It is an excellent majority of applications including acids, alkalis, salts and many others at alternative to FKM/FPM (Viton®) for petroleum based services. temperatures up to 90°C (194°F). EPDM is weak on organic compounds and cannot be used on fats and petroleum oils. Aflas® Chemline valves seals of EPDM meet CSA standard B137.0 for non- Aflas® is a copolymer of tetrafluoroethylene and propylene (TFE/P). toxicity. It offers excellent chemical resistance to strong acids and bases and excellent oil resistance. It is used as an alternate o-ring material in FKM or FPM (“Viton®“ Fluorocarbon Rubber) Chemline valves where higher chemical resistance than FKM/FPM is FKM (or FPM) is a fluoroelastomer, polymerized from vinylidene fluoride required. It has high heat resistance making it a good choice for PVDF (VDF) and hexafluoropropylene (HPF). Other FKM types include other ball valves seals. additional monomers. “Viton®” is more expensive than EPDM so is usually chosen as an alternate elastomer when required. It is a durable material, offering excellent seal life in valves. Resistance to mineral acids, oils and many aliphatic and aromatic hydrocarbons is excellent. FKM/FPM is weak on sodium hydroxide. It is usually offered as a standard seal material for PVDF valves because EPDM’s temperature rating is lower than that of PVDF, whereas FKM’s maximum temperatures match or exceed those of PVDF. t',.$JTBTQFDJBMGPSNVMBUJPOXJUIIJHIFSSFTJTUBODFUPDIMPSJOF services. A butterfly or diaphragm valve with FKM-C seat or diaphragm can work in services where usually only expensive all-PTFE lined valves can. Elastomer seated valves usually have longer cycle life than those with PTFE seals. t',.'offers better chemical resistance on inorganic acids than standard FKM. The Chemline chemical resistance guide shows ratings for hydrochloric, nitric and sulphuric acids. A butterfly or diaphragm valve with FKM-F seat or diaphragm can work in services where only all-PTFE lined valves are normally selected. Elastomer seated valves usually have longer cycle life than those with PTFE seals.

6 | AAV 05-14 | www.chemline.com The Chemline Electromni® Actuator is a high quality yet economical electric actuator for ® mounting onto all Chemline Compact, Type 21 Electromni True Union and Type 23 Multi Port ball valves up to 2”. The actuator is compact and light Electric Actuators weight – well suited for plastic and also metal ball valves.

Chemline normally mounts Electromni’s to ball valves in-house. The units are assembled, adjusted and bench tested prior to shipment.

features for Chemline ball valves up to 2” Multiple Operation/Control Options t 3-wire (standard) SERIES: EO – Standard t 2-wire (optional) EL – With Lights Multiple Feedback Options VOLTAGES: 12, 24, 115 or 220 VAC, 12 or 24 VDC t Visual (integrated lights – optional) ENCLOSURE: High Impact ABS Plastic Cover & PVC Base t Feedback Switch (optional) NEMA 4X Approved by CSA¹ (Canadian Standards Association)

NEMA 4X Enclosure t Waterproof, corrosion proof with high impact ABS cover, PVC base and stainless steel fasteners

No Maintenance t Permanently lubricated gear train t Designed for 250,000 + cycles Thermal Overload Protection t Thermal switch embedded into motor windings Extended Operating Temperature Range t –10 to 60oC (15 to 140oF) Standard Mounting Dimensions t ISO-5211 mounting bolt circle

technical

Operating Voltage t 115 VAC (standard) t 220 VAC, 12 or 24 VAC or VDC (optional) Electrical Conduit Entry t 1 x 1/2” NPT Motor Direction t Unidirectional (115/220 VAC) t Reversing (12/24 VAC/VDC) Motor Cycle Time t Fixed (standard)

Electromni® on Chemline Compact Ball Valve

¹Special inspection labelled. www.chemline.com | AAV 05-14 | 7 Electromni® Electric Actuators

2.07" 2.07" 2.37" 1.77" 2.07" 2.07" 2.37" 1.77"

5.40" 5.40" 3

1/2" NPT 1/2" NPT

H H 2 1

2.63"

1 Compact Ball Valves with optional position indication lights

2.63" Type 21 True Union and Type 23 Multi Port Ball Valves

MAJOR PARTS DIMENSION “H” INCHES SPECIFICATIONS No. Component Pcs. Materials t Output Torque – 120 in-lb. Valve Ball Valve Type 1 Valve 1 PVC, CPVC Size Type 21 Compact Type 23 t Enclosure – NEMA Type 4X PP or PVDF 1/2” 2.76 0.8 2.76 t Weight – 3.4 lb. (excluding valve) 2 Mounting 1 PVC or Anodized 3/4” 3.01 0.1 3.01 t Limit Switches – Standard unit has 1 1 Bracket Aluminum 1” 3.29 1.2 3.29 SPDT switch rated 5 amps at 120 volts

3 Actuator 1 ABS Cover, 1-1/4” 3.64 1.4 3.64 t Conduit Entry – 1 x 1/2” NPT PVC Base 1-1/2” 3.98 1.5 3.98 t – Not necessary. Gear train 1 Lubrication Electromni Actuator direct mounts to Compact 2” 4.43 1.9 4.43 Ball Valves requiring no mounting bracket or is permanently lubricated For valve dimensions and parts refer to socket screws. For Type 21 TU ball valves and t Ambient Temperature Range Type 23 Multi Port ball valves, mounting separate valve data sheets. –10 to 60ºC (15 to 140ºF) hardware is PPG bracket and 304 SS coupling. t Failure Mode – In case of power failure SPECIFICATIONS actuator stops in last position. If manual Model Number Speed Duty Current override or failsafe functions are required, no Lights with Lights3 Volts Hz sec/90º Motor4 Cycle Draw (amp)2 another actuator series will have to be EO1 EL1 120 VAC 60/50 5 Uni 25% 2.2 used. EO2 EL2 220 VAC 60/50 5 Uni 25% 0.6 OPTIONS EO3 EL3 12 VDC – 5 Rev 75% 1.0 t Position Indication Lights – Built into EO4 EL4 24 VDC – 5 Rev 75% 1.0 ABS cover. Lights signal when valve is EO5 EL5 12 VAC 60/50 5 Rev 75% 2.25 fully open (amber) or closed (green). EO6 EL6 24 VAC 60/50 5 Rev 75% 4.0 t Extra Limit Switch – Only one extra 2 Current draw values are maximum, ie. for locked rotor position. Running current draw will be less. SPDT switch is required for both open 3 ”Lights” are optional Position Indication Lights built into actuator cover. and closed position feedback. This is 4 Uni = Unidirectional motor; Rev = Reversible motor. for remote indicating lights, the process AC WIRING DIAGRAM controller or for sequencing other equipment with the valve actuation5. ACTUATOR CUSTOMER WIRING t Two-Wire Control or Momentary WHITE To Open – Power to Black To Close – Power to Red Contact Actuation – For retrofitting CAM/COUPLING MOTOR solenoid or for direct-wiring timers, level WITH SINGLE POLE LINE L1 – Green light indicates valve switches, etc. THERMAL DOUBLE THROW VOLTAGE OVERLOAD RED SWITCH closed (optional) 5 NC Special switching may be required. See L2 – Amber light indicates valve Chemline for details. NO BLACK L1 open (optional) L2 GRN GROUND WIRE Valve is shown in closed position

8 | AAV 05-14 | www.chemline.com The Chemline Q Series Electric Actuator is a reversible rotary unit with output torques of 150 or 300 in.-lb. These units are ideal for Q Series all Chemline ball valves up to 3” size, as well as butterfly valves up to 3”. The Q Series is Electric Actuators compact, light weight and has a plastic housing. A large red handle provides manual override and position indication. Chemline also offers complete actuated ball, butterfly and diaphragm valves, assembled and bench tested. Actuation service is also available for all quarter-turn metal valves. features IRU&KHPOLQHEDOO EXWWHUƮ\ Multiple Operation/Control Options t 3-wire (standard) valves up to 3” t Adjustable Travel (standard) t Manual Override (standard) SERIES: QA – 150 in.lb. t 2-wire (optional) QB – 300 in.lb. t 3-position (optional) VOLTAGES: 12, 24, 115 or 220 VAC, 12 or 24 VDC t Cycle Length Control (optional) t Digital Positioner (optional) ENCLOSURE: High Impact “Zytel” Plastic Cover t Failsafe (optional) NEMA 4X t Heater/Thermostat (optional) t Mechanical Brake (optional) Multiple Feedback Options t Visual (standard) t Feedback Switches (optional) Declutchable Manual Override/ t Feedback Potentiometer (optional) Position Indicator t Feedback Transmitter (optional) Approved by CSA¹ (Canadian Standards Association) NEMA 4X Enclosure t Waterproof, corrosion proof with high impact Zytel2 housing and stainless steel fasteners No Maintenance t Permanently lubricated gear train t Designed for 250,000 + cycles Thermal Overload Protection t Thermal switch embedded into motor windings Extended Operating Temperature Range t –10 to 60oC (15 to 140oF) (standard) t Lower temperature reachable with anti- condensation cold weather heater/thermostat (optional) Standard Mounting Dimensions t ISO-5211 mounting bolt circle and drive technical Operating Voltage t 115 VAC (standard) t 220 VAC, 12 or 24 VAC or VDC (optional) Electrical Conduit Entry t 2 x 1/2” NPT Q Series on Type 57 Q Series on Type 21 Butterfly Valve True Union Ball Valve Motor Direction t Reversing Motor Cycle Time t Fixed (standard) 1 Special inspection labelled. t Adjustable (optional) 2 Zytel FR-50 is a flame retardant 25% glass reinforced high strength polyamide (Nylon) resin from DuPont. www.chemline.com | AAV 05-14 | 9 Q Series Electric Actuators

DIMENSIONS INCHES

5.62"

7.34" 7.34" 6.04" 6.04" R .125" 0.49" deep 0.49" deep Square 6.37"

1/2" NPT 1/2" NPT H 4 holes M6 x 0.5" deep 1.97" BCD H (ISO F05)

Bottom View

Square Size up to March 2012 = 0.788” after March 2012 = 0.551” (14mm)

Type 21 True Union and Type 57 Butterfly Valves Type 23 Multi Port Ball Valves

DIMENSION “H” INCHES Valve Valve Type Size Type 21 Ball Type 23 Multiport Type 57 Butterfly MT Series Multiport 1/2” 2.76 2.76 – 1.20 3/4” 3.01 3.01 – 1.60 1” 3.29 3.29 – 1.80 1-1/4” 3.64 3.64 – – 1-1/2” 3.98 3.98 5.65 3.10 2” 4.43 4.43 5.95 3.20 2-1/2” 5.12 5.12 6.35 – 3” 5.47 5.47 6.65 4.50 4” – – 7.35 – Valves not to scale. For valve dimensions and parts refer to separate valve data sheets.

SPECIFICATIONS Output 115 VAC (x=1) 220 VAC (x=2) 12 VDC (x=3) 24 VDC (x=4) 12 VAC (x=5) 24 VAC (x=6) Cycle Torque Amp Duty Amp Duty Amp Duty Amp Duty Amp Duty Amp Duty Time/90o Weight Model (in.-lbs.) Draw Cycle Draw Cycle Draw Cycle Draw Cycle Draw Cycle Draw Cycle (sec.) (lbs.) QAx 150 0.50 100% 0.40 100% 2.0 75% 4.0 75% 2.0 75% 4.0 75% 5 6.6 QBx 300 0.75 75% 0.60 75% 2.0 75% 4.0 75% 2.0 75% 4.0 75% 5 6.6 Current draw values are for actuators with rotors locked. Duty cycles are for ambient temperature 20oC (68oF).

10 | AAV 05-14 | www.chemline.com Q Series Electric Actuators

AC WIRING VALVE OPERATION 1. Black – Neutral To Open – Power to White (Terminal 2) To Close – Power to Blue (Terminal 3) L1 – Possible Customer Equipment L2 – Possible Customer Equipment

NOTES: Customer 1. Actuator shown in counter provided clockwise extreme of travel, or lights and ‘open’ position. switches. 2. Motor has a thermal protector as Each actuator must be shown by M in the diagram. powered through its own individual switch contacts to avoid cross feeds.

ACCESSORIES WIRING

OPERATIONAL/CONTROL OPTIONS FEEDBACK OPTIONS t 2-Wire Control – For direct wiring timers, level switches, pump t Feedback Switches – For end-of-travel position feedback control, etc. t Feedback Potentiometer – For feedback indicating the precise t 3-Position Control – For 3-way ball valves or dribble control on valve position to a remote location, or to allow “jogging” control 2-way valves t Feedback Transmitter – A circuit board coupled with a feedback t Cycle Length Control Module – For lengthening closing/opening potentiometer provides 4 to 20 mA output used by other equipment times when water hammer is a concern (PLC, data logger, etc.) t Digital Positioner – New onboard digital position controller accepts 4 to 20 mA , 1 to 5 VDC, 0 to 5 VDC, 0 to10 VDC or other inputs. and other inputs. These new units are easier to calibrate, have faster response and provide more precise proportional control. t Failsafe Capability – Onboard backup battery pack powers actuator in case of power failure t Heater/Thermostat – For outdoor or humid environments. Maintains internal temperature of actuator at 5oC (40oF) t Mechanical Brake – To eliminate oscillation when seating butterfly valves or large ball valves

www.chemline.com | AAV 05-14 | 11 The Chemline V Series Electric Actuator is a reversible rotary unit with output torques up to 8,860 in.-lb. These actuators are ideal for V Series Chemline butterfly valves up to 20”1 size, as well as all sizes of Chemline ball valves up to Electric Actuators 6”. The V Series actuator features a moulded Polyamide 6.6 cover, a die cast aluminum base with a thermally bonded epoxy powder coating, rated as a NEMA 4X enclosure. NEMA 7 and 9 enclosures are available. Consult Chemline. Chemline also offers complete actuated ball, butterfly and diaphragm valves, assembled and bench tested. Actuation service is also available for all quarter-turn metal valves. for Chemline ball valves up to 6” features EXWWHUƮ\YDOYHVXSWRqƼ Multiple Operation/Control Options t 2 & 3-wire (standard) SERIES: VR – 220 to 660 in.lb. t Adjustable Travel (standard) 2 VS – 880 to 2,660 in.lb. t Adjustable Travel Stops (standard) VT – 5,300 to 8,860 in.lb. t Anti-Condensation Heater/Thermostat (standard) t Manual Override (standard) VOLTAGES: 115/220 VAC (50/60Hz), 12/24 VDC, 24 VAC (50/60Hz) t Bus Communication (optional) ENCLOSURE: Polyamide 6.6 Cover & Epoxy Coated Aluminum Base t Digital Positioner (optional) NEMA 4X t Failsafe (optional) t Cold weather Heater/Thermostat (optional) Multiple Feedback Options t Visual (standard) t Feedback Switches (standard) t Extra Feedback Switches (optional) t Feedback Potentiometer (optional) Position Indicator t Feedback Transmitter (optional) Beacon Approved by CSA3 (Canadian Standards Association) NEMA 4X/IP67 Enclosure4 t Waterproof, corrosion proof with high impact Polyamide 6.6 cover, thermally bonded epoxy powder coated die cast aluminum base and stainless steel fasteners No Maintenance t Permanently lubricated gear train t Designed for 250,000 + cycles Mechanical Thermal Overload Protection Travel Stops t Thermal switch embedded onto control board Extended Operating Temperature Range t –10 to 60oC (15 to 140oF) (standard) t Lower temperature reachable with cold weather heater/thermostat (optional) Standard Mounting Dimensions t ISO-5211 mounting bolt circle and drive technical Operating Voltage t 115/220 VAC 50/60 Hz (standard) t 12/24 VDC or 12 VAC 50/60 Hz (optional) VS Series on Type 21 VS Series on Type 57 Ball Valve Butterfly Valve Electrical Conduit Entry t 2 x 1/2” NPT Motor Direction

1Contact Chemline for specific line pressure ratings t Reversing 2 VS and VT only 3 Special inspection labelled Motor Cycle Time 4 IP67 (submersible to 2 metres up to 72 hours) with polyamide cover. Rated to IP68 with metal cover. t Fixed (standard)

12 | AAV 05-14 | www.chemline.com V Series Electric Actuators

DIMENSIONS INCHES 8.98" 3.46" 2.23" 0.787" 2.23"

2.23"

13.74"

10.19" 7.79"

10.19"

1.38" 7.91"

1.38"

H H

VR Series VS Series VS Series VT Series Type 21 True Union and Type 21 True Union and Type 57 Butterfly Valves Type 57 Butterfly Valves Type 23 Multi Port Ball Valves Type 23 Multi Port Ball Valves

VR Series VS Series VT Series

Ø102 ISO F10 Ø125 ISO F12 20mm 4 x M10 4 x M12

Ø70 ISO F07 4 x M8 1.417” , 1.6” deep 0.866” , 0.945” deep

Ø50 ISO F05 4 x M6 9.45” Ø102 ISO F10 Ø70 ISO F07 4 x M10 0.667” , 0.748” deep 1.38” 20mm 4 x M8

8.15”

VR Bottom View VS Bottom View VT Bottom View

www.chemline.com | AAV 05-14 | 13 V Series Electric Actuators

VR & VS SERIES DIMENSION “H” INCHES Valve Valve Type Size Type 21 Ball Type 23 Multiport HC Series Ball Type 57 Butterfly ChemValve Butterfly 1/2” 2.76 2.76 – – – 3/4” 3.01 3.01 – – – 1” 3.29 3.29 – – – 1-1/4” 3.64 3.98 – – – 1-1/2” 3.98 3.98 – 5.65 – 2” 4.43 4.43 – 5.95 6.89 2-1/2” 5.12 5.47 – 6.35 7.52 3” 5.47 5.47 – 6.65 8.27 4” 6.97 6.97 6.75 7.35 9.05 5” – – – 8.80 – 6” – – 8.30 9.30 10.31 8” – – – 10.50 11.65 Valves are not to scale. For valve dimensions and parts refer to separate valve data sheets.

