Hybrid Technology

Total Page:16

File Type:pdf, Size:1020Kb

Hybrid Technology TABLE OF CONTENTS HYBRID CUT-AWAY ENGINE, PRIUS HYBRID TECHNOLOGY HYBRID TECHNOLOGY Hybrid Cut-Away Engine, Prius Manual Operation 1 MANUAL OPERATION Hybrid Cut-Away Engine, Prius Electrical Operation 1 N98-ND4500 Hybrid Cut-Away Trainer, Prius Electrical Operation 1 The Toyota Hybrid System (THS) has two Biodiesel Running Engine 2 Biodiesel Running Engine with MultiGas Analyzer 2 sources of power: the gas engine and Gas/LPG Multipoints FIAT Engine, Electronic Injection 2 the electric motor. Hybrid Transmission Prius Motor/Generator 2 Multi-Link Suspension 2 SPECIFICATIONS Front Chassis Unit 2 • Model: 1NZ-FXE TRAINERS Gas Multipoints Engine Chassis with ABS and Hydraulic Power Steering 3 • Type: Water cooled series, Electric Power-Assisted Steering with Suspension 3 Operates Electrically 4-Cylinder engine Air Conditioning System 3 • Valve: DOHC 16 Valves Wiring System Trainer , Electronic Ignition 3 • Gross displacement: 1,496cc Overhead Camshaft Engine with Toothed Timing Belt 3 DIESEL • Driveshaft with brushes Diesel Common Rail 4 • Nr 2 camshaft with timing shifter(WT) Diesel Electro-Injector Solenoid Valve 4 • 4 valves per cylinder Turbo Diesel Engine, A Class Mercedes Common Rail 4 • Connecting rod, piston, cooling Diesel Engine with Clutch & Gearbox, Front-Wheel Drive 4 WEIGHT & DIMENSIONS engine air space, and water pump Turbo Diesel Truck Engine, Inline-4 with Turbosupercharger 4 140cm x 80cm x 130cm (LxWxH) Turbo Diesel Engine, RWD with Clutch & Gearbox 5 Net Weight: 180 kg • Timing belt Turbo Diesel Truck Engine with Direct Fuel Injection 5 Gross Weight: 250 kg • Multi-point electronic injection Turbo Diesel Truck Engine with Indirect Injection 5 Diesel Tractor Engine, Inline-4 5 with throttle Diesel Truck Engine with Injector Pumps, Inline-6 5 • Nomenclature panel HEAVY-DUTY HYBRID CUT-AWAY ENGINE, PRIUS • Exhaust collector with Lambda probe Heavy-Duty Transaxle Cut-Away, Ecosplit 16 Speed + 2 Reverse 6 Mounted on Stand with Wheels Heavy-Duty Gearbox 13 Speed, Fuller 6 ELECTRICAL OPERATION Heavy-Duty Truck Gearbox, ZF 5HP 6 Transmission Assembly, 4x4 Cross-Country with Gearbox 6 N98-ND4501 Heavy-Duty Truck Rear Axle with Locking Differential 7 Heavy-Duty Truck Differential with Double Reducer Unit 7 Heavy-Duty Gearbox with Reduction Gear 7 Transmission Cut-Away, Automatic 4WD 7 TRANSMISSION Transmission Cut-Away, 4 Speed + Reverse 10 Transmission Cut-Away , 5 Speed + Reverse 10 Transmission Cut-Away, Automatic, 3 Speed + Reverse 10 SPECIFICATIONS Transmission Cut-Away, Automatic, 4WD, 5 Speed + Reverse 10 • 4-Cylinder engine Transmission Cut-Away, Automatic, Rear-Wheel Drive, 4 Speed + Reverse 11 • Displacement: 1,500 cc Transmission Cut-Away, Automatic, Front-Wheel Drive , 4 Speed + Reverse 11 • Dual Overhead Camshaft (DOHC) Transaxle Cut-Away, Direct-Shift Gearbox 11 • 4 valves per cylinder Continuously Variable Transmission (CVT) Gearbox Cut-Away 11 Mounted on Panel BRAKING SYSTEM • Roller chain Air Braking System for Trucks with ABS/ASR 12 • VVT-I system (Variable Valve Timing with Air Brake Disc Caliper & Rotor Chamber Cut-Away 12 Intelligence) electronically controlled Braking System Panel, Double Circuit 12 intake