Transient Thermal Analysis on Re-Entry Vehicle Nose Cone with Tps Materials
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ISSN (O): 2393-8609 International Journal of Aerospace and Mechanical Engineering Volume 3 – No.6, December 2016 TRANSIENT THERMAL ANALYSIS ON RE-ENTRY VEHICLE NOSE CONE WITH TPS MATERIALS T J Prasanna R Dharma Teja R Rajesh A Rushi Karthi Kumar Department of Department of Department of Department of Aeronautical Aeronautical Aeronautical Aeronautical Engineering, PVPSIT, Engineering, PVPSIT, Engineering, PVPSIT, Engineering, PVPSIT, VJA, INDIA VJA, INDIA VJA, INDIA VJA, INDIA dharma.raavi1@g rajeshrakoti3@gm rushialuri@hotmail. [email protected] mail.com ail.com com om Abstract: through a surface. In engineering contexts, the term heat is taken as The term nose cone is used to refer to the forward most section of synonymous to thermal energy. This usage has its origin in a rocket, guided missile or aircraft. The cone is shaped to offer the historical interpretation of heat as a fluid (caloric) that can be minimum aerodynamic resistance. Nose cones are also designed for transferred by various causes, and that is also common in the travel in and under water and in high speed land vehicles. On a rocket language of laymen and everyday life. The transport equations for vehicle it consists of a chamber or chambers in which a satellite, thermal energy (Fourier's law), mechanical momentum (Newton's law instruments, animals, plants, or auxiliary equipment may be carried, for fluids), and mass transfer (Fick's laws of diffusion) are and an outer surface built to withstand high temperatures generated similar, and analogies among these three transport processes have by aerodynamic heating. Much of the fundamental research related been developed to facilitate prediction of conversion from any one to to hypersonic flight was done towards creating viable nose cone the others. designs for the atmospheric re-entry of spacecraft Thermal engineering concerns the generation, use, conversion, and and ICBM re-entry vehicles. In a satellite vehicle, the nose cone may exchange of heat transfer. As such, heat transfer is involved in almost become the satellite itself after separating from the final stage of the every sector of the economy. Heat transfer is classified into various rocket or it may be used to shield the satellite until orbital speed is mechanisms, such as thermal conduction, thermal accomplished, then separating from the satellite. convection, thermal radiation, and transfer of energy by phase changes. Keywords Hafmium Diboride; Zirconium Diboride; Nose cone; Re-entry 2. MECHANISMS Vehicle; TPS The fundamental modes of heat transfer are: 1. INTRODUCTION Heat transfer describes the exchange of thermal energy, between A. Advection physical systems depending on the temperature and pressure, Advection is the transport mechanism of a fluid substance by dissipating heat. Systems which are not isolated may decrease or conserved property from one location to another, depending in entropy. Most objects emit infrared thermal radiation near room on motion and momentum. temperature. The fundamental modes of heat transfer By transferring matter, energy—including thermal energy—is moved are conduction or diffusion, convection, advection and radiation. The by the physical transfer of a hot or cold object from one place to exchange of kinetic energy of particles through the boundary between another. This can be as simple as placing hot water in a bottle and two systems is at a different temperature from another body or its heating a bed, or the movement of an iceberg in changing ocean surroundings. Heat transfer always occurs from a region of high currents. A practical example is thermal hydraulics. This can be temperature to another region of lower temperature. Heat transfer described by the formula: changes the internal energy of both systems involved according to the First Law of Thermodynamics. Q= v.ρ.Cp.ΔT The Second Law of Thermodynamics defines the concept of where Q is heat flux (W/m²), ρ is density (kg/m³), cp is heat capacity thermodynamic entropy, by measurable heat transfer. Thermal at constant pressure (J/(kg*K)), ΔT is the change in temperature (K), equilibrium is reached when all involved bodies and the surroundings v is velocity (m/s). reach the same temperature. Thermal expansion is the tendency of matter to change in volume in response to a change in temperature. B. Conduction Heat transfer is a process function (or path function), as opposed to The transfer of energy between objects that are in physical functions of state; therefore, the amount of heat transferred in a contact. Thermal conductivity is the property of a material to conduct thermodynamic process that changes the state of a system depends heat and evaluated primarily in terms of Fourier's Law for heat on how that process occurs, not only the net difference between the conduction. initial and final states of the process. On a microscopic scale, heat conduction occurs as hot, rapidly Thermodynamic and mechanical heat transfer is calculated with the moving or vibrating atoms