Freescale Semiconductor Integrated Silicon Pressure Sensor On-Chip Signal Conditioned, Temperature Compensated and Calibrated

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Freescale Semiconductor MPX5100 Rev 13, 05/2010

Integrated Silicon Pressure Sensor MPX5100 On-Chip Signal Conditioned, MPXV5100 Temperature Compensated and Series Calibrated 0 to 100 kPa (0 to 14.5 psi) The MPX5100 series piezoresistive transducer is a state-of-the-art monolithic 15 to 115 kPa (2.2 to 16.7 psi) silicon pressure sensor designed for a wide range of applications, but particularly 0.2 to 4.7 V Output those employing a microcontroller or microprocessor with A/D inputs. This patented, single element transducer combines advanced micromachining techniques, thin-film metallization, and bipolar processing to provide an accurate, high level analog Typical Applications output signal that is proportional to the applied pressure. • Patient Monitoring Features • Process Control • 2.5% Maximum Error over 0° to 85°C • Pump/Motor Control • Ideally suited for Microprocessor or Microcontroller-Based Systems • Pressure Switching • Patented Silicon Shear Stress Strain Gauge • Available in Absolute, Differential and Gauge Configuration • Durable Epoxy Unibody Element • Easy-to-Use Chip Carrier Option

ORDERING INFORMATION Case # of Ports Pressure Type Device Device Name No. None Single Dual Gauge Differential Absolute Marking Unibody Package (MPX5100 Series) MPX5100A 867 • • MPX5100A MPX5100AP 867B • • MPX5100AP MPX5100D 867 • • MPX5100D MPX5100DP 867C • • MPX5100DP MPX5100GP 867B • • MPX5100GP Small Outline Package (MPXV5100 Series) MPXV5100GC6U 482A • • MPXV5100G MPXV5100GC7U 482C • • MPXV5100G MPXV5100DP 1351 • • MPXV5100DP MPXV5100GP 1369 • • MPXV5100GP

UNIBODY PACKAGES

MPX5100A/D MPX5100AP/GP MPX5100DP CASE 867-08 CASE 867B-04 CASE 857C-05

SMALL OUTLINE PACKAGES

MPXV5100GC6U MPXV5100GC7U MPXV5100DP MPXV5100GP CASE 482A-01 CASE 482C-03 CASE 1351-01 CASE 1369-01

MPX5100 Sensors 2 Freescale Semiconductor Pressure Operating Characteristics

Table 1. Operating Characteristics (VS = 5.0 Vdc, TA = 25°C unless otherwise noted, P1 > P2. Decoupling circuit shown in Figure 5 required to meet electrical specifications.)

Characteristic Symbol Min Typ Max Unit

Pressure Range(1) POP kPa Gauge, Differential: MPX5100D/MPX5100G/MPXV5100G 0 — 100 Absolute: MPX5100A 15 — 115

Supply Voltage(2) VS 4.75 5.0 5.25 VDC

Supply Current IO — 7.0 10 mAdc

Minimum Pressure Offset(3) (0 to 85°C) VOFF 0.088 0.20 0.313 VDC @ VS = 5.0 V

Full Scale Output(4) Differential and Absolute (0 to 85°C) VFSO 4.587 4.700 4.813 VDC @ VS = 5.0 V

Full Scale Span(5) Differential and Absolute (0 to 85°C) VFSS — 4.500 — VDC @ VS = 5.0 V

Accuracy(6) — — — ±2.5 %VFSS Sensitivity V/P — 45 — mV/kPa

Response Time(7) tR — 1.0 — ms

Output Source Current at Full Scale Output IO+ — 0.1 — mAdc

Warm-Up Time(8) — — 20 — ms

Offset Stability(9) — — ±0.5 — %VFSS

1. 1.0 kPa (kiloPascal) equals 0.145 psi. 2. Device is ratiometric within this specified excitation range. 3. Offset (VOFF) is defined as the output voltage at the minimum rated pressure. 4. Full Scale Output (VFSO) is defined as the output voltage at the maximum or full rated pressure. 5. Full Scale Span (VFSS) is defined as the algebraic difference between the output voltage at full rated pressure and the output voltage at the minimum rated pressure. 6. Accuracy (error budget) consists of the following: • Linearity: Output deviation from a straight line relationship with pressure over the specified pressure range. • Temperature Hysteresis:Output deviation at any temperature within the operating temperature range, after the temperature is cycled to and from the minimum or maximum operating temperature points, with zero differential pressure applied. • Pressure Hysteresis: Output deviation at any pressure within the specified range, when this pressure is cycled to and from minimum or maximum rated pressure at 25°C. • TcSpan: Output deviation over the temperature range of 0° to 85°C, relative to 25°C. • TcOffset: Output deviation with minimum pressure applied over the temperature range of 0° to 85°C, relative to 25°C. • Variation from Nominal: The variation from nominal values, for Offset or Full Scale Span, as a percent of VFSS at 25°C. 7. Response Time is defined as the time for the incremental changed in the output to go from 10% to 90% of its final value when subjected to a specified step change in pressure. 8. Warm-Up Time is defined as the time required for the product to meet the specified output voltage after the Pressure has been stabilized. 9. Offset Stability is the product’s output deviation when subjected to 1000 hours of Pulsed Pressure, Temperature Cycling with Bias Test.

MPX5100 Sensors Freescale Semiconductor 3 Pressure Maximum Ratings

Table 2. Maximum Ratings(1)

Rating Symbol Value Unit

Maximum Pressure (P1 > P2) Pmax 400 kPa

Storage Temperature Tstg -40° to +125°°C

Operating Temperature TA -40° to +125°°C

1.Exposure beyond the specified limits may cause permanent damage or degradation to the device.

Figure 1 shows a block diagram of the internal circuitry integrated on a pressure sensor chip in a Unibody Package.

VS 3

Thin Film Gain Stage #2 Temperature and Vout Sensing Compensation Ground 1 Element and Reference Gain Stage #1 Shift Circuitry

2 Pins 4, 5, and 6 are NO CONNECTS. GND

Figure 1. Fully Integrated Pressure Sensor Schematic for Unibody Package Devices Figure 2 shows a block diagram of the internal circuitry integrated on a pressure sensor chip in a Small Outline Package.

VS 2

Thin Film Gain Stage #2 Temperature and Vout Sensing Compensation Ground 4 Element and Reference Gain Stage #1 Shift Circuitry

3 Pins 1 and 5-8 are NO CONNECTS. GND

Figure 2. Fully Integrated Pressure Sensor Schematic for Small Outline Package Devices

MPX5100 Sensors 4 Freescale Semiconductor Pressure On-chip Temperature Compensation and Calibration

Figure 3 shows the sensor output signal relative to the environment, while allowing the pressure signal to be pressure input. Typical, minimum, and maximum output transmitted to the sensor diaphragm. curves are shown for operation over a temperature range of The MPX5100 series pressure sensor operating 0° to 85°C using the decoupling circuit shown in Figure 5. The characteristics, and internal reliability and qualification tests output will saturate outside of the specified pressure range. are based on use of dry air as the pressure media. Media, Figure 4 illustrates both the Differential/Gauge and the other than dry air, may have adverse effects on sensor Absolute Sensing Chip in the basic chip carrier (Case 867). A performance and long-term reliability. Contact the factory for fluorosilicone gel isolates the die surface and wire bonds from information regarding media compatibility in your application.

5 Vout = VS*(0.009*P+0.04) ± (Pressure Error * Temperature Factor * 0.009 * VS) VS = 5.0 V ± 0.25 Vdc 4 PE = 2.5 TM = 1 TEMP = 0 to 85°C 3 MAX 2 TYP Output Voltage (V) Output Voltage Span Range (Typ) Range Span 1 MIN Range (Typ) Output 0 0 60 10 20 30 40 50 70 80 90 110 100 (Typ) Pressure (kPa) Offset Figure 3. Output vs. Pressure Differential

Fluorosilicone Gel Fluorosilicone Stainless Steel Die Coat Stainless Steel Gel Die Coat Die Metal Cover Die Metal Cover Epoxy Plastic Epoxy Plastic Wire Bond Case Wire Bond Case

Die Bond Die Bond Lead Frame Differential/Gauge Element Lead Frame Absolute Element

Figure 4. Cross Sectional Diagrams (not to scale) Figure 5 shows the recommended decoupling circuit for of a microprocessor or microcontroller. Proper decoupling of interfacing the output of the integrated sensor to the A/D input the power supply is recommended.

