Fabricating Complete Dentures with CAD/CAM Technology
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Fabricating complete dentures with CAD/CAM technology Luis Infante, DDS,a Burak Yilmaz, DDS, PhD,b Edwin McGlumphy, DDS, MS,c and Israel Finger, DDS, MSd School of Dentistry, Louisiana State University Health Sciences Center, New Orleans, La; Division of Restorative and Prosthetic Dentistry, The Ohio State University, College of Dentistry, Columbus, Ohio Conventional complete denture prosthetics require several appointments to register the maxillomandibular relationship and evaluate the esthetics. The fabrication of milled complete dental prostheses with digital scanning technology may decrease the number of appointments. The step-by-step method necessary to obtain impressions, maxillomandibular relation records, and anterior tooth position with an anatomic measuring device is described. The technique allows the generation of a virtual denture, which is milled to exact specifications without the use of conventional stone casts, flasking, or processing techniques. (J Prosthet Dent 2014;-:---) Present-day advances have led to restoration with the CAM portion of software that allowed the milling of the incorporation of computer-aided the system. the tooth sockets in the denture base design/computer-aided manufacturing In 2007, Quaas et al6 studied the according to the desired arrangement. (CAD/CAM) technology into the measurement uncertainty and the 3- The use of computer-generated design and fabrication of dental res- dimensional accuracy of a mechanical dentures is changing the procedures torations, including complete den- digitizing system and concluded that for denture fabrication. CAD/CAM tures. Different systems for making the measurement uncertainty for the technology differs from the conven- impressions and fabricating casts of a system was low and the precision was tional method in that the laboratory patient’s dental structures have been high. However, they discouraged the work is simplified and fewer appoint- introduced,1,2 some of which also application of this method for the ments are needed.10 Recently, Bidra11 allow for the production of specific digitization of flexible impression ma- reported the use of CAD/CAM tech- restorations in the laboratory, in the terials because the physical contact of nology for the fabrication of mandib- dental office, or at a centralized pro- the probe with the soft material might ular implant-retained overdentures in duction center.3-5 lead to deformation and increased in- only 2 clinical appointments. This The information for the develop- accuracy. In 2012, Goodacre et al2 report describes a technique to fabri- ment of a CAD/CAM cast or restora- proposed a technique to obtain maxil- cate a complete dental prosthesis with tion can be acquired extraorally from lary and mandibular definitive impres- CAD/CAM technology. The technique an impression or from a cast of sions of the edentulous arches so these presented uses a standard clinical pro- the object or intraorally by directly could be scanned and data acquired to cedure to fabricate dentures for a pa- recording the structures intraorally. mill denture bases with CAD/CAM tient with existing dentures in only 2 Different systems use different tools to technology. They also described the appointments. The measurements were collect this information. Mechanical process for recording the neutral zone, recorded at the first appointment and digitizing systems rely on touch probes the maxillary and mandibular anterior inserted at the second appointment. (tactile),6,7 whereas optical digitizing teeth position, the palatal morphology, systems use cone beam computed to- the occlusal vertical dimension, and the TECHNIQUE mography,8,9 laser,5 or light-emitting interocclusal relation so these could be diode scanners.5,6 These data are pro- included as part of the process of 1. Make a definitive impression cessed by software and then used fabricating the bases. Furthermore, they with the impression materials and ther- to fabricate the desired object or used a prototype of 3-dimensional moplastic moldable trays which are aAssistant Professor, Louisiana State University Health Sciences Center. bAssistant Professor, Division of Restorative and Prosthetic Dentistry, The Ohio State University. cProfessor, Division of Restorative and Prosthetic Dentistry, The Ohio State University. dAdjunct Clinical Professor, Division of Restorative and Prosthetic Dentistry The Ohio State University. Infante et al 2 Volume - Issue - available in different sizes (AvaDent). the residual ridge (Fig. 3). If the residual AMD as far posteriorly as possible and Initially, mix the 2 part heavy-consistency ridge is between sizes, use the smaller place it horizontally (Fig. 4). polyvinyl siloxane (PVS) and press it AMD size. With the existing dentures in 6. Place both AMDs into the into the existing denture to create a the mouth, assess the occlusal vertical mouth and attach the AvaDent ruler PVS cast. dimension (OVD) and rest position (Fig. 5). Align the ruler parallel to the 2. Measure the residual ridge and with a preferred assessment method.12 interpupillary line and record the angle select the appropriate thermoplastic Establish whether these dimensions are that will be used to correlate the tray. Place the tray in a hot water bath correct or whether they need to be completed AMD to the virtual (77C) and mold to the cast. altered. Once established, place dots mounting with software algorithms. 