Ill K-SALES PROGRAM
One Stop Solution for Flexible Packaging
Profile 0 WINDMi:iLLER & Hi:iLSCHER PASSION FOR INNOVATION J KAMPF )~ PrimeBl~g~ u;:; -~®
~ ZECHER Jmh~~!~~ !Ilsa~Q~ ... ~ms · ffeC G~ REPROCHEM __Jl 5ei • • GRAPHIC EQUIPmEnTS s.,.I • CHEmlCALS FOR GRAPHIC ARTS 1r- LASER
0 ~!~~~Yi:5LLER & Hi:5LSCHER FL~~leoningTech,:logy !!;{~~/!l!li!c~ C, 0 0 peiietron •~ KRQ~!!h~y~e! PRINTING PRODUCTIVITY HunsoN-S~P OFRU • RECYCLING®
convening I SIDESBM HERQ_Q!_, fas machine!")' ab Authorized Distributor ® ~ ~ TERMOMECCANICA in ZeroFIY WJ Industrial Process Storage Bag I by VESTERGAARD Pakistan WINDMt:$LLER & Ht:$LSCHER PASSION FOR INNOVATION
INNOVATIVE Anilox Roller Technology. Slitters, Rewinders, Winders and Special Machines J KAMPF for precisely accurate performance.
Doctor Blades for Gravure & Flexographic )~ PrimeBI~~ Printing Presses ......
The leading cleaning technology for the Manufacture Rotogravure Cylinder Making flexographic, gravure, and offset package Systems and the Chemicals needed for the printing industries. production of rotogravure cylinder...... ~/I
Bag Solutions Worldwide (BSW): The Leading Global MPS is well-known and high-quality brand Manufacturer in Tape Extrusion, Circular Looms and 000 of flexo and offset press solutions for label WINDM0t):LLER & Ht1L8CHER PRINTING PRODUCTIVITY and flexible packaging printers. Converting Machinery for PP-Woven Bags. Machinery ~/I . , .. ~/I The Designer and Manufacturer of Extruders, Auto Conversion Lines & Printing Machines NGn Shredders, Cutters, Pelletizers and Regranulators ,,,, for PP-Woven Sacks. for the Plastics Recycling Industry. •=t•ii=l#WH ~/I WI Designs and manufactures Process Designs and manufactures integrated solutions Automation Equipment. based on laser technology for the cutting and the marking of each type of material. . .. . ~/I Leader in providing turnkey line solutions in the ... The Leading Manufacturer of Corona Treatment ~ KRQJ!~!~~ID" field of coating technology for web-like materials .. _ Systems and Perforation Machines . such as paper, foil and film. Pl.ASMA• CORONA• PERFORA~ ..... ~/I ••••
Provides Solvent Recovery Systems to treat Designs and manufactures plastic bag making -~--, the exhaust Air from Printing Presses HUDSON·S~ machinery, pouch making equipment, and "--~i. Te,ctlnolo (!i ~ Comp~ov ~ (rotogravure or flexographic ) + lamination. re-closable packaging solutions. - ·~/I ~/I OFRU Recycling is a leading global manufacturer of high productive solvent recyling (recovery) OFRU Plants. GARANT MASCHINEN RECYCLING
Specialists in Bulkmatology Bulk Material Handling Technology for gentle conveying and dedusting of granular materials
The first and only insecticide incorporated storage Herbold Meckesheim - Recycling specialist for ZeroFly® bag protecting your grains and seeds against the plastics industry StorageBag I byVESTERGAARD insect attacks for u to 24 months...... ~// . .. . . WI Flexible Packaging
Extrusion I Doctor Blade m Varex 1 Optimex 1 S:Gran 17 Aquarex 2 E:Gran 17 Filmex 2 F:Gran 18 Printing P:React 18 Gravure Dynastar 3 Laser Cutting
Heliostar A 3 • Packmaster OEM WD/CW 19 • Heliostar S 3 L PackMaster 600 CW 19 j Flexo t Miraflex S 4 Machine Automation Equipment t Miraflex II C 4 I I Deduster Slitting I m Conslit 5 I Blow Molding I Starslit 5 Solvent Recycler Unislit 5 I I Coating I Converting I • PAK610 Label Printing L lnCo800 :~ EB The Label Solution Press 25 Corona Treaters I I EF The Multi-Substrate Press 25 Anilox Rollers EF SYMJET The Hybrid Printing Solution 26 I I EXL OFFSET Combination Printing 26 Cylinder Making EXL Wide Web Flexo Packaging 26 Laser Engraving 9 Plating Lines 10 Cutting & Polishing Machines 11 Chemical for Graphic Arts 12 Flexo Plate Mounter
Plate Mounter 13 Proofing Press 13
Rotogravure Cylinder Proofing 13
Parts & Cylinder Washing System
• Cleaning Equipment Narrow Web 14 • L Cleaning Equipment Wide Web 14 j Industrial Packaging
Paper Sacks Machines PP Woven Sack for Cement Industry
Extrusion Printing • Tiratex 1300 28 . ~ Flexa 820 37~ L Tiratex 1600 28 j Converting Tape Winding TUBER ------i- AM 8135 38 ~ Filatex 200 29 ~ L Rotaliner 2 38 BOTTOMER --, Circular Weaving L_ AD 8330 39
Adventex CL 30 Palletizing Adventex 850 30 Adventex 1200 31 ~ Arcomat 40~ Adventex 1700 31 Adventex 2250 31 FFS Bagging Technology ~ TopasSL 41~ Coating Bag Making Machine Ecotex CL 32 Ecotex 1600 L 32 ~ Fas Converting 42. Ecotex 1600 LC 32 43 j
Printing Washing Line, Shredders and Agglomerators 44. • Servotex 850/4( 33 . ~ Herbold Meckesheim L Servotex 850/6C 33 j 4S j Solvent Recovery Systems Converting Termomeccanica 46. Convertex SLC 120 34 ~ 4j Saco TEX 35 Edge cutting - Cuttex 35 Zerofly Food Safety Storage Bags Roll Slitting - Slittex 35 ~ Zeroflv 48. Bag Conversion 4j
Fully Automatic Conversion Line 36
Reel to Reel Printing Line 36 Reel to Reel Gusset Line 36 Extrusion
The innovative partner for flexible packaging producers. 0 WINDMi:1LLER & Hi:1LSCHER
For nearly 140 years, the development and manufacture of machinery and equipment for flexiblepa ckaging has been our business. Varex " The VAREX" is based on a modular concept. A broad range of modules and attachments allows almost endless configurations-from 8 micron (0.31 mil) PE-HD liner film to 11-layer barrier films with a 1 micron (0.04 mil} EVOH layer. VAREX" systems excel with the best film quality and maximum output as well as a perfect material efficiency. Very tight film gauge tolerances as well as minimized start-up and change-over times lead to maximum efficiency,low scrap rates and reduced resin usage.
Optimex W&H's new OPTIMEX high-output, 3-layer blown film line compliments our established VAREX range. OPTIMEX (Optimum Extrusion at an optimal price) is designed to produce a wide range of top quality 3-layer films and typical applicationsinclude packaging, carrier bags, laminations and shrink- and stretch hoods.
www.wuh-group.com
Page 1 Extrusion
The innovative partner for flexible packaging producers. 0 WINDMi:1LLER & Hi:1LSCHER
Aquarex: New Water-cooled Blown Film Line
The AQUAREX is a new family of blown film lines at W&H and will turn almost everything you've come to know about blown film extrusion up-side-down, including the configuration, production process and film properties.