VT SERIES DIMENSION “H” INCHES Valve Valve Type Size Type 57 Butterfly Type 56 Butterfly TB Series Butterfly ChemValve Butterfly 10” 11.50 – – 12.63 12” 14.20 – – 14.13 14” 15.30 – – – 16” – 16.00 – – 18” – – 20.53 – 20” – – 21.73 – 24” – – 24.23 – Valves are not to scale. For valve dimensions and parts refer to separate valve data sheets.

14 | AAV 05-14 | www.chemline.com V Series Electric Actuators

SPECIFICATIONS Running 115 VAC / 220 VAC (x=12) 12/24 VDC & 24 VAC (x=346) Cycle Torques Power Draw Duty Power Draw Duty Time/90o Weight Model (in.-lbs.) Nm (Watts)1 Cycle (Watts)1 Cycle (sec.) (lbs.) VR25.x 220 25 85W 80% 85W 80% 7 8.8 VR45.x 400 45 85W 80% 85W 80% 15 8.8 VR75.x 660 75 85W 80% 85W 80% 20 8.8 VS100.x 880 100 85W 80% 85W 80% 15 14.3 VS150.x 1,330 150 85W 80% 85W 80% 30 14.3 VS300.x 2,660 300 85W 80% 85W 80% 50 14.3 VT600.x2 5,300 600 250W 50% – – 38 39.7 VT1000.x2 8,860 1,000 250W 50% – – 38 39.7 1 Power draw values are for actuators with locked rotors. 2 VT are only available in 220 VAC.

AC WIRING 115 VAC/220 VAC VALVE OPERATION Neutral – To Terminal 1 To Open – Power to Terminal 2 To Close – Power to Terminal 3

NOTES: 1. Actuator shown in counter clockwise extreme of travel, or ‘open’ position. 2. Motor has a thermal protector as Customer shown by M in the diagram. provided lights and switches.

Each actuator must be powered through its own individual switch contacts to avoid cross feeds.

easier to calibrate, have faster response and provide more precise t Feedback Transmitter – A circuit board coupled with a feedback proportional control. potentiometer provides 4 to 20 mA output used by other equipment t Failsafe Capability – Onboard backup battery pack powers actuator (PLC, data logger, etc.) in case of power failure t Heater/Thermostat – 10 Watt heater for outdoor environments. Maintains internal temperature of actuator at 5oC (40oF).

www.chemline.com | AAV 05-14 | 15 The Chemline A Series Electric Actuator is a reversible rotary unit with output torques up to 2000 in.-lb. These actuators power Chemline A Series butterfly valves up to 6” size, as well as all sizes of Chemline ball valves up to 6”. The A Series Electric Actuators actuator features an epoxy coated die cast aluminum housing with NEMA 4X enclosure rating. Chemline also offers complete actuated ball, butterfly and diaphragm valves, assembled and bench tested. Actuation service is also available for all quarter-turn metal valves. features Multiple Operation/Control Options IRU&KHPOLQHEDOO EXWWHUƮ\ t 3-wire (standard) t Adjustable Travel (standard) valves up to 6” t Manual Override (standard) SERIES: AA – 400 in.lb. t 2-wire (optional) t 3-position (optional) AB – 700 in.lb. t AS-i Bus communication (optional) AC – 1,100 in.lb. t Cycle Length Control (optional) AD – 2,000 in.lb. t Digital Positioner (optional) VOLTAGES: 12, 24, 115 or 220 VAC, 12 or 24 VDC t Failsafe (optional) t Heater/Thermostat3 ENCLOSURE: Baked Hybrid Epoxy Coated Die Cast Aluminum t Mechanical Brake (optional) NEMA 4X t Multiple-Turn (optional) Multiple Feedback Options t Visual (standard) Beacon Visual Position Indicator and t Feedback Switches (optional) Declutchable Manual Override2 t Feedback Potentiometer (optional) t Feedback Transmitter (optional) Approved by CSA¹ (Canadian Standards Association) NEMA 4X Enclosure t Waterproof, corrosion proof with baked hybrid epoxy coated die cast aluminum housing and stainless steel fasteners No Maintenance t Permanently lubricated gear train t Designed for 250,000 + cycles Thermal Overload Protection t Thermal switch embedded into motor windings Extended Operating Temperature Range t –10 to 60oC (15 to 140oF) (standard) t Lower temperature reachable with anti- condensation/cold weather heater/thermostat (optional) Standard Mounting Dimensions t ISO-5211 mounting bolt circle and drive technical Operating Voltage t 115 VAC (standard) t 220 VAC, 12 or 24 VAC or VDC (optional) Electrical Conduit Entry t 2 x 1/2” NPT A Series on Type 21 A Series on Type 57 Motor Direction Ball Valve Butterfly Valve t Reversing Motor Cycle Time 1 Special inspection labelled t Fixed (standard) 2 “D” size actuator has declutching hand wheel override t Adjustable (optional) 3 Optional on AA and AB models, standard on AC and AD models

16 | AAV 05-14 | www.chemline.com A Series Electric Actuators

DIMENSIONS INCHES

10.00" 10.00"

11.60 (AD) 11.60 (AD) 8.22"

9.06" 9.06" (AA,AB,AC) (AA,AB,AC)

R .125"

Square 9.19"

0.76" depth 0.76" depth H 4 holes H M8 x 0.5" deep 2.75" BCD (ISO F07)

Bottom View

Square Size up to June 2012 = 0.948” after June 2012 = 0.669” (17mm)

Type 21 True Union and Type 57 Butterfly Valves Type 23 Multi Port Ball Valves

DIMENSION “H” INCHES Valve Valve Type Size Type 21 Ball Type 23 Multiport Type 57 Butterfly ChemValve Butterfly HC Series Ball Type 14 Diaphragm CG Series Gate 1/2” 2.76 2.76 – – – 3.55 – 3/4” 3.01 3.01 – – – 3.61 – 1” 3.29 3.29 – – – 3.77 – 1-1/4” 3.64 3.98 – – – 5.94 – 1-1/2” 3.98 3.98 5.65 – – 6.50 9.00 2” 4.43 4.43 5.95 6.89 – 7.02 10.46 2-1/2” 5.12 5.47 6.35 7.52 – 9.52 – 3” 5.47 5.47 6.65 8.27 – 10.25 14.06 4” 6.97 6.97 7.35 9.05 6.75 11.00 – 5” – – 8.80 – – – – 6” – – 9.30 10.31 8.30 – – Valves are not to scale. For valve dimensions and parts refer to separate valve data sheets.

SPECIFICATIONS 115 VAC (x=1) 220 VAC (x=2) 12 VDC (x=3) 24 VDC (x=4) 12 VAC (x=5) 24 VAC (x=6) Cycle Torques Amp Duty Amp Duty Amp Duty Amp Duty Amp Duty Amp Duty Time/90o Weight Model (in.-lbs.) Draw Cycle Draw Cycle Draw Cycle Draw Cycle Draw Cycle Draw Cycle (sec.) (lbs.) AAx 400 0.50 100% 0.40 75% 2.0 75% 4.0 75% 2.0 75% 3.0 75% 10 15.3 ABx 700 0.75 75% 0.60 50% 2.0 75% 4.0 75% 2.0 75% 3.0 75% 10 15.3 ACx 1,100 0.50 100% 0.40 75% 2.0 75% 4.0 75% 2.0 75% 3.0 75% 25 15.5 ADx 2,000 1.00 50% 0.60 50% 2.0 75% 4.0 75% 2.0 75% 3.0 75% 25 18.3 Current draw values are for actuators with rotors locked. Duty cycles are for ambient temperature 20oC (68oF).

www.chemline.com | AAV 05-14 | 17 A Series Electric Actuators

AC WIRING VALVE OPERATION 1. Black – Neutral To Open – Power to White (Terminal 2) To Close – Power to Blue (Terminal 3) L1 – Possible Customer Equipment L2 – Possible Customer Equipment

NOTES: Customer 1. Actuator shown in counter provided clockwise extreme of travel, or lights and ‘open’ position. switches. 2. Motor has a thermal protector Each actuator must be shown as M in the diagram. powered through its own individual switch contacts to avoid cross feeds.

ACCESSORIES WIRING

OPERATIONAL/CONTROL OPTIONS FEEDBACK OPTIONS t 2-Wire Control – For direct wiring timers, level switches, pump t Feedback Switches – For end-of-travel position feedback, including control, etc. 3-position option t 3-Position Control – For 3-way ball valves or dribble control on t Feedback Potentiometer – For feedback indicating the precise 2-way valves valve position to a remote location, or to allow “jogging” control t AS-i Bus Communication – Available with 24 VDC model for 30 t Feedback Transmitter – A circuit board coupled with a feedback VDC ASi systems potentiometer provides 4 to 20 mA output used by other equipment (PLC, data logger, etc.) t Cycle Length Control Module – For lengthening closing/opening times when water hammer is a concern t Digital Positioner – Onboard digital position controller accepts 4 to 20 mA, 1 to 5 VDC, 0 to 5 VDC, 0 to10 VDC or other inputs. These units are easier to calibrate, have faster response and provide more precise proportional control. t Failsafe Capability – Onboard backup battery pack powers actuator in case of power failure t Heater/Thermostat – For outdoor or humid environments. Maintains internal temperature of actuator at 5oC (40oF) t Mechanical Brake – To eliminate oscillation when seating butterfly valves or large ball valves t Multi-Turn Models – For diaphragm and gate valves

18 | AAV 05-14 | www.chemline.com The Chemline E Series Electric Actuator is a reversible rotary unit with output torques up to 880 in.-lb. These units are ideal for all Chemline E Series ball and butterfly valves up to 4”. The E Series is compact, light weight and has a plastic housing. Electric Actuators A large black handle provides manual override and position indicator.

Chemline also offers complete actuated ball, butterfly and diaphragm valves, assembled and bench tested. Actuation service is also available for all quarter-turn metal valves.

features IRU&KHPOLQHEDOO EXWWHUƮ\ Multiple Operation/Control Options valves up to 4” t 2 & 3-wire (standard) t Adjustable Travel (standard) SERIES: ER10 – 90 in.lb. t Anti-Condensation Heater/Thermostat (standard) ER20 – 180 in.lb. t Manual Override (standard) ER35 – 310 in.lb. t Bus communication (optional) ER60 – 530 in.lb. t Digital Positioner (optional) ER100 – 880 in.lb. t Failsafe (optional) t Cold weather Heater/Thermostat (optional) VOLTAGES: 115/220 VAC, 12/24 VDC, 24 VAC Multiple Feedback Options ENCLOSURE: Polyamide 6.6 t Visual (standard) NEMA 4X t Feedback Switches (standard) t Extra Feedback Switches (optional) t Feedback Potentiometer (optional) t Feedback Transmitter (optional) Declutchable Manual Override/ Approved by CSA¹ Position Indicator (Canadian Standards Association) NEMA 4X Enclosure t Waterproof, corrosion proof with high impact Polyamide 6.6 housing and stainless steel fasteners No Maintenance t Permanently lubricated gear train t Designed for 250,000 + cycles Thermal Overload Protection t Thermal switch embedded onto control board Extended Operating Temperature Range t –10 to 60oC (15 to 140oF) (standard) t Lower temperature reachable with cold weather heater/thermostat (optional) Standard Mounting Dimensions t ISO-5211 mounting bolt circle and drive technical Operating Voltage t 115/220 VAC (standard) t 12/24 VDC or 12 VAC (optional) Electrical Conduit Entry t 2 x 1/2” NPT Motor Direction t Reversing Motor Cycle Time E Series on SM Series t Fixed (standard) True Union Ball Valve

1 Special inspection labelled.

www.chemline.com | AAV 05-14 | 19 E Series Electric Actuators

DIMENSIONS INCHES

Port View Port View Side View Port View

B 1.65" A A A 1.10 " 1.10" 1.10"

4.88 " 4.88" 4.88"

H H

Type 21 True Union and Type 23 Multi Port Ball Valves

Type 21 True Union and Type 57 Butterfly Valves Type 23 Multi Port Ball Valves

D C Bottom View

DIMENSION INCHES Model A B C D E ER10 3.62 5.35 1.42 (F03) 0.55 0.75 ER20 3.62 5.35 1.65 (F04) 0.55 0.75 ER35 5.04 5.94 1.97 (F05) 0.87 1.18 ER60 5.04 5.94 1.97 (F05) 0.87 1.18 ER100 5.04 5.94 2.76 (F07) 0.87 1.18

DIMENSION “H” INCHES

Valve Valve Type Size Type 21 Ball Type 23 Multiport Ball SM Metering/SP Proportional Ball Type 57 Butterfly ChemValve Butterfly 1/2” 2.76 2.76 1.97 – – 3/4” 3.01 3.01 2.36 – – 1” 3.29 3.29 2.60 – – 1-1/4” 3.64 3.98 2.91 – – 1-1/2” 3.98 3.98 3.76 5.65 – 2” 4.43 4.43 4.90 5.95 6.89 2-1/2” 5.12 5.47 – 6.35 7.52 3” 5.47 5.47 – 6.65 8.27 4” – – – 7.35 9.05 Valves not to scale. For valve dimensions and parts refer to separate valve data sheets. 20 | AAV 05-14 | www.chemline.com E Series Electric Actuators

SPECIFICATIONS Running 115 VAC / 220 VAC (x=12) 12 to 24 VDC & 24 VAC (x=346) Cycle Torques Power Draw Duty Power Draw Duty Time/90o Weight Model (in.-lbs.) Nm (Watts)1 Cycle (Watts)1 Cycle (sec.) (lbs.) ER10 90 10 15W 50% 15W 50% 11 3.0 ER20 180 20 15W 50% 15W 50% 11 3.0 ER35 310 35 15W 50% 15W 50% 19 6.2 ER60 530 60 45W 50% 45W 50% 11 6.9 ER100 880 100 45W 50% 45W 50% 22 6.9 1 Power draw values are for actuators with locked rotors.

AC WIRING 115 VAC/220 VAC VALVE OPERATION Neutral – To Terminal 1 To Open – Power to Terminal 2 To Close – Power to Terminal 3

NOTES: 1. Actuator shown in counter clockwise extreme of travel, or ‘open’ position. 2. Motor has a thermal protector as Customer shown by M in the diagram. provided lights and switches. Each actuator must be powered through its own individual switch contacts to avoid cross feeds.