and molecules interact with neighbouring heat transfer coefficient, the proportionality between the heat atoms and molecules, transferring some of their energy (heat) to these flux and the thermodynamic driving force for the flow of heat. Heat neighbouring particles. In other words, heat is transferred by flux is a quantitative, vectorial representation of the heat flow conduction when adjacent atoms vibrate against one another, or as 6 ISSN (O): 2393-8609 International Journal of Aerospace and Mechanical Engineering Volume 3 – No.6, December 2016 electrons move from one atom to another. Conduction is the most gradients, and in some cases is strongly nonlinear. In these cases, significant means of heat transfer within a solid or between solid Newton's law does not apply. objects in thermal contact. Fluids—especially gases—are less conductive. Thermal contact conductance is the study of heat 1. Forced convection conduction between solid bodies in contact. In forced convection, also called heat advection, fluid movement results from external surface forces such as a fan or pump. Forced Steady state conduction (see Fourier's law) is a form of conduction convection is typically used to increase the rate of heat exchange. that happens when the temperature difference driving the conduction Many types of mixing also utilize forced convection to distribute one is constant, so that after an equilibration time, the spatial distribution substance within another. Forced convection also occurs as a of temperatures in the conducting object does not change any by-product to other processes, such as the action of a propeller in a further. In steady state conduction, the amount of heat entering a fluid or aerodynamic heating. Fluid radiator systems, and also section is equal to amount of heat coming out. heating and cooling of parts of the body by blood circulation, are Transient conduction occurs when the temperature within an object other familiar examples of forced convection. changes as a function of time. Analysis of transient systems is more Forced convection may happen by natural means, such as when the complex and often calls for the application of approximation theories heat of a fire causes expansion of air and bulk air flow by this means. or numerical analysis by computer. In microgravity, such flow (which happens in all directions) along C. Convection with diffusion is the only means by which fires are able to draw in The transfer of energy between an object and its environment, due to fresh oxygen to maintain themselves. The shock wave that transfers fluid motion. The average temperature, is a reference for evaluating heat and mass out of explosions is also a type of forced convection. properties related to convective heat transfer. Although forced convection from thermal gas expansion The flow of fluid may be forced by external processes, or sometimes in zero-g does not fuel a fire as well as natural convection in a gravity (in gravitational fields) by buoyancy forces caused when thermal field, some types of artificial forced convection are far more efficient energy expands the fluid (for example in a fire plume), thus than free convection, as they are not limited by natural mechanisms. influencing its own transfer. The latter process is often called "natural For instance, a convection oven works by forced convection, as a fan convection". All convective processes also move heat partly by which rapidly circulates hot air forces heat into food faster than diffusion, as well. Another form of convection is forced convection. would naturally happen due to simple heating without the fan. In this case the fluid is forced to flow by use of a pump, fan or other mechanical means. 2. Convection vs. conduction In a body of fluid that is heated from underneath its container, Convective heat transfer, or convection, is the transfer of heat from conduction and convection can be considered to compete for one place to another by the movement of fluids, a process that is dominance. If heat conduction is too great, fluid moving down by essentially the transfer of heat via mass transfer. Bulk motion of fluid convection is heated by conduction so fast that its downward enhances heat transfer in many physical situations, such as (for movement will be stopped due to its buoyancy, while fluid moving up example) between a solid surface and the fluid. Convection is usually by convection is cooled by conduction so fast that its driving the dominant form of heat transfer in liquids and gases. Although buoyancy will diminish. On the other hand, if heat conduction is very sometimes discussed as a third method of heat transfer, convection is low, a large temperature gradient may be formed and convection usually used to describe the combined effects of heat conduction might be very strong. within the fluid (diffusion) and heat transference by bulk fluid flow streaming. The process of transport by fluid streaming is known as The Rayleigh number (Ra) is a measure determining the relative advection, but pure advection is a term that is generally associated strength of conduction and convection.