The AQUAREX "upside down wet" blown filmline blows film downwards and uses water instead of air to cool the bubble. The extremely fast cooling keeps the crystallinity of the film low while maintaining its amorphous nature. The result is soft filmwith high clarity and gloss, and exceptional puncture and tear resistance.
Filmex No matter what type of film you're looking to extrude - barrier, PP, stretch or surface protection - the modular FILM EX cast film line can be individually configured to meet your needs. The FILM EX operates on the chill-roll principle. Resin pellets are melted in the extruders (varying from 3 to 12 depending on the line configuration). In the feed block, streams of melt come together and are distributed up to 5 m, then cooled in the chill-roll. This principle guarantees excellent optical and mechanical film properties even at very high outputs.
www.wuh-group.com
Page 2 Printing
The innovative partner for flexible packaging producers. 0 WINDMi:1LLER & Hi:1LSCHER
Dynastar - The revolutionin gravure printing. With the DYNASTAR we present a new-generationgravure printingmachine for flexiblepackaging, specially developed for high profitability, including with short and ultrashort print runs of under 3,000 meters. The DYNASTAR is characterized by a job changeover timethat is half that of the quick-change gravure printing presses commonly used today. Due to its compact design, the 8-color version of the machine only requires floor space of around 22x4 m with a hall height of 4 m. The optionalcombination with an innovativeloan cylinder concept further increases profitability. The DYNASTAR is designed for print widths of 650/820 mm, a print length range of 320-700 mm, and a speed of max. 300 m/min, and can be fitted with 6-12 color decks.
CD.,,
HELIOSTAR A - rotogravure printing presses for packaging films. With the new HELIOSTAR A, W&H extends its range of gravure printing presses for the broad spectrum of packaging films. The new, easy-to-operate and extremely cost-efficient gravure printing press series is designed for the use of axial and hollow cylinders and can be configured with up to 12 printing units. In the width range of 1000 - 1300 mm and print length range of 450 - 920 mm, the requirements for the printing of usual packaging films were systematically met. The efficient inking and drying systems are designed for maximum printing speeds of 400m/min. As energy carriers, thermal oil, hot steam and electric power can be used.
Heliostar S - The universal gravure printingpress. With constantly decreasing run lengths in the gravure printing industry, fast and reliable job changeovers are more important today than top line speeds. To accommodate this trend, W&H has developed the new HELIOSTAR S range of gravure presses available with printing widths from 600 mm (23.62") to 1400 mm (55.12"). The HELIOSTAR S comes in three versions. The HELIOSTAR SL uses shafted cylinders in conjunction with slide-in carts, the SH is designed for the use of hollow cylinders. The SE version is equipped with the TURBOCLEAN automatic ink supply and wash-up system.
www.wuh-group.com
Page 3 Printing
The innovative partner for flexible packaging producers. 0 WINDMi:1LLER & Hi:1LSCHER
MIRAFLEX S The MIRAFLEX S differentiates itself on the market with its compact size, easy accessibility and operation. The press can be tailored to printers needs, for example, by integrating mono winders instead of non-stop winders. Given the trend to shorter runs and smaller packaging sizes, the market asks for a narrow Cl flexo press able to run such jobs and still be profitable. The MIRAFLEX s from Windmoller & Holscher does just that.
MIRAFLEX II C
Windmoller & Holscher opens a new chapter in the success story of the MIRAFLEX family. The MIRAFLEX II C builds on W&H's decades-long experience in flexographicprinting and takes past developments a step further. An intelligent flexographic press has been created that, through an optimized machine design and integrated automation modules, further increases the efficiencyand sustainability. The new machine is characterized by improved accessibility, optimized ergonomics and sustainability as well as intuitive operability. The rear frame and the tunnel - the area between the printing unit and the rewind unit - were redesigned. The extremely robust printing decks were further optimized on the operator side bearing block. The automatic cleaning of ' the impression cylinder as well as the - inking and ink cleaning system TURBOCLEAN ADVANCED E with electric pumps for pulsation ink circulation are just two examples for the multiple innovations included in the new machine.
iURSOCLEAN --ADVANCED E f- - www.wuh-group.com
Page 4 Slitting
Slitters, Rewinders, Winders and Special Machines for precisely accurate performance.
KAMPF Schneid- und Wickeltechnik GmbH & Co. KG is DtUTSCH� STANDARDS your partner if you produce or process web-shaped materials such as films, refined papers, packaging materials and aluminum.
The Best of KAMPF Machines keep on running-Our global network German is ready for action for you 24/7. Mittelstand THE WORLD MARKET LEADERS KAMPF Machines have been running for over 90 years - and with that the experience to solve every problem and JKAMPF look far into the future. Creating flexibility!
Conslit -111= Ready to perform
Starslit
Secondary slitting
Unislit ;; www.kampf.de
Page 5 Coating
Leader in providing turnkey line solutions in the fieldof coatingtechnology for web-like •�KROENERT materials such as paper, foil and film. � The Coating Machinery Experts
The KROENERT Group designs and builds roll to roll machines and lines for the productionof semi-finishedgoods used for flexiblepackaging. Solutionsfor: auw
The new generationKROENERT PAK series processes waxes and hotmelts at temperatures of up to 180°C with a maximum web width of 1300 mm and at speeds of up to 300 m/min.
• High and low gloss wax coating, single-sided • Wax coating,double-sided (dip coating) • Duplex wax lamination of Aluminum/Paper, OPP/Paper etc. • Adhesive tapes and PSA labels with hotmelts • LF-Laminationwith 1 and 2 components
The coatingsystem is available in different versions as fixed {lnCo 800) or trolley system {lnCo 800A). Due to the small footprint, this coater can be installed between MDO (longitudinal stretching) and TDO (cross stretching) of film stretching devices. The inline coater lnCo is also suitable for simultaneous filmstretching devices (USM).
• Antiblock properties (e.g. for optical films) • Antislip, Anti static, Antifog, Antiscratch • Barrier properties (for packaging, OLEDs, solar panels, fuel cells, etc.) • Optical films(displays for smartphones, flat screens, etc.) • Anti micro(resista nce against germs) • Primer (e.g. for metal-coated films) • Top-Coats (e.g. for printed films) • Release (silicones)
www.kroenert.de
Page 6 Corona Treaters
The leading manufacturer of corona treatment systems and perforation machines. PLASMA••11••---- CORONA• PERFORATORS AFS build reliable machines for trouble-free, round-the-clock operation, backed up by world wide ser v ice. Corona Stations PerforatingMachines AFS corona stations need up to 40% less energy � Hot-needle pertorting machine. compared to competition equipment. � Cold-needle perforatingmachine.
� Integrates into every web path. � The stations from AFS ensure the greatest � Fast hole-pattern change. availability of your systems. � Perfect hole quality at high. � The operating costs throughout the service � Production speeds. life are unbeatably low. � For Effective Web Perforation. � You have a two year warranty. Generators � The patented, thousand-times proven electrode holder is unrivalled today. � Easy to use. � Self-diagnosticssystem. � Your station is made completely of first-class Ensure high productivity. materials from first-class suppliers. � I � Cooling air forthe power device. � AFS high-voltage generators are the recognized � Inverter always operates at the industrial standard. system's resonant frequency. Plasmaje t
Coating, printing, glueing and cleaning of Test Inks and Test Pens 3-dimensional forms or profiles. • •
We have recently introduced a new and improved set of testingproduc ts to measure the sur face � Operation at atmospheric pressure- tension of plastic foils. no vacuum required. � Extremely low energy costs. � Potential-free plasma beam. � Large power regulation range. � Produce well-readable markings with the minimum � High process safety. of ink usage. � Easily integrated into exiting production lines. � Accurate and reproducible results. � Much safer and cleaner than flame treatment systems. � The test pens are especially easy to use. www.afs.biz
Page 7 Anilox Rollers
Innovative Anilox Roller Technology. "ZECHER
• Solutions for: � Offset& CoatingApplications. � Label Printing. � Packaging & Films Printing. � Pyramid. High Ink Transfer.