OPERATION/CONTROL OPTIONS FEEDBACK OPTIONS t Bus Communication – Proprientary bus communication/operation t Extra Feedback Switches – For extra end-of-travel position capability feedback t Digital Positioner – Onboard digital position controller accepts t Feedback Potentiometer – To feedback the precise valve position 4 to 20 mA, 0 to 20 mA, 0 to 10 VDC or other inputs. These units are to a remote location, or to allow “jogging” control. easier to calibrate, have faster response and provide more precise t Feedback Transmitter – A circuit board coupled with a feedback proportional control. potentiometer provides 4 to 20 mA output used by other equipment t Failsafe Capability – Onboard backup battery pack powers actuator (PLC, data logger, etc.) in case of power failure t Heater/Thermostat – 10 Watt heater for outdoor environments. Maintains internal temperature of actuator at 5oC (40oF).

www.chemline.com | AAV 05-14 | 21 Chemline PA Series is part of the P Series family of quarter-turn pneumatic rack and pinion actuators designed for long cycling life in PA Series demanding industrial applications. PA Series features aluminum bodies and end Pneumatic Actuators caps coated inside and out with a two part coating of cataphoresis epoxy then Rilsan polyamide. The result is a superior actuator with longer cycling life and durable abrasion and corrosion resistant surfaces. Output torques are up to 15,660 in.-lbs. spring return1 (SR) and 40,660 in-lbs. double acting (DA) with 80 psi control air. They will power all Chemline ball valves and butterfly valves up to 24” DA and 20” SR. for Chemline ball valves up to 6” Chemline offers complete actuated ball and IRU&KHPOLQHEXWWHUƮ\YDOYHVXSWRq butterfly valves assembled and bench tested. Actuation services are also available for all ® MATERIAL: Epoxy and Rilsan coated aluminum quarter-turn metal valves. SERIES: PAS – Spring Return PAD – Double Acting features

CONTROL PRESSURE: 40 to 120 psi Application Diversity t Industrial Process OUTPUT TORQUES: Spring ReturnƼ: up to 15,660 in.-lb. t Submersion (AT 80 PSI AIR) Double Acting: up to 40,660 in.-lb. t Bleach or water washdown Quality Built for Long Cycling Life t Rated for over 1 million cycles t Self-lubricating Rilsan® coating on inner cylinder surfaces for better wear than epoxy or anodizing t Molybdenum grease-impregnated O-rings t PTFE impregnated piston wear pads and wear rings t Double O-ring shaft seals t Minimum backlash with no play between parts t Massive tooth engagement between racks and pinion Corrosion Resistant t Silicone-free aluminum alloy body and end caps t 4-step pre-treatment process t Cataphoresis layer for extra protection t Self-lubricating Rilsan® coating2 offers outstanding chemical and abrasion resistance Standard Mounting Dimensions t ISO 5211 bottom bolt circles and drives allow direct mounting to most valves t NAMUR solenoid pad and VDI/VDE 3845 top shaft allow for mounting of all standardized accessories t Standardized actuator mounting kits are available for many valve makes Compact, Simple Design t Dual-opposed rack and pinion design supplies high torque for its size and weight t Air porting is integral, keeps design clean and simple Integrated Travel Stops t Permit adjustment of last 5 degrees of either open or closed position travel PA Series on Type 21 True Union Ball Valve Safety Spring Set t Prevent dangerous release of spring tension during 1 Based on Spring End torque, used for sizing on normally closed butterfly valves. disassembly 2 See page 19 for details of coating process.

22 | AAV 05-14 | www.chemline.com PA Series Pneumatic Actuators

Standard NAMUR Dimension Shaft and Bolt Tappings for easy mounting of limit switch box or positioner Position Indicator Standard ISO 5211 Bolt Pattern Integral Travel Stops for mounting to valve For precise end position adjustment on butterfly valves PTFE Impregnated Replaceable Wear Bands

Pre-Loaded Spring Packs Allows safe removal of Port 2 springs Port 4

Standard NAMUR Pad for flush mounting of Double ISO 5211 ISO 5211 solenoid valve Bolt Circles Star Drive on most models Socket for mouning Bolted End Caps Self Lubricating flexibility on For high security O-Rings butterfly valves

OPERATION–SPRING RETURN MODELS SPECIAL PROCESS FOR A SUPERIOR COATING Spring Cycle: Provided left port (4) is exhausted, the springs move The aluminum body and end caps of the PA Series actuators are coated pistons inward, turning the shaft 90o clockwise, as viewed from top of inside and out. First the aluminum actuator bodies and end caps undergo actuator. a four-step cleaning and passivation treatment.

Air Cycle: Air pressure to right port (2) moves pistons outward, The next step is epoxy coating by cationic electro deposition compressing springs and turning the shaft 90o counter-clockwise, as (cataphoresis). A 20 micron thick layer is applied to create a smooth viewed from top of actuator. chemical resistant coat which bonds into the aluminum crystalline structure.

The final step is application of a Rilsan 11 Polyamide coat up to 250 microns thick . Rilsan is a fully polymerized thermoplastic which provides outstanding chemical resistance to effluents, sea water, sea mist, hydrocarbons, solvents, and many chemicals. The final result is an actuator with a very smooth internal finish which offers long cycle life as well as durable, abrasion resistant external resistance to hostile chemical environments.

Spring End or Air Start Cycles technical

WORKING TEMPERATURES: –32 to 90oC (–25 to 175oF)

CONTROL PRESSURE: Control pressure range is minimum 40 to maxiumum 120 psi

CONTROL MEDIA: Actuator may be powered using air, water, natural gas or non-aggressive fluids

ENVIRONMENT: May be operated while submerged in water Spring Start or Air End Cycles

www.chemline.com | AAV 05-14 | 23 PA Series Pneumatic Actuators Front View Side View A J 4mm Double Acting O N Spring Return Q P 12mm 4mm M6 VDI/VDE 3845 Top Shaft M H

L I G K ISO 5211 Bottom Shaft 0.95" D M5 1/4" NPT T C Port 2 Open R S E 4 1.27" U F 1/4" NPT 2 Port 4 Closed NAMUR Mounting Pad VDI/VDE 3845 Top Detail ISO 5211 Bottom Mount DIMENSIONS INCHES ISO 5211 Bottom Mount Item No. AC D ISO 5211 Bottom Shaft Size DA SR DA SR Dia. Thread Depth Dia. Thread Depth E F G H I W PADW PASW 5.52 5.52 1.42 (F03) M5 0.57 1.65 (F04) M5 0.57 0.43 0.56 0.69 0.39 0.80 00 PAD00 PAS00 6.00 6.00 1.65 (F04) M6 0.57 1.97 (F07) M6 0.57 0.55 0.75 0.70 0.57 1.21 05 PAD05 PAS05 7.61 7.61 1.97 (F05) M6 0.57 2.76 (F07) M8 0.79 0.67 0.91 0.81 0.59 1.20 10 PAD10 PAS10 8.83 8.83 1.97 (F05) M6 0.57 2.76 (F07) M8 0.79 0.67 0.91 0.82 0.59 1.21 15 PAD15 PAS15 10.40 10.40 1.97 (F05) M6 0.71 2.76 (F07) M8 0.91 0.67 0.91 0.82 0.72 1.21 20 PAD20 PAS20 12.19 12.19 1.97 (F05) M6 0.71 2.76 (F07) M8 0.91 0.87 1.14 0.81 0.72 1.29 25 PAD25 PAS25 14.02 14.02 2.76 (F07) M8 0.91 4.02 (F10) M10 1.06 1.06 1.44 1.22 1.87 1.42 30 PAD30 PAS30 13.74 18.86 2.76 (F07) M8 0.91 4.02 (F10) M10 1.06 1.06 1.44 1.18 1.18 1.65 40 PADA40 PASR40 17.48 23.54 4.02 (F10) M10 1.06 4.92 (F12) M12 1.02 1.42 1.93 1.50 1.38 1.97 50 PADA50 PASR50 20.63 27.32 – – – 5.51 (F14) M16 1.18 1.42 1.93 1.50 1.38 1.97 60 PAD60 PAS60 26.40 26.40 – – – 6.50 (F16) M20 1.18 1.81 2.40 2.05 1.93 2.36 70 PAD70 PAS70 29.23 29.23 – – – 6.50 (F16) M20 1.18 1.81 2.40 2.05 1.93 2.05

DIMENSIONS INCHES Item No. VDI/VDE 3845 Top Shaft VDI/VDE 3845 Top Detail Size DA SR J K L M N O P Q R S T U W PADW PASW 3.00 1.90 1.46 3.52 0.31 0.32 0.79 (ISO-1) 0.35 3.15 1.18 – – 00 PAD00 PAS00 3.31 2.06 1.70 4.38 0.39 0.49 1.18 (ISO-2) 0.54 3.15 1.18 – – 05 PAD05 PAS05 4.00 2.43 1.94 5.05 0.39 0.49 1.18 (ISO-2) 0.54 3.15 1.18 – – 10 PAD10 PAS10 4.08 2.47 2.06 2.21 0.39 0.49 1.18 (ISO-2) 0.54 3.15 1.18 – – 15 PAD15 PAS15 4.70 2.78 2.35 5.82 0.39 0.49 1.18 (ISO-2) 0.54 3.15 1.18 – – 20 PAD20 PAS20 5.02 2.96 2.51 6.15 0.63 0.49 1.18 (ISO-2) 0.86 3.15 1.18 – – 25 PAD25 PAS25 6.04 3.51 3.04 7.26 0.63 0.49 1.18 (ISO-2) 0.86 3.15 1.18 – – 30 PAD30 PAS30 6.97 3.70 3.78 8.31 0.63 0.43 1.18 (ISO-2) 0.86 3.15 1.18 – – 40 PADA40 PASR40 8.90 4.72 4.57 10.71 1.26 0.79 1.97 (ISO-4) 1.65 5.12 1.18 4.65 1.61 50 PADA50 PASR50 10.14 5.31 5.24 12.32 1.26 0.79 1.97 (ISO-4) 1.65 5.12 1.18 4.65 1.61 60 PAD60 PAS60 13.01 6.77 6.36 14.49 1.26 0.31 1.97 (ISO-4) 1.65 5.12 1.18 – – 70 PAD70 PAS70 15.85 8.50 7.52 16.85 1.42 0.31 1.97 (ISO-4) 1.71 5.12 1.18 – – 24 | AAV 05-14 | www.chemline.com PA Series Pneumatic Actuators

SIZES 22 W, 00, 05, 10, 15, 20, 25, 30, 60, 70 20 8 18 7 6 21 9 5 4 10 11 3 2 17 1 16 14 12

15 19 13

PARTS VRecommended Spare Parts PARTS VRecommended Spare Parts No. Part Size Pcs. Materials No. Part Size Pcs. Materials

1V Allen Screw W to 25 8 304 SS 12V Upper Shaft W to 70 2 Nitrile Buna-N

& Washer 30 12 O-Ring 40 to 60 16 13V Lower Shaft W to 70 2 Nitrile Buna-N O-Ring

70 20 14 Spring Set W to 25 1 DIN 17223-C passivated1

2 Cap (DA&SR) W to 70 2 Aluminum Alloy Spring Steel and coated w. cataphoresis and polyamide epoxy coated 30 to 50 1 DIN 17223-C Spring 3V Cap O-Ring W to 70 2 Nitrile Buna-N Steel epoxy coated 4 Piston W 2 Polyarilamide 60 to 70 1 DIN 17223-C Spring

00 to 25 2 Aluminum Alloy Steel epoxy coated coated w. cataphoresis (preloaded) 30 to 70 2 Aluminum Alloy 15 Shaft W 1 Polyamide with 5 Cylinder W to 70 1 Aluminum Alloy coated 303 SS insert and w. cataphoresis and drive adapter polyamide 00 to 70 1 Steel coated with 6 Washer W to 70 1 Polyamide 6 cataphoresis 7 Spring Clip W 1 420 SS 16 Gear 10 to 25, 70 1 Ball burnished Aluminum Alloy 00 to 30 1 Steel coated with Nickel-PTFE 30 to 50 1 Alluminum Alloy coated with 40 to 70 1 Steel coated with cataphoresis cataphoresis 17 Pneumatic W to 30, 1 50% glass filled 8 Position W 1 Polyacetal Connection 60, 70 Polyamide base plate, Indicator 00 to 30, 60 1 Polyamide Plate Assembly 304 SS bolts & nuts, Nitrile O-rings 40, 50, 70 1 Polypropylene 18 Travel Stop 00 to 70 2 304 SS nuts & bolts, 9 Piston Guide 00 to 25 2 Polyacetal Assembly 303 SS bushings, 30 to 40 4 PTFE-Bronze Nitrile O-rings 60 4 PTFE-Carbon 19 Base Plate W to 00 1 50% glass filled Assembly Polyamide base plate, 50, 70 4 Nylon 304 SS nuts & bolts 10 Guide Ring W 2 Polyacetal & Mb 20 Threaded Pin 30 to 70 1 304 SS 00 to 25 2 Polyacetal 21 Port Seal O-Ring 30 to 70 2 Nitrile Buna-N 30 to 70 2 PTFE-Bronze 22 Hoop 70 2 304 SS 11V Piston O-Ring W to 25 2 Nitrile Buna-N 1 Trivalent Chromium Passivation. 30 to 70 4 www.chemline.com | AAV 05-14 | 25 PA Series Pneumatic Actuators

SIZES 40 & 50 11 10 9 8 20 7 6 5 4 3 2a 1

12 15 13 16 14 2b

PARTS VRecommended Spare Parts PARTS VRecommended Spare Parts No. Part Size Pcs. Materials No. Part Size Pcs. Materials

1V Allen Screw 40 and 50 16 304 SS 9 Piston Guide 40 4 PTFE-Bronze 2a Double Acting 40 and 50 2 Aluminum Alloy coated 50 4 Polyamide

Cap with Rilsan epoxy 10 Guide Ring 40 and 50 2 PTFE-Bronze and polyamide 11V Piston O-Ring 40 and 50 4 Nitrile 2b Spring Return 40 and 50 2 Aluminum Alloy coated Cap with Rilsan epoxy 12V Upper Shaft 40 and 50 2 Nitrile and polyamide O-Ring

3V Cap O-Ring 40 and 50 2 Nitrile 13V Lower Shaft 40 and 50 2 Nitrile O-Ring 4 Piston 40 and 50 2 Aluminum Alloy

14 Spring Set 40 and 50 1 DIN 17223-C Spring 5 Cylinder 40 and 50 1 Aluminum Alloy coated Steel epoxy coated with Rilsan epoxy and polyamide 15 Shaft 40 and 50 1 Epoxy coated Steel 6 Washer 40 and 50 1 Polyamide 16 Gear 40 and 50 1 Epoxy coated Aluminum Alloy 7 Spring Clip 40 and 50 1 Epoxy coated Steel 20 Threaded Pin 40 and 50 1 304 SS 8 Position 40 and 50 1 Polypropylene 21 Port Seal O-Ring 40 and 50 2 Nitrile

26 | AAV 05-14 | www.chemline.com PA Series Pneumatic Actuators

OUTPUT TORQUES – DOUBLE ACTING INCH POUNDS Supply Pressure (psi) Item No. 40 60 80 100 120 PADW 62 103 137 172 209 PAD00 93 147 201 256 309 PAD05 188 295 401 506 612 PAD10 263 417 571 725 880 PAD15 442 690 939 1,187 1,437 PAD20 622 978 1,334 1,689 2,045 PAD25 1,128 1,734 2,342 2,948 3,601 PAD30 1,823 2,804 3,789 4,770 5,757 PADA40 4,708 7,124 9,549 11,963 14,392 PADA50 8,033 12,357 16,697 21,019 25,367 PAD60 13,135 20,499 27,883 35,242 42,648 PAD70 19,157 29,889 40,662 51,388 62,181

OUTPUT TORQUES – SPRING RETURN INCH POUNDS Air Cycle Supply Pressure (psi) Number of Spring Cycle 60 80 100 120 Item No. Springs1 StartEnd Start End Start End Start End Start End PASW 6 89 59 43 13 78 49 114 85 150 120 PAS00 6 146 98 48 1 103 55 157 109 211 163 PAS05 6 278 185 110 17 216 123 322 229 427 335 PAS10 6 404 273 145 14 299 168 453 322 608 477 PAS15 6 633 434 257 58 506 306 754 555 1,003 804 PAS20 6 927 582 397 52 752 408 1,107 763 1,462 1,118 PAS25 6 1,609 1,057 668 116 1,292 740 1,915 1,363 2,539 1,986 PAS30 4 2,422 1,592 1,212 382 2,196 1,366 3,181 2,350 4,165 3,334 PASR40 4 6,787 4,351 2,780 344 5,200 2,764 7,620 5,183 10,040 7,603 PASR50 4 10,673 6,404 5,966 1,697 10,297 6,028 14,628 10,359 18,690 14,690 PAS60 6 18,365 12,241 8,272 2,148 15,648 9,524 23,025 16,901 30,401 24,277 PAS70 6 31,320 15,660 14,262 1,398 25,012 9,352 35,763 20,103 46,513 30,853 1 Standard Spring set. Higher torques for air operation can be obtained by removing springs. Consult Chemline.