+5.0 V

VOUT OUTPUT Vs

IPS

1.0 μF 0.01 μF GND 470 pF

Figure 5. Recommended Power Supply Decoupling and Output Filtering (For additional output filtering, please refer to Application Note AN1646.)

MPX5100 Sensors Freescale Semiconductor 5 Pressure

Transfer Function (MPX5100D, MPX5100G, MPXV5100G

Nominal Transfer Value: VOUT = VS (P x 0.009 + 0.04) ± (Pressure Error x Temp. Mult. x 0.009 x VS) VS = 5.0 V ± 0.25 V

Temperature Error Multiplier MPX5100D/MPX5100G/MPXV5100G Series Break Points Temp Multiplier 4.0 - 40 3 0 to 85°C 1 3.0 +125° 3

2.0

1.0

0.0 -40 -20 0 20 40 60 80 100 120 140 Temperature in °C Note: The Temperature Multiplier is a linear response from 0° to -40°C and from 85° to 125°C.

Pressure Error Band MPX5100D/MPX5100G/MPXV5100G Series Error Limits for Pressure 3.0

2.0

1.0

0.0 Pressure in kPa 0 20 40 60 80 100 120

Error (kPa) -1.0

-2.0

-3.0 Pressure Error (max) 0 to 100 kPa ± 2.5 kPa

MPX5100 Sensors 6 Freescale Semiconductor Pressure

Transfer Function (MPX5100A)

Nominal Transfer Value: VOUT = VS (P x 0.009 - 0.095) ± (Pressure Error x Temp. Mult. x 0.009 x VS) VS = 5.0 V ± 0.25 V

Temperature Error Multiplier MPX5100A Series Break Points Temp Multiplier 4.0 - 40 3 0 to 85°C 1 3.0 +125° 3

2.0

1.0

0.0 -40 -20 0 20 40 60 80 100 120 130 140 Temperature in °C Note: The Temperature Multiplier is a linear response from 0° to -40°C and from 85° to 125°C.

Pressure Error Band MPX5100A Series Error Limits for Pressure 3.0

2.0

1.0

0.0 Pressure in kPa 0 20 40 60 80 100 130

Error (kPa) -1.0

-2.0

-3.0 Pressure Error (max) 15 to 115 kPa ± 2.5 kPa

MPX5100 Sensors Freescale Semiconductor 7 Pressure PRESSURE (P1)/VACUUM (P2) SIDE IDENTIFICATION TABLE Freescale designates the two sides of the pressure sensor sensor is designed to operate with positive differential as the Pressure (P1) side and the Vacuum (P2) side. The pressure applied, P1 > P2. Pressure (P1) side is the side containing fluoro silicone gel The Pressure (P1) side may be identified by using the which protects the die from harsh media. The MPX pressure table below.

Part Number Case Type Pressure (P1) Side Identifier MPX5100A, MPX5100D 867 Stainless Steel Cap MPX5100DP 867C Side with Part Marking MPX5100AP, MPX5100GP 867B Side with Port Attached MPXV5100GC6U 482A Side with Port Attached MPXV5100GC7U 482C Side with Port Attached MPXV5100DP 1351 Side with Part Marking MPXV5100GP 1369 Side with Port Attached

SURFACE MOUNTING INFORMATION

Minimum Recommended Footprint for Surface Mounted Applications Surface mount board layout is a critical portion of the total footprint, the packages will self align when subjected to a design. The footprint for the surface mount packages must be solder reflow process. It is always recommended to design the correct size to ensure proper solder connection interface boards with a solder mask layer to avoid bridging and between the board and the package. With the correct shorting between solder

Figure 6. Small Outline Package Footprint

MPX5100 Sensors 8 Freescale Semiconductor Pressure PACKAGE DIMENSIONS

–A– D 8 PL NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI 4 0.25 (0.010)M T B S A S Y14.5M, 1982. 5 2. CONTROLLING DIMENSION: INCH. 3. DIMENSION A AND B DO NOT INCLUDE MOLD PROTRUSION. N –B– 4. MAXIMUM MOLD PROTRUSION 0.15 (0.006). 5. ALL VERTICAL SURFACES 5 TYPICAL DRAFT. G 8 INCHES MILLIMETERS 1 DIM MIN MAX MIN MAX A 0.4150.425 10.54 10.79 B 0.4150.425 10.54 10.79 S C 0.5000.520 12.70 13.21 W D 0.0380.042 0.96 1.07 G 0.100 BSC 2.54 BSC H 0.002 0.010 0.05 0.25 J 0.009 0.011 0.23 0.28 V K 0.061 0.071 1.55 1.80 M 0 7 0 7 N 0.444 0.448 11.28 11.38 C S 0.709 0.725 18.01 18.41 V 0.245 0.255 6.22 6.48 H W 0.115 0.125 2.92 3.17 J –T–

PIN 1 IDENTIFIER SEATING K M PLANE CASE 482A-01 ISSUE A SMALL OUTLINE PACKAGE

NOTES: 1. DIMENSIONING AND TOLERANCING PER -A- ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: INCH. 4 3. DIMENSION A AND B DO NOT INCLUDE 5 MOLD PROTRUSION. 4. MAXIMUM MOLD PROTRUSION 0.15 (0.006). 5. ALL VERTICAL SURFACES 5˚ TYPICAL DRAFT. N -B- 6. DIMENSION S TO CENTER OF LEAD WHEN D 8 PL FORMED PARALLEL. G 8 0.25 (0.010)M T B S A S INCHES MILLIMETERS 1 DIM MIN MAX MIN MAX DETAIL X A 0.415 0.425 10.54 10.79 S B 0.415 0.425 10.54 10.79 C 0.500 0.520 12.70 13.21 W D 0.026 0.034 0.66 0.864 G 0.100 BSC 2.54 BSC J 0.009 0.011 0.23 0.28 K 0.100 0.120 2.54 3.05 V PIN 1 M 0˚ 15˚ 0˚ 15˚ IDENTIFIER N 0.444 0.448 11.28 11.38 S 0.540 0.560 13.72 14.22 C V 0.245 0.255 6.22 6.48 W 0.115 0.125 2.92 3.17

SEATING -T- PLANE K M J DETAIL X CASE 482C-03 ISSUE B SMALL OUTLINE PACKAGE

MPX5100 Sensors Freescale Semiconductor 9 Pressure

NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. P 2. CONTROLLING DIMENSION: INCH. –A– M M 0.25 (0.010) T Q INCHES MILLIMETERS U X DIM MIN MAX MIN MAX W L A 1.145 1.175 29.08 29.85 R B 0.685 0.715 17.40 18.16 V C 0.405 0.435 10.29 11.05 PORT #1 PORT #2 VACUUM (P2) D 0.027 0.033 0.68 0.84 POSITIVE F 0.048 0.064 1.22 1.63 PRESSURE PORT #1 POSITIVE (P1) N PRESSURE (P1) G 0.100 BSC 2.54 BSC J 0.014 0.016 0.36 0.41 –Q– K 0.695 0.725 17.65 18.42 PORT #2 L 0.290 0.300 7.37 7.62 VACUUM (P2) N 0.420 0.440 10.67 11.18 P 0.153 0.159 3.89 4.04 B Q 0.153 0.159 3.89 4.04 PIN 1 R 0.063 0.083 1.60 2.11 S 0.220 0.240 5.59 6.10 K U 0.910 BSC 23.11 BSC 123456 V 0.182 0.194 4.62 4.93 C W 0.310 0.330 7.87 8.38 S X 0.248 0.278 6.30 7.06 SEATING –T– –T– SEATING PLANE PLANE G D 6 PL STYLE 1: J PIN 1. VOUT F 0.13 (0.005) M A M 2. GROUND 3. VCC 4. V1 5. V2 6. VEX