•� Zecher Printing standsdiversity for: and market skills. � Excellence built on tradition. � Individual solutionsdown to the last detail. � Innovationswhich pay off � Quality made in Germany
Solutio ns for Packaging and Film Printing 1 HIT-White e High color strength through optimized cell geometry,efficient and uniform transfer, highest opacity, best foropaque white, lacquering and coating.
2Density • The special cell shape of the Zecher engraving ensures an optimalink transfer on the substrate and guarantees proper densities.
D- lexo 3 �- .: • · · · 1gn1 cant increase_ o f t h e printing qua 11ty: h1g' h screen counts a11 ow precise • color gradients and controlled ink transfer down to the finestprinting dots. The honoring of this engraving series with the HD Flexo certificateunderlines the high-class level. 4 Sleeve-Longlife • Long service life: a VA ring, integrated as standard feature in all Sleeves, protects against damage and corrosion.
5 High-Speed • Engravings developped by Zecher ensure printingat high speeds of more than 800 m/min.
www.zecher.com
Page 8 Cylinder Making
EQUJPmEnTS S.r.J.
Acigraf has 35 years experience in the cuttingand polishing operation. The first model of cuttingand polishing machine was perfast n in 1963 and due to the great quality and high selectionof each particular there are still machines in operation. In 2000, acigraf has developed the "super perfast", high precision center for processing of gravure cylinders. This machine is the only one that can cut & polish at the same time with the best precision. Thanks to its technical features the "super perfast" is having a big success worldwide with more than 50 installations.
Laser Engraving L I n E Etherm X Ao C grau T Uure S techn o1ou11
Graphic Interface: The Imaging /laser Machine will be connected with your graphic department. The file must be prepared, step and repeated in poscript format.
Other Benefits: The Exactus is a new cylinder preparation system. • Cell depth control. Potentialof ink saving The system utilizestwo mature technologies : the • Different screen ruling on the same Image (cylinder) • SQUAREspot thermal head, and Acigraf electrolytic No color shift due to cylinder wear-out copper removal
exactus dots
high light mid tone
Superior quallty: cell cross section .ZOU
shadow www.acigraf.com
Page 9 Cylinder Making
EQUIPmEnTS s (,I,
This model was created by the proven Acimatic-Compact Line that works with automatic cranes which allow the ECO STAODARD & SLlffl Plntlng llne new concept for the rotogrnuure c1111nders fully "Robotic" production.In ECN model the shafting operation is manual, with hollow and shafted cylinders both. ------~- -- • r ... - '- • -�.... -fl': ' \• � 4 �~~' ' ,. ------.· 11
AClfflATIC STAnDARD Aclgrnl nulnmntlc plntlng llne rnr c1111nders prnductlon Acigraf automatic platingline for cylinder production.
A new plating line that is completely automatic and robotized for AClfflATIC COfflPACT the production of rotogravurecylin ders The cylinder is positioned n newPIOIIIIU lne comp!ell!IIJ nnd oulDmnDC mbOIIZed 1111 Ille pmdUCUOn 01 m1Dgmuu,e CllllffllelS intothe machines froma fullyautom atichoist contolled by supervisor acimatic software.This line is fully auto and adaptor shaft less.
www.acigraf.com
Page 10 Cylinder Making
EQUIPmEnTS S. r.l.
POLISHlnG fflACHlnES Automatic polishing machines for copper and chrome. A full set of full� nutomnuc pollshlng mnchlnes for copper nno chrome
Perfast BB is our semi-automaticcut ti ng and polishing
sem1-nutomnucP E Rrutting Fr.pollshlng A mnchlne S nunllnble T In differentB sizes B machine. The machine is available in diffe rent sizes accordingly to the Customer requirements.
S U P E R This machine is the only one that can cut & polish at the High precision center for processingP E Rof grnuur F Ae c�ll Snder Ts same ti me with the best precision. I
- t www.acigraf.com
Page 11 Cylinder Making
For Rotogravure And Flexo Direct Production
REPROCHEM offers you a wide selection of consumable materials that cover your requirements for systems for printing cylinder manufacturing for rotogravure. The Galvano technical products we offer include additives for copper, chrome, alkaline, aluminium, various degreasing and cleaning chemicals, complete electrolytic coating processes with the associated anodes and additives that were designed especially for rotogravure. Cutting and Polishing stones and abrasives can be obtained for finishing cylinder surfaces.
Etching & Engraving J Grinding & Polishing Plating
Accessories Measuring Instruments
Flexible Abrasives. Chemicals for Plating Polishing Stones.
I - - a - I - I - - •- I
Complete Retouching KIT. Roughness Meter. Point Gauge.
Hardness Tester CuttingTo ols
www.reprochem.it
Page 12 Flexo Plate Mounter
JM Heaford Ltd began life as a manufacturer of a range of gravure proofing processes. Now its providing state of the art Moun ting and Proofing solutions. Finding the right solutions for our customers is integral to our business - such is the vast knowledge and experience of our designers and engineers, we are able to manufacture machines of unrivalled accuracy and reliability. Through a winning combination of simple design and precision engineering our equipment provides long-lastingcon sistency and functionality.
www.jmheaford.co.uk
Page 13 Parts and Cylinder Washing System
The leading cleaning technology for the flexographic, gravure, and offset package printingindus tries.
� � produces all kinds of cleaning equipment for the printing industry. No matter whether you want to clean your anilox rollers, cylinders, sleeves, ink trays etc. Flexo Wash has a solution for it.
Anilox & Gravure Cleaning Parts Washers • Fully AutomaticCy cle with Short • Safe and Easy Washing Washing Time • Short Washing Time • Recirculation/Re-use of Liquid • Made for All In k Types • Harmless to the Rolls • Re-circulationof Cleaning Liquid • Ce ll Volume Co mpletely Restored • Cl ean All Press Parts • Safe and Easy Washing • Minimal Maintenance • Stainless Steel
Plate Wash Screen Washer • Quick and Gentle Wash Operation • Used for rotary screen cylinders • Be lt Conveyer for easy Loading using UV-drying screen inks. of Plates • Safe and Easy Washing • Minimum Labour In volved • This machine requires only 30L • Cl ean and Dry Plates aftera few of cleaning solution Minutes • The cleaning liquid used is harmless • No Wear or Tear on Plates to the screens • Minimum Maintenance • Normal washing timeis approx. 10 minutes
Anilox & Gravure Cleaning Parts Washers • Designed for All In k Types • Safe and Easy Washing • Recirculation/Re-use of Liquid • Short Washing Time • Short Washing Time • Made for All In k Types • Harmless to the Rolls • Re-circulationof Cleaning Liquid • Ce ll Volume Co mpletely Restored • Cl ean All Press Parts • Safe and Easy Washing • Minimal Maintenance ------..· Stainless Steel Distillers We offer a complete solvent reclaim system where the Parts Washer and DistillationSys tem are connected and work in a closed loop. • Water cooled condenser • Fully automaticdistillation process • High reclaim percentage • Clean and dirty solvent tanks (
• Quick and Gentle Wash Operation , Sleeve Washers • Quick and Gentle Wash Operation· Plate Wash • Easy Loading of Plates • Minimum Labour In volved • No Liquid In side of Slefeve -::--• Minimum Labour In volved __:. • Cl ean and Dry It ems after a few ,� .,, • Cl ea�tems after a few,,,,.. Minutes _, • No Wear or Tear on Plates Minutes • Minimum Maintenance • No Wear or Tear on Plates or Sleeves • Minimal Maintenance www.flexowash.com
Page 14 Do c tor Blade
The innovative partner for flexible packaging producers. )� PrimeBladeSWEDEN
PrimeBlade® Advanced engineered polymers that are Prime Blade® The standard carbon steel used worldwide mainly used within the Flexographic by printinghouses. Unlike many of the low (Polyme100rs) industry. A very popular containtment 300(Carbon) quality carbon steel on the market our 300 blade in chamber system and within the series has more carbides / µm2 in the steel tissue and corrugated industry. microstructure.