valves Compressed Air Braking System Panel with Double Spring Brakes 12 ABS Braking System Panel 12 • Multi-point electronic injection with throttle MODELS • Electrical engine Turbocharger Cut-Away, Variable Geometry 13 • Epicyclic engine Self-Ventilated Brake Group with 4 Pistons 13 • Generator Injector Pump 13 Self-Locking Hypoid Differential 13 • Transmission belt (CVT) Bosch High Pressure Pump, CP4 13 • Nomenclature panel Crown and Pinion Differential 13 • Differential group Gas Engine Model, 4-Stroke 13 • Exhaust manifold with Lambda probe Differential with Electro-Hydraulic Joint, Holdex Type 13 Mounted on Base HYDRAULICS Multistage Centrifugal Pump 14 Jet Pump , Electric Self-Priming 14 WEIGHT & DIMENSIONS Screw Compressor 14 130cm x 90cm x 155cm (LxWxH) Multistage Electro-Pump 14 Air Compressor 14 Net Weight: 190 kg Reciprocating Compressor 14 Gross Weight: 300 kg Axial Alternative Compressor with Variable Displacement 14 Axial Alternative Compressor with Double Effect Piston 14 MARINE Marine Inboard V8 Diesel Engine with Turbo Intercooler 15 HYBRID CUT-AWAY TRAINER, PRIUS SPECIFICATIONS Marine Inboard Diesel Engine, 6-Cylinder with Closed Cooling Circuit 15 ELECTRICAL OPERATION ENGINE: AGRICULTURE Model: 1NZ-FXE Farm Tractor Cut-Away, 4-Stroke Diesel Engine, FIAT 25R 15 N98-C450-HYB Type: Water cooled series Farm Tractor Cut-Away, 4-Stroke Diesel Engine, Kubota 15 4-Cylinder engine AERONAUTICS New York State Contract Aircraft Engine, Franklin 16 Valve: DOHC 16 valves Aircraft Engine, Radial 16 Gross displacement: 1,496cc INDUSTRIAL MOTORS: Turbo Diesel Truck Engine, V8, Direct Fuel Injection 16 Custom-Built Projects 16 3CM AC synchronous motor Permanent magnet synchronous motor MAX OUTPUT: NADA SCIENTIFIC CATALOG CONTENTS Engine: 77PS / 5,000 rpm NADA Scientific is not responsible for any missing or erroneous information contained Motor: 68PS / 1,200 ~ 1,540 rpm PO BOX 1336 in this catalog. Product images are provided for informational purposes only and CHAMPLAIN, NY, 12919 may not reflect the exact configuration of the final product. NADA Scientific reserves MAX TORQUE: 1-800-799-NADA the right to change or modify the contents of this catalog without notice. Engine: 11.7kg-m / 4,200 rpm Motor: 40.8 kg-m / 0 ~ 1,200 rpm WEIGHT & DIMENSIONS 155cm x 160cm x 165cm (LxWxH) * Made in Japan Net Weight: 300 kg Gross Weight: 470 kg Request for Quote | [email protected] | 1 ENGINE CHARACTERISTICS BIODIESEL RUNNING ENGINE • New agricultural engine GAS MULTIPOINTS ENGINE CHASSIS • Fuel by pure biodiesel (B100) TRAINERS N98-BIODIESEL-R WITH ABS AND HYDRAULIC POWER STEERING SPECIFICATIONS • 4-Cylinder Engine, 1,860cc • Front chassis with front-wheel drive • Fixed speed motor, 1,550/1,800 rpm N98-ND5272 WITH MULTIGAS ANALYZER (transversally mounted engine) • Indirect injection • Gasoline powered N98-BIODIESEL-MGA • Water cooling 4-Cylinder engine • Naturally aspirated • Displacement: 1,200cc complete NEW DIGITAL CONTROL PANEL of all accessories • Electronic Injection MPI (Multi points) For emission monitoring • Catalytic Converter with O2 of combustion and (Lambda Sensor) industrial processes. • Manual Transmission: 5 forward WEIGHT & DIMENSIONS WEIGHT & DIMENSIONS speeds + reverse + differential 155cm x 105cm x 140cm (LxWxH) 220cm x 160cm x 115cm (LxWxH) • Hydraulic power steering with Net Weight: 330 kg Net Weight: 340 kg double jointed steering column Gross Weight: 456 kg Gross Weight: 490 kg • 4 Sensor ABS brake system • Radiator with electric fan • Front disc & rear drum brakes GAS/LPG MULTIPOINTS FIAT ENGINE • Independent front wheel SPECIFICATIONS McPherson suspension with ELECTRONIC INJECTION • 4-Cylinder engine ELECTRIC POWER-ASSISTED oscillating arms • Displacement: 1,245cc N98-ND4300 STEERING WITH SUSPENSION • Working front and rear lighting • Overhead camshaft (OHC) system controlled by a dashboard • Electronic injection and ignition N98-ND10778 GAS SYSTEM SPECIFICATIONS • Electro-Injectors • Operating McPherson struts, • Throttle Body rack and pinion • Rail • Adjustment of the steering effort • Sensors / Phonic Wheel directly on the rack • Lambda Probe • Vehicle speed simulation from LPG SYSTEM 0 to 120 km/h • Genius Reducer WEIGHT & DIMENSIONS • Normal/city push-button WEIGHT & DIMENSIONS • LPG Electro-valve 160cm x 130cm x 150cm (LxWxH) Net Weight: 170 kg • Alternator simulation 70cm x 80cm x 95cm (LxWxH) • LPG Tank with Float Device Gross Weight: 270 kg • Indicator lamp and Net Weight: 86 kg • Charge Socket Gross Weight: 120 kg voltage/current display • Rail and LPG Electro-Injectors • Body computer with diagnostic socket (with low speed CAN) HYBRID TRANSMISSION, AIR CONDITIONING SYSTEM N98-ND9130 PRIUS MOTOR/GENERATOR SPECIFICATIONS • Maximum power: 2 kw N98-ND11082 The Motor Generator 1 (MG1) • Piston compressor operates as the control element for • Condenser the power splitting planetary gear • Dehydrating filter set. It recharges the HV battery and • Pressure switch also supplies electrical power to • Expansion valve drive Motor Generator 2 (MG2). MG1 • Evaporation unit effectively controls the continuously • Resistor variable transmission function of • Thermostat WEIGHT & DIMENSIONS the trans-axle and operates as the • Troubleshooting device for 60cm x 70cm x 65cm (LxWxH) engine starter. WEIGHT & DIMENSIONS simulation of 4 faults Net Weight: 100 kg 105cm x 75cm x 130cm (LxWxH) • Terminology table Gross Weight: 130 kg Net Weight: 70 kg Gross Weight: 120 kg MULTI-LINK SUSPENSION FRONT CHASSIS UNIT Front chassis of a standard car with McPherson suspension and WIRING SYSTEM TRAINER OVERHEAD CAMSHAFT ENGINE N98-ND9804 N98-ND11202 steering box with rack and pinion. ELECTRONIC IGNITION WITH TOOTHED TIMING BELT N98-ND9991 N98-ND5440 SPECIFICATIONS SPECIFICATIONS • Used on Mercedes Cars • Front and rear lights SPECIFICATIONS • Spherical/ball joint for each arm • Windshield wiper motor • 4-Stroke engine, • Turn indicators Inline-4 • Instrument panel • Overhead camshaft • Battery • Toothed timing belt • Battery ignition • Operates manually by • Spark Plugs hand crank • Fuse Box WEIGHT & DIMENSIONS WEIGHT & DIMENSIONS WEIGHT & DIMENSIONS WEIGHT & DIMENSIONS 170cm x 75cm x 100cm (LxWxH) 100cm x 155cm x 130cm (LxWxH) • Alternator 195cm x 55cm x 205cm (LxWxH) 70cm x 60cm x 80cm (LxWxH) Net Weight: 84 kg Net Weight: 80 kg • Wires with red and Net Weight: 100 kg Net Weight: 60 kg Gross
Recommended publications
  • PRODUCT INFORMATION 2013 Holden Colorado 7