CASE 867-08 ISSUE N UNIBODY PACKAGE

C NOTES: R 1. DIMENSIONING AND TOLERANCING PER POSITIVE PRESSURE ANSI Y14.5M, 1982. (P1) 2. CONTROLLING DIMENSION: INCH. M 3. DIMENSION -A- IS INCLUSIVE OF THE MOLD STOP RING. MOLD STOP RING NOT TO EXCEED B -A- 16.00 (0.630). INCHES MILLIMETERS N DIM MIN MAX MIN MAX L A 0.595 0.630 15.11 16.00 PIN 1 123456 SEATING B 0.514 0.534 13.06 13.56 PLANE -T- C 0.200 0.220 5.08 5.59 D 0.027 0.033 0.68 0.84 F 0.048 0.064 1.22 1.63 J G G 0.100 BSC 2.54 BSC S F J 0.014 0.016 0.36 0.40 D 6 PL L 0.695 0.725 17.65 18.42 0.136 (0.005) M T A M M 30˚ NOM 30˚ NOM N 0.475 0.495 12.07 12.57 R 0.430 0.450 10.92 11.43 S 0.090 0.105 2.29 2.66 STYLE 1: STYLE 2: STYLE 3: PIN 1. VOUT PIN 1. OPEN PIN 1. OPEN 2. GROUND 2. GROUND 2. GROUND 3. VCC 3. -VOUT 3. +VOUT 4. V1 4. VSUPPLY 4. +VSUPPLY 5. V2 5. +VOUT 5. -VOUT 6. VEX 6. OPEN 6. OPEN

CASE 867C-05 ISSUE F UNIBODY PACKAGE

MPX5100 Sensors 10 Freescale Semiconductor Pressure PACKAGE DIMENSIONS

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CASE 867B-04 ISSUE G UNIBODY PACKAGE

MPX5100 Sensors Freescale Semiconductor 11 Pressure PACKAGE DIMENSIONS

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CASE 867B-04 ISSUE G UNIBODY PACKAGE

MPX5100 Sensors 12 Freescale Semiconductor Pressure PACKAGE DIMENSIONS

PAGE 1 OF 2 CASE 1351-01 ISSUE A SMALL OUTLINE PACKAGE

MPX5100 Sensors Freescale Semiconductor 13 Pressure PACKAGE DIMENSIONS

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CASE 1351-01 ISSUE A SMALL OUTLINE PACKAGE

MPX5100 Sensors 14 Freescale Semiconductor Pressure PACKAGE DIMENSIONS

PAGE 1 OF 2 CASE 1369-01 ISSUE B SMALL OUTLINE PACKAGE

MPX5100 Sensors Freescale Semiconductor 15 Pressure PACKAGE DIMENSIONS

PAGE 2 OF 2 CASE 1369-01 ISSUE B SMALL OUTLINE PACKAGE

MPX5100 Sensors 16 Freescale Semiconductor How to Reach Us:

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MPX5100 Rev. 13 05/2010 Flow Rate Monitoring – RFO Type

 4.5 to 24 VDC Pulsed Output GEMS Sensors popularized the RotorFlow’s paddlewheel design by combining high visibility rotors with solid-state electronics that are packaged into compact, panel mounting housings. They provide accurate flow rate output with integral visual confirmation...all with an unprecedented price/performance ratio. RFO Types feature a VDC pulsed output. Typical Applications • Water Purification/Dispensing Systems • Chemical Metering Equipment • Lasers and Welders • Water Injection Systems • Semiconductor Processing Equipment • Chillers and Heat Exchangers Specifications Wetted Materials Body Brass, 316 Stainless Steel or Polypropylene File No. E45168 (Hydrolytically Stable, Glass Reinforced) Dimensions Rotor Pin Ceramic Polypropylene Bodies Rotor PPS Composite, Black Lens Polysulfone1 O-Ring Viton® (Alloy Bodies); Buna N (Polypropylene Body) Low Flow Adaptor Glass Reinforced Polypropylene Operating Pressure, Maximum Optional SS Face Plate 500 PSI .64˝ (16.3 mm) Brass or Stainless Steel Body 200 PSIG (13.8 bar) @ 70°F (21°C), 100 PSI (6.9 bar) Max. @ 212°F (100°C)1 Polypropylene Body 100 PSIG (6.9 bar) @ 70°F (21°C), 2.50˝ (63.5 mm) .80˝ (20.3 mm) 40 PSI (2.8 bar) Max. @ 180°F (82°C) 3.06˝ (77.7 mm) 2.38˝ (60.5 mm) Operating Temperature,

FLOW SENSORS – ELECTRONIC Brass or Stainless Steel Body -20°F to 212°F (-29°C to 100°C) Polypropylene Body -20°F to 180°F (-29°C to 82°C) Brass and Stainless Steel Bodies - .25˝ and .50˝ Ports Electronics 150°F (65°C) Ambient Viscosity, Maximum 200 SSU Input Power 4.5 VDC to 24 VDC Output Signal 4.5 VDC to 24 VDC Pulse. (Sourcing) Pulse Rate Dependent on Flow Rate, Port Size and Range. Current Consumption 8 mA, No Load 1/4˝ PORTS = Current Source Output, Max. 70 mA 80˝ (20.3 mm) 2.50˝ (63.5 mm) Frequency Output Range 15 Hz (Low Flow) to 225 Hz (High Flow) 1/2˝ PORTS = 3.01˝ (76.4 mm) 87˝ (22.1 mm) 2.32˝ (58.9 mm) Accuracy See Table Below Electrical Termination 22 AWG PVC-Jacketed, 24˝ Cable. Color Coded: Red = +VDC; Black = Ground; White = Signal Output Brass Bodies – .75˝ and 1.00˝ NPT Ports Notes: 1. For higher pressure/temperature ratings, stainless face plates are available. Consult factory.

How To Order For standard configurations, specify Part Number based on desired body material and port size.

Flow Range – GPM 2.50˝ 1.06˝ Body Port Size Part (63.5 mm) (26.9 mm) Material NPT Low Range* Standard Range Number 3.94˝ 2.95˝ (Accuracy) (Accuracy) (100 mm) (74.9 mm) .25˝ 0.1 to 1.0 (±7.0%) 0.5 to 5.0 (±7.0%) 155421 High Resolution Polypropylene .50˝ 1.5 to 12.0 (±7.0%) 4.0 to 20.0 (±15.0%) 155481 Black Rotor PPS composite. Each of the six .25˝ 0.1 to 1.0 (±7.0%) 0.5 to 5.0 (±7.0%) 156261 rotor arms is magnetized. A PTFE loaded bushing ensures long life. .50˝ 1.5 to 12.0 (±7.0%) 4.0 to 20.0 (±15.0%) 156262 Brass .75˝ — 5.0 to 30.0 (±15.0%) 194761 1.00˝ — 8.0 to 60.0 (±15.0%) 194762 9/16˝-18** 0.1 to 1.0 (±7.0%) 0.5 to 5.0 (±7.0%) 165071 Don't Use - Replaced with RFO B&SS 1/4" &1/2" art Note: Improved accuracy can be achieved by calibrating the individual Stainless .50˝ 1.5 to 12.0 (±7.0%) 4.0 to 20.0 (±15.0%) 165075 RFO unit. Steel .75˝ — 5.0 to 30.0 (±15.0%) 194763 *With use of Low Flow Adapter1/4" NPT-.64" supplied. (16.3 mm) 1/2" NPT-.70" (17.8 mm) See Page F-8 for more information.3/4" NPT-.70" (17.8 mm) 1.00˝ — 8.0 to 60.0 (±15.0%) 194764 **Straight thread with O-ring seal. – Stock Items. F-4 Visit www.GemsSensors.com for most current information.