PrimeBlade® A betterchoice of blade when corrosion is Prime Blade"' Used when extended lifetime is desired. an issue. Enhanced rust resistance properties Improved against fast oxidation of the (Stainless)400 when water based inks are used. Performs 500(Refined stainless) blade tip and abrasive conditions, as well well against fast oxidationof the blade tip as against steel particlecontamina tionof and abrasive conditions. Producedwith a the inking system. Produced with an refined particlemicrost ructure and denser excellent particlemicrostructure and particledistribution, helping to protect denser particledistribution. Hardened against steel particlecontamina tionof the stainless steel and heat treated to reach inking system . Hardened stainless steel and our high quality standards. Excellent against heat treated. Improves doctor blade life corrossion problems when water based compared to carbon steel. inks are used.
Prime Blade® Our 300 series timestwo- twice as many PrimeBlade® Special micro alloyed tool steel with carbides/pm2. Wears down into much increased hardness and ductility for 600(Refined carbon) (Micro80 alloyed0 improved wear resistance and superior finer particles,cau sing less print tool steel) complicationsand extending blade life. blade life. A high quality carbon steel, compared to other carbon steel blades.
Prime Blade® New revolutionarypatented metallurgic 900 treated steel blades. The blade will outlast (Nano-treated) any non-cermaic blade on the market, without any of the brittlenessassociated with long life blades.
www.primeblade.se
Page 15 The Designer and Manufacturer of Extruders , ® Shredders , Cutters , Pelletizers and Regranulators for the Plastics Recycling Industry. NC:ftRECYCLING MACHINE S
Next Generation Recycling machines - specializes in building machines for the processing of pl astics, especially strapping tapes, fibres, films(incl. flexible filmsand edge tapes), lumps and boards. The new module construction of the machines - with the basic part combining a disintegrator with a worm moulder - enables processing of the most difficult materials without initial cutting. NGR offers systems with capacity from 20 kg per hour up to 1000 kg per hour for various customized uses.
UNIVERSAL SER IES SHREDDER-FEEDER-EXTRUDER COMBINATION > ONE-STEP technology > Process bulky plasticscrap > One-button automatic On/Offcon trol > DUMP and RUN operation > Shredder-Feeder-Extruder Combination > High output range
The machine is applicable also for problematic materials and guarantees consistent high output rates from 140-800 kg/h [330 - 1.760 lbs/h]. With lowest operator influence the machine can be fed discontinuously.
For in line or stand-alone operation S:GRAN is the most universal recycling machine. Virtually all thermoplastic polymers (such as PE, PP, PA, PS, PC, PET, ABS. EVA, PPS, biopolymers) and other technical plastics can be efficiently and cleanly recycled into pellets with minimal property loss. It s control system provides complete recipe control and simplifies machine operation. S:GRANs are suitable for any form of plastic, including the most difficult to shred materials.
FILM SER IES CH OPPER-FEEDER-EXTRUDER COMBINATION > ONE-ST EP Technology > High Performance for a small floor space requirement > One-button automatic On/Offco ntrol > For automatic inline production > For inline recycling of thermoplastic films and edgetrims
The E:GRAN SO has been designed for inline recycling of thermoplastic film edge and bleed trims with a pelletizeroutput of S to SO kg/h [10 to 110 lbs/h].
This new concept shows impressive processing stability and offers the highest quality granules. An innovative feeding zone design, which prevents edge trims from winding around the screw, thus avoids jerking and is the centrepiece of this machine. The plant processes endless as well as per-cut edge trims and filmfrom rolls. The advantages are clearly: high operational reliability, simple operationand maintenance, small footprint.
www.ngr.at
Page 17 ® SOLUTION FOR PET NC:ftRECYCLING MACHINE S
FLAKES SERIES FEEDER - EXTRUDER Combination > Automatic feeder screw control > Anti Bridging Silo > One button automatic ON/OFF control > Dump and Run operation >Feeder-Extruder Combination > Medium to high output range
Based on NG R's extrusion success with the "ONE-STEP" recycling technology, the F:GRAN recycling machine is designed without a shredder. F:GRAN series machines are able to process flakes either dry or with residual moisture of approx. 5%, such as after a washing process. F:GRAN recycling machines with an extruder screw diameter of up to 125 mm [4,9 inch] are equipped with a regrind or fluffhopp er, a horizontal feeding screw and a force feeding system. Machines with extruder screw diameters between 145 mm [5,7 inch] and 205 mm [8,0 inch] use a special "anti-bridging" block silo positioned above the horizontal feeding screw which feeds the extruder directly.
> Conti nous operation by design > Rapid IV-increase > High decontamination performance > Automatic control of IV-level > FDA approved for 100% food contact > PET Improvement Series > High energy efficiency > LSP - Liquid State Polycondensation
The LSP-Process utilizes the inherent capability of PET to condensate in the molten phase under vacuum. This condensation leads to an increase of IV. The high performance vacuum effectively decontaminates the material from harmful chemicals, - securing further use of the material for 100% food contact.
The decontamination performance is extremely effective, as carried out in the liquid phase of PET. The cleaning of the material exceeds limits set by recognized food safety standards, but also effectively removes spin oil from fibers. The IV increase can be measured in approx. 0.01 dl/g per minute.