WEIGHTS, AIR CONSUMPTION, CYCLE TIMES Double Acting Spring Return Air Consumption (li)2 Cycle Time (sec.) Air Cycle Time (sec.) Consumption Weight Open Close Open Close Weight (Standard Open Close Size Item No. lbs. Port 2 Port 4 Port 2 Port 4 Item No. lbs. litres)2 Port 2 Port 4 W PADW 2.02 0.08 0.11 0.10 0.10 PASW 2.20 0.08 0.15 0.15 00 PAD00 3.09 0.15 0.18 0.15 0.15 PAS00 3.58 0.15 0.20 0.20 05 PAD05 5.67 0.28 0.37 0.20 0.20 PAS05 6.49 0.28 0.25 0.25 10 PAD10 6.79 0.35 0.45 0.25 0.25 PAS10 7.68 0.35 0.30 0.30 15 PAD15 9.25 0.65 0.82 0.30 0.30 PAS15 11.10 0.65 0.40 0.40 20 PAD20 12.36 0.80 1.05 0.40 0.40 PAS20 14.60 0.80 0.50 0.50 25 PAD25 20.50 1.5 2.0 0.50 0.50 PAS25 24.92 1.5 0.80 0.80 30 PAD30 20.02 2.1 1.9 0.60 0.60 PAS30 34.98 2.1 1.20 1.20 40 PADA40 38.72 5.3 5.3 1.20 1.02 PASR40 80.10 5.3 2.00 2.00 50 PADA50 67.50 10.5 7.0 2.00 2.00 PASR50 128.50 10.5 6.00 6.00 60 PAD60 106.48 19.5 20.7 4.00 4.00 PAS60 142.86 19.5 11.00 8.00 70 PAD70 171.74 31.0 30.0 6.00 6.00 PAS70 260.59 31.0 15.00 10.00 21 Liter = 61.02 cubic inches www.chemline.com | AAV 05-14 | 27 PA Series Options

END CAP TRAVEL STOPS End cap travel stops are available on PA Series actuators, sizes 00 to 70. Two bolts in the actuator end caps act as adjustable travel stops for one end of travel, either the open position of a normally closed valve, or closed position of a normally open valve. They must be adjusted equally to apply balanced stopping pressure on both pistons. The full length of piston travel is adjustable.

INTEGRAL TRAVEL STOPS Integral travel stops are standard on PA Series actuators, sizes 00, 30, 60 and 70. They are optional on sizes 40 and 50. Two bolts in the actuator body act as adjustable travel stops for both the open and closed valve end of travel. The bolt ends contact stops on the output shaft. They are adjustable for the last 5 degrees of travel.

RETAINED SPRING SET Retained concentric spring packs prevent sudden release of spring tension during actuator end cap removal, preventing possible actuator damage or personal injury. They are available as an option on sizes 40 and 50. All other sizes (W to 30, 60 and 70) have pre-loaded spring packs as standard.

OPTION ITEM NUMBERS End Cap Travel Stops Size Spring Return Double ActingIntegral Travel Stops Retained Spring Set W N/A N/A N/A Standard 00 LP-00S LP-00 Standard Standard 05 LP-05S LP-05 Standard Standard 10 LP-10S LP-10 Standard Standard 15 LP-15S LP-15 Standard Standard 20 LP-20S LP-20 Standard Standard 25 LP-25S LP-25 Standard Standard 30 LP-30S LP-30 Standard Standard 40 LP-40S LP-40 TR40 (Optional) SM40 (Optional) 50 LP-50S LP-50 TR50 (Optional) SM50 (Optional) 60 LP-70S LP-70 Standard Standard 70 LP-70S LP-70 Standard Standard

28 | AAV 05-14 | www.chemline.com P Series Accessories for all P series actuators Accessories are supplied mounted to actuators and bench tested, or separately.

SOLENOID VALVES Pilot solenoid valves control air supply air in and out of pneumatic actuators to open and close the valve and are electrically actuated. They are usually but not always mounted directly to the actuator. V Series Solenoid Valves are CSA/UL approved and designed for multi-million cycle life. These mount flush to P Series or any other NAMUR compliant pneumatic actuator. They are robust, reliable and corrosion resistant, offering high air flows and fast response. The same valve functions as both 5/2 way (for double acting actuators) and 3/2 way (for spring return actuators). Simply flip over the base plate which changes porting configurations. A screw type manual override is standard. Construction is glass reinforced polyamide body, nitrile seals, nickel plated ports and screws, and epoxy encapsulated coil. The electrical connection is a 3-pin DIN plug with 1/2” NPT for conduit connection. Grommet (cable gripper) and LED grommet (glows to indicate power) version plugs are also available. Versions are available in different Solenoid Valves voltages, also in intrinsically safe and explosion proof designs.

LIMIT SWITCHES Limit switches are for On and/or Off valve position feedback. YT Series Limit Switch Boxes are CSA/UL approved 2-position units which are easily mounted to P Series or any other NAMUR compliant rotary actuator. They are compact and robust, featuring quick-setting switch cams, high visibility position indicator beacon and a quick-access cover. Dual 1/2” NPT conduit entries and an 8-position terminal strip allow for wiring of a solenoid valve through the box. The standard model has an epoxy coated aluminum housing and single-pole double-throw switches rated for multi million cycles. An intrinsically safe version is available with inductive proximity switches. Also available are hazardous area enclosures. Another series is available with various BUS modules. Limit Switches DECLUTCHABLE GEAR OVERRIDE The MO Series Manual Declutchable Gear Override allows manual valve/actuator operation of actuated valves in case supply pressure fails. The unit is mounted between the actuator and the valve mounting bracket. For normal powered operation the worm gear is disengaged by moving the lever bar upwards. Construction is epoxy coated cast iron housing with aluminum or welded steel hand wheel. These rugged units are suitable for indoor and outdoor use. The self-locking worm gear design offers safe and easy operation, positive manual positioning and long life.

POSITIONERS Valve positioners control actuator-valve position, responding to a signal from a process controller, usually electronic (most often 4–20mA) or sometimes pneumatic (3–15 psi). YT Series positioners are Declutchable Gear Override easy to mount directly to P Series actuators and other NAMUR compliant rotary actuators. They have epoxy coated aluminum enclosures and are also available in 316 stainless steel. All available models are attractively priced: t YT1200R 3–15 psi Pneumatic – a conventional all-mechanical positioner t YT1300R 4–20 mA Electro-Pneumatic – an electronic positioner designed for vibration resistance, better control and easy calibration t YT2300 4–20 mA Smart – a fully digital positioner with intelligent functions like auto calibration, PID control, also theoretical and user defined characterized output. Options include alarms (switch or relay output), 4–20 mA transmitter for position feedback and HART digital communication protocol. Positioners AIR FILTER/REGULATOR A filter/regulator is required to protect pneumatic equipment with small orifices from clogging due to debris and to protect from corrosion or fouling due to excess oil or condensed water in the air supply. Chemline includes an air filter/regulator with all positioners mounted to actuators. Chemline recommends they also be supplied with all pilot solenoid valves. The F/R-A is a one-piece air filter/ regulator and pressure gauge with a GRP plastic body, polycarbonate filter bowl and polyethylene filter element. The filter bowl has a manual drain valve.

Air Filter/Regulator

www.chemline.com | AAV 05-14 | 29 Chemline PP Series is part of the P Series family of quarter-turn pneumatic rack and pinion actuators designed for long cycling life in PP Series demanding industrial applications. PP Series actuators feature bodies and end Pneumatic Actuators caps of injection moulded polyamide, 50% glass filled. These light weight compact actuators offer good chemical resistance. Chemline valves with PP actuators make an “all- plastic” lighter package, attractive for plastic piping systems. Output torques are up to 915 in.-lbs. spring return (SR) and 1,335 in.-lbs. double acting (DA) with 80 psi control air. They will power all Chemline ball valves and butterfly valves up to for Chemline ball valves up to 6” 6” DA and 4” SR. IRU&KHPOLQHEXWWHUƮ\YDOYHVXSWRq Chemline offers actuated ball and butterfly valves, assembled and bench tested. A MATERIAL: PolyamideƼ complete range of control accessories is SERIES: PPS – Spring Return available. Also offered is actuation service for all PPD – Double Acting quarter-turn metal valves.

CONTROL PRESSURE: 40 to 120 psi features OUTPUT TORQUES: Spring Returnƽ: up to 915 in.-lb. (AT 80 PSI AIR) Double Acting: up to 1,335 in.-lb. Application Diversity t Industrial process t Light weight or all-plastic applications Quality Built for Long Cycling Life t Rated for over 1 million cycles t Molybdenum grease-impregnated O-rings t PTFE impregnated piston wear pads and wear rings t Double O-ring shaft seals t Minimum backlash with no play between parts t Massive tooth engagement between racks and pinion Corrosion Resistant t Injection moulded 50% glass-filled Polyamide body and end caps Standard Mounting Dimensions t ISO 5211 bottom bolt circles and drives allow direct mounting to most valves t NAMUR solenoid pad and VDI/VDE 3845 top shaft allow for mounting of all standardized accessories t Standardized actuator mounting kits are available for many valve makes Compact, Simple Design t Dual-opposed rack and pinion design supplies high torque for its size and weight t Air porting is integral, keeps design clean and simple Safety Spring Set t Prevent dangerous release of spring tension during disassembly

PP Series on Type 21 True Union Ball Valve

1 50% Glass Reinforced Polyamide, also know as “Nylon 66”. 2 Based on Spring End torque, used for sizing on normally closed butterfly valves.

30 | AAV 05-14 | www.chemline.com PP Series Pneumatic Actuators

SIZES W, 00, 20 Standard VDI/VDE dimension Position Shaft and Bolt Pattern Indicator for mounting of limit switch One-Piece Polyamide boxor positioner Piston and Rack

PTFE impregnated replaceable wear bands

Concentric Nested Spring Set Spring Return models are adjustable to various supply pressures by removing or adding springs

Self Lubricating O-Rings

Standard ISO 5211 Bolt Pattern and drive Standard mounting bolt hold circle dimensions for easy actuator mounting to valve Standard ISO 5211 Bolt Pattern for mounting to valve

OPERATION–SPRING RETURN MODELS Spring Cycle: Provided upper port (4) is exhausted, the springs move pistons inward, turning the shaft 90o clockwise, as viewed from top of actuator. Air Cycle: Air pressure to lower port (2) moves pistons outward, compressing springs and turning the shaft 90o counter-clockwise, as viewed from top of actuator.

ISO 5211 ISO 5211 Bolt Circles Star Drive on all sizes Socket for mouning flexibility on butterfly valves

technical

Spring Start or Air End Cycles WORKING TEMPERATURES: –32 to 90oC (–25 to 175oF) CONTROL PRESSURE: Control pressure range is minimum 40 to maxiumum 120 psi CONTROL MEDIA: Compressed air only should be used ENVIRONMENT: Spring End or Air Start Cycles PP Series should not be submerged in water

www.chemline.com | AAV 05-14 | 31 PP Series Pneumatic Actuators

SIZES W, 00, 20

Front View Side View

VDI/VDE 3845 Top Shaft

ISO 5211 Bottom Shaft

NAMUR Mounting Pad VDI/VDE 3845 Top Detail ISO 5211 Bottom Mount

DIMENSIONS INCHES ISO 5211 Bottom Mount Item No. A B D ISO 5211 Bottom Shaft Size DA SR SR DA Dia. Thread Depth E F G H I W PPDW PPSW 5.59 4.21 1.65 (F04) M5 0.47 0.43 0.56 0.53 0.39 0.70 00 PPD00 PPS00 6.10 4.92 1.97 (F05) M6 0.71 0.55 0.75 0.59 0.57 1.18 20 PPD20 PPS20 11.97 9.17 2.76 (F07) M8 0.91 0.87 1.14 0.75 0.87 1.26

DIMENSIONS INCHES Item No. VDI/VDE 3845 Top Shaft VDI/VDE 3845 Top Detail Size DA SR N O P Q J K L ØM R S T U W PPDW PPSW 2.70 1.48 1.22 3.35 0.31 0.30 0.79 (ISO-1) 0.35 3.15 1.18 – – 00 PPD00 PPS00 3.15 1.73 1.77 4.33 0.39 0.43 1.18 (ISO-2) 0.54 3.15 1.18 3.78 1.61 20 PPD20 PPS20 4.92 2.56 2.77 6.38 0.63 0.43 1.18 (ISO-2) 0.86 3.15 1.18 3.78 1.61

32 | AAV 05-14 | www.chemline.com PP Series Pneumatic Actuators

SIZES W, 00, 20 11 10 9 8 7 6 5 4 18b

3 2 18a 1

12 16 13 17 14 15

PARTS VRecommended Spare Parts PARTS VRecommended Spare Parts No. Part Size Pcs. Materials No. Part Size Pcs. Materials

1V Snap Ring W, 00, 20 2 Epoxy coated steel 11V Piston O-Ring W, 00, 20 2 Nitrile

2 Double Acting W, 00, 20 2 50% glass filled 12V Upper Shaft W, 00, 20 2 Nitrile Cap Polyamide O-Ring

3V Cap O-Ring W, 00, 20 2 Nitrile 13V Lower Shaft W, 00, 20 2 Nitrile 4 Piston W, 00, 20 2 Polyarilamide O-Ring

14 Springs Set W, 00, 20 1 DIN 17223-C Spring 5 Cylinder W, 00, 20 1 50% glass filled Polyamide Steel, epoxy coated 6 Washer W, 00, 20 1 Polyamide 15 Spring Return W, 00, 20 2 50% glass filled Cap Polyamide 7 Spring Clip W, 00, 20 1 420 SS 16 Shaft W 1 Polyamide and 8 Position W 1 Polyacetal 303 SS insert Indicator 00, 20 1 Polyamide 00, 20 1 303 SS

9 Piston Guide W, 00, 20 2 Polyacetal 17 Gear 20 1 Epoxy coated 10 Guide Ring W 2 Polyacetal + Mb Aluminum Alloy 00, 20 2 Polyacetal 18a Solenoid W, 00, 20 10 316 SS Threaded Inserts 18b Mounting & W, 00, 20 10 303 SS Accessory Inserts

www.chemline.com | AAV 05-14 | 33 PP Series Pneumatic Actuators

SIZES Standard NAMUR Dimension 10 Shaft and Bolt Tappings for easy mounting of limit switch box or positioner

Position Indicator

PTFE Impregnated Replaceable Wear Bands

Standard NAMUR Pad for flush mounting of Port 4 Pre-Loaded solenoid valve Spring Packs Allows safe Port 2 removal of springs Bolted End Caps Self Lubricating For high security O-Rings Standard ISO 5211 Bolt Pattern for mounting to valve OPERATION–SPRING RETURN MODELS Spring Cycle: Provided left port (4) is exhausted, the springs move pistons inward, turning the shaft 90o clockwise, as viewed from top of actuator. Air Cycle: Air pressure to right port (2) moves pistons outward, compressing springs and turning the shaft 90o counter-clockwise, as viewed from top of actuator.

ISO 5211 ISO 5211 Bolt Circles Star Drive on all sizes Socket for mouning flexibility on butterfly valves technical Spring End or Air Start Cycles WORKING TEMPERATURES: –32 to 90oC (–25 to 175oF) CONTROL PRESSURE: Control pressure range is minimum 40 to maxiumum 120 psi CONTROL MEDIA: Compressed air only should be used ENVIRONMENT: Spring Start or Air End Cycles PP Series should not be submerged in water

34 | AAV 05-14 | www.chemline.com PP Series Pneumatic Actuators

SIZES 10 Front View Side View

VDI/VDE 3845 Top Shaft

ISO 5211 Bottom Shaft

NAMUR Mounting Pad VDI/VDE 3845 Top Detail ISO 5211 Bottom Mount

DIMENSIONS INCHES ISO 5211 Bottom Mount Item No. A D ISO 5211 Bottom Shaft Size DA SR SR/DA Dia. Thread Depth E F G H I 10 PPD10 PPS10 9.06 2.76 (F07) M8 0.79 0.67 0.91 0.59 0.59 1.18

DIMENSIONS INCHES Item No. VDI/VDE 3845 Top Shaft VDI/VDE 3845 Top Detail Size DA SR N O P Q J K L ØM R S T U 10 PPD10 PPS10 3.82 2.22 2.07 4.84 0.39 0.43 1.18 (ISO-2) 0.54 3.15 1.18 3.78 1.61

www.chemline.com | AAV 05-14 | 35 PP Series Pneumatic Actuators

SIZES 10 11 10 9 8 7 6 15 5 4

3 18 2 1

12 16 13 17

PARTS VRecommended Spare Parts PARTS VRecommended Spare Parts No. Part Size Pcs. Materials No. Part Size Pcs. Materials

1V Allen Screw 10 8 304 SS 11V Piston O-Ring 10 2 Nitrile

2 Cap 10 2 Polyamide 12V Upper Shaft 10 2 Nitrile O-Ring 3V Cap O-Ring 10 2 Nitrile 4 Piston 10 2 Polyarilamide 13V Lower Shaft 10 2 Nitrile O-Ring 5 Cylinder 10 1 Polyamide 14 Spring Set 10 12 DIN 17223-C Spring 6 Washer 40 and 50 1 Polyamide Steel epoxy coated1,2 7 Spring Clip 40 and 50 1 Epoxy coated Steel 15 Protector Nut 10 8 Polyamide & 304 SS 8 Position Indicator 40 and 50 1 Polyamide 16 Shaft 10 1 303 SS 9 Piston Guide 10 2 Polyacetel 17 Gear 10 1 Aluminum Alloy3 10 Guide Ring 10 2 Polyacetel 18 Threaded Inserts 10 10 Stainless Steel 1 Variable quantity, please see the spring return torque chart 2 Trivalent chrominium passivation 3 Ball burnishing

36 | AAV 05-14 | www.chemline.com PP Series Pneumatic Actuators

OUTPUT TORQUES – DOUBLE ACTING INCH POUNDS Item Supply Pressure (psi) Item Supply Pressure (psi) No. 40 60 80 100 120 No. 4060 80 100 120 PPDW 62 103 137 172 209 PPD10 263 417 571 725 880 PPD00 93 147 201 256 309 PPD20 622 978 1,334 1,689 2,045

OUTPUT TORQUES – SPRING RETURN INCH POUNDS Supply Pressure (psi) Number Item of Spring 40 60 80 100 120 No. Springs StartEndStart End Start End Start End Start End Start End 1 40 26 37 24 74 61 111 98 148 135 – – 2 58 38 – – 62 43 99 80 136 117 173 153 PPSW 3 82 51 – – 49 19 85 55 121 91 158 127 4* 92 58 – – 43 9 79 45 115 81 151 117 1 62 42 50 31 105 85 159 139 213 194 – – 2 93 66 – – 81 54 136 108 190 163 244 217 PPS00 3 116 91 – – 56 31 110 85 164 139 218 193 4* 141 100 – – 47 6 101 60 155 115 210 169 1 166 115 147 97 302 252 457 407 612 561 – – 2 248 175 – – 241 169 396 323 550 477 704 632 PPS10 3 358 253 – 164 60 318 214 473 368 627 523 4* 412 286 – – 131 5 286 159 440 313 594 468 1 371 223 399 251 755 607 1,111 963 1,467 1,319 – – 2 593 346 – – 632 384 987 740 1,342 1,095 1,698 1,451 PPS20 3 816 494 – – 483 162 839 518 1,195 874 1,551 1,229 4* 915 569 – – 410 64 766 419 1,121 774 1,476 1,130 * Standard Spring set.

