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The Rfid Factory Product Overview Contents THE RFID FACTORY PRODUCT OVERVIEW CONTENTS MÜHLBAUER GROUP AT A GLANCE ..........................................................................................4 RFID COMPETENCE ..................................................................................................................6 CONCEPT 2023 / THE RFID FACTORY ......................................................................................8 MB PALAMAX® ......................................................................................................................10 ANTENNA PRODUCTION TECHNOLOGY...................................................................................12 ACS 350 ................................................................................................................................14 APS 350 .................................................................................................................................16 INLAY ASSEMBLY ...................................................................................................................18 DIRECT CHIP ATTACH TECHNOLOGY ....................................................................................19 TAL 15000 ..............................................................................................................................20 DDA 20000 & DDA 40000 ......................................................................................................22 DDA + CL ..............................................................................................................................24 RFID CONVERTING ..................................................................................................................26 IL15000 ..................................................................................................................................28 CL LIGHT ................................................................................................................................30 CL 30000 ...............................................................................................................................32 CL 60000 ...............................................................................................................................34 RFID PERSONALIZATION .........................................................................................................36 PL LIGHT ................................................................................................................................38 PL 30000 ................................................................................................................................40 NOTES ....................................................................................................................................42 2 I 3 MÜHLBAUER GROUP AT A GLANCE MÜHLBAUER’S BUSINESS UNITS AND SITES Founded in 1981 in the heart of Bavaria, the Mühlbauer Group Our business unit AUTOMATION does not only develop and has ever since grown to a leading global player in the fields of assemble individually customized production systems, but also Parts & Systems, Semiconductor Related Products, Document provides matching software solutions for the production process ® Solution Related Products and TECURITY Solutions. With of Document and Solution Related Products. Vision inspection Service Hub Russia around 3,500 employees, technology centers in Germany, Ma- technologies as well as semiconductor and RFID applications laysia, Slovakia, the U.S.A. and Serbia and 35 sales and service complete our comprehensive portfolio. HQ Germany Production Center Germany locations worldwide, Mühlbauer created a strong competence Our business unit TECURITY® is established as a competent Production Center Slovakia network around the globe. partner for the implementation of security systems for identi- Production Center Bosnia & Herzegovina Production Center Serbia Service Hub South Korea Service Hub Georgia Service Hub Japan We continuously invest in the latest technologies and innova- fying and verifying both documents and individuals. Our clients Service Hub Spain Production Center USA Service Hub Iraq tive processes to enhance our competences and provide you benefit from more than three decades experiential value which Service Hub Turkey Production Center China with optimized solutions. Our in-house precision part production we have gained during the realization of over 300 ID projects Service Hub United Arab Emirates Service Hub Taiwan MPS – Mühlbauer Parts & Systems – guarantees unlimited flexi- worldwide. bility and highest customer satisfaction. Service Hub Mexico Service Hub India Service Hub El Salvador Production Center Malaysia Service Hub Uganda Service Hub South Africa Service Hub Brazil Service Hub Australia Mühlbauer Mühlbauer Mühlbauer Mühlbauer Mühlbauer Mühlbauer Mühlbauer Bosnia & Herzegovina China Germany Malaysia Serbia Slovakia USA MPS AUTOMATION WORLD OF TECURITY® Precision Parts & Surface Engineering Production Equipment & Systems Government & Technology Solutions 4 I 5 RFID COMPETENCE CENTERS COMPETENCE IN RFID REALIZING RFIDeas WORLDWIDE 1985 Development of our core competence Chip Handling: Specialization on small chips, high speed and high accuracy for Flip Chip technology. 1988 First turnkey production solutions for Smart Cards 1995 Development of world first RFID Inlay Production System (TAL 1500). Since then, Mühlbauer has been a major driving force for the RFID production technology. ANTENNA INLAY 2004 Mühlbauer draws up the strategy to become a turnkey solution provider for the complete PRODUCTION ASSEMBLY RFID Factory. Our target is to provide our customers the most efficient and competitive RFID production and personalization solutions. 2014 The RFID Factory is completed: The lastest innovations “Antenna Production Systems APS & ACS”, the revolutionary “Direct Die Attach System DDA 20000” and the latest RFID COMPETENCE CONVERTING “Personalization Technologies” are presented to the market. & PERSONALIZATION The Mühlbauer Group releases its new roadmap “CONCEPT 2020” during the LAMINATION 1st “RFID Innovation Days” event. CONCEPT 2023 2018 The DDA 40000 is launched. A roadmap to 100 000 UPH is available for wide web application. MB PALAMAX® 2019 MB release “Concept 2023” ANTENNA PRODUCTION EXPERIENCE DRIVES INNOVATION. IINLAY ASSEMBLY INLAY PRODUCTION CONVERTING PERSONALIZAITON Newport News,VA Roding Dresden Melaka Wuxi USA GERMANY GERMANY MALAYSIA CHINA 6 I 7 CONCEPT 2023 THE RFID FACTORY RFID MANUFACTURING YOUR PARTNER FOR THE COMPLETE RFID SMART FACTORY Based on the machine innovations from the Concept 2020, we Nobody knows where the rapid growth in the RFID market will tory Industry 4.0, by having automated control of the manufac- respect the needs of high volume production linked with a sus- lead us to. Mühlbauer will be able to provide you with the right turing data; material and process flow. This new factory concept tainable green process and developed the concept 2023. technology to scope with the demands of tomorrow. Not only will be able to be more productive on less space and will even supply chain compression, high UPH and yield will be our chal- further reduce the cost significantly. The total process can be lenge, in future we need also to work on sustainable green man- handled by just a few people and will guarantee the highest uti- ufacturing technologies and the decrease of process costs. Our lization of the installed capacity. Even non Mühlbauer machines new concept 2023 will offer the way to build a smart RFID fac- will be supported. ANTENNA PRODUCTION CHIP INLAY CONVERTING PERSONALIZATION RFID COMPETENCE CONCEPT 2023 MB PALAMAX® WAREHOUSE WAREHOUSE INCOMING OUTGOING ANTENNA PRODUCTION IINLAY ASSEMBLY INLAY The concept 2023 is the roadmap for high auto- which guarantees high volume production with con- PRODUCTION mated, sustainable production and material flow. sistently high yield and uptimes. Furthermore there Based on the intelligent production planning, the use will be up to 30% less floor space required. of automated intelligent vehicles, preventive mainte- ¤ Optimized material flow by automated vehicles for material transport CONVERTING nance and full production transparency, there is only You can trust in us that we will give our very best to ¤ Optimized machine utilization limited manpower required. develop the future technologies and always provide ¤ Preventive maintenance you the most competitive solutions. ¤ Fully automated data collection PERSONALIZAITON The integration of various manufacturing processes ¤ Increased OEE leads to stable and productive manufacturing lines, ¤ Significant reduction of manpower 8 I 9 ® MB PALAMAX TOTAL PROCESS TRANSPARENCY FEATURES & ADVANTAGES MB Palamax®, Mühlbauer’s Smart Factory solution, is devel- alization. The collected process data is stored in big data sets oped for card, tag or booklet productions, personalization fac- for later processing, visualization and statistical analysis. MB PALAMAX.MONITOR tories and semiconductor backend shop floors. Consisting of an Palamax® is the backbone of our Smart Factory solution, by col- Monitors the real-time performance of the production NOSQL database, it is designed to set and collect process data lection all relevant data and handling the process & material flow. to monitor and improve the efficiency of production and person- PALAMAX.STATS Statistical tool which analyzes collected data & delivers customized statistics on OEE PALAMAX.REMOTE Enables
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