    November 2012 PRODUCT INFORMATION 2013 Holden Colorado 7 Fast facts: Full-size 7-seater 4x4 SUV; shares new-generation Colorado light truck platform Heavy duty SUV capability Robust body-on-frame architecture, 5-link rear suspension 3-tonne towing capacity Two trim levels – LT and LTZ 2.8L Duramax turbo diesel engine, 6-speed auto transmission with active select standard both models Bold, expressive exterior styling; spacious, flexible interior 5-star ANCAP safety rating Rear view camera, rear parking sensors ABS with EBD, TCS, ESC, front driver and passenger airbags, full length curtain airbags extend to third row Descent Control System, Hill Start Assist, Limited Slip Differential Shift-on-the-fly 4WD Two-speed electronically actuated part-time transfer case Adaptable cargo capacity up to 1830 litres – up to 30 practical storage options Bluetooth® connectivity MP3 compatible sound system; USB input with iPod® connectivity, two power outlets 1 Technical Data Overview 2.8L Turbo Diesel Engine Engine type 4-cylinder, 16-valve DOHC diesel engine Capacity (cc) 2776 Compression ratio 16:1 Maximum power (kW) 132 @ 3800rpm Maximum torque (Nm) 470 @ 2000rpm Valves per cylinder 4 Bore x stroke 94 x 100 Fuel management system Turbocharged direct common rail injection Emissions Euro IV Transmission ratios 6-speed automatic 1st 4.06 2nd 2.37 3rd 1.55 4th 1.15 5th 0.85 6th 0.67 Reverse 3.19 Final drive ratios 3.42 Fuel tank capacity (L) 76 2.8 L Duramax Turbo Diesel Equipped with a high-pressure common-rail fuel-injection system and pneumatic and position- feedback-controlled variable geometry turbocharger (VGT) with intercooler.
    [Show full text]
  • Thunderbird Storm
    CRUISERS THUNDerBIRD | THUNDERBirD STORM triumphmotorcycles.com PRODUCT INFORMATION ENGINE At the heart of the Thunderbird is the 1600cc T-16 parallel-twin engine, a unique feature in a class of V-twins. The character-laden engine features a 270-degree crankshaft and delivers a mountainous 110 ft.lbs of torque at just 2750rpm. Powered by a big bore, 1700cc, version of Triumph’s acclaimed T-16 parallel-twin engine, the Thunderbird Storm’s massive 107mm pistons pump out a muscular 97bhp, with a meaty 115 ft.lbs of torque at just 2950rpm. CHASSIS Triumph has used the knowledge gained developing class-leading sports bikes like the Daytona 675 and Speed Triple to endow the Thunderbird with levels of control and precision previously unheard of in a cruiser. The tubular, twin-spine steel frame features chunky 47mm forks up front with five-way adjustable twin shocks at the rear, which can be adjusted to cater for everything from spirited solo riding to two up touring. Powerful twin 310mm floating discs up front are grabbed by powerful four-piston brakes for progressive stopping power, with ABS for increased rider security. TRANSMISSION Each gear change with the six-speed box feels precise, smooth and satisfying. The first belt driven Triumph since 1922, it grabs all that torque and plants it on the road. Low-maintenance rear pulley is durable and clean running. INSTRUMENTS Class-leading instruments, tank mounted. Large speedo, tacho, two trip meters and fuel gauge in a chromed nacelle with unique Thunderbird logo. SEATS Just 700mm off the ground. Cruise alone or with a partner and still plant both feet on the ground.