2.50" (63.5 mm) .25" (6.3 mm) 3.06" (77.7 mm) 1/4" NPT-2.01" (51.1 mm) 1/2" NPT-2.21" (56.1 mm) 3/4" NPT-2.51" (63.8 mm) RFO TYPE

Operating Principle Pressure Drop-Typical HALL EFFECT SENSOR Standard 12 PARTIAL SENDS A VOLTAGE PULSE CUTAWAY WITH EACH PASS OF Flow 9 1/4˝ MAGNETIC FIELD Ports 1/2˝ Ports Range 6

Units PSI 3 0 MAGNETIZED ROTOR 0 1 2 3 4 5 10 15 20 25 Flow Rate – GPM

Low Flow 9 FLOW OUT FLOW IN Range 6 Units 1/4˝ Ports 1/2˝ Ports 1. As liquid passes through the RotorFlow body, the magnetic rotor spins at a rate PSI 3 proportional to flow. This causes a series of magnetic fields (the rotor vanes) to excite the Hall Effect sensor, producing a series of voltage pulses. 0 0 .1 .2 .3 .4 .5 .6 .7 .8 .9 1.0 2 3 4 5 10 15 2. The output pulses (RFO) are at the same voltage level as the input (4.5 - 24 VDC) Flow Rate – GPM with a frequency proportional to the flow rate. The output signal can be utilized by 12 digital rate meters totalizers or other electronic controllers. RFA Type analog sensors High Flow condition the output signal to 0-10 VDC. Units 9 6 3/4˝ 3. RotorFlow Indicators may be mounted with flow entering either port. Performance Ports is optimized by positioning ports at the top of the unit, in a horizontal plane. PSI 3 1.0˝ Ports 0 0 10 20 30 40 50 60 70 80 90 100 110 Frequency vs. Flow Rate-Typical Flow Rate – GPM Output Frequency – Hz RFO Model – Based on Port Size Signal Output Flow Rate .25˝ with .50˝ with Output signal for RFO Types is an on/off pulse of the .25˝ .50˝ .75˝ 1˝ (GPM) Adapter* Adapter* DC voltage supplied to the unit, it is compatible with all 0.10 13 digital logic families. Input voltage range is 4.5 to 24 0.25 41 VDC. Frequency of the output pulse is proportional to 0.50 15 90 the flow rate and ranges from approximately 15 Hz at 0.75 137 low flow to 225 Hz at high flow.

1.0 34 186 Example: 12 +VDC 12 +VDC 1.5 54 17 Low Flow 2.0 73 25.9 2.5 90 34 0 0 3.0 110 43 TIME TIME 3.5 128 12 4.0 148 34 60 12 High Flow +VDC +VDC 4.5 168 5.0 185 44.8 76.7 24 6.0 55 94 0 0 7.0 65.9 111 TIME TIME

8.0 76 129 22 SENSORS – ELECTRONIC FLOW 9.0 87.5 147 Note: Consult factory for flow rate/frequency curves. 10 99 165 61 30 11 110 185 12 122 204 13 135 14 147 15 158 93 43 16 170 17 183 18 195 19 207 20 220 128 60 25 163 74 30 196 91 35 107 40 123 45 137 50 153 55 170 60 185 *Low Flow Adapter

Visit www.GemsSensors.com for most current information. F-5 Easy Installation and Maintenance Panel Mounting A proper installation will enhance RotorFlow sensor performance. Install using Plastic Bodies. Two (2) mounting ears are provided standard pipe fitting tools; horizontal fluid lines are recommended. For further at the body center line to receive #8 self-tapping installation and maintenance recommendations, refer to one of the following screws to accommodate panel mounting of the plastic instruction bulletins: RFO Types–Part Number 157258; RFI Types–Part Number RotorFlow units. Note: ANSI T type 23 self-tapping 157259; RFS Types–Part Number 157261. screws are recommended. They may be replaced with Since their function is to monitor dynamic fluid flow, naturally the rotor will react to standard machine screws if re-installation should be turbulence, pulsation, entrained air, and other flow anomalies induced in the flow required. stream by other process hardware. For optimum performance, install RotorFlow units Brass and Stainless Steel Bodies. Two (2) mounting where nominal flow conditions exist with ports located at the top. Incoming flow may holes are provided on the body centerline, as shown be placed to either port; a minimum of 8 inches (20 cm) of straight pipe on the inlet below. #8-32UNC-2B screws are required for mounting. side is required. When operating in the low flow range, the supplied Low Flow Adapter must be installed in the incoming port. 8˝ MIN 2.50˝ (63.5 mm) (20 CM) 8˝ MIN 2.50˝ (63.5 mm) (20 CM) Incoming Flow Incoming Flow Low Flow Adapter Low Flow Adapter

® Except for straight-thread versions, RotorFlow sensors connect to piping via NPT RotorFlow Maintenance Kits mating thread forms.. The use of an appropriate thread sealant is necessary to assure Rebuild your RotorFlow® Sensors and Switches in less a leak-tight connection. Permatex “No More Leaks®” or 2 wraps of Teflon® tape are than 5 minutes with one of these kits. the only sealants recommended for GEMS flow sensors. Straight-thread versions Includes: require an O-ring for sealing. • Ceramic Rotor Pin

FLOW SENSORS – ELECTRONIC 150 micron filtration is recommended. However, should foreign particles enter the • 6-Pole Magnetic Rotor with PPS/PTFE Bushing RotorFlow sensor, accumulation is easily cleared by removing the lens from the body. 2.50˝ (63.5 mm) The lens is removed by turning its 7/16˝ hex center hub 45° counter-clockwise with • Buna N or Viton® O-Ring 2.50˝ (63.5 mm) a standard socket wrench. To reinstall the lens, simply reverse the process. Pressure • Polysulfone Lens must be relieved from the system prior to sensor clean-out. O-rings should be lubricated prior to re-assembly. Rotorflow® Type O-Ring Part Numbers Line Body Material RFA/RFO/ RFI Low Flow Applications Size Material in Kit RFS A low flow adapter is supplied with all Rotorflow units. It is used to produce accurate Plastic Buna-N 155870 155872 response at low flow rates. Install the adapter, as shown above, in the port selected 1/4˝ & 1/2˝ for incoming flow. Brass/SS Viton® 167364 166267 3/4˝ & 1˝ Brass/SS Viton® 182695 157187 – Stock Items. ® RotorFlow Sensor Special Capabilities Buna N, Viton, EPDM, RF-2500 Sensors Silicon or Other Material Panel Mounting 2.50˝ (63.5 mm) are Yours for the Asking. O-Rings Tabs2.50˝ (63.5 mm) Gems caters to OEM needs with special configurations PPS Composite with Teflon® or Nylon that go beyond the standards in this catalog. We can Polysulfone, Stainless Steel Loaded Bushing provide RotorFlow sensors with enhanced chemical or Polypropylene Lens compatibility, higher temperature and pressure capabilities, and alternate electrical terminations. Other Capabilities Available to OEMs: • Electrical outputs: Combined switch and frequency; transistor switching; 0-10 VDC analog. • Custom face plate (cast stainless steel Long-Life Hydrolytically Stable Ceramic Polypropylene, Stainless face plate pictured) Rotor Pin Steel or Brass

We are committed to providing our customers with the product that best meets the requirements of their applications. Please call us and tell us what you need, and ask us about Swagelok® tube fittings, faceplate options, and 9/16˝ and 3/4˝ straight-thread versions. Call 800-378-1600

F-8 Visit www.GemsSensors.com for most current information. Operating Instructions & Parts Manual PC1 and PC2 Series

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. Self-Priming Transfer Pumps

Table of Contents Unpacking General Safety Information Descripion ...... 1 Inspect this. unit. before. it. is. used. . . California proposition 65 Unpacking ...... 1 Occasionally, products. are. damaged. . This product or during shipment. .If . the. pump. or. . its power cord may Safety Guidelines...... 1 components are. damaged,. return. . contain chemicals known to the State General Safety. Information...... 1 the unit. to. the. place. of. purchase. for. . of California to cause cancer and birth replacement .Failure . to. do. so. could. . defects or other reproductive harm. Installation ...... 2 Wash hands after handling. result in. serious. injury. or. death. . Operation ...... 2 General Safety Maintenance ...... 3 Read & Follow All Instructions Do not submerge Troubleshooting Chart...... 4 Save These Instructions motor or allow Do Not Discard motor to be exposed to water. Personal Replacement Part. Information. . . . 6-7 injury and/or death could result. Keep Warranty ...... 8 pump and power cords away from Safety Guidelines liquids. Model PC1 becomes very hot This manual. contains. information. . during operation. Description that is. very. important. to. know. and. . These self-priming. transfer. pumps. are. . understand .This . information. is. . designed to. easily. transfer. water. from. . provided for. SAFETY. and. to. PREVENT. . Do not pump gasoline or one point. to. another. . Model. PC1,. 12. . EQUIPMENT PROBLEMS. .To . help. . other explosive liquids. Do Volt Transfer. Pump. is. convenient. when. . recognize this. information,. observe. the. . not operate pump where normal power. is. not. readily. available. . . following symbols. . flammable or explosive fumes or gases are present as a fire or explosion could Typical applications. include. removing. . Danger indicates an result. Pump should only be used to water from. pool. covers,. clogged. . imminently pump clear water. Do not run pump drains, stock. tanks,. water. basins,. boats,. . hazardous situation which, if not dry. cisterns, etc. .Model . PC2,. 115. Volt. . avoided, WILL result in death or serious injury. 1 . . Read all. instructions. . Transfer Pump. is. great. for. household. . before operation. . usage . Typical. applications. include. . Warning indicates a MANUAL potentially 2 . .Protect . electrical. cord. . removing water. from. waterbeds,. . hazardous situation which, if not from sharp. objects,. hot. . clogged sinks,. basements,. etc. . Note:. Do. . avoided, COULD result in death or surfaces, oil. and. chemicals. . Avoid. . NOT use. PC2. in. pool. areas. .The . motors. . serious injury. kinking the. cord. and. replace. . on both. models. PC1. and. PC2. are. non-. Caution indicates a damaged cords. immediately. . submersible . potentially hazardous situation which, if not This pump has been avoided, MAY result in minor or evaluated for use moderate injury. with water only. Notice indicates important information, that if not followed, may cause damage to equipment. NOTE: Information. that. requires. special. . attention .