www.ngr.at
Page 18 Laser Cutting
Designs and manufactures integrated solutions based on laser technology for the cuttingand -Jl sei LASER the marking of each type of material. 1r ' ,'' '" ,., - . . ' ,\'' ' ',, 1 ...1 SEI Flexible Packaging is a new line of laser systems which have been designed ', , �''! , , , I 4 ' : for laser cutting, laser scoring, macro and micro-perforation of single or multi-layer , \ �� , , ' : ,.. I 1 flexible film for different materials such as PE, PET, PP, nylon, PTFE: these systems (both � ' ' ' : , ' , • ·, I \ \ 1 \ • in line and standalone) have been developed by SEI R&D department and the results are·. , , , , ' , , 1 now being made available to the professional converter. ' ' : ; : , ' ,' ' .• 1
CB Web width: up to 1800 mm
CB CW process speed: up to 200 m/min according to th e process layout
CB WD process speed: over 400 m/min
CB Slitter/re-winder modules: optional
CB Process monitoring: optional
CB Easy integrationon existingprodu ction lines
CB Web width: up to 600 mm
CB CW process speed: up to 100 m/min according to th e process layout
CB Slitter/re-winder modules: series
CB Process monitoring: series
SEI LASEFI: INNOVATION ON
; / ' T � .J. ' . ' ·, \"... f f , ''..�' . ,.- 'I }' ,, \ ' "; ) . ,; ·�·�/ '. www.seilaser.eu
Page 19 Machine Automation Equipment
Designer and manufacturer of laminate machining process automation equipment
We are the world leader in the production of pneumatic brakes and tension controllers, load cells, electromagnetic powder brakes, web guiding systems, web viewing systems, expanding shafts, mechanical chucks and rotary joints, principally for the converting, paper, corrugated board, cardboard, metal wire, rubber, plastic, textile and non-woven fabrics processing sectors. 8 Powder Brakes & Clutches Web Viewing Systems :
• Pneumatic& ElectromagneticPowder Br akes & Clutches They guarantee high precision color and a high quality of guarantee a very high precision of the torque control, the image thanks to the CM OS sensors with high resolution, compact size, zero emissions and a reduced residual torque. the Xenon lamps, with minimum brightness variations, and the 20X motorized zoom. Tension Controllers: Expanding Shafts & Safety Chucks:
These electronic devices are designed for the regulationof Expanding stripe, keyed and shafts manufactured in the tension of paper, plasticand all kind of webs with aluminum or steel for applications where unwinding and versatility, reliability and maximum efficiency together with rewinding must be perfectly concentric. easy calibration and use, compact size and low price. 8 Load Cells: Mechanical Chucks:
Other than flange, shaftthrough and base load cells we can We can offer a wide range of chucks available for shaft-less offersensor rollers, cantilevers, compression and, traction unwinders and re-winders, and the pneumo- mechanical load cells for load from 50 to 30000N work with the strain one all available in mono and double diameter versions. gauge systems. 8 Web Guiding Systems: Rotary Unions:
They use high precision stepping motors, they guarantee They are made with sturdy materials and suitable for all proportionalerror response for fast and precise checking and kind of fluid or gas; they guarantee reliability, long life an important reductionof maintenance costs. span and high performances. www.re-spa.com
Page 20 Deduster
Specialists in Bulkmatology® (Bulk Material Handling Technology) peUetron Discover Bulkmatology® forgentle conveying and dedustingof granular materials The Nature of Bulk Material Handling
Pelletron is respected as the worldwide leader in DeDustingtechn ology with a full-service network and satisfied customers located around the world. Pelletron has expanded its services to provide plasticmanu facturers and compou nders with a full range of solutions,in cluding turnkey pneumatic conveying systems and a full line of conveying components. Pelletron also offers a complete series of in-line and off-line DeDusting systems for the removal of dust and streamers. Pelletron is committed to providing the highest level of quality, service, and expertiseto its Bulk Material Handling customers around the world.
The Pelletron DeDuster® - The Ultimate Cleaning Technology
The Pelletron DeDuster® was developed as a result of demands for high quality standards in the plastics industry, but the technology can be used for all kinds of granular bulk materials. The list of requirements for a new, universal dedusting machine was long: CBRe move dust and streamers with one machine CB Separate and remove electro-statically charged dust particles CB Fit on injectionmolding machines CB Offer low construction height CB Fit on top of extruders and under silos CBRe duce remaining dust level after cleaning to < SOPPM
PneumaticConveying Components Pelletron offers various types of pneumatic conveying systems forpowders and other granular applications. Selection of the suitable pneumatic conveying transfer system for dry bulk solid materials (pellets, granules, chips, regrind and powders) is important for the function and the economical, reliable operation of an entire plant. Complex and unreliable systems lead to high maintenance costs and plant shut downs.
® Pellbow Re-acceleration Zone Slurry The strong centrifugal force presses the product against the outer Impact Zone Conveying Phase metal surface.This causes friction and heat, which creates streamers Transition Zone and breakage. By design, material flowingthrough the Pellbow® Bernoulli Step accumulates in the pocket or "impact zone" and moves slowly upward and out. Incoming material is deflectedat 90° with minimum resistance and no impact damage.
www.pelletroncorp.com
Page 21 Blow Molding
Extrusion Blow Moulding Machines for the production of hollow bodies and containers with various capacities. EXTRp/USIONasli BLOW/J/ MOUowLDING
We design and construct extrusion blow moulding machines for the production of hollow bodies and containers with a maximum capacity of 30 litres. Well known throughout the world for the choice of quality technical solutionsand for construction accuracy, Plastimacproduction range is featured in 12 models having differentblow ing capacity and stations; all models can be designed to process differenttypes for thermo-plasticmaterials {LOPE, HOPE, HMWPE,PP, PVC, PC, PET, PETG, PA, TPE) and can be equipped with single or multipleheads , single or multi-layer. Various accessories are available including an auxiliary extruders for view stripe or deco-layers, parison programmers, leak tester equipment and wide mouth trimmer. When complete systems of machines, moulds and auxiliaries are required, our 40 years experience provides the customer with all the necessary know-how.
EXTRUSION BLOW MOULDING TECHNOLOGY
CONSUMER SECTORS - APPLICATIONS CONSUMER SECTORS
• Medical & pharmaceutical • Cosmetics & personal care • Household & chemicals • Beverage & food • Lubricants • Automotive & technical articles • Toys APP LICATIONS J • Long stroke • Decorating layer • PVC bottles • PET & PETG bottles • Co-extrusion Te chnology
www.plastiblow.it
Page 22 Solvent Recycler
OFRU Recycling Is leading global manufacturer of highly productive solvent recycling (recovery) plants. OFRU
OFRU Recycling manufactures a large selection of plants for recovery of organic/flammable and water based solvents.We have become famous world wide through creativesolu tions in environmental technology - as a specialist for the treatment of soiled solvents. In partnership-based cooperation with our customers, we develop treatment solutions for exquisite industrial sectors today. With over 30 years of experience in different branches and applications, we can competently fulfilspe cificdemands . In case of large recycling projects you will reckon OFRU Recycling as a competent and strong partner.