    [Show full text]
  • Automotive Catalog Vol20
    TABLE OF CONTENTS HYBRID TECHNOLOGY Transmission Cut-Away , 5 Speed + Reverse 13 Hybrid Cut-Away Engine, Prius Manual Operation 1 Transmission Cut-Away, Automatic, 3 Speed + Reverse 13 Hybrid Cut-Away Engine, Prius Electrical Operation 1 Transmission Cut-Away, Automatic, 4WD, 5 Speed + Reverse 13 Hybrid Cut-Away Trainer, Prius Electrical Operation 1 Transmission Cut-Away, Automatic, Rear-Wheel Drive, 4 Speed + Reverse 14 Biodiesel Running Engine 2 Transmission Cut-Away, Automatic, Front-Wheel Drive , 4 Speed + Reverse 14 Biodiesel Running Engine with MultiGas Analyzer 2 Transaxle Cut-Away, Direct-Shift Gearbox 14 Gas/LPG Multipoints FIAT Engine, Electronic Injection 2 Continuously Variable Transmission (CVT) Gearbox Cut-Away 14 Hybrid Transmission Prius Motor/Generator 2 BRAKING SYSTEM Multi-Link Suspension 2 Air Braking System for Trucks with ABS/ASR 15 Front Chassis Unit 2 Air Brake Disc Caliper & Rotor Chamber Cut-Away 15 TRAINERS Braking System Panel, Double Circuit 15 Gas Multipoints Engine Chassis with ABS and Hydraulic Power Steering 3 Compressed Air Braking System Panel with Double Spring Brakes 15 Electric Power-Assisted Steering with Suspension 3 ABS Braking System Panel 15 Air Conditioning System 3 MODELS Wiring System Trainer , Electronic Ignition 3 Turbocharger Cut-Away, Variable Geometry 16 Overhead Camshaft Engine with Toothed Timing Belt 3 Self-Ventilated Brake Group with 4 Pistons 16 Gas Running Engine Multi-Point Electronic Injection 4 Injector Pump 16 Diesel Running Engine Common Rail 4 Self-Locking Hypoid Differential
    [Show full text]
  • Guidelines for the Parts Replacement of CE Marked E-Bikes / Pedelecs up to a Pedal Assist of 25 Km/H (15.5 Mph)
    Guidelines for the parts replacement of CE marked e-bikes / pedelecs up to a pedal assist of 25 km/h (15.5 mph) CATEGORY 1 CATEGORY 2 CATEGORY 3* CATEGORY 4 CATEGORY 5 Components which require the approval Parts which must not be replaced without Parts which may be replaced upon approval Components which do not require a specific approval Special notes for mounting accessories of the vehicle manufacturer/ approval of the vehicle manufacturer of the vehicle or component manufacturer system provider before the replacement > Motor > Frame > Crank arm (Provided that the distances crank arm > Headset > Bar ends are permissible, provided that they – frame centre (Q Factor) are observed) > Sensors > Rear shock > Bottom bracket are mounted appropriately towards the front > Wheel without hub motor (The load distribution must not be modified severely) > Electronic control unit > Rigid and suspension fork (Provided that the ETRTO is observed) > Pedals (Provided that the pedal is not wider than the > Electric cables > Wheel for hub motor > Chain / Toothed belt series / original pedal) > Rear-view mirrors are permissible. (Provided that the original width is observed) > Operating unit on the handlebar > Brake system > Front derailleur > In Germany additional battery/rechargeable > Display > Brake pads (rim brakes) > Rim tape (Rim tapes and rims must be compati- battery-operated headlights are permissible ble. Modified combinations may result in rim tape > Rear derailleur (All gear change parts must be suitable for the num- according to § 67 of German road traffic > Battery pack > Luggage carrier shifting and thus in defective inner tubes) (Luggage carriers directly affect the ber of gears and compatible with one another) licensing regulations.