WEIGHTS, AIR CONSUMPTION, CYCLE TIMES Double Acting Spring Return Air Consumption (li)1 Cycle Time (sec.) Air Cycle Time (sec.) Consumption Weight Open Close Open Close Weight (Standard Open Close Size Item No. lbs. Port 2 Port 4 Port 2 Port 4 Item No. lbs. litres)1 Port 2 Port 4 W PPDW 0.73 0.08 0.11 0.10 0.10 PPSW 1.03 0.08 0.15 0.15 00 PPD00 1.66 0.15 0.18 0.15 0.15 PPS00 2.27 0.15 0.20 0.20 10 PPD10 3.11 0.35 0.45 0.25 0.25 PPS10 4.73 0.35 0.30 0.30 20 PPD20 6.47 0.80 1.05 0.40 0.40 PPS20 10.90 0.80 0.50 0.50 11 Liter = 61.02 cubic inches

OPTION OTHER ACTUATOR TYPES Travel Stop Plate t PA Series Aluminum Actuators t Mechanical travel stop (camstop) for PP Series actuators allow t P3 Series 316 SS Pneumatic Actuators independent adjustment of both the opening stroke and closing stroke. It is mounted between the actuator and the t PG Series 180o Rotation Actuators mounting bracket, with the camstop acting as the actuator-to- valve coupling. Construction is all 304 stainless steel.

www.chemline.com | AAV 05-14 | 37 Chemline P3 Series are quarter turn pneumatic actuators specially chosen for all sizes of ball and butterfly valves. These actuators P3 Series are designed to withstand highly corrosive environments, underwater and marine Pneumatic Actuators applications. All offer long cycling life. Normal working temperatures are –32oC to 90oC. They may be actuated with air or non- aggressive fluids up to 120 psi pressure. P3 Series is one in a range of actuators specially selected for ball and butterfly valves. Hardware kits are available for mounting of actuators in the field. Also offers complete actuated valves, fully assembled and bench tested. for Chemline ball valves up to 6” IRU&KHPOLQHEXWWHUƮ\YDOYHVXSWRq features MATERIAL: 316 Stainless Steel Application Diversity t Industrial process SERIES: P3SR – Spring Return t Submersion P3DA – Double Acting t Off-shore service CONTROL PRESSURE: 40 to 120 psi Quality Built for Long Cycling Life t Rated for over 1 million cycles OUTPUT TORQUES: Spring Return: up to 2,422 in.-lb. t Molybdenum grease-impregnated O-rings (AT 80 PSI AIR) Double Acting: up to 5,757 in.-lb. t PTFE impregnated piston wear pads and wear rings t Double O-ring shaft seals t Minimum backlash with no play between parts t Massive tooth engagement between racks and pinion Corrosion Resistant t 316 Stainless Steel Standard NAMUR dimension Position Shaft and Bolt Pattern for Indicator Standard Mounting Dimensions mounting limit switch box or t ISO 5211 bottom bolt circles and drives allow direct positioner Integrated mounting to most valves Retained Travel Stops t NAMUR solenoid pad and VDI/VDE 3845 top shaft Concentric Nested allow for mounting of all standardized accessories Spring Sets t Standardized actuator mounting kits are available for many valve makes Compact, Simple Design t Dual-opposed rack and pinion design supplies high torque for its size and weight t Air porting is integral, keeps design clean and simple Integrated Travel Stops t Permit adjustment of last 5 degrees of either open or closed position travel Safety Spring Set t Prevent dangerous release of spring tension during Standardized disassembly ISO Bolt Pattern Standard NAMUR for mounting Pad for flush mounting of to valve solenoid valve

38 | AAV 05-14 | www.chemline.com P3 Series Pneumatic Actuators

Standard VDI/VDE dimension Position Shaft and Bolt Pattern Indicator for mounting of limit switch One-Piece Polyamide boxor positioner Piston and Rack

PTFE impregnated replaceable wear bands

Concentric Nested Spring Set Spring Return models are adjustable to various supply pressures by removing or adding springs

Self Lubricating O-Rings

Standard ISO 5211 Bolt Pattern and drive Standard mounting bolt hold circle dimensions for easy actuator mounting to valve Standard ISO 5211 Bolt Pattern for mounting to valve

ISO 5211 ISO 5211 Bolt Circles Star Drive on all sizes Socket for mouning flexibility on butterfly valves

technical

www.chemline.com | AAV 05-14 | 39 P3 Series Pneumatic Actuators

Front View Side View A Spring Return 4mm B N 12mm Double Acting O J M 4mm L

VDI/VDE 3845 Top Shaft Q H

P G I

ISO 5211 Bottom Shaft 1.27”

S F E M5 M5 0.95”

Port B closed 1/4” NPT R Port A open øC 1/4” NPT øD

NAMUR Mounting Pad VDI/VDE 3845 Top Detail ISO 5211 Bottom Mount

DIMENSIONS INCHES ISO 5211 Bottom Mount Item No. A B CD ISO 5211 Bottom Shaft Size DA SR SR DA Dia. Thread Depth Dia. Thread Depth E F G H I 00 P3DA00 P3SR00 6.30 5.47 1.97 (F05) M6 0.71 – – – 0.55 0.75 0.59 0.57 1.18 10 P3DA10 P3SR10 9.09 7.80 1.97 (F05) M6 0.67 2.76 (F07) M8 0.79 0.67 0.91 0.59 0.59 1.18 20 P3DA20 P3SR20 12.13 10.12 1.97 (F05) M6 0.71 2.76 (F07) M8 0.91 0.87 1.14 0.75 0.87 1.26 30 P3DA30 P3SR30 18.80 13.76 2.76 (F07) M6 0.91 4.02 (F10) M8 1.06 1.18 1.57 1.18 1.06 1.65

DIMENSIONS INCHES VDI/VDE 3845 Top Shaft VDI/VDE 3845 Top Detail Item No. Size DA SR N O P Q J K L M R S 00 P3DA00 PASR00 3.58 2.17 1.77 4.37 0.39 0.43 1.18 (ISO-2) 0.54 3.15 1.18 10 P3DA10 PASR10 4.43 2.58 1.96 4.96 0.39 0.43 1.18 (ISO-2) 0.54 3.15 1.18 20 P3DA20 PASR20 5.47 3.19 2.80 6.31 0.63 0.43 1.18 (ISO-2) 0.86 3.15 1.18 30 P3DA30 PASR30 7.30 4.06 3.78 8.31 0.63 0.43 1.18 (ISO-2) 0.86 3.15 1.18

40 | AAV 05-14 | www.chemline.com P3 Series Pneumatic Actuators

11 10 9 5 8 7 6 22 23 24 25 4 3 2 1

19 18 20 21 12 16 13 26 17 14 15

PARTS VRecommended Spare Parts PARTS VRecommended Spare Parts No. Part Size Pcs. Materials No. Part Size Pcs. Materials

1V Allen Screw 0 to 20 8 13V Lower Shaft 00 to 30 2 Nitrile Buna-N 316 Stainless Steel 30 12 O-Ring

14 Preloaded 00 to 30 1 DIN-17223-C coated 2 Double Acting 00 to 30 2 CF8M Cap Stainless Steel Springs Set with cataphoresis 15 Spring Return 00 to 30 2 CF8M Stainless Steel 3V Cap O-Ring 00 to 30 2 Nitrile Buna-N Cap 4 Piston 00 to 20 2 Polyarilamide 16 Shaft 00 to 20 1 303 Stainless Steel 30 2 Aluminum Alloy coated with cataphoresis 30 1 316 Stainless Steel

5 Cylinder 00 to 30 1 CF8M Stainless Steel 17 Gear 10 to 30 1 Aluminum Alloy coated with cataphoresis 6 Washer 00 to 30 1 Polyamide 6 18 Plate O-Ring 00 to 30 2 Nitrile Buna-N 7 Spring Clip 00 to 30 1 Stainless Steel 19 Cap O-Ring 00 to 30 2 Nitrile Buna-N 8 Position 00 to 30 1 Polyamide 20 Pneumatic 00 to 30 1 CF8M Stainless Steel Indicator Connection 9 Piston Guide 00 to 20 2 Polyacetal Plate 30 4 PTFE-Bronze 21 Plate Allen 00 to 30 2 316 Stainless Steel 10 Guide Ring 00 to 20 2 Polyacetal Screw 30 2 PTFE-Bronze 22 Bolt 10 to 30 2 316 Stainless Steel

11V Piston O-Ring 00 to 20 2 23 Nut 10 to 30 2 316 Stainless Steel Nitrile Buna-N 30 4 24 Bushing 10 to 30 2 316 Stainless Steel

12V Upper Shaft 00 to 30 2 Nitrile Buna-N 25 O-Ring 10 to 30 2 Nitrile Buna-N O-Ring 26 Cam 10 to 30 1 CF8M Stainless Steel www.chemline.com | AAV 05-14 | 41 P3 Series Pneumatic Actuators

TORQUE – DOUBLE ACTING INCH POUNDS Model Supply Pressure (psi) Model Supply Pressure (psi) No. 40 60 80 100 120 No. 4060 80 100 120 P3DA00 93 147 201 256 309 P3DA20 622 978 1,334 1,689 2,045 P3DA10 263 417 571 725 880 P3DA30 1,825 2,804 3,789 4,770 5,757

TORQUE – SPRING RETURN INCH POUNDS Supply Pressure (psi) Number Spring Model of 40 60 80 100 120 No. Springs Start EndStart End Start End Start End Start End Start End 1 62 42 50 31 105 85 159 139 213 194 – – 2 93 66 – – 81 54 136 108 190 163 244 217 P3SR00 3 116 91 – – 56 31 110 85 164 139 218 193 41 141 100 – – 47 6 101 60 155 115 210 169 1 166 115 147 97 302 252 457 407 612 561 – – 2 248 175 – – 241 169 396 323 550 477 704 632 P3SR10 3 358 253 – – 164 60 318 214 473 368 627 523 41 412 286 – – 131 5 286 159 440 313 594 468 1 371 223 399 251 755 607 1,111 963 1,467 1,319 – – 2 593 346 – – 632 384 987 740 1,342 1,095 1,698 1,451 P3SR20 3 816 494 – – 483 162 839 518 1,195 874 1,551 1,229 41 915 569 – – 410 64 766 419 1,121 774 1,476 1,130 1 831 484 1,338 992 2,321 1,975 3,304 2,958 4,287 3,941 – – 2 1,315 831 992 508 1,975 1,490 2,957 2,473 3,940 3,455 4,922 4,438 P3SR30 3 1,799 1,246 – – 1,558 1,005 2,543 1,989 3,527 2,973 4,511 3,957 41 2,422 1,592 – – 1,216 385 2,199 1,368 3,182 2,351 4,165 3,334 1 Standard Spring set

WEIGHTS, AIR CONSUMPTIONS AND CYCLE TIMES Double Acting Spring Return Air Consumption (li)2 Cycle Time (Sec.) Air Cycle Time (Sec.) Consumption Weight Open Close Open Close Weight (Standard Open Close Size Item No. Lbs. Port A Port B Port A Port B Item No. Lbs. litres)2 Port A Port B 00 P3DA00 4.85 0.15 0.18 0.15 0.15 P3SR00 5.73 0.15 0.20 0.20 10 P3DA10 10.36 0.35 0.45 0.25 0.25 P3SR10 12.35 0.35 0.30 0.30 20 P3DA20 13.01 0.80 1.05 0.40 0.40 P3SR20 21.83 0.80 0.50 0.50 30 P3DA30 39.46 2.10 1.90 0.60 0.60 P3SR30 56.00 2.10 1.20 1.20 2 1 Liter = 61.02 cubic inches

42 | AAV 05-14 | www.chemline.com Chemline PG Series are half turn pneumatic actuators specially chosen for all sizes of 3-way ball valves. These actuators are epoxy and PG Series Rilsan coated for high corrosion resistance. All offer long cycling life. 5RWDWLRQ Normal working temperatures are –32oC to 90oC. They may be actuated with air, water, natural gas or non-aggressive fluids up to 120 Pneumatic Actuators psi pressure. PG Series is one in a range of actuators specially selected for ball and butterfly valves. Hardware kits are available for mounting of actuators in the field. Chemline also offers complete actuated valves, fully assembled and bench tested. IRU&KHPOLQHZD\EDOOYDOYHVXSWRq features MATERIAL: Epoxy and Rilsan® coated aluminum Application Diversity t Industrial Process SERIES: PGS – Spring Return t Submersion PGD – Double Acting t Bleach or water washdown CONTROL PRESSURE: 40 to 120 psi Quality Built for Long Cycling Life t Rated for over 1 million cycles OUTPUT TORQUES: Spring ReturnƼ: up to 1,200 in.-lb. (AT 80 PSI AIR) Double Acting: up to 2,800 in.-lb. t Self-lubricating Rilsan® coating on inner cylinder surfaces for better wear than epoxy or anodizing t Molybdenum grease-impregnated O-rings t PTFE impregnated piston wear pads and wear rings t Double O-ring shaft seals t Minimum backlash with no play between parts t Massive tooth engagement between racks and pinion Corrosion Resistant t Silicone-free aluminum alloy body and end caps t 4-step pre-treatment process t Cataphoresis layer for extra protection t Self-lubricating Rilsan® coating1 offers outstanding chemical and abrasion resistance Standard Mounting Dimensions t ISO 5211 bottom bolt circles and drives allow direct mounting to most valves t NAMUR solenoid pad and VDI/VDE 3845 top shaft allow for mounting of all standardized accessories t Standardized actuator mounting kits are available for many valve makes Compact, Simple Design t Dual-opposed rack and pinion design supplies high torque for its size and weight t Air porting is integral, keeps design clean and simple Integrated Travel Stops t Permit adjustment of last 5 degrees of either open or closed position travel Safety Spring Set t Prevent dangerous release of spring tension during disassembly

PG Series on Type 23 True Union Ball Valve

1 See page 40 for details of coating process. www.chemline.com | AAV 05-14 | 43 PG Series Pneumatic Actuators

Pre-Loaded Spring Packs Allows safe removal of Port 2 springs Port 4

Spring End or Air Start Cycles technical

WORKING TEMPERATURES: –32 to 90oC (–25 to 175oF)

CONTROL PRESSURE: Control pressure range is minimum 40 to maxiumum 120 psi

CONTROL MEDIA: Actuator may be powered using air, water, natural gas or non-aggressive fluids

ENVIRONMENT: May be operated while submerged in water

44 | AAV 05-14 | www.chemline.com PG Series Pneumatic Actuators

Front View Side View A J 4mm Double Acting O N Spring Return Q P 12mm 4mm M6 VDI/VDE 3845 Top Shaft M H

L I G K ISO 5211 Bottom Shaft 0.95" D M5 1/4" NPT C Port 2 Open R S E 4 1.27" F 1/4" NPT 2 Port 4 Closed NAMUR Mounting Pad VDI/VDE 3845 Top Detail ISO 5211 Bottom Mount

