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English（PDF：1MB） The Transparent Resin to Make It Possible. TM Mitsui Chemicals, Inc. URL https://jp.mitsuichemicals.com/en/special/apel/ Inquiries https://form.mitsuichemicals.com/business/apel_ja/ Sites in Japan ［Tokyo］ ［Osaka Branch］ Performance Polymers Div. Shinanobashi Mitsui Bldg. 1-11-7, Utsubohonmachi, Optical & Packaging Materials Dept. Nishi-ku, Osaka 550-0004, Japan Shiodome City Center 1-5-2, Higashi Shimbashi, TEL:+81-6-6446-3633 FAX:+81-6-6446-3645 Minato-ku, Tokyo 105-7122, Japan TEL:+81-3-6253-3489 FAX:+81-3-6253-4221 Overseas Branches [Mitsui Chemicals Europe GmbH] [Mitsui Chemicals Korea,Inc.] [Mitsui Chemicals India Pvt.Ltd] Oststarasse 34,40211 Düsseldorf, Germany 15F,Building-B,PINE AVENUE,100,Eulji-ro, 3rd FLOOR,B-Wing,D3,District Centre,Salet, TEL:+49-211-173320 FAX:+49-211-17332-701 Jung-gu,Seoul,KOREA 04551 New Delhi 110017,India TEL:+82-2-6031-0200 FAX:+82-2-6031-0220 TEL:+91-11-4120-4200 FAX:+91-11-4120-4299 [MitsuiChemicals(CHINA)CO.,Ltd] [Mitsui Chemicals Asia Pacific,Ltd.] [Mitsui Chemicals America,Inc] 21F,Capital Square,268 Hengtong Road, 3 HarbourFront Place #10-01 HarbourFront 800 Westchester Avenue,Suit S306 Jing'an District, Shanghai,200070,P R.China Tower 2 Singapore 099254, Singapore Rye Brook,NY 10573,USA TEL:+86-21-5888-6336 FAX:+86-21-5888-6337 TEL:+65-6534-2611 FAX:+65-6535-5161 TEL:+1-914-253-0777 FAX:+1-914-253-0790 [Taiwan MITSUI CHEMICALS,INC] 7F-2,No.4,Sec.1,Jhongsiao W.Rd.,Taipei 10041,Taiwan TEL:+886-2-2361-7887 FAX:+886-2-2361-6776 Jun.2020 Have More Freedom in Optical Design Have Clearer View of the Futu re. APEL™, cyclic olefin Copolymer of Mitsui Chemicals product, is TM amorphous and transparent resin with excellent optical properties. Characteristics of APEL™ has been contributing to “smaller and lighter lens design”, with its highest refractive index and lowest birefringence among amorphous polyolefins, and enables replacement of conventional Low lens materials such as glass or PMMA. Dimensional Electrical APEL™ maintains its performance in the severe environment such as Stability Birefringence Characteris- high humidity, high temperature, hence it is suitably adopted for new High tics applications such as lenses for Automotive Camera and Head Refractive Mounted Display (HMD). Index In addition, APEL™’s excellence in moisture barrier, electric proper- ties, and chemical resistance has been perfectly fit for food and medical packaging. High Heat Resistance APEL™ stays innovative and is fitting to various advanced market High Moisture High needs. Resistance Transparency “Have Freedom in Optical Design, Have Clearer View of the Future” is the key message of APEL™ to the industry and society. Easy Moldability Cyclic Olefin Copolymer x Ethylene APEL™ is Cyclic Olefin Copolymer (COC) Unit produced by copolymerization of ethylene and cyclic olefins. APEL™ has the highest refractive index and lowest birefringence R1 R 2 y among amorphous polyolefins. Cyclic Olefin Unit 01 02 Tape Test for AR Coating Adhesive 1. Adhere tape to surface 2. Purge air between tape 3. Peel up within Enhances Optical Design Freedom of test pieces and test pieces surface 1 second Tape Test pieces. Swab Air Multi-functional, Transparent Resin. APL5013VH APL5014XH Competitor’s Material（PMMA） Birefringence and Adhesiveness of AR Coating Before Test APEL™ realizes clear image without bleeding and distortion in optical lens application. No Peeling No Peeling AR Coat Peels Application sample After Test Low Head Mounted Display The contribution derives from APEL™’s excellence in high refractive index, low birefringence PMMA TM that enables engineers to make more various optical design. APEL™ has better ※Multiple layers composed of adhesiveness of AR SiO2 & TiO2. ※ coating than competitor's Has low After annealing material (PMMA). birefringence and good adhesiveness Achieves Birefringence COP High refractive index, of AR Coating. distortion-free vision, superior aberration correction. High Flexible lens design. Poor Adhesiveness of AR Coating Good even up Excellent balance of low birefringence and close distance. 1.60 good adhesiveness of AR Coating. PC ) 1.58 d (n ● 1.56 High refractive index, low dispersion. Enables image formation with little blurring/ TM High distortion right to the edge. 1.54 Competitors’ COC High ● Achieves thinner, or lighter lenses. 1.52 COP Refractive ● Good adhesiveness of AR coating and Refractive index 1.50 Transparency resists peeling. PMMA 1.48 Index 70 60 50 40 30 20 Abbe’s number (νd) Excellent Transparency. Application Sample Smartphone 100 APL5014CL 80 APL5014XH 60 Wavelength Internal Transmittance [3mmt](%) Forms a clear image Lo w (nm) APL5014CL APL5014XH 40 800 >99 >99 from small lenses. 