    [Show full text]
  • 1 PRODUCT INFORMATION MY2015 Holden Colorado 7 HIGHLIGHTS
    PRODUCT INFORMATION MY2015 Holden Colorado 7 HIGHLIGHTS **New for MY15 All Variants Noise and Vibration Improvements Wind Noise Improvements New Exterior Body Colour: Satin Steel Grey Integrated Floor Mat Retainers Jet Black Soft Touch Paint on Instrument Panel Upper Jet Black Instrument Panel Lower Jet Black Centre Console Jet Black Soft-Touch Console Armrest Jet Black Door Trim Armrest LT Dark Grey Ash Door Trim LTZ New Leather Appointed Seats: o Dark Ash Grey Face with Jet Black Outer Bolsters and Seat Back o Heated Front Seats Piano Black Centre Stack Fascia Jet Black Door Insert Piano Black Door Applique Piano Black Steering Wheel Trim Overview Full-size 7-seater 4x4 SUV; Heavy duty capability Robust body-on-frame architecture, 5-link rear suspension 3-tonne towing capacity Two trim levels – LT and LTZ New 2.8L Duramax 2 turbo diesel engine, 6-speed auto transmission with active select 5-star ANCAP safety rating7 inch colour touch-screen with MyLink – Pandora, Stitcher, TuneIn, BringGo, Siri Eyes Free Integration Rear view camera display integrated with MyLink screen, rear parking sensors ABS with EBD, TCS, ESC, front driver and passenger airbags, full length curtain airbags extend to third row, trailer sway control Descent Control System, Hill Start Assist, Limited Slip Differential Shift-on-the-fly 4WD Two-speed electronically actuated part-time transfer case Adaptable cargo capacity up to 1830 litres – up to 30 practical storage options 1 Bluetooth® connectivity MP3 compatible sound system; USB input
    [Show full text]
  • Schematics: TFP
    SERVICING continued Belt Removal & Installation Remove the belt Guard by unscrewing the 8mm and 10mm securing bolts. Slacken off the engine/ motor mounting plate bolts and loosen both belt adjusting bolts locking nuts. Unscrew the adjuster bolts (39) to loosen the drive belt, and then slide the toothed belt (34) off the drive pulley (28). Fit a new belt onto the pulleys as described above. IMPORTANT Adjust the belt tension using the belt adjusting bolts (39) and then tighten the locknut against the Normal slack should be approximately engine mounting plate, ensure the belt tension is correct. (Do not over tighten) 13mm (1/2") when the belts are depressed in the middle position between the Tighten all engine mounting plate bolts and locknuts. engine/motor pulley and drum pulley. Refit the belt guard (36) and tighten the retaining bolts. TFP 260 MAIN ASSEMBLY CS Unitec, Inc. • 22 Harbor Avenue, Norwalk, CT 06850 • Phone: 203-853-9522 • Toll-free: 800-700-5919 • Email: [email protected] www.csunitec.com Item Part Number Description Item Part Number Description 1 320.7009 TCT Cutters (123 req) 45 326.9150 Front Wheel Spacer Star Cutters (Not Shown) (342 req) 326.5120 Beam Cutters (Not Shown) (332 req) 50 350.9121 Rear Wheel 150mm dia 320.5680 Milling Cutters (Not shown) (60 req) 51 326.9161 Front Wheel 82mm dia 2 320.4151 Spacers (12mm shafts prior to Nov12) 52 326.9163 Electric Motor Clamping Plate 320.4160 Spacers (16mm shafts Nov12 onwards) (154req) 53 326.9164 Electric Motor Mounting Plate 3 325.9131 Lift Lever 54 326.9165 Large Bearing
    [Show full text]
  • Device for Lifting and Transporting Motorcycles at the Back of a Motor Home
    (19) TZZ Z_T (11) EP 2 974 906 A1 (12) EUROPEAN PATENT APPLICATION (43) Date of publication: (51) Int Cl.: 20.01.2016 Bulletin 2016/03 B60P 1/44 (2006.01) B60P 3/12 (2006.01) (21) Application number: 15176721.7 (22) Date of filing: 14.07.2015 (84) Designated Contracting States: (71) Applicant: Sassi, Ezio AL AT BE BG CH CY CZ DE DK EE ES FI FR GB 17019 Varazze (IT) GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR (72) Inventor: Sassi, Ezio Designated Extension States: 17019 Varazze (IT) BA ME Designated Validation States: (74) Representative: Karaghiosoff, Giorgio MA Alessandro Studio Karaghiosoff e Frizzi S.r.l. (30) Priority: 15.07.2014 IT GE20140067 Via F. Baracca 1R 4° piano 17100 Savona (IT) (54) DEVICE FOR LIFTING AND TRANSPORTING MOTORCYCLES AT THE BACK OF A MOTOR HOME (57) Device for lifting and transporting motorcycles position, wherein the lifting means are motorized and are (2) at the external back of a motor home (3), comprising such that in the lower loading position the tray (1) rests a tray (1) housing at least one motorcycle (2), means for on the ground, while in the lifted position the tray (1) is lifting the tray (1) from a lower loading position to a lifted firmly held. EP 2 974 906 A1 Printed by Jouve, 75001 PARIS (FR) 1 EP 2 974 906 A1 2 Description [0014] In this embodiment, when the tray is in the load- ing position in contact with the ground the actuators work [0001] The present invention relates to a device for by lifting the load up to the "upper dead point" where it loading and safely transporting a motorcycle at the ex- is kept in position by closing the suitable raising control ternal back of a mobile home (motor home) according to 5 and mechanical lock valve.