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

Installation 6 . . The inlet. or. suction. hose. should. . Important Battery not be. longer. than. 15. feet;. and. . Information the vertical. distance. between. the. . Models PC1. and. PC2. include. a. 6. foot. . Be certain. that. the. area. around. the. . pump and. the. water. level. should. . long suction. hose,. a. water. suction. . batteries is. well. ventilated. .Before . . not be. any. higher. than. 10. feet. .The . . attachment, and. a. replacement. parts. kit. . servicing the. batteries,. blow. away. . maximum discharge. height. is. 30. . which includes:. impeller,. gasket,. shaft. . gasses by. waving. a. piece. of. cardboard. . feet . seal, and. two. motor. brushes. .Models . . near the. batteries. . PC1 and. PC2. can. be. used. without. the. . 7 . . At times,. an. overload. due. to. . Dangerous water suction. attachment. . overheating, low. voltage,. jammed. . . hydrogen gas Always disconnect power source impeller, etc. .may . shut. the. pump. off. . . can be released from batteries while before attempting to install, service, Unplug or. turn. off. the. pump. and. . charging. Sparks can ignite the gas or maintain the pump. Never handle a wait at. least. ten. minutes. . The. pump. . in an enclosed space. Wear safety pump with wet hands or when standing will cool. and. automatically. reset. . . goggles when connecting batteries. on wet or damp surface or in water. Battery connections should be made Fatal electrical shock could occur. (Model PC2. only). in a well-ventilated area. 1 . .A . ground. fault. circuit. interrupter. . 8 . . Motor should. never. be. operated. . Working in the (GFCI) is. required. for. Model. PC2. . for more. than. 2. hours. continuously. . . vicinity of lead Critical heating. can. occur. and. might. . acid batteries can be dangerous. Risk of electrical shock! This pump is severely damage. the. pump. and. void. . Before making connections or supplied with a grounding conductor servicing the batteries, read and warranty . and grounding type attachment plug. follow instructions in all applicable A grounded receptacle in conformance instruction manuals. To reduce the with current NEC and local codes must Operation risk of battery explosion, follow be used (See Figure 1). Do not use the instructions in this manual and 1 . . Add 1. tablespoon. of. vegetable. oil. . model PC2, 115 V Transfer Pump in those published by the battery swimming pool areas. to both. inlet. and. outlet. to. prime. . . manufacturer, as well as those of 2 . .Model . PC1. operates. on. 12V. DC. only. . . Attach included. 6. foot. suction. hose. . any other equipment used in the Model PC2. operates. on. 115V. only. . . to inlet. of. pump. .Attach . garden. . surrounding area. Voltage and. current. of. power. supply. . hose to. outlet. of. pump. . There. . An assistant. should. be. present. or. . must match. the. requirements. of. the. . must be. a. gasket. in. place. to. insure. . close enough. to. come. to. your. aid. in. . pump .Model . PC1. has. color-coded. . that these. connections. are. airtight,. . the event. of. an. emergency. .Have . a. . battery clamps. for. 12V. operation. . . otherwise the. pump. will. not. prime. . . reliable source. of. fresh. water. and. . Model PC1. requires. 14. amps. at. 12. . 2 . . Connect water. suction. attachment. . soap nearby. in. case. battery. acid. . VDC . to the. open. end. of. inlet. hose. and. . contacts clothing,. skin. or. eyes. . 3 . .Never . use. an. extension. cord. to. . place below. water. surface. . (Water. . Wear eye. and. clothing. protection. . power this. unit. . suction attachment. is. optional. . when working. around. lead. acid. . Risk of fatal electrical shock. Never for both. PC1. and. PC2. models. ). . batteries . . The water. suction. attachment. is. . cut off the round grounding prong. Avoid touching. your. eyes. when. . Cutting the cord or plug will void designed to. fit. the. male. end. of. . working around. lead. acid. batteries. . the warranty and make the pump a garden. hose. . Place. the. water. . If battery acid inoperable. suction attachment. as. near. as. . contacts your 4 . Use. a. strainer. when. pumping. from. a. . possible to. the. middle. of. the. water. . eye(s), flush with cold running creek, pond,. or. source. where. foreign. . that is. to. be. pumped. . . water for 20 minutes and seek objects may. be. sucked. into. the. . 3 . . Examine the. inlet. and. outlet. hoses. . immediate medical attention. If acid pump . The. strainer. should. prevent. . contacts your skin or clothing, wash to insure. there. are. no. blockages,. . immediately with soap and water. solids from. entering. the. inlet. line. . kinks or. bends. . . . Never smoke or 5 . . A regular. garden. hose. may. be. used. . . Place switch in allow a spark or as a. discharge. line. . “OFF” position flame in the vicinity of the battery. before connecting or disconnecting battery terminal clamps. Avoid dropping metal tools on the battery posts because they may spark or short-circuit the system or battery, causing an explosion.

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PC1 and PC2 Series Operation (Continued)

4 . . Connect pump. to. power. source,. . 12 VOLT WIRING DIAGRAM with pump. in. a. dry. location. .Model . . PC1: Motor. must. be. connected. to. a. . fully charged. automotive. tractor. or. . marine type. battery. to. operate. . . BLACK CLAMP TO NEGATIVE TERMINAL Grounding .Plug OUTLET INLET RED CLAMP TO POSITIVE TERMINAL

TEST RESET + - POS NEG 12 VOLT DC BATTERY

Figure 1 12 VOLT DC PUMP

. Connect the. red. clamp. to. the. . positive (+). type. battery. terminal. . . Figure 2 Connect the. black. clamp. to. the. . negative (-). type. battery. terminal. . . See 12V. wiring. diagram. below. . 4 . . Reassemble gasket,. cover. plate,. and. . Motor Brush Replacement (Figure 2). .Model . PC2: Plug into. a. . cover plate. screws. . Brushes for this 3-prong ground-type. AC. receptacle. . pump should be Shaft Seal Replacement inspected after 75 hours of operation Maintenance Motor shafts. are. sealed. with. factory. . and replace if worn. They must be Always disconnect pre-lubricated lip-type. seals. which. are. . replaced every 100 hours of operation. Service one brush at a time. power source good for. the. life. of. the. pump. . If. the. . before attempting to install, service, or seal leaks,. it. is. usually. because. the. pump. . 1) . Disconnect pump. from. power. . maintain the pump. has handled. abrasive. liquids. . If. the. . supply . Impeller Replacement motor shaft. is. scored. (deep. grooves),. . 2) . Remove brush. caps. with. screwdriver. . These parts. are. designed. to. handle. . the complete. pump. must. be. replaced. . . 3) . Remove old. brush. assembly. . most clear,. nonflammable. liquids. with. . 1 . . Remove and. inspect. impeller. parts. as. . 4) . Insert new. brush. assembly. . slight amounts. of. abrasives. . When. . specified in. the. impeller. replacement. . 5) . Replace. brush. caps. . impeller vanes. become. worn. from. use,. . instructions . Replace. worn. parts. . . or damaged. due. to. pumping. abrasive. . 2 . . Remove two. pump. body. mounting. . liquids or. trash,. pump. performance. will. . screws and. slide. pump. body. from. . be reduced. or. prevented. altogether. . . motor . Pry. out. seal. retaining. ring. . 1 . . Remove the. four. cover. plate. screws. . and push. worn. shaft. seal. from. inside. . holding motor. housing. and. pump. . of pump. body. . . housing together. . Cover. plate. is. . 3 . . Lubricate new. seal. with. lightweight. . now free. and. can. be. removed. . . oil, push. it. into. pump. body. with. lip. . 2 . . Inspect gasket. and. impeller. for. . facing away. from. motor,. and. push. in. . wear and. damage. . If. there. is. any. . seal retaining. ring. . . evidence of. wear. or. damage,. replace. . 4 . . Reassemble pump. body. onto. motor. . the part(s). . . with mounting. screws. .Follow . steps. . 3 . . Lubricate new. impeller. with. white. . 3 and. 4. in. Impeller. Replacement. . grease or. lightweight. oil. and. . reinstall by. aligning. flat. on. impeller. . hub with. flat. on. motor. shaft. . .

