Specialty Products for Bridge Construction, Repair & Maintenance
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Distributed by: BEST MATERIALS LLC, Phoenix AZ Specialty Products Ph: 800-474-7570, 602-272-8128, Fax: 602-272-8014 for Bridge Construction, Email: [email protected] www.bestmaterials.com Repair & Maintenance Bridge Solutions Bridge Deck Protection deck protection solutions Bridge decks require protection Water Repellent Crack Sealing from chloride ion intrusion from Water repellents chemically bond with concrete Cracks in concrete are an entryway for water de-icing salts, as well as freeze- to create invisible protection that minimizes and other contaminants, including chlorides. No water intrusion and protects against chloride matter the size, both large and hairline cracks must thaw cycles and traffic erosion penetration. BASF products provide deep surface be sealed to promote the long term integrity of the over time. BASF offers a wide vari- penetration creating lasting protection and extend- deck. BASF provides effective products that are also ety of products to protect bridge ing the service life of new and existing bridge quick and easy to apply, minimizing traffic closure. decks. ® decks ranging from water repel- Degadeck Crack Sealer Plus lents to thin polymer overlays. The Enviroseal® 40 Methacrylate resin that fully penetrates, seals, and repairs hairline concrete cracks by gravity. Fully cured in one hour ultimate goal is to have a concrete Water-based 40% silane penetrating sealer. allows fast return to traffic. UV resistant. Hydrozo® 100 deck free of deterioration, keeping ™ Water-based 100% penetrating silane sealer. EpoXeal GS Structural it sound and safe for years to Epoxy resin that penetrates and repairs concrete cracks. Hydrozo® Silane 40 VOC Easy to apply by gravity feed. Accepts aggregate broadcast come. Solvent-based ‡40% silane penetrating sealer. to provide a slip resistant surface. Ideal for cold weather applications. Corrosion Mitigation High Friction Waterproofing Overlay Each corrosion problem requires a customized Thin epoxy and methacrylate overlay systems solution based on experience, know-how and the provide ideal protection of the concrete deck. use of the right product. BASF offers more than one These are multiple layer waterproofing membranes solution for corrosion prevention and rehabilitation. that also impart slip resistance and minimize traffic ® disruption for increased safety. Masterseal CP Surface-applied clear liquid that penetrates concrete to Trafficguard® EP35 inhibit corrosion of steel bars and tendons. Effective for Epoxy-based overlay system that provides high durability both new concrete and concrete that is heavily chloride- and extended service life. Low modulus accommodates contaminated or carbonated. Can be used in combination thermal movements of the substrate. Primerless system and with Degadeck Crack Sealer Plus for increased protection. rapid strength development allow for fast return to traffic. Zincrich Rebar Primer Degadeck® Bridge Deck Overlay System One-component, zinc-rich, epoxy primer designed to Methacrylate overlay system that can be applied at prime and protect reinforcing steel. Hinders corrosion temperatures ranging from 14˚ to 104˚ F (-10˚ to 40˚ C). through electrochemical means by preventing anode Resin coats melt into one another creating a cross link transfer. bond that cannot be broken, providing exceptional Corr-Stops® CI durability and extended deck service life. Puck-shaped, Corr-Stops have a zinc core working as a sacrificial anode. When wired to steel bars, pucks prevent Bridge Construction, Repair and Maintenance solutions The Bridge Challenge Effective Strategies and Solutions High strength. Structural integrity. Long term The Building Systems division of BASF Constrction durability. All are critical to the health of our nation’s Chemicals has met the challenge through a com- bridge and highway systems. In 2007, however, prehensive approach that begins with identifying the 12% of the 600,000 bridges in the FHWA inventory specific root causes of bridge problems. Our experts were classified as Structurally Deficient and an then apply their expertise and innovative BASF additional 13% as Functionally Obsolete. chemistry to develop strategies tailored to BASF solutions for the bridge After enduring heavy exposure to the elements, the specific needs of each project. industry are built upon a solid traffic, deicing salts, oil and gas spills, and more, Customized, durable, long term solutions that include foundation of proven, advanced even new bridges can show accelerated deterioration products, application requirements, cost structures chemistry, and intelligent that leads to safety and liability issues, as well as and complete system specifications are developed in economic