3. Evaluate the tray intraorally to on the patient’s facial features and re- With the central bearing tracing device ensure it covers all the appropriate cord the OVD with a caliper. resting on the mandibular tray, adjust anatomic areas and adjust the borders 5. Coat the AMD maxillary tray the OVD by turning the fitting on the as needed. As with any conventional with the specified adhesive (Express fast side of the AMD to raise and lower the edentulous impression technique, dry set polyvinyl siloxane PVS max- central bearing pin (Fig. 6). Then the tissue with gauze. First, border the illomandibular registration record; Xer- confirm the OVD. To confirm the mold with heavy-body material and tec) material onto the tray and place centric relation with a gothic arch make the definitive impression with a intraorally to stabilize the AMD on the tracing, coat the tip of the bearing pin regular-set light-body PVS material residual ridge before making the re- with a marking agent, coat the (Figs. 1, 2). cords. Coat the AMD mandibular tray mandibular tray with occlusal spray, or 4. Choose the correct size anatomic with adhesive, express the PVS max- rub it with occlusal paper. Guide the measuring device (AMD) (1 of 3 avail- illomandibular relationship record ma- patient’s mandible back and trace able sizes) (AvaDent) by using the terial onto the tray, and place the tray lateral, anterior, and posterior excur- caliper to measure the widest part of in the mouth. Extend the mandibular sions on the mandibular tray with the 1 Maxillary definitive impression. 2 Mandibular definitive impression. 3 Maxillary and mandibular anatomic measuring devices 4 Maxillomandibular relationship record material being (AMDs). expressed into AMD maxillary tray. The Journal of Prosthetic Dentistry Infante et al - 2014 3 5 Registration of interpupillary line. 6 OVD adjustment by turning screw on side of AMD. 7 Stabilization of AMD by injecting maxillomandibular 8 Use of composite resin to stabilize transparent guide. relationship record material into area between maxillary and mandibular trays. bearing pin. Direct the patient to “keep the esthetic transparent guide onto the 11. Once processed, the dentures are jaws together,”“slide lower jaw as far existing denture. Use 1 of 3 overlay returned to the dentist for delivery to forward as possible,”“as far back as esthetic transparent guides, which repre- the patient (Fig. 10). possible,” and “as far left and right as sent different tooth sizes. Once the possible.” Create the gothic arch proper transparent guide is chosen, tracing accordingly. establish the desired gingival height and DISCUSSION 7. Remove the mandibular tray and mark it on the prescription. Mark the drill a divot into the tray at the tip of midline and incisal edge for the anterior Many materials have been used in the arrow. Replace the tray intraorally, teeth on the lip support. Place composite the fabrication of denture bases. From place the tip of the pin into the divot, resin (Tetric EvoFlow; Ivoclar Vivadent) wood to porcelain, no material has and stabilize the AMD by liberally onto the transparent guide and adhere received the same attention or gained injecting maxillomandibular relation- this to the lip support. With the AMD in the same popularity as PMMA [poly(- ship record material into the area be- the mouth, verify the esthetics and OVD methyl methacrylate)].13-15 Although tween the maxillary and mandibular (Fig. 8). it is the most common material AMD trays (Fig. 7). Remove any record 9. Send both the completed im- used today, PMMA is not without material from the maxillary AMD that pressions and the final AMD to the problems. These problems are related to might interfere with the drape of the lip. laboratory for fabrication of the processing, porosity, fracture strength, Adjust the lip support to the desired lip dentures. dimensional stability, color stability, fullness by turning the fitting on the 10. Examine the digital preview vir- and biocompatibility (allergenic re- anterior of the lip support. tual setup sent by the laboratory, and actions).16,17 Challenges with the use of 8. As a guide for selecting the modify the design of the denture if PMMA bases are being met by either appropriate denture tooth mold, overlay needed (Fig. 9). improving the qualities and properties Infante et al 4 Volume - Issue - sockets are milled with a 5-axis milling machine. The sockets for the selected teeth are milled according to the posi- tion of the selected teeth. The selected teeth are chemically bonded to the AvaDent base material by means of a proprietary PMMA bonding technique that uses heat and pressure, or if requested, a clinical evaluation of the denture can be selected.