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Operating Instructions. and. Parts. Manual. Troubleshooting Chart

Symptom Possible Cause(s) Corrective Action Pump will. not. start. or. run. 1 .Blown . fuse. 1 .If . blown,. replace. with. proper. sized. fuse. or. . reset breaker. 2 .Low . line. voltage. 2 .Voltage . of. power. supply. must. match. the. . voltage of. the. pump. 3 .Worn . brushes. 3 .Replace . brushes. 4 .Impeller . blocked. 4 .Remove . blockage. 5 .Motor . has. overheated. . .(Model PC2. only). 5 .Disconnect . from. power. supply. and. allow. to. . cool (Minimum. 10. minutes). Pump will. not. prime. or. . 1 .Air . leak. in. suction. line. 1 .Repair . suction. line. by. tightening. inlet. . retain prime. after. operating. connection or. replace. 2 .Impeller . blocked. 2 .Remove . blockage. 3 .Worn . seal. 3 .Replace . seal. 4 .Suction . lift. too. high. 4 .Lower . pump. 5 .Hose . kinked. or. looped. 5 .Straighten . hose. 6 .Fittings . not. tight. 6 .Tighten . fittings. 7 .Suction . hose. out. of. water. 7 .Submerge . suction. hose. end. 8 .Clogged . inlet. 8 .Clean . inlet. Flow rate. is. too. low. 1 .Inlet . hose. plugged. or...... 1 .Clean . or. replace. kinked 2 .Low . line. voltage. 2 .Voltage . of. power. supply. must. match. the. . voltage of. the. pump. Shaft seal. leaks. 1 .Worn . seal. 1 .Replace . seal. 2 .Shaft . grooved. 2 .Replace . pump. 3 .Pump . head. loose. on. motor. 3 .Insure . proper. assembly. and. no. obstruction,. . tighten bolts.

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PC1 and PC2 Series Notes

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Operating Instructions. and. Parts. Manual. For Replacement Parts or Technical Assistance, Call 1-800-237-0987

Please provide following information: Address any correspondence to: - Model. number. . Wayne Water. Systems. . . - Serial. number. (if. any). . 101 Production. Drive. - Part. description. and. number. as. shown. in. parts. list. . Harrison, OH. . 45030. . U. S. A. .

Figure 3 – Replacement Parts Illustration for Self-Priming Transfer Pumps www.waynepumps.com

PC1 and PC2 Series Replacement Parts List for Self-Priming Transfer Pumps

Reference Part Number for Models: Number Description PC1 PC2 Quantity . 1 . Brush and. Impeller. Kit. . 66062-WYN1 . 66058-WYN1 . A . . Impeller . 1 . . B . . Gasket . 2 . C . . Shaft .Seal . . 1 . D . . Retaining Ring. . 1 . E . . Brushes . 2 . 2 . Brush Kit. . 66063-WYN1 . — . E . . Brushes . 2 . 3 . Water Suction. Attachment. . 66064-WYN1 . 66064-WYN1 . F . . Water Suction. Attachment. . 1 . G . . 6 ft. .Suction . Hose. . 1 .

NOTE: Replacement. parts. are. available. in. kit. form. only.

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Operating Instructions. and. Parts. Manual.

Limited Warranty For one. year. from. the. date. of. purchase,. Wayne. Water. Systems. (“Wayne”). will. repair. or. r. eplace, at. its. option,. for. . the original. purchaser. any. part. or. parts. of. its. Sump. Pumps. or. Water. Pumps. (“Product”). found. upon. examination. . by .Wayne .to .be .defective .in .materials .or .workmanship . .Please .call .Wayne .(800-237-0987) .for .instructions .or .see . your .dealer . .Be .prepared .to .provide .the .model .and .serial .number .when .exercising .this .warranty . .All .transporta tion charges. on. Products. or. parts. submitted. for. repair. or. replacement. must. be. paid. by. purchaser. . This .Limited .Warranty .does .not .cover .Products .which .have .been .damaged .as .a .result .of .accident, .abuse, .misuse, . neglect, .improper .installation, .improper .maintenance, .or .failure .to .operate .in .accordance .with .Wayne’s .written . instructions . THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANT ABILTY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF PURCHASE. THIS IS THE EXCLUSIVE REMDY AND ANY LIABILITY FOR ANY AND ALL INDIRCT OR CONSE QUENTIAL DAMAGS OR EXPENSS WHATSOEVER IS EXCLUDED. Some .states .do .not .allow .limitations .on .how .long .an .implied .warranty .lasts, .or .do .not .allow .the .exclusions .or . limitations .of .incidental .or .consequential .damages, .so .the .above .limtations .might .not .apply .to .you . .This .limited . warranty gives. you. specific. legal. rights,. and. you. may. also. have. other. legal. rights. which. vary. from. state. to. state. . In .no .event, .whether .as .a .result .of .breach .of .contract .warranty, .tort .(including .negligence) .or .otherwise, .shall . Wayne .or .its .suppliers .be .liable .for .any .special, .consequential, .incidental .or .penal .damages .including, .but .not . limited to. loss. of. profit. or. revenues,. loss. of. use. of. the. products. or. any. associated. equipment,. damage. to. associated. . equipment, cost. of. capital,. cost. of. substitute. products,. facilities,. services. or. replacement. power,. downtime. costs,. or. . claims of. buyer’s. cu. stomers for. such. damages. . You .MUST retain. your. purchase. receipt. along. with. this. form. .In . the. event. you. need. to. exercise. a. warranty. claim,. . . you .MUST send .a .copy .of .the .purchase .receipt .along .with .the .material .or .correspondence . .Please .call .Wayne . (800-237-0987) for. return. authorization. and. instructions. . DO NOT MAIL THIS FORM TO WAYNE. Use this. form. only. to. maintain. your. records. . MODEL NO. ______. . SERIAL. NO. ______. . .INSTALLATION . .DATE______. ATTACH YOUR RECEIPT HERE

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Technical Sales

(866) 531-6285 [email protected]

Requirements and Compatibility | Ordering Information | Detailed Specifications For user manuals and dimensional drawings, visit the product page resources tab on ni.com.

Last Revised: 2014-11-06 07:14:12.0 Low-Cost, Bus-Powered Multifunction DAQ for USB 12- or 14-Bit, Up to 48 kS/s, 8 Analog Inputs

8 analog inputs at 12 or 14 bits, up to 48 kS/s Digital triggering 2 analog outputs at 12 bits, software-timed Bus-powered 12 TTL/CMOS digital I/O lines 1-year warranty One 32-bit, 5 MHz counter

Overview With recent bandwidth improvements and new innovations from National Instruments, USB has evolved into a core bus of choice for measurement applications. The NI USB-6008 and USB-6009 are low-cost DAQ devices with easy screw connectivity and a small form factor. With plug-and-play USB connectivity, these devices are simple enough for quick measurements but versatile enough for more complex measurement applications.