Distillation Systems for Solvent Recycling NEW MODERN STEAM HEATING TECHNOLOGY AS COMPARED TO OLD FASHIONED THERMAL OIL HEATNG TECHNOLOGY Evaporation of 100% solvent t'" �,!1-,i Dirtysolvent ./ Conform q · ./ Up to 90% cost Electrical saving CE I ·==-=�,,..__,.. Heating ./ ATEX 90 % Clean solvents r 10 % Drainage.., of Sludge registered ./ Up to 90% less www.ofru.com Page 23 Converti ng Designs and manufactures plasticbag making machinery, pouch making equipment , and HunsoN-S�P re-closable packaging solutions. A Thiele Technologies Company� As the company that firstcommercially produced a servo-driven wicketer and is the leader in wicketer technology, Hudson-Sharp sets the standard for plasticbag making equipment. With 100 years of experience and industry leading technology, Hudson-Sharp not only will deliver high-quality machinery, but also world renowned customer service. From wicketers to stand-up pouch machines to the revolutionarylnno-Lok ® and Pour & Lok™ pre-applied closure product lines, Hudson-Sharp stivesto find solutionsfor bag converting companies. ------~ -~- ·~1 WICKETERS M275W Servo Wicketer 5750W High Speed Servo Wicketer The M275W Servo Wicketer is a newly redesigned wicketer This innovative machine can cycle over 400 cpm and that has the same quality, efficiency,and reliability of its offers fast changeovers, low scrap, and consistent bag predecessor, but with new features and time saving quality for high speed automatic packaging lines. adjustments to keep your machine running longer with less down time. POUCH MACHINES 750SUP Pouch Machine 750HW Heavy Wall Machine The 750SUP Stand-up Pouch machine has a flexible design The 750HW Pouch Machine is configured to produce Heavy for the production of stand-up pouches in one or two lanes Wall pouches and bags. Hudson-Sharp has been an industry with reclosable options as well as the ability to run 3-Side leader in the Heavy Wall pouch machine market for Seal (355) bags. decades. ',.--· 750SGBS Pouch Machine Side Gusset Bottom Seal - Flexible, modular design for the production of side gusseted, bottom sealed pouches with or without resealable options and attachments of Bottom Fold & Glue Module, Angle Sealer, Handle cutout, lnno-Lok ®, Pour & Lok™, and Zip360™ , Dual Blade Flying Knife, Bag Stacking, Trim Removal Co ntinuous Edge Sealing. www.hudsonsharp.com Page 24 Label Printing MPS is well-known and high-quality brand of flexo and offset press solutions for label and flexible packaging printers. PRINTING PRODUCTIVITY Our printing presses are industry-known for innovation, flexibility, excellent print quality and a high return on investment ratio. Each of our presses is designed to boost your productivity. Our user-friendly technology enhances the talents of your operators, enabling them to maximize their efficiencies and print jobs that surpass the performance expected in today's market. EB The Label Solution Press The EB flexo press, the best solution in flexo label printing, features the well-known solid MPS machine construction with self-evident predictable and reliable print quality, high productivity and user-friendly press operation. Available with a print width of 360 mm, a material width of 368 mm, and a configuration of up to 10 print stations. EF The Multi-Substrate Press The MPS EF press is a high-quality and highly automated multi-substrate flexopress, especially designed for label production and flexible packaging printing. The EF provides the ultimate in flexibility and enables operators to maximize press performance, thanks to its ease of operation and reliability. The press features UV, hot-air and LED drying technology, allowing users to print on a wide variety of substrates including thin fi lm, paper, carton board, shrink sleeves, inmould, lamitube and flexible packaging www.mps4u.com Page 25 Label Printing MPS is well-known and high-quality brand of flexo and offset press solutions for label and flexible packaging printers. PRINTING PRODUCTIVITY EF SYMJET The Hybrid Printing Solution The EF SYMJET press is a hybrid flexo inkjet solution that gives converters a range of new print potential with the symbiotic combination of conventional - and digital printing technologies. The EF SYMJET flexo press is built with the standard MPS EF platfo rm and an integrated Domino digital N610i inkjet printer. With a Domino digital inkjet unit integrated on the standard EF platfo rm, you get the best of both worlds together in a future-proof solution. The established flexo press and proven digital system can be combined and used integrated in-line or separately to work offline. EXL OFFSET Combination Printing The revolutionary EXL-offset press, with offset sleeve combination printing, is the most versatile press available in the market. It offers variable sleeves for different repeat lengths, for both plates and blankets, and is easy to operate. All inking and press settingsof the EXL-offset machine are effectively automated with the innovative APC (Automated Print Control) technology from MPS. EXL PACKAGING Wide Web Flexo Packaging The MPS EXL-Packaging press delivers wider and faster flexo printing without limits. Flexible packaging printing and converting with the use of an inline press is more economical than ever. With the EXL-Packaging press, extremely fast change-over times and remarkably short set-up waste guarantee optimal and productive printing and converting. www.mps4u.com Page 26 Extrusion The new technology leader WINDMtjLLER & HtjLSCHER for woven PP bag solutions Machinery BSW offers the whole range machines, equipment and consul tingservi ces necessary for the production of woven PP block bottom valve bags / raffiabags, either as single machines, groups of machines or complete production units. Ta pe Stretching Line �00:ill) �� The TIRATEXtape stretching line gets the maximum strength from your raw material with very low residual shrinkage. In this way excellent tape quality and high output of up to 670 kg/h join forces for outstanding efficiency of the line. The tiraTex 1300 is an extrusion- and stretching-line The tiraTex 1600 is an extrusion- and stretching-line for fabricating polyolefin tapes made of PP. The for fabricatingpolyolefin tapes made of PP. The machine was designed for high output and best machine was designed for high output and best product quality at high production rates and tape quality at high production rates. It has a maximum energy efficiency. It is of modular design modu lar design and can be equipped with and can be equipped with variable extruder numerous optional extras to fulfillany process execution, a variable number of components for requirements. material dosing, differentextrusion dies and lips as The tape stretching line is built based on the latest well as modular stretching units, depending on technical and ergonomic expertise;it can normally process and product requirements. be operated by one person (except for startup). The tape stretching line is built based on the latest technical and ergonomic expertise; it can normally be operated by one person (except for startup). Technical Specifications: Technical Specifications: Working width: 1.300 mm Working width: 1.600 mm Melting capacity: 580 kg/h with PP, MFl>3 Melting capacity: 670 kg/h with PP, MFl>3 Extruder: £105 Extruder: El20 Production speed: up to 530 m/min. Production speed: up to 530 m/min. www.wuh-machinery.com Page 28 Ta pe Winding WINDMtjLLER & HtjLSCHER Machinery The TIRATEX is complemented by FILATEX precision cross winders. They produce perfectly wound bobbins with optimal tape tension at speeds of up to 530 m/min., perfect for the subsequent weaving process. The winding principle is based on stepped precision winding. filaTex 200 The filaTex 200 winder is used for the cylindrical cross winding of polyolefin tapes on cylindrical tubes. The winding principle is based on stepped precision winding. The filaTex 20 0 consists of the following main components: 1} Power supply and fuse cabinet Technical Specifications 2} intelliCon machine control Winding speed up to 530 m/111in 