DIMENSIONS INCHES ISO 5211 Bottom Mount Item No. A A CD ISO 5211 Bottom Shaft Size DA SR SR DA Dia. Thread Depth Dia. Thread Depth EFG H I W PGDW PGSW 8.04 8.04 1.42 (F03) M5 0.57 1.65 (F04) M5 0.57 0.43 0.56 0.69 0.39 0.80 00 PGD00 PGS00 8.89 8.89 1.65 (F04) M6 0.57 1.97 (F07) M6 0.57 0.55 0.75 0.70 0.57 1.21 10 PGD10 PGS10 8.83 8.83 1.97 (F05) M6 0.67 2.76 (F07) M8 0.79 0.67 0.91 0.59 0.59 1.18 20 PGD20 PGS20 12.20 12.20 1.97 (F05) M6 0.71 2.76 (F07) M8 0.91 0.87 1.14 0.75 0.87 1.26 30 PGD30 PGS30 18.85 18.85 2.76 (F07) M8 0.91 4.02 (F10) M10 1.06 1.18 1.57 1.18 1.18 1.65

DIMENSIONS INCHES VDI/VDE 3845 Top Shaft VDI/VDE 3845 Top Detail Item No. Size DA SR J K L M N O P Q R S W PGDW PGSW 3.00 1.90 1.46 3.52 0.31 0.32 0.79 (ISO-1) 0.35 3.15 1.18 00 PGD00 PGS00 3.31 2.06 1.70 4.38 0.39 0.49 1.18 (ISO-2) 0.54 3.15 1.18 10 PGD10 PGS10 4.02 2.17 1.99 5.00 0.39 0.43 1.18 (ISO-2) 0.54 3.15 1.18 20 PGD20 PGS20 5.00 2.64 2.80 6.34 0.63 0.43 1.18 (ISO-2) 0.86 3.15 1.18 30 PGD30 PGS30 6.97 3.70 3.78 8.31 0.63 0.43 1.18 (ISO-2) 0.86 3.15 1.18

www.chemline.com | AAV 05-14 | 45 PG Series Pneumatic Actuators

SIZES W, 00, 10, 20, 30

8 17 7 6 18

4 5 10 9 11 2 3 1 26 16 12 19

18 15 13 14

PARTS VRecommended Spare Parts PARTS VRecommended Spare Parts No. Part Size Pcs. Materials No. Part Size Pcs. Materials

1V Allen Screw W to 20 8 304 SS 12V Upper Shaft W to 30 2 Nitrile Buna-N

& Washer 30 12 O-Ring 13V Lower Shaft W to 30 2 Nitrile Buna-N 2 Cap (DA&SR) W to 30 2 Aluminum Alloy coated w. cataphoresis O-Ring and polyamide 14 Spring Set W to 20 1 DIN 17223-C passivated1 3V Cap O-Ring W to 30 2 Nitrile Buna-N Spring Steel and 4 Piston W to 20 2 Aluminum Alloy epoxy coated coated w. cataphoresis 30 1 DIN 17223-C Spring 30 2 Aluminum Alloy Steel epoxy coated

5 Cylinder W to 30 1 Aluminum Alloy coated 15 Shaft W 1 Polyamide with w. cataphoresis and SS insert polyamide 10 to 30 1 Steel coated with 6 Washer W to 30 1 Polyamide 6 cataphoresis 16 Pneumatic W to 30 1 50% glass filled 7 Spring Clip W to 30 1 Steel coated with Nickel-PTFE Connection Polyamide base plate, Plate Assembly 304 SS bolts & nuts, 8 Position Indicator W 1 Polyacytel Nitrile O-rings 00 to 30 1 Polyamide 17 Travel Stop 00 & 30 2 304 SS nuts & bolts,

9 Piston Guide W & 00 2 Nylon Assembly 303 SS bushings, Nitrile O-rings 10 to 30 2 Polyacetal 18 Port Seal O-Ring 30 2 Nitrile Buna-N 30 4 PTFE-Bronze 19 Base Plate W & 00 1 50% glass filled 10 Guide Ring W to 20 2 Polyacetal Assembly Polyamide base plate 30 2 PTFE-Bronze 304 SS bolt & nuts 1 11V Piston O-Ring W to 20 2 Trivalent Chromium Passivation. Nitrile Buna-N 30 4

46 | AAV 05-14 | www.chemline.com PG Series Pneumatic Actuators

TORQUE – DOUBLE ACTING INCH POUNDS Model Supply Pressure (psi) Model Supply Pressure (psi) No. 40 60 80 100 120 No. 40 60 80 100 120 PGDW 62 103 137 172 209 PGD20 622 978 1,334 1,689 2,045 PGD00 93 147 201 256 309 PGD30 1,823 2,804 3,789 4,770 5,757 PGD10 263 417 571 725 880

TORQUE – SPRING RETURN INCH POUNDS Supply Pressure (psi) Number Spring 40 60 80 100 Model of 120 No. Springs StartEndStart End Start End Start End Start End Start End 1 38 21 41 24 78 61 115 98 152 135 – – 2 59 38 25 4 61 40 97 76 133 112 – – PGSW 3 78 48 – – 55 25 90 60 125 95 160 130 41 86 54 – – 48 16 84 52 120 88 155 123 1 51 40 53 42 107 96 161 150 215 204 269 258 2 91 67 – – 79 55 134 110 188 164 243 219 PGS00 3 118 87 – – 60 29 114 83 168 137 223 192 41 138 106 – – – – 95 63 149 117 204 172 2 67 46 86 65 163 142 240 219 317 296 – – 3 101 68 63 30 140 107 217 184 295 262 – – PGS10 4 134 91 – – 118 75 195 152 272 229 349 306 5 168 114 – – 95 41 172 118 249 195 326 272 61 202 136 – – – – 149 83 227 161 304 238 2 154 97 215 157 393 335 571 513 748 691 – – 3 231 147 165 80 342 258 520 436 697 613 875 791 PGS20 4 309 194 – – 295 180 473 358 651 536 829 714 5 386 243 – – 246 103 424 281 602 459 780 637 61 463 291 – – 199 27 376 205 554 382 731 559 2 378 364 551 537 1,075 1,061 1,599 1,585 2,123 2,109 – – 3 626 504 411 289 935 813 1,459 1,336 1,982 1,860 2,506 2,384 PGS30 4 874 643 271 40 795 564 1,320 1,089 1,844 1,613 2,368 2,137 5 1,122 784 – – 653 315 1,178 840 1,703 1,365 2,227 1,889 61 1,370 920 – – 516 67 1,040 590 1,564 1,114 2,087 1,638 1 Standard Spring set

WEIGHTS, AIR CONSUMPTIONS AND CYCLE TIMES Double Acting Spring Return Air Consumption (li)2 Cycle Time (Sec.) Air Cycle Time (Sec.) Consumption Item No. Weight Open Close Open Close Weight (Standard Open Close DA SR Lbs. Port A Port B Port A Port B Lbs. litres)2 Port A Port B PGDW PGSW 2.86 0.12 0.16 0.13 0.13 3.30 0.12 0.20 0.20 PGD00 PGS00 4.62 0.21 0.25 0.20 0.20 5.50 0.21 0.25 0.25 PGD10 PGS10 6.82 0.35 0.45 0.25 0.25 7.70 0.35 0.30 0.30 PGD20 PGS20 11.44 0.80 1.15 0.40 0.40 14.74 0.80 0.50 0.50 PGD30 PGS30 25.52 2.05 3.00 1.20 1.20 33.65 2.05 2.00 2.00 2 1 Liter = 61.02 cubic inches

www.chemline.com | AAV 05-14 | 47 The Chemline Type 730 Pneumatically Actuated Diaphragm Valve features a plastic diaphragm actuator, either normally closed, normally 7\SH open or double acting. This valve offers long cycling life, high pressure resistance and a size Diaphragm Valves range 1/2” to 4”. Being a diaphragm valve, it is available for sanitary or slurry applications. With a PTFE diaphragm, it has corrosion resistance superior to ball or butterfly valves. This becomes an economical control valve when a positioner is added. The Type 730 is part of the 700 Series of diaphragm valves. They feature interchangeable bodies, diaphragms and actuators. Modular construction minimizes spare parts requirements. All major parts are PVC CPVC PP PVDF solid plastic – corrosion resistant and light weight to minimize stress on plastic piping. SQHXPDWLFDOO\DFWXDWHG SERIES: Type 730 features

SIZES: 1/2” – 4” Pressure rated to 150 psi ENDS: True Union Socket, Threaded or ChemFlareTM1 t Highest pressure ratings of 700 Series diaphragm Spigot2 bodies with Plain, Socket, Threaded valves or Flanged ends Solid Plastic Body and Actuator t Light weight DIAPHRAGMS: EPDM3, FKM-B (Viton®) or PTFE t Corrosion resistant inside and out CONTROL FUNCTIONS: Normally Closed, Normally Open Excellent for Sanitary Applications or Double Acting t Self draining t PVDF and unpigmented PP bodies are FDA approved for food applications t Sanitary clamp end connections are available Excellent Flow Control t With a positioner, this is an inexpensive control valve t Diaphragm type actuator provides smooth, sensitive operation Modular Construction t Only 5 actuator and diaphragm sizes for 9 valve sizes. Spare parts requirements are minimized. Long Cycling Life t Valve is designed for extremely long cycling life t Actuator is essentially maintenance free

Normally closed version shown with True Union body and position indicator

1 For ChemFlareTM end connectors, consult Chemline. 2 PP and PVDF spigot ends have metric dimensions and will butt fuse directly to Chemline PP and PVDF piping systems. 3 Epoxy cured EPDM

48 | AAV 05-14 | www.chemline.com Type 730 Diaphragm Valves

Actuator Housing of PPG A Complete Range of Accessories are (Glass reinforced PP) mounted using Threaded Insert: Virtually unbreakable, t Position Indicator corrosion proof and t Travel Stop/Position Indicator lightweight t Travel Stop/Position Indicator with manual override t Positioners (pneumatic 3 to 15 psi or electro-pneumatic 4 to 20 mA) t Limit Switches (mechanical or proximity)

Polished SS Spindle and Multi-coiled Nested Springs Self-Lubricating Bearing t Allows for compact actuator provide extremely long t Epoxy coated for corrosion resistance cycling life

Air Supply Ports t Rp 1/4 threaded

Spigot Body t For direct butt fusion to Chemline PP or PVDF metric pipe t True Union or solid flanged bodies are Stainless Steel Threaded also available Inserts in valve base for fixing valve to support structures

Normally Closed Version

LINE PRESSURES VS. TEMPERATURE PSI MINIMUM REQUIRED CONTROL PRESSURES PSI 100% P 1/2” to 2” Sizes Valve Size /Control Function Temperature Line 1/2” – 1” 1-1/4” & 1-1/2” 2” 2-1/2” & 3” 4” ºC ºF PVC PP CPVC PVDF Pressure NC NO NC NO NC NO NC NO NC NO 0–27 32–80 150 150 150 150 0 78 23 78 23 78 23 90 30 90 30 35 95 110 110 140 150 15 75 23 75 23 75 26 87 36 87 35 45 113 60 75 110 130 30 72 24 72 26 72 30 84 42 83 40 60 140 25 60 90 120 45 69 27 69 30 69 35 82 48 80 45 80 176 – 20 50 95 60 66 30 66 33 66 41 78 54 77 50 100 212 – – 15 75 75 63 33 63 38 63 47 76 60 73 55 2-1/2” to 4” Sizes 85 61 35 61 41 61 51 74 66 70 60 Temperature 90 60 36 60 42 60 53 – – – – ºC ºF PVC PP CPVC PVDF 105 56 41 56 47 56 60 – – – – 0–35 32–95 85 85 85 85 120 53 47 53 53 53 68 – – – – 45 113 60 75 85 85 135 49 53 49 60 49 78 – – – – 60 140 25 60 85 85 150 46 60 46 68 46 90 – – – – 80 176 – 20 50 85 Minimum required control air pressures vary with line (pipe line) pressures. Above control pressures are for closure against 100% drop (ie. pressure on upstream 100 212 – – 15 75 side of closed valve only). Consult Chemline on applications requiring closure against downstream pressure. Maximum recommended control pressure is 90 psi. For double acting valves, use control pressures respective of open or closed side.

www.chemline.com | AAV 05-14 | 49 Type 730 Diaphragm Valves

$OORZDQFHIRU Spigot ' DFFHVVRULHV Body 5S

' ,63 / 5S 63

Flanged $

& $ / ) &

% % Socket

/ 6 /78 /78

( ( ( ( Threaded

/ 7 Normally Closed (NC) Normally Open (NO) NON UNION ENDS and Double Acting (DA)

AIR DIMENSIONS INCHES CONSUMPTION CUBIC INCHES A A C C

Size NC NO/DA B NC NO/DA D E E1 ISP NC NO DA 1/2” 5.8 4.8 1.0 2.6 4.7 5.0 M6 1.0 0.9 9.8 7.9 15.8 3/4” 5.8 4.8 1.0 2.6 4.7 5.0 M6 1.0 1.1 9.8 7.9 15.8 1” 5.8 4.8 1.0 2.6 4.7 5.0 M6 1.0 1.2 9.8 7.9 15.8 1-1/4” 7.9 6.3 1.6 4.0 5.2 6.1 M8 1.8 1.3 22.0 17.1 34.2 1-1/2” 7.9 6.3 1.6 4.0 5.2 6.1 M8 1.8 1.4 22.0 17.1 34.2 2” 9.9 7.9 1.6 4.9 6.1 8.2 M8 1.8 1.5 70.1 30.5 61.0 2-1/2” 13.1 10.2 2.2 7.3 7.5 10.2 M12 3.9 1.7 128.1 134.3 268.6 3” 13.1 10.2 2.2 7.3 7.5 10.2 M12 3.9 2.0 128.1 134.3 268.6 4” 16.2 14.6 2.5 10.5 11.4 10.2 M22 4.7 2.3 128.1 134.3 268.6

“L” END DIMENSIONS INCHES WEIGHTS LB. Cv VALUES Union PVC/CPVC PP/PVDF Socket Spigot Socket1 Threaded1 Flanged1 Flanged1 Flanged“S“2 Normally Normally Open

Size LTU LSP LS LT LF LF LFS Closed & Double Acting Cv 1/2” 6.4 5.5 7.5 7.3 5.8 7.4 – 4.1 2.9 6.5 3/4” 6.6 5.7 8.1 7.5 6.0 7.6 5.9 4.1 2.9 9.6 1” 7.1 6.1 8.6 8.3 6.3 8.0 5.9 4.1 2.9 12. 1-1/4” 8.1 6.9 9.5 9.1 7.2 8.8 6.4 8.8 6.2 21. 1-1/2” 9.2 7.6 10.8 10.8 8.1 9.5 6.9 8.8 6.2 29. 2” 10.8 8.9 12.2 11.2 9.4 10.8 7.9 15.3 10.1 54. 2-1/2” – 11.2 15.1 14.7 11.8 13.1 – 35.2 22.0 91. 3” 17.63 11.8 16.0 15.7 12.6 14.9 10.4 37.4 24.2 140. 4” – 13.5 18.5 17.4 13.9 16.6 – 53.9 35.6 220. 1 Fabricated Socket, Threaded and Flanged dimensions. Weights are for PVC Spigot valves. 2 Flanged “S” and LFS = ITT Saunders plastic lined valve length. 3 3” Union socket body is fabricated using a spigot body.