Requirements and Compatibility OS Information Driver Information Software Compatibility

Mac OS X NI-DAQmx ANSI C/C++ Windows 2000/XP NI-DAQmx Base LabVIEW Windows 7 LabWindows/CVI Windows CE Measurement Studio Windows Mobile SignalExpress Windows Vista 32-bit Visual Basic .NET Windows Vista 64-bit Visual C#

Comparison Tables

Input Max Sampling Rate Analog Output Output Rate Digital I/O 32-Bit Product Analog Inputs Triggering Resolution (kS/s) Outputs Resolution (Hz) Lines Counter

8 single-ended/4 USB-6008 12 10 2 12 150 12 1 Digital differential

8 single-ended/4 USB-6009 14 48 2 12 150 12 1 Digital differential

1/7 www.ni.com Application and Technology

The USB-6008 and USB-6009 are ideal for applications where a low-cost, small form factor and simplicity are essential. Examples include the following:

Data logging—quick and easy environmental or voltage data logging Academic lab use—student ownership of data acquisition hardware for completely interactive lab-based courses (Academic pricing available. Visit the academic product page for details.) OEM applications as I/O for embedded systems

Recommended Software

National Instruments measurement services software, built around NI-DAQmx driver software, includes intuitive application programming interfaces, configuration tools, I/O assistants, and other tools designed to reduce system setup, configuration, and development time. National Instruments recommends using the latest version of NI-DAQmx driver software for application development in NI LabVIEW, SignalExpress, LabWindows™/CVI, and Measurement Studio software. To obtain the latest version of NI-DAQmx, visit ni.com/support/daq/versions.

NI measurement services software speeds up your development with features including the following:

A guide to create fast and accurate measurements with no programming using the DAQ Assistant Automatic code generation to create your application in LabVIEW LabWindows/CVI; SignalExpress; and C#, Visual Studio .NET, ANSI C/C++, or Visual Basic using Measurement Studio Multithreaded streaming technology for 1,000 times performance improvements Automatic timing, triggering, and synchronization routing to make advanced applications easy More than 3,000 free software downloads at ni.com/zone to jump-start your project Software configuration of all digital I/O features without hardware switches/jumpers Single programming interface for analog input, analog output, digital I/O, and counters on hundreds of multifunction DAQ hardware devices; M Series devices are compatible with the following versions (or later) of NI application software—LabVIEW, LabWindows/CVI, or Measurement Studio versions 7.x; and SignalExpress 2.x

Every National Instruments DAQ device includes a copy of SignalExpress LE data-logging software, so you can quickly acquire, analyze, and present data without programming. The NI-DAQmx Base driver software is provided for use with Linux, Mac OS X, Windows Mobile, and Windows CE OSs.

Recommended Accessories

The USB-6008 and USB-6009 have removable screw terminals for easy signal connectivity. For extra flexibility when handling multiple wiring configurations, NI offers the USB-600x Connectivity Kit, which includes two extra sets of screw terminals, extra labels, and a screwdriver. In addition, the USB-600x Prototyping Kit provides space for adding more circuitry to the inputs of the USB-6008 or USB-6009.

NI USB DAQ for OEMs

Shorten your time to market by integrating world-class National Instruments OEM measurement products into your embedded system design. Board-only versions of NI USB DAQ devices are available for OEM applications, with competitive quantity pricing and available software customization. The NI OEM Elite Program offers free 30-day trial kits for qualified customers. Visit ni.com/oem for more information.

Information for Student Ownership

To supplement simulation, measurement, and automation theory courses with practical experiments, NI has developed the USB-6008 and USB-6009 student kits, which include the LabVIEW Student Edition and a ready-to-run data logger application. These kits are exclusively for students, giving them a powerful, low-cost, hands-on learning tool. Visit ni.com/academic for more details.

Information for OEM Customers

For information on special configurations and pricing, call (800) 813-3693 (United States only) or visit ni.com/oem. Go to the Ordering Information section for part numbers.

Ordering Information

For a complete list of accessories, visit the product page on ni.com.

Products Part Recommended Part Number Accessories Number

NI USB-6009

NI USB-6009 with NI-DAQmx software, LabVIEW SignalExpress LE, and a USB cable. 779026-01 No accessories required.

NI USB-6009 Student Kit with NI-DAQmx software, LabVIEW SignalExpress LE, and a USB cable. Includes 779321-22 No accessories required. LabVIEW Student Edition.

NI USB-6009 OEM (no enclosure) 193132-01 No accessories required.

Prototyping Kit

NI USB-600x Prototyping Kit 779511-01 No accessories required.

NI USB-6008

NI USB-6008 with NI-DAQmx software, LabVIEW SignalExpress LE, and a USB cable. 779051-01 No accessories required.

NI USB-6008 OEM (no enclosure) 193132-02 No accessories required.

NI USB-6008 Student Kit with NI-DAQmx software, LabVIEW SignalExpress LE, and a USB cable. Includes 779320-22 No accessories required. LabVIEW Student Edition.

Connectivity Kit

NI USB-600x Connectivity Kit 779371-01 No accessories required.

2/7 www.ni.com Back to Top

Software Recommendations

NI LabVIEW Full Development Fully integrated graphical system design SignalExpress for Windows Quickly configure projects without System for Windows software programming Support for a wide range of measurement Control over 400 PC-based and stand-alone hardware, I/O, and buses instruments Custom, event-driven user interfaces for Log data from more than 250 data acquisition measurement and control devices Extensive signal processing, analysis, and Perform basic signal processing, analysis, math functionality and file I/O Advanced compiler to ensure Scale your application with automatic high-performance execution and code LabVIEW code generation optimization Create custom reports or easily export data Includes SSP for professional technical to LabVIEW, DIAdem or Microsoft Excel support, online training, and software upgrades

NI LabWindows™/CVI for Real-time advanced 2D graphs and charts NI Measurement Studio Customizable graphs and charts for WPF, Windows Complete hardware compatibility with IVI, Standard Edition Windows Forms, and ASP.NET Web Forms VISA, DAQ, GPIB, and serial UI design Analysis tools for array manipulation, signal Analysis libraries for basic signal generation processing statistics, and curve fitting Hardware integration support with data Simplified cross-platform communication with acquisition and instrument control libraries network variables Project setup wizards to speed up Measurement Studio .NET tools (included in development LabWindows/CVI Full only) Support for Microsoft Visual Studio .NET The mark LabWindows is used under a 2012/2010/2008 license from Microsoft Corporation.

Support and Services System Assurance Programs

NI system assurance programs are designed to make it even easier for you to own an NI system. These programs include configuration and deployment services for your NI PXI, CompactRIO, or Compact FieldPoint system. The NI Basic System Assurance Program provides a simple integration test and ensures that your system is delivered completely assembled in one box. When you configure your system with the NI Standard System Assurance Program, you can select from available NI system driver sets and application development environments to create customized, reorderable software configurations. Your system arrives fully assembled and tested in one box with your software preinstalled. When you order your system with the standard program, you also receive system-specific documentation including a bill of materials, an integration test report, a recommended maintenance plan, and frequently asked question documents. Finally, the standard program reduces the total cost of owning an NI system by providing three years of warranty coverage and calibration service. Use the online product advisors at ni.com/advisor to find a system assurance program to meet your needs.

Technical Support

Get answers to your technical questions using the following National Instruments resources. Support - Visit ni.com/support to access the NI KnowledgeBase, example programs, and tutorials or to contact our applications engineers who are located in NI sales offices around the world and speak the local language. Discussion Forums - Visit forums.ni.com for a diverse set of discussion boards on topics you care about. Online Community - Visit community.ni.com to find, contribute, or collaborate on customer-contributed technical content with users like you.

Repair

While you may never need your hardware repaired, NI understands that unexpected events may lead to necessary repairs. NI offers repair services performed by highly trained technicians who quickly return your device with the guarantee that it will perform to factory specifications. For more information, visit ni.com/repair.

Training and Certifications

The NI training and certification program delivers the fastest, most certain route to increased proficiency and productivity using NI software and hardware. Training builds the skills to more efficiently develop robust, maintainable applications, while certification validates your knowledge and ability. Classroom training in cities worldwide - the most comprehensive hands-on training taught by engineers. On-site training at your facility - an excellent option to train multiple employees at the same time. Online instructor-led training - lower-cost, remote training if classroom or on-site courses are not possible. Course kits - lowest-cost, self-paced training that you can use as reference guides. Training memberships and training credits - to buy now and schedule training later. Visit ni.com/training for more information.

