The Joiner and Cabinet Maker
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Understanding Western Backsaws
Understanding Western Backsaws The Western backsaw has almost vanished. But a few toolmakers are trying to turn back the clock to when this One of the earliest tool catalogs we have, “Smith’s Key,” shows the four types The saw on the bottom is a typical pistol-grip dovetail saw from sawmaker of backsaws available in 1816 from makers in Sheffield, England. Note how Mike Wenzloff of Wenzloff & Sons. Also shown (at top) is a straight-handled saw was in every toolbox. this tool catalog shows the blades as tapered – they are narrower at the toe dovetail saw known as a gent’s saw, so named (we’re told) because it was than at the heel. There’s a likely reason for that. used by gentlemen hobbyist woodworkers in the 19th century. Why Use Western Handsaws? For some woodworkers, the above reasons blade is straight up and down. However, using The backsaws that built nearly every piece of If you do the math, mass-produced high-qual- are a compelling reason to use Western saws. a straight-handled “gent’s saw” isn’t difficult. It antique English and American furniture almost ity Japanese saws are a bargain. You can buy a If you are one of those, read on. If you still pre- just takes a little more getting used to. became extinct, thanks to the universal motor and Japanese dovetail saw for $35 that works just as fer Japanese saws and want to learn more about The teeth of a dovetail saw are quite fine, the Japanese obsession with quality. -
The Basic Toolkit
THE BASIC TOOLKIT There is a constant stream of members joining the Guild who are new, or relatively new, to woodworking, and who have little by way of hand tools, but are keen to get started. There are different approaches to this. Firstly there is the saying “Do not sharpen a tool until you need to use it. Do not buy a tool until you need to sharpen it.” On a more practical level, you will want a minimum of tools to get you started. Before cutting a piece of timber, you will need to mark it out. The following will start you off: ♦ A ruler for measuring, such as a 300 mm steel rule, and a tape measure — with readable scales. ♦ A marking knife and a pencil (an HB pencil sharpened to a fine point — a flat carpenter’s pencil is too coarse for fine marking, but may be useful elsewhere). ♦ A marking gauge — this will allow you to scribe a line parallel to an edge. It is not a difficult tool to make, and is a good early project. ♦ A combination square — this enables you to mark square to an edge, and at 45º. We then move on to cutting. For this I would suggest the following: ♦ A tenon saw, or similar backsaw. ♦ A bench hook — this is a simple, but useful accessory, and like the marking gauge, easy to make. ♦ A coping saw, for cutting curves. ♦ A set of four or five bevel-edged chisels. ♦ A mallet for when you need to strike a chisel. Modern chisels with plastic handles are not damaged by striking with a hammer, but a mallet has a larger striking face, reducing the risk of missing and hitting your hand! Making your own mallet would be a good project. -
Chamfer Plane
Chamfer Plane Christopher Swingley Introduction These plans are for a wooden chamfer plane modelled after the chamfer plane shown in Making Traditional Wooden Planes by John M. Whelan. My plans differ slightly because I used a two piece laminated plane body instead of the single block used by Whelan. My plane iron is a bit wider than his, so my plane body is also slightly larger. Detailed instructions on plane making appear in Whelan’s book and should be consulted as a supplement to these plans. Plans The first set of plans show the body of the plane. Two pegs through the body will strengthen the connection between the halves of the body. Constructing the plane this way is much easier because we can saw and chisel the mortise. 6 3/4" 2 1/2" 2" 1 7/8" 2 7/8" 1 1/4" Left half Left half Right half Interior side Heel Mortise 2 3/4" 2 3/4" 7/8" Heel Toe 1 3/4" 3 7/8" 1 7/8" 1" 3/8" Left half 7/8" Bottom side 1 1/4" 3/8" The following diagrams show the dimensions of the stop that forms the throat in front of the iron. It rests at the front of the mortise in the body, in front of the wedge, and iron. (Insert figure here) Construction Notes *Construction begins by sawing the two halves of the plane body to size. Next, the interior surfaces need * Some images appear at http://www.frontier.iarc.uaf.edu/∼cswingle/woodworking/jigs.phtml 1 Cut List Qty Description T W L Notes 2 Plane body halves 1 1/4 2 3/4 6 3/4 Mortise cut 7/8 inches deep, bottom in- ner edge planed to 45◦. -
Demystifying the Traditional Backsaw © 2014, by Mark D