50 | AAV 05-14 | www.chemline.com Type 730 Diaphragm Valves

PARTS VRecommended Spare Parts PARTS VRecommended Spare Parts 1 No. Part Pcs. Materials No. Part Pcs. Materials 2 5 1a Plug 1 PP 14 Washer 1 Cad. Plated Steel 15 1b O-Ring 1 Nitrile 15 Lock Nut 1 Cad. Plated Steel 14 (NO & DA Only) 16 Spring Washer 1 Mild Steel 13 4 2 Upper Actuator 1 PPG 17 Quad Ring 1 Nitrile 12 Housing 11 18 Lower Actuator 1 PPG 3 Outer Spring1 1 Housing 10 Epoxy Coated 3 4 Middle Spring1 1 19 Spindle Bearing 1 PTFE/Aluminum 9 Spring Steel 5 Inner Spring1 1 20 Plug 1 Polyethylene 8 6 Spindle Assembly 1 Stainless Steel 3 7 6a 21 Washer 6 304 SS 7 Diaphragm 1 Cad. Plated 6b 16 22 Socket Head 63 304 SS Support Plate Steel Bolt 18 17 8 Washer 1 Nitrile 23 Compressor 1 PBTP 20 9V Control 1 Fabric Reinforced 21 24V Process 1 EPDM, FKM-B Diaphragm Neoprene ® 19 Diaphragm (Viton ), PTFE 2 22 10 O-Ring 1 Nitrile 25 Valve Body 1 PVC, CPVC, 23 11 Spacer Ring2 1 Cad. Plated Steel PP, PVDF 4 24 12 Washer 1 Nitrile 26 Washer 4 304 SS 4 13 Spring 1 Cad. Plated 27 Hex Bolt 4 304 SS 25 Support Plate Steel 28 Bolt Cap 44 PE 26 1 Springs 3 to 5 are for normally closed control 2 Not supplied in 1/2” to 1” valves. function. Normally open actuator has a different 3 Quantity 12 for 2-1/2” to 4” valves. 27 single spring below diaphragm support plate. 4 Quantity 8 for 2-1/2” and 3”, 12 for 4” valves. 28

ACCESSORIES Accessories are ordered separately from valves but are mounted to valve, adjusted and bench tested before shipping. Control Item Maximum Additional Accessory Function No. Height Allowance (in)5 Position Indicator NC, NO, DA 700PI 1.6 Travel Stop NC, NO, DA 700TS6 2.5 Travel Stop/Position Indicator NC, NO, DA 700TP6 2.5 Travel Stop/Position Indicator Allen Key Manual Override NC 700M6 4.6 1 Mechanical Limit Switch for open position only NC, NO, DA 700LS 1.6 2 Mechanical Limit Switches in Waterproof Box NC, NO, DA 700LSM6 4.2 2 Proximity Limit Switches in Waterproof Box NC, NO, DA 700LSP6 4.2 Contact-Free Limit Switch NC, NO, DA 700LSF6 3.1 3 – 15 PSI Positioner NC, NO, DA PO7YT1200L 4.3 4 – 20mA Positioner NC, NO, DA PO7YT1000L 4.7 3/2 Way NC Solenoid Nema 45 NC, NO SOL7ASR6 0.5 4/2 Way Solenoid Nema 45 DA SOL7ADA6 2.1 Handwheel Override NC, NO, DA 700HW6 7.7 5Height allowance varies with valve size. 6Part number differs by valve type and size. See price list for details. ORDERING EXAMPLE Chemline Diaphragm Valves730 NC 010AU E Control NC – Normally Closed Function NO – Normally Open DA – Double Acting Size 005 – 1/2” 007 – 3/4” 010 – 1” 012 – 1-1/4” 015 – 1-1/2” 020 – 2” 025 – 2-1/2” 030 – 3” 040 – 4” Body Material A – PVC B – PP C – CPVC K – PVDF Diaphragm E – EPDM B – Nitrile V – FKM-B (Viton®) P – PTFE one-piece1 P2 – PTFE two-piece Ends Blank – Spigot S – Socket T – Threaded F – Flanged FS – Flanged to ITT Saunders end to end U – Union Socket CF – ChemFlareTM Example: Chemline Type 730 Pneumatically Actuated Diaphragm Valve, normally closed, 1” PVC body, EPDM diaphragm, socket ends. 1PTFE one-piece diaphragm is supplied standard.

www.chemline.com | AAV 05-14 | 51 700 Series Accessories

IRUDOOVHULHVYDOYHV Accessories are supplied mounted to actuators and bench tested, or separately.

VISUAL POSITION INDICATOR The PI Series universal position indicator consists of a red nylon indicator and clear polycarbonate cover and o-ring, for remote visual indication of open or closed valve/actuator position. Mounts on top of the actuator and modifiable for different sizes of actuators.

Visual Position Indicator MECHANICAL TRAVEL STOP The TS Series mechanical travel stop is a solid threaded stainless steel insert that fits into top of the actuator, with hex lock nut to prevent it from moving with use or vibration. Adjustable by threading into the actuator to limits movement in the open direction but allows full closed position. Available with clear polycarbonate cover and o-ring for use on normally-open actuators.

Mechanical Travel Stop TRAVEL STOP/VISUAL POSITION INDICATOR The TP Series travel stop/visual position indicator is a mechanical travel stop with a spring- loaded visual position indicator running though its center. Provides positive visual feedback of actuator/valve position. Comes with hex lock nut to prevent it from moving with use or vibration. Available with clear polycarbonate cover and o-ring for use on normally-open actuators.

Travel Stop/Position Indicator TRAVEL STOP/VISUAL POSITION INDICATOR/MANUAL OVERRIDE The MO/MC Series Manual Override adds to the travel stop/position indicator combination to allow manual valve/actuator operation of actuated valves in case supply pressure fails. The unit is mounted on top of the actuator, in the same manner as other options and links to the control diaphragm, but allows manual operation by turning the threaded center spindle by means of the accompanying Allen key handle. Construction is outer threaded stainless steel insert and center position indicator/override with a clear polycarbonate cover and o-ring for use on normally-open actuators.

Travel Stop/Visual Position Indicator/Manual Override

52 | AAV 05-14 | www.chemline.com 700 Series Accessories

IRUDOOVHULHVYDOYHV Accessories are supplied mounted to actuators and bench tested, or separately.

SOLENOID VALVES Pilot solenoid valves control air supply air in and out of pneumatic actuators to open and close the valve and are electrically actuated. They are usually but not always mounted directly to the actuator. SOL Series Solenoid Valves are CSA/UL approved and designed for multi-million cycle life. These mount flush to 700-Series pneumatic actuators. They are robust, reliable and corrosion resistant, offering high air flows and fast response. The valve functions as 3/2 way (for spring return actuators) and a second solenoid is added for 5/2 way (for double acting actuators). A screw type manual override is standard. Construction is brass body, nitrile seals, nickel plated ports and screws, and epoxy encapsulated coil. The electrical connection is a 3-pin DIN plug with 1/2” NPT for conduit connection. Grommet (cable gripper) and LED grommet (glows to indicate power) version plugs are also available. Versions are available in Solenoid Valves different voltages, also in intrinsically safe and explosion proof designs.

POSITIONERS Valve positioners control actuator-valve position, responding to a signal from a process controller, usually electronic (most often 4–20mA) or sometimes pneumatic (3–15 psi). YT Series positioners are easy to mount directly to 700 Series linear actuators. They have epoxy coated aluminum enclosures and are also available in 316 stainless steel. All available models are attractively priced: t YT1200R 3–15 psi Pneumatic – a conventional all-mechanical positioner t YT1300R 4–20 mA Electro-Pneumatic – an electronic positioner designed for vibration resistance, better control and easy calibration t YT2300 4–20 mA Smart – a fully digital positioner with intelligent functions like auto calibration, PID control, also theoretical and user defined characterized output. Options Positioners include alarms (switch or relay output), 4–20 mA transmitter for position feedback and HART digital communication protocol.

AIR FILTER/REGULATOR A filter/regulator is required to protect pneumatic equipment with small orifices from clogging due to debris and to protect from corrosion or fouling due to excess oil or condensed water in the air supply. Chemline includes an air filter/regulator with all positioners mounted to actuators. Chemline recommends they also be supplied with all pilot solenoid valves. The F/R-A is a one-piece air filter/regulator and pressure gauge with a GRP plastic body, polycarbonate filter bowl and polyethylene filter element. The filter bowl has a manual drain valve.

Air Filter Regulator

HANDWHEEL OPERATOR AND BRACKET The HW Series handwheel for manual override operation of actuator/valve without mechanical travel stop. Stainless steel threaded insert, center operating spindle and lag mechanism allows switching from manual to powered operation without declutching. Side-pin position indicator allows use without manually operating the actuator/valve too far and damaging the assembly.

Handwheel Operator & Bracket

www.chemline.com | AAV 05-14 | 53 700 Series Accessories

IRUDOOVHULHVYDOYHV Accessories are supplied mounted to actuators and bench tested, or separately.

LIMIT SWITCHES The LS Series Limit Switch Boxes are CSA/UL approved for On and/or Off valve position feedback. They are compact and robust, featuring quick-setting switch cams, polycarbonate cap, high visibility position indicator beacon and a quick-access cover. Dual 1/2” NPT conduit entries and a 6-position terminal strip in the 2-position mechanical/proximity models allow for wiring of a solenoid valve through the box. t 700LS Single-Position Mechanical Switch – open position feedback only t 700LS Dual-Position Mechanical Switch – single-pole double-throw switches rated for multi million cycles t 700LS Dual-Position Proximity Switch – for intrinsically safe applications 700LS Single-Position Mechanical t 700LSP Dual-Position AS-i Switch – built-in solenoid, M12 AS-i connector and air Limit Switch connector to the actuator t 700LSF Dual-Position Programable Proximity Switch – for easy set-up and operation

700LS Dual-Position Mechanical Limit Switch

700LS Dual-Position Proximity Limit Switch

700LSF Dual-Position 700LS Dual-Position AS-i Programmable Proximity Switch Limit Switch

54 | AAV 05-14 | www.chemline.com The Chemline Type 750 Pneumatically Actuated Diaphragm Valve features a new design plastic piston actuator, reversible normally closed to 7\SH normally open. It offers compact dimension, long cycling life and higher leakage resistance, Diaphragm Valves all at a cost lower than 730 Series pneumatically actuated diaphragm valves. The Type 750 is part of the 700 Series of diaphragm valves. They feature interchangeable bodies, diaphragms and actuators. Modular construction minimizes spare parts requirements. All major parts are solid plastic, corrosion resistant and light weight to minimize stress on plastic piping. Being a diaphragm valve, it is available for sanitary or slurry applications. With a PTFE PVC CPVC PP PVDF diaphragm, it has corrosion resistance superior to ball or butterfly valves. SQHXPDWLFDOO\DFWXDWHG SERIES: Type 750 features SIZES: 1/2” – 2” Solid Plastic Body Actuator t Light weight ENDS: True Union Socket, Threaded or ChemFlareTM1 Spigot2 bodies with Plain, Socket, Threaded t Corrosion resistant inside and out or Flanged ends Good Flow Characteristics t High Cv values due to smooth and wide body cavity DIAPHRAGMS: EPDM3, FKM-B (Viton®) or PTFE t Bidirectional CONTROL FUNCTIONS: Normally Closed, Normally Open t Self draining or Double Acting Modular Construction t Spare parts requirements are minimized because of only 3 actuator and diaphragm sizes for 6 valve sizes t Convertible from Normally Closed to Normally Open or Double Acting New Design for Superior Sealing t Risk of leakage is reduced t Lower control air pressures are required for full pressure closure Easy Maintenance t Actuator may be easily removed after valve is installed t Body is easily removed with True Union ends Long Life Maintenance Free Actuator t Valve is factory tested to 1,000,000 plus cycles t Piston seal has double lip ring to retain grease

Normally closed version shown with True Union body and Position Indicator

1 For ChemFlareTM end connectors, consult Chemline. 2 PP and PVDF spigot ends have metric dimensions and will butt fuse directly to Chemline PP and PVDF piping systems. 3 Epoxy cured EPDM

www.chemline.com | AAV 05-14 | 55 Type 750 Diaphragm Valves

Actuator Housing of “Ixef” Threads at top of actuator are for easy Virtually unbreakable, mounting of a large selection of Accessories: corrosion proof and t Position Indicator lightweight t Travel Stop/Position Indicator t Travel Stop/Position Indicator with manual override t Limit Switches mechanical or proximity Multi-coil Nested Springs t Epoxy coated for corrosion resistance t Field Reversible from Normally Closed to Normally Open Air Supply Ports t Rp 1/4 threaded t Standard NAMUR spacing

True Union Ends Polished SS Spindle t Spigot or solid flanged and Self-Lubricating bodies are also Bearing provide available extremely long cycling life (factory tested to 1,000,000 plus cycles)

Threaded Inserts in valve base for fixing valve to support structures Normally Closed Version

MINIMUM REQUIRED CONTROL PRESSURE PSI 100% P Line Pressure PSI Control Valve 0 15 30 45 6075 90 105 120 135 150 Function Size Control Pressure PSI 1/2” to 1” 60 58 56 53 49 46 43 39 38 34 31 Normally 1-1/4” to 1-1/2” 68 67 65 64 63 61 60 59 57 56 55 Closed 2” 60 56 53 50 47 44 40 37 34 31 28 1/2” to 1” 23 25 27 30 32 34 36 38 40 42 44 Normally 1-1/4” to 1-1/2” 14 18 21 24 27 30 33 36 40 43 46 Open 2” 17 21 24 28 31 35 38 42 45 48 52 Minimum required control air pressures vary with line (fluid in the pipe) pressures. Actuator closes against 100% drop (ie. pressure applied to inlet side of valve only) up to 150 psi, or up to 90 psi on both sides. Maximum recommended control pressure is 90 psi for NC valves, 70 psi for NO/DA valves. Maximum recommended control temperature is 40oC. For double acting valves, use control pressures respective of open or closed side.

WORKING PRESSURES PSI PVC CPVC PP PVDF 25°C 40°C 60°C 30°C 45°C 60°C 80°C 30°C 45°C 60°C 80°C 30°C 60°C 100°C 120°C Size 77°F 104°F 140°F 86°F 113°F 140°F 176°F 86°F 113°F 140°F 176°F 86°F 140°F 212°F 248°F 1/2” to 2” 150 90 26150 103 70 40 150 9058 22 150 98 48 36 Temperature Ranges: PVC 0 to 60°C (32 to 140°F), CPVC 0 to 80°C (32 to 176°F), PP 0 to 80°C (32 to 176°F), PVDF 0 to 120°C (32 to 248°F).

56 | AAV 05-14 | www.chemline.com Type 750 Diaphragm Valves

Allowance for Spigot D accessories G Body

0.945" Rp 1/4 24mm Flanged See OPTION below A C

Socket

B F Threaded LTU

E E1

True Union (Socket) Body Shown NON UNION ENDS

DIMENSIONS INCHES

Size A B C D E E1 F G lSP 1/2” 5.70 1.00 4.40 3.74 M6 1.00 2.90 4.23 0.90 3/4” 5.70 1.00 4.40 3.74 M6 1.00 2.90 4.23 1.10 1” 5.70 1.00 4.40 3.74 M6 1.00 2.90 4.23 1.20 1-1/4” 6.70 1.60 5.00 4.50 M8 1.80 3.90 4.97 1.30 1-1/2” 6.70 1.60 5.00 4.50 M8 1.80 3.90 4.97 1.40 2” 8.50 1.60 6.65 5.70 M8 1.80 5.00 6.17 1.50

“L” END DIMENSIONS INCHES WEIGHTS Cv VALUES PVC/CPVC PP/PVDF Union Socket Spigot Socket1 Threaded1 Flanged1 Flanged1

Size LTU LSP LS LT LF LF Pounds Cv 1/2” 6.4 5.5 7.5 7.3 5.8 7.4 2.7 6.5 3/4” 6.6 5.7 8.1 7.5 6.0 7.6 2.7 9.6 1” 7.1 6.1 8.6 8.3 6.3 8.0 2.7 12.0 1-1/4” 8.1 6.9 9.5 9.1 7.2 8.8 5.5 21.0 1-1/2” 9.2 7.6 10.8 10.8 7.9 9.5 5.5 29.0 2” 10.8 8.9 12.2 11.2 9.4 10.8 9.3 54.0 1Fabricated Socket, Threaded and Flanged dimensions. Weights are for PVC Spigot valves.