Extended Warranty

3/7 www.ni.com NI offers options for extending the standard product warranty to meet the life-cycle requirements of your project. In addition, because NI understands that your requirements may change, the extended warranty is flexible in length and easily renewed. For more information, visit ni.com/warranty.

OEM

NI offers design-in consulting and product integration assistance if you need NI products for OEM applications. For information about special pricing and services for OEM customers, visit ni.com/oem.

Alliance

Our Professional Services Team is comprised of NI applications engineers, NI Consulting Services, and a worldwide National Instruments Alliance Partner program of more than 700 independent consultants and integrators. Services range from start-up assistance to turnkey system integration. Visit ni.com/alliance.

Detailed Specifications

FThe following specifications are typical at 25 °C, unless otherwise noted.

Analog Input

Converter type Successive approximation

Analog inputs 8 single-ended, 4 differential, software selectable

Input resolution

NI USB-6008 12 bits differential, 11 bits single-ended

NI USB-6009 14 bits differential, 13 bits single-ended

Max sampling rate (aggregate) 1

NI USB-6008 10 kS/s

NI USB-6009 48 kS/s

AI FIFO 512 bytes

Timing resolution 41.67 ns (24 MHz timebase)

Timing accuracy 100 ppm of actual sample rate

Input range

Single-ended ±10 V

Differential ±20 V 2 , ±10 V, ±5 V, ±4 V, ±2.5 V, ±2 V, ±1.25 V, ±1 V

Working voltage ±10 V

Input impedance 144 kΩ

Overvoltage protection ±35

Trigger source Software or external digital trigger

System noise 3

Single-ended

±10 V range 5 mVrms

Differential

± 20 V range 5 mVrms

±1 V range 0.5 mVrms

Absolute accuracy at full scale, single-ended

Range Typical at 25 °C (mV) Maximum over Temperature (mV)

±10 14.7 138

Absolute accuracy at full scale, differential 4

Range Typical at 25 °C (mV) Maximum over Temperature (mV)

±20 14.7 138

±10 7.73 84.8

4/7 www.ni.com Absolute accuracy at full scale, differential 4

Range Typical at 25 °C (mV) Maximum over Temperature (mV)

±5 4.28 58.4

±4 3.59 53.1

±2.5 2.56 45.1

±2 2.21 42.5

±1.25 1.70 38.9

±1 1.53 37.5

Analog Output

Analog outputs 2

Output resolution 12 bits

Maximum update rate 150 Hz, software-timed

Output range 0 to +5 V

Output impedance 50 Ω

Output current drive 5 mA

Power-on state 0 V

Slew rate 1 V/μs

Short circuit current 50 mA

Absolute accuracy (no load) 7 mV typical, 36.4 mV maximum at full scale

Digital I/O

P0.<0..7> 8 lines

P1.<0..3> 4 lines

Direction control Each channel individually programmable as input or output

Output driver type

NI USB-6008 Open collector (open-drain) Each channel individually programmable as active drive (push-pull) or open NI USB-6009 collector (open-drain) Compatibility TTL, LVTTL, CMOS

Absolute maximum voltage range –0.5 to 5.8 V with respect to GND

Pull-up resistor 4.7 kΩ to 5 V

Power-on state Input

Digital logic levels

Level Min Max Units

Input low voltage –0.3 0.8 V

Input high voltage 2.0 5.8 V

Input leakage current — 50 μA

Output low voltage (I = 8.5 mA) — 0.8 V

Output high voltage

Active drive (push-pull), I = –8.5 mA 2.0 3.5 V

Open collector (open-drain), I = –0.6 mA, nominal 2.0 5.0 V

Open collector (open-drain), I = –8.5 mA, with external pull-up resistor 2.0 — V

External Voltage

5/7 www.ni.com +5 V output (200 mA maximum) +5 V typical, +4.85 V minimum

+2.5 V output (1 mA maximum) +2.5 V typical

+2.5 V accuracy 0.25% max

Reference temperature drift 50 ppm/°C max

Counter

Number of counters 1

Resolution 32 bits

Counter measurements Edge counting (falling-edge)

Counter direction Count up

Pull-up resistor 4.7 kΩ to 5 V

Maximum input frequency 5 MHz

Minimum high pulse width 100 ns

Minimum low pulse width 100 ns

Input high voltage 2.0 V

Input low voltage 0.8 V

Power Requirements

USB

4.10 to 5.25 VDC 80 mA typical, 500 mA max

USB suspend 300 μA typical, 500 μA max

Physical Characteristics

Dimensions

6.35 cm × 8.51 cm × 2.31 cm Without connectors (2.50 in. × 3.35 in. × 0.91 in.)

8.18 cm × 8.51 cm × 2.31 cm With connectors (3.22 in. × 3.35 in. × 0.91 in.)

I/O connectors USB series B receptacle, (2) 16 position terminal block plug headers

Weight

With connectors 84 g (3 oz)

Without connectors 54 g (1.9 oz)

Screw-terminal wiring 16 to 28 AWG

Torque for screw terminals 0.22–0.25 N · m (2.0–2.2 lb · in.)

Safety

If you need to clean the module, wipe it with a dry towel. Safety Voltages Connect only voltages that are within these limits. Channel-to-GND ±30 V max, Measurement Category I

Measurement Category I is for measurements performed on circuits not directly connected to the electrical distribution system referred to as MAINS voltage. MAINS is a hazardous live electrical supply system that powers equipment. This category is for measurements of voltages from specially protected secondary circuits. Such voltage measurements include signal levels, special equipment, limited-energy parts of equipment, circuits powered by regulated low-voltage sources, and electronics.

Caution Do not use this module for connection to signals or for measurements within Measurement Categories II, III, or IV.

Safety Standards This product is designed to meet the requirements of the following standards of safety for electrical equipment for measurement, control, and laboratory use:

IEC 61010-1, EN 61010-1 UL 61010-1, CSA 61010-1

Note For UL and other safety certifications, refer to the product label or visit ni.com/certification, search by model number or product line, and click the appropriate link in the Certification column.

Hazardous Locations The NI USB-6008/6009 device is not certified for use in hazardous locations.

6/7 www.ni.com Environmental

The NI USB-6008/6009 device is intended for indoor use only. Operating temperature

(IEC 60068-2-1 and IEC 60068-2-2) 0 to 55 °C

Operating humidity

(IEC 60068-2-56) 5 to 95% RH, noncondensing

Maximum altitude 2,000 m (at 25 °C ambient temperature)

Storage temperature

(IEC 60068-2-1 and IEC 60068-2-2) –40 to 85 °C

Storage humidity

(IEC 60068-2-56) 5 to 90% RH, noncondensing

Pollution Degree (IEC 60664) 2

Electromagnetic Compatibility

This product is designed to meet the requirements of the following standards of EMC for electrical equipment for measurement, control, and laboratory use:

EN 61326 EMC requirements; Minimum Immunity EN 55011 Emissions; Group 1, Class A CE, C-Tick, ICES, and FCC Part 15 Emissions; Class A

Note For EMC compliance, operate this device with double-shielded cables.

CE Compliance

This product meets the essential requirements of applicable European Directives, as amended for CE marking, as follows:

2006/95/EC; Low-Voltage Directive (safety) 2004/108/EC; Electromagnetic Compatibility Directive (EMC)

Note Refer to the Declaration of Conformity (DoC) for this product for any additional regulatory compliance information. To obtain the DoC for this product, visit ni.com/certification, search by module number or product line, and click the appropriate link in the Certification column.

Environmental Management

National Instruments is committed to designing and manufacturing products in an environmentally responsible manner. NI recognizes that eliminating certain hazardous substances from our products is beneficial not only to the environment but also to NI customers.

For additional environmental information, refer to the NI and the Environment Web page at ni.com/environment. This page contains the environmental regulations and directives with which NI complies, as well as other environmental information not included in this document.

Waste Electrical and Electronic Equipment (WEEE)

EU Customers At the end of their life cycle, all products must be sent to a WEEE recycling center. For more information about WEEE recycling centers and National Instruments WEEE initiatives, visit ni.com/environment/weee.htm.

1 System dependent. 2 ±20 V means that |AI+ – (AI–)| ≥ 20 V. However, AI+ and AI– must both be within ±10 V of GND. 3 System noise measured at maximum sample rate. 4 Input voltages may not exceed the working voltage range.

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