600 >99 >99 20 Birefrin gence 400 98 98 350 83 88 3mmt（%） Internal Transmittance 0 300 500 700 800 ● Improves image quality. Example of Smartphone Camera Lens Module Wavelength（nm） ● Controls lens curvature, Enhances design freedom. Object side Smartphone camera lens ● Contributes to thinner lens units. Convex lenses modules consist of several Less distortion, ● Excellent dimensional stability with little Concave lenses concave and convex lenses. APEL™ is mainly Clearer image. moisture adsorption. Sensor lenses used for convex and sensor-side lenses. Sensor side Weld reduction APL5013VH APL5014XH APL5014CL Weld Reduction Grade APL5014CL(04) APEL™ has weld reduction grades for 50nm Weld (in effective diameter) Weld (flange only) lens shape which is easy to find weld. 0nm APL5014CL Competitor’s Material(COP） Molding Conditions Lens Shape Mold Temperature ：T g - 5 ℃ Max Thickness Min Thickness Uneven Thickness Rate Injection Speed ：5 0 m m / s 0.944mm 0.35mm Cylinder Temperature：2 8 5 ℃ 2.7 Outside Diameter Φ6.2mm 03 04 Application Sample PTP Packaging Sheets, Prefilled Syringes, Pill Bottles, Inspection Containers Medical packages that is High Heat not allowed to degrade under Resistance Resists yellowing, and deformation even at high temperature. long-term storage condition. Achieve highly sensitive, and precise lenses. ● Little effect on drugs due to low elution. ● Has low moisture permeability coefficient. ● Provides good barrier performance. Heat Resistance 125℃ Test Results Change in Refractive Index (Change in Transmittance) 0 -100 APL5016SL APL6015T APL5015AL Type of Test Parameter Standard ※1 APL6509T（Low Tg grade） APL6015T（High Tg grade） -10 -98 Heat resistant grades have Competitor’s slight change in refractive 450nm ※1 Material（COP） index after heat test. Residue on Ignition 0.10% or less ○ + ○ + -20 -96 Lower concentration Heavy Metals ○ + ○ + than control solution ※1 Materials Test -30 -94 Below absorbance of （JP compliant） Pb ○ + ○ + ※1 Resists yellowing and standard solution maintains transparency Below absorbance of -40 -92 Cd ○ + ○ + after heat test. standard solution ※1 △ T r a n s m i t t a n c e（ ％ ）＠ ※1 dn/dT(×10-6/℃) @10~40℃,dn/dT(×10-6/℃) d-line Foaming test Disappears within 3 min. ○ + ○ + -90 0 1000 2000 3000 APL5014CL APL5015AL APL5016SL Difference of 1.5 or pH ※1 ○ + ○ + Heat Resistance Test-Hours @ 125℃ less to blank solution KMnO4 Difference of 1.0 ml or ○ + ○ + reducing substance ＊1 less to blank solution ※1 Dissolution Test JP compliant （ ） 220～241nm:0.08 or less ※1 ○ + ○ + UV absorption spectrum 241～350nm:0.05 or less ※1 ○ + ○ + Application Sample Automotive Camera Lenses ※1 Residue on evaporation 1.0mg or less ○ + ○ + （Sensing camera, view camera, drive recorder, back view monitor, head-up display, etc.） ○＝Compliant or negative results obtained in the performed tests. ※1 Standards: polyethylene or polypropylene containers for aqueous injections (Japan pharmacopeia 13th edition) Reliable lenses perform well on autonomous camera. Transparent Resin with ● Retains transparency with little yellowing under actual environment. Lowest Transparency Coefficient. ● Resists lens distortion even at high temperature. High Moisture High Moisture Prevents Transmittance of Moisture. ResistanceResistance 104 Test Results of Automotive grades ） LDPE 103 3mmt Plate Scale CPP MPa Has greater barrier to ・ HDPE moisture and gas than d 0nm 100nm TM other materials. ・ 2 102 PET mm/m APL5015AL APL5016SL Competitor’s Transmittance 2 1 ・ 10 O Material（COP） 3 Achieves clear images with little distortion. cm （ 100 1 2 Moisture Permeability（ g・mm/m2・d） The lowest moisture permeability of APEL™ among transparent resins is perfectly fit for moisture-proof containers and PTP films, and provides better barrier performance than PE, PP. 05 06 Stable Material that Demonstrates APEL™ Molding technical information for optical grades ※Describes points to consider concerning injection molding for optical grades. its Performance in Any Environment. As regards technical information of non-optical information is separately available upon a request. Pre-drying conditions 1. Injection molding machine Grade Temperature（℃） Time(hrs) 1-1 Selection criteria for molding machines APL5014CL 110~120 6~12 ○ The molding machine size should be adequate to the product volume. A APL5015AL 120 6~12 bigger machine tends to lengthen the retention time of molten resin, often APL5016SL 120 6~12 DimensionalDimensional resulting in carbonation and/or yellow discoloration of the resin. Stability APL5013VH 100 6~12 Stability 1-2 Screw design APL5014XH 120 6~12 ○ A lower compression ratio around 2 is preferable, but molding is possible Electrical with about 2.5. 0.07 Electrical 3-2 Material Purging ○ A full flight screw is recommended to use. It is preferable that the screw head （%） 0.06 CharacteristicsCharacteristics incorporates a backflow prevention mechanism (a check valve). ○ When another material has been used, it is necessary to perform a purge with PC ○ High shear stress at plasticization may cause discoloration and/or black spots a commercially available cleaning pellet that is suitable for the molding 0.05 on APEL™. temperature or polypropylene (homo-type) for 3 to 5 kgs or so before （×10-4） replacing to APEL™. This should be followed by a purge with APEL™ for 2 to 0.04 PET 1-3 Material of screw and cylinder 3 kgs. Check for muddy or tarnished surface on the molded goods.
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