3} Thread hook at inlet Tape width 1,7 - 4 111111 (- 6 111111) 4) Tape guide rollers, ceramic-coated (< 1,7 or > 4 - 6 mm - with special-purpose tape guides) 5} Winder frame (36 heads} Titer range 400 - 3.000 den 6} Cooling fans (3 units per 36 frame} Thread/tape tension 25 - 250 g 7} Winding head Traverse length 200 111111 Bobbin diameter max. 180 111111 8} Dummy covers for unused positions Core tubes Iimer diameter 35 111111 Outer diameter 40 111111 9} Suction guns (standard 2 pieces} Tube length 218 111111 +/- l 111111 www.wuh-machinery.com Page 29 Circular Weaving 0 WINDMi:jLLER & Hi:jLSCHER Machinery advanTex CL Technical Specifications The advanTex CL 6-shuttle high speed circular weaving Weaving range rmm dfll 300 - 650 loom was especially designed to produce tubular Number of warp ends 360 fabric made of PP tapes, optimized for the cement Weft inseration rate up to rpicks /min 1100 bag production. The machine represents Number of shuttles 6 state-of-the-art circular weaving technology. Roll diameter r mm 1300 Warp bobbin diameter rmml 180 Weft bobbin diameter rmml 120 advanTex 850 The advanTex 850 6-shuttle circular weaving loom was designed to produce a broad range of woven fabrics for all types of industrial sacks. Technical Data advanTex Technical Data advanTex 850/576: 850/720: Weaving range r mm dfll 300 - 850 weaving range r mm dfll 300 - 850 Number of warp ends 576 Number of warp ends 720 Weft inseration rate up to [picks/min] 1000 Weft inseration rate up to r picks/min] 1000 Number of shuttles 6 Number of shuttles 6 Roll diameter rmm l 1300 Roll diameter r mm l 1300 Warp bobbin diameter rmml 180 Warp bobbin diameter r mml 180 Weft bobbin diameter rmml 120 Weft bobbin diameter rmml 120 www.wuh-machinery.com Page 30 1 1 1 1 Circular Weaving WINDMtjLLER & HtjLSCHER Machinery advanTex 1200 The advanTex 1200/840 6-shuttle circular weaving loom was designed to produce light to medium tubular fabric made of PP tapes for the manufacture of FIBCs as well as flat fabric for polyTex tuber. Technical Data advanTex 1200/840: Technical Data advanTex 1200/1176: weaving range r mm dfll weaving range rmm dfll 800 - 1200 ,------800 - 1200 Number of warp ends 840 Number of warp ends 1176 weft inseration rate up to rpicks /minl 880 Weft inseration rate up to [picks/min] 760 Number of shuttles 6 Number of shuttles 6 Roll diameter rmml 1300 Roll diameter rmm l 1300 Warpbobbin diameter rmml 180 Warp bobbin diameter rmml 180 weft bobbin diameter r mm l 120 Weft bobbin diameter rmml 120 advanTex 1700 Technical Data: The advanTex 1700 the most powerful machine on the Weaving range rmm dfll 1200 - 1700 market was designed to produce tubular fabrics up Number of warp ends 1200 to 170 cm double layflat. Weft inseration rate up to rpi cks/min l 860 Number of shuttles 8 Roll diameter rmm l 1300 Warp bobbin diameter rmml 180 weft bobbin diameter r mml 120 advanTex 2250 Technical Data: The advanTex 2250 8-shuttle circular weaving loom Weaving range rmm dfll 1700 - 2250 was designed to produce heavy tubular fabrics up Number of warp ends 2880 to 225 cm double layflat for big bags made of PP Weftinseration rate up to r picks/minl 680 tapes. Number of shuttles: 8 Roll diameter rmml 1200 Warp bobbin diameter rmml 180 Weft bobbin diameter rmml 120 www.wuh-machinery.com Page 31 Coating WINDMtjLLER & HtjLSCHER Machinery Extrusion coating line The ecoTex extrusion coating/laminating line offers superior coating and efficient operation. Because of its double wide layout, circular fabrics are coated on both sides in one go. Pin-pointed pre-heating of the base fabric, uniform temperature distributionon the chill roller surface and meticulous control of the melt flow inside the extruder create ideal conditionsfor perfect coating. ecoTex CL The ecoTex CL extrusion coating machine for tubular and flat woven fabrics combines best European workmanship with state of the art process technology. It is especially designed and optimized to produce coated fabric for AD proTex ® applications. Due to its sophisticated design, it allows economical production of coated AD proTex® tubular fabric at highest output and maximum reliability, meeting the most sophisticated demands of modern packaging technology. Technical Data: Working width, flat fabric 300 - 650 mm Working width, circular fabric 300 - 650 mm Line speed up to 230 m/min Melting capacity up to 330 kg/h (up to 400 kg/h with optional screw) ecoTex 1600 L Technical Data: The ecoTex 1600 L coating/laminating machine for tubular and Workin width, flat fabric 1.050 - 1.600 mm flat woven fabrics combines best European workmanship with state 480 - 750 mm of the art process technology. It is especially designed to produce coated fabric and high-quality laminates of woven-fabric with BOPP-filmor other materials. Due to its modular design, it allows economical production at highest output and maximum flexibility, meeting the most sophisticated demands of modern packaging technology. ecoTex 1600 LC Technical Data: The ecoTex 1600 LC 2-layer co-extrusion laminatingmac hine Workin width, flatfabric 1.050 - 1.600 mm for tubular and flat woven fabric combines best European 480 - 750 mm workmanship with state of the art process technology. It is especially designed to produce coated fabric and high-quality laminates, including unwinding unit for BOPP/CPP-film or paper, featuring automatic roll change at full speed. www.wuh-machinery.com Page 32 Printing WINDMl1LLER & Hl1LSCHER Machinery \- :..:.=. The SERVOTEX 850/4 or 850/6, available in 4 or 6 colors, offers extensive design op tions with exceptional print quality. A robust, vibration free frame, strong linear guides and a modern servo motor drive concept ensure accurate ink transfer and low register tolerances. servo Tex 850/4C servo Tex 850/6C This machine is specially designed to print PP- circular This machine is specially designed to print PP- circular woven or flat fabric,coated or uncoated. Up to 4 colors woven or flat fabric,coated or uncoated. Up to 6 colors on both sides in one single process step. State of the on both sides in one single process step. State of the art driving solutions allow for remote electrical setting art driving solutions allow for remote electrical setting of print register controls. Advanced features such as of print register controls. Advanced features such as full automatic unwinding and winding ensure highest full automatic unwinding and winding ensure highest possible efficiency at a minimum amount of waste. possible efficiency at a minimum amount of waste. Proven European workmanship allows for high Proven European workmanship allows for high production speed at maximum reliability and flexibility. production speed at maximum reliability and flexibility. Technical Specifications Technical Specifications Materials Flat or tubular PP/PE woven fabric ( coated or Materials Flat or tubular PP/PEwoven fabric ( coated or uncoated), paper, PE film uncoated), paper, PE film Web width max. 850 mm Web width max. 850 111111 Printing width max. 820 mm Printing width max. 820 111111 Print repeat 450 - 1.250 mm Print repeat 450 - l .250 nun range range Print variations 4:0, 3:1, 2:2 Print variations 6:0, 5: l, 4:2, 3:3 Fabric weight Tubular fabric max. I 00 g/m2 (2x), flatfabric Fabric weight Tubular fabric max. 100 g/1112 (2x), flat fabric max. 180 g/m2 max. 180 g/1112 Production max. 200 m/min (depending on fabric Production max. 200 111/min ( depending on fabric speed specification) speed specification) www.wuh-machinery.com Page 33 Converti ng WINDMl1LLER & Hl1LSCHER Machinery Block BottomVa lve Bag Converting Machine ""'-.' �� � @) " Technical Specifications: r I 1 Sack width 25 - 60 cm Sack length 45 -91 cm Bottom width 8-18 cm The converTex ®SLC conversion line produces up to 120 AD proTex® Product speed AD CONVERTEX SLC 120 max. 120 sacks/min block-bottom valve bags per minute, Product speed AD CONVERTEX SL 100 max. 100 sacks/min using a patented adhesive-free Product speed AD CONVERTEX SL 80 max. 80 sacks/ min production process. - Product speed AD CONVERTEX CL 60 max. 60 