    [Show full text]
  • 5 IX September 2017
    5 IX September 2017 International Journal for Research in Applied Science & Engineering Technology (IJRASET) ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor:6.887 Volume 5 Issue IX, September 2017- Available at www.ijraset.com Synchronous Belt Drive for Power Transmission in Geared Motorcycles Ayanesh Y. Joshi1, Sankalp G. Soni2 1, 2 Assistant Professor, Mechanical Engineering Department, A D Patel Institute of Technology Abstract: The most commonly used power transmission used in most of the two wheeled motorcycles are chain drives owing to its low cost and reliability. However, chain drives demand frequent maintenance, cleaning and lubrication. Although alternatives to chain drives such as synchronous belt drives and shaft drives are available, they are mostly seen in high-end motorcycles. This paper explores the effects of replacing chain drive in 100 cc Single stroke geared motorcycle with Synchronous Belt Drive mechanism. Keywords: Synchronous belts, power transmission, two wheelers, belt drives, motorcycles I. INTRODUCTION Nowadays, competition and customer demands in the automotive field is increasing and the industry has to keep up to meet requirements while at the same time focusing on the safety, economy and regulations. This has led to optimization as well as implementation of newer design in automobiles in considerably shorter span. As far as power transmission for automotive applications is considered, much effort has been extended in recent times on studying the life, noise and vibration characteristics of the transmission. However, the solutions proposed are not widely accepted partially because of higher costs involved and thus deterring the manufacturers to compromise in order to capture higher market share by keeping overall cost of the motorcycle low.
    [Show full text]
  • Drive Technology with Inverted Tooth Chains from Renold 2 Inverted Tooth Chains for Drives I Competence
    Tooth Chain Drive Technology With Inverted Tooth Chains from Renold 2 Inverted tooth chains for drives I Competence Fast. Precise. Silent. The inverted tooth chain’s ability to transfer high loads in small spaces ensures that multiple drive applications are optimally implemented. The perfectly adjusted geometry of inverted tooth chain and sprocket engagement helps to minimize the intensity of chain link impact, thus illustrating the drive element’s well-earned reputation of silent running. Competence I Inverted tooth chains for drives 3 Inverted tooth chain drives from Renold Drive solutions full of power and precision: precisely tailored to the application Renold inverted tooth chains for drives Content The variable construction of the inverted tooth chains makes any required chain width and length possible. Especially in tight spaces or with large shaft center distances, this allows for 04 Renold inverted tooth chains for drives a solution optimized to the application and the actual load 04 Design, types of guides in question. In conjunction with the low impact typical for 06 Sprockets tooth chains, this drive solution is distinguished by extremely 07 Advantages smooth, even, and precise running. The interlocking power ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– transmission between the inverted tooth chain and the 10 Product overview sprocket is slip-free, and no pre-tensioning is necessary. 12 HPC inverted tooth chain drives 14 Technical data HPC inverted tooth chain drives A Space-saving and variable
    [Show full text]
  • (12) United States Patent (10) Patent No.: US 6,283,255 B1 Gardner Et Al
    USOO6283255B1 (12) United States Patent (10) Patent No.: US 6,283,255 B1 Gardner et al. (45) Date of Patent: Sep. 4, 2001 (54) BRAKE AND PULLEY ASSEMBLY FOR A 3,899,049 8/1975 Martin ................................ 188/18 A MOTORCYCLE 4,848,521 7/1989 Izumine ............................. 188/18 A 5,890,980 * 4/1999 Heyng .............................. 180/219 X (75) Inventors: William C. Gardner, Ashland; Scott 5,964,312 10/1999 Maldonado. M. Brown, Blair, both of NE (US) 5.992.587 11/1999 Maldonado . 6,170,617 1/2001 Nakamura ........................... 188/71.6 (73) Assignee: GMA Engineering, Inc., Omaha, NE (US) * cited by examiner * ) Notice: Subject to anyy disclaimer, the term of this patent is extended or adjusted under 35 Primary Examiner Christopher P. Schwartz U.S.C. 154(b) by 0 days. ASSistant Examiner Melanie Torres (74) Attorney, Agent, or Firm-Jackson Walker L.L.P. (21) Appl. No.: 09/435,555 (57) ABSTRACT (22) Filed: Nov. 8, 1999 A brake and pulley assembly for retrofitting onto the hub of (51) Int. Cl." .................................................... B60T1/06 a belt driven, Swingarm mounted rear wheel of a motorcycle (52) U.S. Cl. .................................. 188/18 A; 18; 3. The hub has a multiplicity of bolt holes therein forming a bolt hole pattern. The hub is mounted to an axle. The brake (58) Field of Search 188/344, 181 A and pulleyp assembly consists of a pulley and rotor unit. The 188/181 R, 218 XL, 17, 18 R, 18 A, 71.6, pulley is bolted to the hub and the rotor is bolted or 711; 180/219; 474/152, 158; D12/123 otherwise attached to the pulley.