Demystifying the Traditional Backsaw © 2014, by Mark D. Harrell Introduction Introduction Talking Points • Is it worth saving? • Disassembly • Cleaning • Handle Work • Reassembly & retensioning • Truing up • Clock-sharpening • Safety • The Continuum of a Toothline Is it worth saving? • Pitting (know when it’s too bad • Badly bent sawbacks • Handle repair (you be the judge) • Sentimental value • Handsaw flex test 9 times out of ten, the traditional folded sawback saves the saw Disassembly • Leather-lined wood clamp • Angle iron • 12” mill file • Sharpening files • Dead-blow mallet • Stout screwdriver • Small crowbar • Ruler • Sharpie • Brass hammer • Leather patches • Canning wax • Whetstone • Masking tape • Stout vise These are tools you’ll likely have in your shop already Disassembly (cont.) Step 1: this is how we get our frozen nuts off in Wisconsin. It doesn’t even have to be winter. Disassembly (cont.) Step 2: lay your handle aside—secure your fasteners inside the pistol grip so they don’t get lost. Disassembly (cont.) Step 3: cinch your plate/back assembly into a your leather-lined angle iron and pry of back with crowbar. “Warning, Will Robinson! don’t do this with static backs!” Disassembly (cont.) Step 3a: know the difference between a static back and a traditional folded back—again, don’t attempt to pull off a static-back or you’ll ruin your saw. More on this later. Disassembly (cont.) Step 4: repeat this procedure gradually, then pull off back. Disassembly (cont.) Completely disassembling a traditional backsaw is no different than disassembling a hand plane; easier, in fact. Typical Cleaning Supplies (what Bad Axe Uses, anyway!) • Sunshine Polishing cloths • 3M Abrasive Pads • Cordless Dremel • Sandflex Eraser blocks • Plastic Safety Razor • Brass toothbrush • Dental Pick • Exacto Knife • Wizard's Power Seal • Nitrile Gloves • Spraybees • Wizard's Metal • Renew • Dust mask(s) & safety goggles • Dry t-shirt/cloth diaper cloth • Your child's old toothbrush. -
I-Beam Levels
PRODUCT CATALOG WHY JOHNSON Founded in 1947, Johnson is a leading manufacturer of professional quality tools designed to help our customers get their work done more quickly and accurately. We believe our success is founded in a strong working relationship with our distributor customers and the professional tool user. Over the years we have built a comprehensive portfolio of leveling, measuring, marking and layout tools which has expanded into construction grade lasers, laser distance measurers and industrial grade machine mountable lasers and levels. Every product we produce is designed to offer our targeted end user a high quality tool that represents the highest value fi nished product available anywhere. We spend countless hours listening to the voice of the end user where we learn about their work habits, expectations and needs. They ask us to design products that are easy to understand, easy to use, durable, reliable and accurate. They ask for innovation because product innovation creates end user excitement. As a result, we are committed to tenaciously expanding our product offering and driving the highest value for our customers. As the marketplace continues to change, we strive to provide an exceptional overall customer experience through expanding product lines, exceptional fi ll rates and service levels, well trained and competent Team Members, and the fl exibility to meet your specifi c needs and expectations. Every Team Member at Johnson is committed to exceeding every expectation you may have of a supplier-partner. We work hard every day to earn your business and hope you take the time to see what separates Johnson from the rest. -
1. Hand Tools 3. Related Tools 4. Chisels 5. Hammer 6. Saw Terminology 7. Pliers Introduction
1 1. Hand Tools 2. Types 2.1 Hand tools 2.2 Hammer Drill 2.3 Rotary hammer drill 2.4 Cordless drills 2.5 Drill press 2.6 Geared head drill 2.7 Radial arm drill 2.8 Mill drill 3. Related tools 4. Chisels 4.1. Types 4.1.1 Woodworking chisels 4.1.1.1 Lathe tools 4.2 Metalworking chisels 4.2.1 Cold chisel 4.2.2 Hardy chisel 4.3 Stone chisels 4.4 Masonry chisels 4.4.1 Joint chisel 5. Hammer 5.1 Basic design and variations 5.2 The physics of hammering 5.2.1 Hammer as a force amplifier 5.2.2 Effect of the head's mass 5.2.3 Effect of the handle 5.3 War hammers 5.4 Symbolic hammers 6. Saw terminology 6.1 Types of saws 6.1.1 Hand saws 6.1.2. Back saws 6.1.3 Mechanically powered saws 6.1.4. Circular blade saws 6.1.5. Reciprocating blade saws 6.1.6..Continuous band 6.2. Types of saw blades and the cuts they make 6.3. Materials used for saws 7. Pliers Introduction 7.1. Design 7.2.Common types 7.2.1 Gripping pliers (used to improve grip) 7.2 2.Cutting pliers (used to sever or pinch off) 2 7.2.3 Crimping pliers 7.2.4 Rotational pliers 8. Common wrenches / spanners 8.1 Other general wrenches / spanners 8.2. Spe cialized wrenches / spanners 8.3. Spanners in popular culture 9. Hacksaw, surface plate, surface gauge, , vee-block, files 10. -
Bahco® Superior Backsaw with Xt Toothing Bahco