AIR CONSUMPTION CUBIC INCHES OPTION Normally Normally t In-Line Air Supply Ports Size Closed Open – For space saving, actuators are available with air supply ports in-line with pipeline 1/2” to 1” 11.6 10.4 1-1/4” to 1-1/2” 18.9 20.1 2” 41.5 48.2

www.chemline.com | AAV 05-14 | 57 Type 750 Diaphragm Valves

PARTS V Recommended Spare Parts 17 No. Part Pcs. Materials 10 9a 1 Valve Body 1 PVC, CPVC, PP, PVDF 2V Process Diaphragm 1 EPDM, FKM-B (Viton®), 16 9b PTFE 9c 3 Compressor 1 PBTB1 15a 5a Upper O-Ring 1 Nitrile 5a 5b Lower O-Ring 1 Nitrile 13 5b 6 Adaptor Assembly 1 Ixef2 8 Piston 1 Ixef2 21 9 Spring Set (a, b, c)3 1-3 Epoxy Coated 14 Spring Steel 8 10 Indicator Cover4 1 Polycarbonate 15b 12a Hex Bolt 4 Cad. Plated Steel 6 3 12b Washer 4 Cad. Plated Steel 13V Ring Retainer 1 Brass 2 14 Double Lip Ring 1 Nitrile 12a Hex Bolt 4 Cad. Plated Steel 12b Washer 4 Cad. Plated Steel 15a Upper Actuator 1 Ixef2 Housing 15b Lower Actuator 1 Ixef2 Housing 16 Indicator O-Ring4 1 Nitrile 12b 12a 1 17 Position Indicator4 1 Polypropylene 21 Spindle Bearing 1 PTFE/Aluminum Normally Closed (NC) 1PBTB = Polybutylene Terephthalate; 2 Ixef = Polyarilamide; 31/2” to 1” has 2 springs, 1-1/4” to 1-1/2” has 3 springs; 2” has 2 springs. 4 Optional Indicator parts ACCESSORIES Accessories are ordered separately from valves but are mounted to valve, adjusted and bench tested before shipping. Control Item Maximum Additional Accessory Function No. Height Allowance (in)5 Position Indicator NC, NO, DA 700PI 1.6 Travel Stop NC, NO, DA 700TS6 2.5 Travel Stop/Position Indicator NC, NO, DA 700TP6 2.5 Travel Stop/Position Indicator Allen Key Manual Override NC 700M6 4.6 1 Mechanical Limit Switch for open position only NC, NO, DA 700LS 1.6 2 Mechanical Limit Switches in Waterproof Box NC, NO, DA 700LSM6 4.2 2 Proximity Limit Switches in Waterproof Box NC, NO, DA 700LSP6 4.2 Contact-Free Limit Switch NC, NO, DA 700LSF6 3.1 3 – 15 PSI Positioner NC, NO, DA PO7YT1200L 4.3 4 – 20mA Positioner NC, NO, DA PO7YT1000L 4.7 3/2 Way NC Solenoid Nema 45 NC, NO SOL7ASR6 0.5 4/2 Way Solenoid Nema 45 DA SOL7ADA6 2.1 Handwheel Override NC, NO, DA 700HW6 7.7 5Height allowance varies with valve size. 6Part number differs by valve type and size. See price list for details. ORDERING EXAMPLE Chemline Diaphragm Valves 750NC 010 A E U Control NC – Normally Closed Function NO – Normally Open DA – Double Acting Size 005 – 1/2” 007 – 3/4” 010 – 1” 012 – 1-1/4” 015 – 1-1/2” 020 – 2” Body Material A – PVC B – PP C – CPVC K – PVDF

Diaphragm E – EPDM B – Nitrile V – FKM-B (Viton®) P – PTFE 1-piece1 P2 – PTFE 2-piece Ends Blank – Spigot S – Socket T – Threaded F – Flanged U – True Union Socket UT – True Union Threaded CF – ChemFlareTM Example: Chemline Type 750 Pneumatically Actuated Diaphragm Valve, Normally Closed, 1”, PVC body, EPDM diaphragm, union socket ends. 1PTFE one-piece diaphragm is supplied standard.

58 | AAV 05-14 | www.chemline.com The Chemline Type 760 Manual Diaphragm Valve is part of the 700 Series of diaphragm valves. 700 Series valves have modular design 7\SH and interchangeable bodies, diaphragms and actuators. The Type 760 features compact Diaphragm Valves size and all plastic construction for corrosion resistance and light weight. Being a diaphragm valve it is suitable for sanitary or slurry applications. Because it is slow closing, water hammer problems are eliminated. This is also a good throttling valve. With a PTFE diaphragm, it has corrosion resistance superior to ball or butterfly valves. When a few manual valves are required on a system using the pneumatically actuated 700 Series, the Type 760 is a good choice because PVC CPVC PP PVDF the bodies and diaphragms are the same. manual operation features SERIES: Type 760 Solid Plastic Body and Actuator SIZES: 1/2” – 4” t Light weight ENDS: True Union Socket, Threaded or ChemFlareTM1 t Corrosion resistant inside and out 2 Spigot bodies with Plain, Socket, Threaded Excellent for Sanitary Applications or Flanged ends t Self draining DIAPHRAGMS: EPDM3, FKM-B (Viton®) or PTFE t PVDF and unpigmented PP bodies are approved for food applications t Sanitary clamp end connections are available Butt Fusion Ends available Position Indicator t Spigot bodies are available 1/2” to 3” for direct butt fusion into Chemline PP and PVDF piping systems. All mechanical connections may be eliminated. Modular Construction t Only 5 actuator and diaphragm sizes for 9 valve sizes. Spare parts requirements are minimized. No Maintenance t Elastomer diaphragms have life well over one million cycles, but if necessary they are easy to replace

True Union Body

1 For ChemFlareTM end connectors, consult Chemline. 2 PP and PVDF spigot ends have metric dimensions and will butt fuse directly to Chemline PP and PVDF piping systems. PVC spigots are ANSI. 3 Epoxy cured EPDM

www.chemline.com | AAV 05-14 | 59 Type 760 Diaphragm Valves

PARTS VRecommended Spare Parts No. Part Pcs. Materials 1 Handwheel 1 PPG/Brass D with Sleeve 2 Bonnet 1 PPG 3 Compression 1 Delrin Bearing 4 Nut 1 Stainless Steel A 5 Spindle 1 Stainless Steel 6 Spring Pin 1 Spring Steel 7 Compressor 1 PBTP B 8V Process 1 EPDM, FKM-B Diaphragm (Viton®), PTFE L 9 Valve Body 1 PVC, PP, PVDF TU CPVC E 1 10 Washer 4 304 SS E 1 11 Hex Bolt 41 304 SS 12 Bolt Cap 41 PE True Union Body 1 8 pieces for 2-1/2” and 3”, 12 pieces for 4” valves NON UNION ENDS

ISP

L SP L T L S L F Spigot Body Threaded Socket Flanged Cv DIMENSIONS INCHES WEIGHTS VALUES PVC/CPVC PP/PVDF Union Soc Spig Soc1 Thd1 Flg1 Flg1 Flg”S”2

Size A B D E E1 lSP LTU LSP LS LT LF LF LFS Pounds Cv 1/2” 3.7 1.0 3.5 M6 1.0 0.9 6.4 5.5 7.5 7.3 5.8 7.4 – 1.5 6.5 3/4” 3.7 1.0 3.5 M6 1.0 1.1 6.6 5.7 8.1 7.5 6.0 7.6 5.9 1.5 9.6 1” 3.7 1.0 3.5 M6 1.0 1.2 7.1 6.1 8.6 8.3 6.3 8.0 5.9 1.5 12. 1-1/4” 4.9 1.6 4.5 M8 1.8 1.3 8.1 6.9 9.5 9.1 7.2 8.8 6.4 3.3 21. 1-1/2” 4.9 1.6 4.5 M8 1.8 1.4 9.2 7.6 10.8 10.8 8.1 9.5 6.9 3.3 29. 2” 5.8 1.6 5.5 M8 1.8 1.5 10.8 8.9 12.2 11.2 9.4 10.8 7.9 5.3 54. 2-1/2” 10.2 2.2 8.5 M12 3.9 1.7 – 11.2 15.1 14.7 11.8 13.1 – 16.5 91. 3” 10.2 2.2 8.5 M12 3.9 2.0 17.63 11.8 16.0 15.7 12.6 14.9 10.4 16.5 140. 4” 11.9 2.5 9.8 M22 4.7 2.3 – 13.5 18.5 17.4 13.9 16.6 – 33.0 220. 1 Socket, Threaded and Flanged fabricated are for PVC and CPVC valves only. Weights are for Consult Chemline for PP or PVDF fabricated spigot body dimensions. PVC Spigot valves. 2 Flanged “S” = ITT Saunders plastic lined valve length. 3 3” Union socket body is fabricated using a spigot body. ORDERING EXAMPLE Chemline Diaphragm Valves 760 010A E U Size 005 – 1/2” 007 – 3/4” 010 – 1” 012 – 1-1/4” 015 – 1-1/2” 020 – 2” 025 – 2-1/2” 030 – 3” 040 – 4” Body Material A – PVC B – PP C – CPVC K – PVDF

Diaphragm E – EPDM B – Nitrile V – FKM-B (Viton®) P – PTFE one-piece1 P2 – PTFE two-piece

Ends Blank – Spigot (Butt) S – Socket T – Threaded F – Flanged U – Union Socket CF – ChemFlareTM Example: Chemline Type 760 Diaphragm Valve, 1” PVC body, EPDM diaphragm, Socket Union ends. 1PTFE one-piece diaphragm is supplied standard.

60 | AAV 05-14 | www.chemline.com The Chemline Type 710 Pneumatically Actuated Diaphragm Valve features a plastic piston actuator designed for long cycling life 7\SH and corrosion resistance. Compared to a 1/2” pneumatically actuated ball valve it is a fraction Diaphragm Valves of the size and cost. Type 710 is part of the 700 Series of diaphragm valves featuring modular construction which minimizes spare parts requirements. Being a diaphragm valve, it is suitable for sanitary or slurry applications. With a PTFE diaphragm, it has corrosion resistance superior to a ball valve.

features Pressure rated to 90 psi PVC CPVC PP PVDF t 90 psi at 20oC for all materials SQHXPDWLFDOO\DFWXDWHG Long Cycling Life t Valves normally operate well over one million cycles SERIES: Type 710 maintenance free4 SIZES: 3/8”, 1/2” Solid Plastic Body & Actuator TM1 5 ENDS: True Union Socket, Threaded or ChemFlare t High strength “Ixef” plastic actuator 2 Spigot bodies with Plain, Socket, Threaded t Lightweight or Flanged ends t Corrosion Resistant

DIAPHRAGMS: EPDM3, FKM-B (Viton®) or PTFE Epoxy Coated Spring Steel Springs t Spring steel springs have longer life and are CONTROL FUNTIONS: Normally Closed stronger than stainless steel springs. Epoxy coating Normally Open resists corrosive environments. Double Acting Safety Spring Cartridge t Contained spring set allows for safe removal of actuator t Spring cartridge may be easily reversed to change between Normally Closed and Normally Open functions

Direct Mount Accessories t Accessories (travel stop, position indicator, manual override, limit switch box) thread into the top of the actuator and are easily installed in the field

True Union Body

www.chemline.com | AAV 05-14 | 61 Type 710 Diaphragm Valves

PARTS 18 10 17 16 9/2 No. Part Pcs. Materials 1 Body 1 PVC, CPVC, PP, 19 PVDF 9/1 2 Diaphragm 1 EPDM, FKM-B (Viton®), 20 PTFE 1 8 3 Compressor 1 PBTP 9/2 4 Thrust Ring 1 Cad. Plated Steel 14 5 O-Ring 1 Nitrile 21 2 23 6 Guide 1 Ixef 7 Quad Ring 1 Nitrile 7 15 8 Piston 1 Ixef2 13 6 9x Spring 1 Epoxy Coated Spring Steel 5 4 10 Indicator Cover 1 Polycarbonate 3 12 Socket Head Bolt 4 304 SS 22 2 13 Circle Clip 1 Brass 14 Lip Ring 1 Nitrile 2 1 12 15 Actuator Housing 1 Ixef 16 O-Ring 1 Nitrile LT 17 Position Indicator 1 Polypropylene Normally Open Normally Closed 18 Lock Nut 1 Cad. Plated Steel 19 Washer 1 Cad. Plated Steel 2.2" 0.59" 20 O-Ring 1 Nitrile 21 Shaft Bearing 1 Carbon/PTFE3 22 Bolt Inserts 2 Steel 23 Stem 1 304 SS Rp 1/8* 1.33" 1 PBTB = Polybutylene Terephthalate 4.00" 2 Ixef = Polyarilamide 3 25% carbon filled PTFE DIMENSIONS INCHES Cv VALUES 1.40" Union Soc Spig Thd USGPM at

Size LTU LSP LT 1 psi P 1.85" 3/8” 5.12 4.88 2.91 3.3 1/2” 5.12 4.88 2.91 4.1 0.60" M5-8mm deep 1.38" 0.63" 3.94" 1.42" Spigot Body LTU 2.00" I True Union Body SP L SP * Air connections for all control functions are Rp 1/8 (BSP 1/8”) as standard. Rp 1/4 is available as an option. Air consumption for all sizes is 1.65 cubic inches. MINIMUM CONTROL PRESSURES4 PSI ORDERING EXAMPLE Line Min. Required Control Pressure Chemline Diaphragm Valves710 NC 005AU E Pressure Normally Closed Normally Open Control NC – Normally Closed 0 62 32 Function NO – Normally Open 15 60 35 DA – Double Acting 30 57 38 Size 003 – 3/8” 005 – 1/2” 45 56 41 Body Material A – PVC B – PP C – CPVC K – PVDF 60 53 44 Diaphragm E – EPDM B – Nitrile 75 51 47 ® V – FKM-B (Viton ) P – PTFE 90 48 50 Ends Blank – Spigot (Butt) T – Threaded U – Union Socket 4 Air or clean water are acceptable control media. CFx – ChemFlareTM ACCESSORIES Example: Chemline Type 710 Pneumatically Actuated Diaphragm Valve. Normally Closed, 1/2” diameter, PVC body, EPDM diaphragm, socket union ends. t Travel Stop t Travel Stop/Position Indicator x = 4 for 1/4”, 6 for 3/8”, 8 for 1/2” ID tube connections. t Travel Stop/Position Indicator/Manual Override t Solenoid Valve t Limit Switches

62 | AAV 05-14 | www.chemline.com The Chemline Type 720 Manually Operated Diaphragm Valve features compact size a large variety of body materials and end connections. 7\SH It is much smaller than other 1/2” diaphgram valves. Diaphragm Valves This is a good throttling valve and is suitable for sanitary or slurry applications. With a PTFE diaphragm, it has corrosion resistance superior to a ball valve. When a few manual valves are required on a system using the pneumatically actuated Type 710, the Type 720 is a good choice because the bodies and diaphragms are interchangeable.

features PVC CPVC PP PVDF Pressure rated to 90 psi manual operation t 90 psi at 20oC for all materials SERIES: Type 720 Solid Plastic Body and Actuator t Light weight SIZES: 3/8”, 1/2” t Corrosion resistant inside and out TM1 ENDS: True Union Socket, Threaded or ChemFlare Excellent for Sanitary Applications 2 Spigot bodies with Plain, Socket, Threaded t Self draining or Flanged ends t PVDF and unpigmented PP bodies are approved for food applications DIAPHRAGMS: EPDM3, FKM-B (Viton®) or PTFE t Sanitary Tri-clamp end connections are available Butt Fusion Ends available t Spigot bodies are available in 1/2” for direct butt fusion into Chemline PP and PVDF piping systems. All mechanical connections may be eliminated.

Adjustable Travel Stop t Prevents excessive pressure on diaphragm, extending life Sealed Handwheel t Protects the stem from corrosive atmosphere

Position Indicator

True Union Body

www.chemline.com | AAV 05-14 | 63 Type 720 Diaphragm Valves

PARTS VRecommended Spare Parts 30 31 21 No. Part Pcs. Materials 8 2 23 1 Body 1 PVC, PP, PVDF 29 CPVC 22 2V Diaphragm 1 EPDM, FKM-B ® 25 26 (Viton ), PTFE 3 Compressor 1 PPS1 3 7 2 4 Bonnet 1 PPS1 4 2 11 Washer 4 304 SS 12 Socket Head 4 304 SS Bolt 21 Handwheel 1 PPS1 22 Position 1 PVDF Indicator Collar 23 Stem 1 304 SS 25 Hex Nut 1 304 SS 1 11 12 26 Bolt Cap 4 POM 27 Hex Nut 4 304 SS 28 Handwheel 1 FKM-B (Viton®) 2.3" O-Ring (upper) 29 Handwheel 1 FKM-B (Viton®) O-Ring (lower) 30 Handwheel 1 PPS1 Cap 3.39"max 31 Handwheel 1 304 SS Screw 1 PPS = Polyphenylene sulfide

1.85"

M5-8mm deep 0.60" 0.63" 3.94" 1.38" I SP 2.00" LTU L SP

True Union Body Spigot Body

DIMENSIONS INCHES Cv VALUES Union Soc Spig Thd USGPM at

Size LTU LSP LT 1 psi P

3/8” 5.12 4.88 2.91 3.3 L T 1/2” 5.12 4.88 2.91 4.1 Female Threaded Body

ORDERING EXAMPLE Chemline Diaphragm Valves 720 005A E U Size 003 – 3/8” 005 – 1/2” Body Material A – PVC B – PP C – CPVC K – PVDF

Diaphragm E – EPDM B – Nitrile V – FKM-B (Viton®) P – PTFE

Ends Blank – Spigot (Butt) T – Threaded U – Union Socket CFx – ChemFlareTM Example: Chemline Type 720 Diaphragm Valve, 1/2” PVC body, EPDM diaphragm, Socket Union ends. x = 4 for 1/4”, 6 for 3/8”, 8 for 1/2” ID tube connections.

64 | AAV 05-14 | www.chemline.com notes actuation + actuated valves

www.chemline.com | AAV 05-14 | 65 actuation + actuated valves ISO 9001:2008CERTIFIED Electric Actuators 700 SeriesActuated+ManualDiaphragmValves

Pneumatic Actuators chemline.com [email protected] 55 GuardsmanRoad Thornhill, Ontario Canada,L3T6L2 t. 905.889.7890 f. 905.889.8553