    [Show full text]
  • DODGE Drive Components for All of Your
    DODGE® DRIV E CO MP O N E NTS PR E F O RMAN ce -PR O V E N SO LUTI O NS For decades, the DODGE® brand of power transmission products has advanced the standard for progress in industry – affecting and improving the way the world transmits power. Essential elements of this power transmission cycle are DODGE mechanical drive components: V-belt drives, synchronous drives and roller chain drives. These rugged products not only connect one driven shaft to another, but they isolate shock load and vibration, accepts minor misalignments and synchronize movement between shafts. DODGE V-belt drives are quiet, high-quality, low-cost products that require very little maintenance. They have the ability to slip upon overload, thus protecting more expensive equipment from load surges. DODGE synchronous belt drives require no lubrication. They provide a positive engagement between a toothed belt and a toothed sprocket, and are offered with curvilinear, modified curvilinear, reinforced parabolic (RPP) and trapezoidal tooth profiles. DODGE chain drives are compact, economical and easy to install. Capable of operating in high-temperature environments, they provide no slip with no special tensioning and offer the same efficiency advantages as synchronous belt drives. All DODGE sheaves and sprockets are readily available over a wide range of speed ratios and can be supplemented with our complete offering of DODGE bushings, hubs, belts and accessories. 3 DODGE DRIVE COMPONENTS FOR ALL OF YOUR DODGE TAPER-LOCK® AND QD STYLE BUSHINGS DODGE WELD-ON HUBS For mounting power transmission components onto your shafting, Baldor DODGE weld-on hubs are useful for welding into pulleys, fan rotors, offers a full line of DODGE bushings that are shaft-ready, off-the-shelf, in inch flywheels, plate sprockets, impellers, agitators, etc.
    [Show full text]
  • THE 928 TIMING BELT and TENSIONER SYSTEM Wally Plumley — 928 Specialists
    THE 928 TIMING BELT AND TENSIONER SYSTEM Wally Plumley — 928 Specialists The toothed camshaft drive belt, more commonly referred to as the timing belt, and its tensioner, make up one of the most critical of the 928's subsystems. This toothed rubber and fabric belt is responsible for driving the camshafts (two cams, operating sixteen valves, up through model year ("MY") 1984 for US-spec cars and MY 1986 for Euro-spec cars; four cams, operating thirty-two valves, for US-spec cars for MY 1985 and later and all 928s worldwide from MY 1987), the water pump and the oil pump, and is one of the longest timing belts ever used on a production automobile. While a timing belt failure is serious on any 928, it can be a disaster on a later model. At some point, the 928 engine changed from a "free-wheeling" to a "interference" or "valve-crash" design, but there is not universal agreement on exactly when this change occurred. This means that on all except the earliest two-valve cars, timing belt failure or slippage can cause the pistons to hit the valves, resulting in major damage to the engine. A toothed belt tension warning system, which can give early warning of a belt problem, was added in MY 1985. The factory-recommended replacement interval for the timing belt is 60,000 miles, but more conservative or pessimistic owners often observe shorter intervals, such as 40,000 miles. There is general agreement that age should also be a factor, with replacement suggested at no more than every four years, no matter how much or little you've driven in that time.
    [Show full text]