BAHCO® SUPERIOR BACKSAW WITH XT TOOTHING Ergo™ handle - Unique XT toothing - Low Friction Coating Product Code Blade Length (Inch) Teeth Per Inch (TPI) Type of cut 3180-14-XT11-HP 14 11 Fine Features • Specially adapted for cutting of small-diameter timber and miter guide sawing of all sizes of materials 3180-14-XT11-HP • Bevel ground teeth on thick blade for high precision and straight cutting with exceptionally good stability • Screwed, one piece two-component Ergo™ handle • Handle placement provides even distribution of power along the tooth line • Comes with reusable plastic patented tooth protector BAHCO® PROFCUT BACKSAW For Straight and Miter Cuts HANDSAWS Product Code Blade Length (Inch) Teeth Per Inch (TPI) PC-12-TEN 12 11 Features • Specially adapted for cutting of small-diameter timber and miter guide PC-12-TEN sawing of all sizes of materials • Fine UT toothing with 11 TPI • The universal toothing is strong and hard wearing, suitable for both rip and cross cutting in all types of wood • 3-sided ground tooth form ensures excellent results in all types of wood THE TRADES THE • Comfortable-two component handle FOR TOOLS • Comes with reusable plastic patented tooth protector BAHCO® PRIZECUT BACKSAW Product Code Blade Length (Inch) Teeth Per Inch (TPI) NP-12-TEN 12 13 Features NP-12-TEN • Specially adapted for cutting of small-diameter timber and miter guide sawing, all sizes of materials • The universal toothing is strong and hard wearing, suitable for both rip and cross cutting in all types of wood • Hard Point for longer life, -
Timber Planking, Puncheon and Boardwalk Structures
California State Parks Trails Handbook Chapter 15. Timber Planking, Puncheons, and Boardwalks ................................. 15-1 15.1. Best Management Practices ....................................................................... 15-2 15.2. Timber Planking .......................................................................................... 15-2 15.2.1. Applications ............................................................................................ 15-2 15.2.2. Construction ........................................................................................... 15-3 15.3. Puncheons ................................................................................................... 15-4 15.3.1. Applications ............................................................................................ 15-4 15.3.2. Construction ........................................................................................... 15-9 15.3.3. Curved Puncheons ............................................................................... 15-26 15.3.3.1. Parallel Mudsills ........................................................................... 15-31 15.3.3.2. Flared Mudsills ............................................................................. 15-31 15.3.4. Equestrian Puncheons.......................................................................... 15-32 15.4. Boardwalks ................................................................................................ 15-35 15.4.1. Applications ......................................................................................... -
VET Job Guide
NSW Department of Education Carpenter and Joiner Carpenters and joiners love working their hands to construct, erect, install, and repair structures made of wood. You’ll get great satisfaction Will I get a job? out of seeing your finished work enliven a home or building. Moderate growth in this occupation is predicted, with 200 What carpenters and joiners do new jobs in Australia in the next four years, Carpenters and joiners use their broad knowledge of building methods and timbers to bringing the total to make, install, repair or renovate structures, fixtures and fittings. They work on residential 117,800. and commercial projects constructing buildings, ships, bridges or concrete formwork, and in maintenance roles in factories, hospitals, institutions, and homes. What will I earn? On residential jobs, carpenters and joiners build the house framework, walls, roof frame, $951–$1,100 median and exterior finish. They install doors, windows, flooring, cabinets, stairs, handrails, full-time weekly salary panelling, moulding, and ceiling tiles. On commercial construction jobs, they build (before tax, excluding concrete forms, scaffolding, bridges, trestles, tunnels, shelters, towers or repair and super). maintain existing structures. Shop fitter, joiners, fixers or finish carpenters create wood furniture, window and door fittings, parquet floors and stairs for new homes and renovation projects. They may also create and sell their own furniture. Joiners are mostly based in workshops while carpenters often travel between sites until each job is completed. Carpenters may work as subcontractors employed by building and construction companies or are self-employed. education.nsw.gov.au NSW Department of Education You’ll like this job if… Roles to look for You enjoy creating things with your hands. -
Hand Tool Project (7-10 Day Project)