impact due to the disruption of traffic partnership with owners, contractors, and designers. networking of technologies, delays and bridge closings. know-how, products and Specialized Products The problems are complex but the challenge is service. We help make the struc- and Comprehensive Systems clear: to build, repair and protect our bridges with tures you build better. the most effective long-term strategies, methods High performance specialty products that utilize and high performance materials possible. the most advanced technologies are the hallmark of BASF. An extensive product offering and technical know-how enable us to bundle products into com- prehensive systems that maximize efficiency and effectiveness. The result: single source solutions to the bridge construction, restoration and mainte- nance challenges you face... with all the quality you would expect from a leader. Our Commitment to Support and Customer Satisfaction Everyone at BASF works together to ensure that customers’ needs for each bridge project are met. We strive to exceed your expectations. From our in-house Technical Support Team that provides support, technical documents, testing information, certification, and compliance letters... to our field-based Technical Service Team, with an average of over twenty years of experience in the construction industry... to our Customer Service and Sales Teams over 100 managers strong, you can expect all the support you need, where and when you need it. ... and for the Future Cabrillo Bridge, San Diego, CA ICRI 2006 Award of Excellence Beyond providing quality products and services in Historic Restoration today, our commitment extends to helping our valued customers to be more successful in the future. At BASF we work toward developing ever-more intelligent solutions for bridge challenges, ensuring sustainable development, and ultimately making a positive impact on the world for a better future. Bridge Concrete Repair System concrete repair solutions Diagnose, repair and protect: Large Repair look beyond the superficial damage BASF provides solutions for a variety of job site to identify the underlying cause of situations involving application by form and pour, spray or underwater. deterioration. Develop a repair strategy utilizing the right products to restore LA40 and LA40 PMAC Repair Mortar Flowable, shrinkage-compensated, form and pour the integrity of structural elements. micro-concrete. Pre-extended, designed for structural Design the repair strategy to prevent repairs typically from 3 inches to full depth. LA40 PMAC further damage, provide lasting contains corrosion inhibitor and is polymer-modified. ® protection and improve the loading Shotpatch 21 and 21 F Prepackaged, silica-fume-enhanced mortars with integral capacity of the bridge structure. Our corrosion inhibitor. Can be applied with wet or dry process comprehensive product systems offer shotcreting methods. Shotpatch 21® F is fiber-reinforced. owners, designers and contractors SP10 Shotcrete Dry process, sprayable shotcrete mortar with high effective solutions to bridge repair early strength development. Cement-based, shrinkage- challenges at different levels of compensated, microsilica-enhanced, with low rebound complexity. for minimum waste. Can be troweled after gunning. A-P-E® (Advanced Pile Encapsulation) All-polymer encapsulation system for structural rehabilita- tion of piles and piers above and below the waterline. The A-P-E system includes underwater epoxy repair materials and consists of custom-fit, purpose-built A-P-E Patching Translucent FRP Jackets that are filled with A-P-E Grout. BASF offers a variety of products and technologies HORIZONTAL PATCHING A-P-E Pile Grout is an aggregate filled epoxy system used for vertical and horizontal patching applications. Emaco® T415 and Emaco® T430 where large volumes must be placed. Vertical patching can be applied by hand, spray, or Rapid-setting, one-component, cement-based patching form and pour. Horizontal patching products provide repair mortars. Produce high early strength and allow a very rapid setting and early strength allowing return quick return to traffic in as little as 2 hours. Aggregate Concrete Strengthening to traffic in as little as 45 minutes. extendable up to 55% by weight for deep patches. Emaco T430 is ideal for hot weather applications. Damaged bridges can be restored to full load- bearing capacity, or upgraded to a new capacity VERTICAL PATCHING 10-60 and 10-61 Rapid Mortar level through the MBrace® system, which does Gel Patch Very rapid hardening, high early strength, one-component, cement-based repair mortars. Allow return to traffic in 1 hour not alter the original geometry of the structural Cement-based, polymer-modified, silica fume-enhanced and epoxy coating in 4 hours. Shrinkage compensated to elements.