Unit Four: Wood, Fasteners and Tools Lesson #15: Hand Tool Project (7-10 Day Project) Objectives Students will be able to… . Apply information learned in this unit to a project. Common Core Standards Cabinetmaking and Wood Products Pathway A1.4, A1.7, A2.1, A2.2, A3.1, A2.3, A6.1, A6.2 A3.4, A6.7, A4.1, A5.1, A5.2, & A5.4 Residential and Commercial Pathway D2.1, D2.2, D3.1, D3.3, & D4.1 Reading 11-12.4 Writing 11-12.1 RIST 11-12.2 Problem Solving/Critical Thinking 5.4 Health and Safety 6.2, 6.3, 6.6, & 6.12 Responsibility and Leadership 7.4 & 9.3 Demonstration and Application 11.1 Technical Knowledge and Skills 10.1, 10.2, & 10.3 Materials Hand Tool Project Order of Construction 16-Inch Block for Each Student Lesson Sequence . One last bit of “business” we must take care of before entering the shop is finding volunteers that will help lead the rest of the class in clean-up at the end of the period. “Housekeeping” is a very important part of any shop’s operation, and ours is no exception. Assign clean-up duties for the shop. Allow for volunteers first. Jobs include: Foreman, safety glasses, tools, tool room, machines*, benches, floor, sweeping etc. Pass out the Hand Tool Project Schematics and Hand Tool Project Order of Construction. Review the Project’s order of construction. © BITA: A program promoted by California Homebuilding Foundation BUILDING INDUSTRY TECHNOLOGY ACADEMY: YEAR ONE CURRICULUM . Take students into the shop and demonstrate the assigned operations from the print/hand-out each day. -
Carpentry, Culinary Arts Instructor Guide and Curriculums. Bilingual Vocational Education Program
DOCUMENT RESUME ED 288 104 CE 049 167 AUTHOR Densmore, Roxanne T. TITLE Carpentry, Culinary Arts Instructor Guide and Curriculums. Bilingual Vocational Education Program. INSTITUTION Crownpoint Inst. of Technology, NM. SPONS AGENCY Office of Vocational and Adult Education (ED), Washington, DC. PUB DATE 87 GRANT G008620033 NOTE 369p. PUB TYPE Guides Classroom Use Guides (For Teachers) (052) EDRS PRICE MF01/PC15 Plus Postage. DESCRIPTORS *American Indian Education; Behavioral Objectives; *Bilingual Education; *Carpentry; Competency Based Education; *Cooking Instruction; Language Skills; Learning Activities; Lesson Plans; Mathematics Skills; Occupational Home Economics; Student Evaluation; Student Placement; Trade and Industrial Education; *Vocational English (Second Language) IDENTIFIERS *Navajo (Nation) ABSTRACT This guide is intended to assist vocational English as a second language (VESL) instructors in teaching courses in carpentry and the culinary arts to residents of Navajo reservations. The first section outlines the rationale and content of the two training programs as well as the basic VESL objectives that they seek to address. The next section, a VESL learning guide, discusses the main principles of the ESL method, learning characteristics of ESL students, the ESL learning environment, curriculum development, teaching techniques (including survival and competency-based methods, the notional-functional approach, use of the world outside the classroom, and total physical response), student assessment, and placement levels. Educational goals and curriculum design are covered next. The carpentry curriculum includes 25 units that are intended to provide students with hands-on and classroom instruction in the identification, proper handling, care, and maintenance of trade tools and equipment; the fundamental processes and techniques of the carpentry trade; applicable codes and safety practices; and blueprint reading and job estimation techniques. -
Creating a Timber Frame House
Creating a Timber Frame House A Step by Step Guide by Brice Cochran Copyright © 2014 Timber Frame HQ All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, recording or otherwise, without the prior written permission of the author. ISBN # 978-0-692-20875-5 DISCLAIMER: This book details the author’s personal experiences with and opinions about timber framing and home building. The author is not licensed as an engineer or architect. Although the author and publisher have made every effort to ensure that the information in this book was correct at press time, the author and publisher do not assume and hereby disclaim any liability to any party for any loss, damage, or disruption caused by errors or omissions, whether such errors or omissions result from negligence, accident, or any other cause. Except as specifically stated in this book, neither the author or publisher, nor any authors, contributors, or other representatives will be liable for damages arising out of or in connection with the use of this book. This is a comprehensive limitation of liability that applies to all damages of any kind, including (without limitation) compensatory; direct, indirect or consequential damages; income or profit; loss of or damage to property and claims of third parties. You understand that this book is not intended as a substitute for consultation with a licensed engineering professional. Before you begin any project in any way, you will need to consult a professional to ensure that you are doing what’s best for your situation.