sacks/min The latest ve rsion of W&H successful range of bottomers for hot-air sealed PP woven fabric sacks provides increased output, improved sack quality, extended flexibility and greater ease of operation. Marketing of the AD CONVERTEX world-wide is taken care of by our sales partners BSW / Bag Solutions Worldwide. AD proTex bags meet the demands of modern, automated filling and logistics of bulk solids. They are filled quickly and cleanly and their rectangular shape is ideal for transport and storage. The converTex uses the coating applied to the fabric as joining material. Sack bottoms, as well as valve and bottom patches are heated by hot air to soften the coating and then are joined together by intense pressure. The omission of any glue saves significant cost and avoids usage of solvents and the necessity for cleaning. www.wuh-machinery.com Page 34 Converting WINDMl1LLER & Hl1LSCHER Machinery BSW Machinery also offers a wide range of additionalequipment, to allow for a fully integrated chain of productionfor AD-proTex bags and others. Fully automaticbag conversion line sacoTex The SACOTEX automatic bag conversion line cuts, cross-cuts and bottom-sews uncoated or coated circular fabric tubes into standard- as well as gusseted raffia-bags. Technical Data: Unwinding roll diameter 1.500 mm Capacity - coated/uncoated fa bric up to 45* with/without gusset bags/min Cutting length 500 - 1.400 mm Working width 300 - 850 mm Stitch length max. 8 mm Bilateral ultrasonic cutting machine for tubular fabric cutTex The fabric cuttingmachine CUTTEX is designed to produce and rewind two layers of flat fabric out of tubular cloth. Edge-cuttingand sealing is done by two high performance ultrasonic cuttingunits. Technical Data: Unwinding diameter up to 1.300 mm Fabric width up to 750/1.300 mm Working speed (depending on fabric up to 50 m/min thickness) Winding diameter per section up to 1.000 mm Slitting machine for woven fabric slitTex The fabric slittingmachin e SLITTEX is designed to produce strips of coated PP woven fabric, wound on rolls for use on CONVERTEX machines for top/bottom patches and valves. Technical Data: Unwinding diameter up to 1.500 mm Unwinding width up to 750 mm Working speed up to 75 m/min Cutting knives each knife 10 x usable Winding diameter up to 1.000 mm per section www.wuh-machinery.com Page 35 Bag Conversion Auto Conversion Lines & Printing Machines for PP-Woven Sacks. BOTHEVEN FULLY AUTOMATIC CONVERSION LINE New generationAutomatic Cutting & Sewing line With new shape, improved design, and smooth ever production performance. • Equipped Two Servo Motors • Equipped 90 Bag Transfer Grippers • Easy OperationTo uch Screen • High Production30 - 45 bags/minute. REEL TO REEL PRINTING LINE Based on our renowned original Reel To Reel Printingdesi gn. Which has been debuted for more than a decade now; we have further up-grading the design by introducing additional advanced features: •Equipped Gear Box On Each PrintingStation. These Gear Box Can 360. Online Print Registration While the Machine Is Running. • Enhanced DryingSystem for Quickly Drying. REEL TO REEL GUSSET LINE • Reel to Reel line designed, easy for operation. • Equipped twist device for turn printing position to the central of gusset area. www.botheven.com.tw Page 36 Printing The innovative partner for WINDMi:ILLER & Hi:ILSCHER flexible packaging producers. 0 . fLEXA 820 C C C C Flexa 820 Modern Flexographic End Printer with up to 4 Colors for In-line Operation with Tubers of the AM. FLEXA 820 is the modern and efficient flexographic end printer for in-line operation with tubers for multiwall applications. Since alternative inking technologies can be selected, the printer covers an exceptionally broad spectrum of printing applications, from simple cement bag imprints to demanding process work. VI Color decks 2-4 C: - 0 � '.,::; Printing width 132 or 162 cm (52" / 64") ·- n:, C: u Print repeat range 45 - 150 cm (18" - 59") .c:u ·- � Machine speed if with fountain roll printing deck 250 m/min (820 ft ./min) a!!C. � II) Machine speed if with doctor blade printing deck 350 m/min (1,150 ft ./min) www.wuh-group.com Page 37 Converting 0 WINDMi:ILLER & Hi:ILSCHER TUBER AM 8135 AM 8135 is a highly flexible universal tuber covering the entire spectrum of multiwall paper sack production. The machine can be customized to meet the most diverse production requirements and conditions. With digital cross- and seam pasting, the AM 8135 is the deal piece of equipment even for very small jobs. Technical Specifications Number of plies max. 3 or 4 Tube width 18- 75 cm Tube length, stepped end 38- 150 cm Tube length, flush out 32 - 165 cm Output max. 500 tubes/min Rotaliner 2 Many products for the chemical and food markets or for technical applications (e.g. pigments, pharmaceutical base materials, milk or ferrite powder) need special packaging to meet the stringent standards with respect to hygiene and sift-proofness. These needs can only be met with special sacks. For many years, paper and plastic sacks with sealed liners have been successfully used for this purpose. The ROTALINER 2 allows these special products to be produced in an economically efficient manner and with excellent quality. VI Liner width 30 -70 cm C: 0 '.s:; Liner length 50 - 160 cm ·rl- ra C: u .cu :,::·- Film thickness 20 - 150 µm � � C. V, Liner unit speed max. 220 sacks/min www.wuh-group.com Page 38 Converting 0 WINDMi:ILLER & Hi:ILSCHER BOTTOMER AD 8330 Technical Specifications AD 8330 is the highly efficient and fl exible Sack width 18 -60 cm multi-purpose valve bottomer for small and medium Sack length 25 -118 cm size bags. Featuring digital pasting technology, it sets Bottom width 7 - 18 cm new standards in terms of changeover times and Bottom center distance 18 - 100 cm product quality. Glue pads preparation and management are now a thing of the past; the new Sack volume 2 - 100 Litres technology helps you react quickly on your customers' Product speed max. 330 sacks/min requirements ------L.!!ll!!ll!"------4------ www.wuh-group.com Page 39 Palletizing 0 WINDMi:ILLER & Hi:ILSCHER Arcomat ARCO MAT helps you exploit the potential of your bottomer. The world's most successful robot palletizer for paper sacks. The ARCOMAT can rightly claim to be a unique unit with an unprecedented impact on the automation and rationalization of multiwall production. Nevertheless, the true key to the machine's success lies in the revolutionary stack quality it achieves, without which the performance and consistency of today's automatic filling processes would be unthinkable. ARCOMAT is a 3-axis portal robot for palleti zing paper sack packets. It features PC control and state-of-the-art powerful servo drive technology. � Feeding conveyor � Pal let lifting system � Gantry system with gripper � Exit roller conveyor � Sliding table and stack aligner � Control cabinet with operator terminal � Pal let press � Empty pallet magazine VI Sack width 18- 75 cm C: - 0 Sack length 25 - 140 cm ·�+:i- n, C: V Pallet dimensions 60 x 75 cm - 140 x 150 cm .c :,::::•- V V QI Stacking height max. 250 cm {E. C. V) Output max. 33 packets/min www.wuh-group.com Page 40 FFS Bagging Technology 0 WINDMi:ILLER & Hi:ILSCHER Topas SL TOPAS SL is a high-performance FFS bagging machine suitable for use with a wide ra nge of free fl owing bulk solids. With its output of more than 2600 bags/h and its high efficiency it is most powerful bagging machine on the market. The machine excels with a large size range and can be equipped with a number of components specifically designed to suit the products to be bagged, such as a by-pass hopper, dust removal system, and washing capability. It can therefore be easily adjusted to the most diverse packaging requirements, with fi lling weights ra nging from 5 kg to 50 kg. In additionto the gravity dosing method, volumetric dosing is available as an option. Technical Specifications Bag length 60 -95 cm Bag width 32 -42 cm Gusset depth max. 9,5 cm Filling weight 10- 50 kg Film thickness min 80 µm Weight accuracy of the W &H scale 10 g (on average) Output* 2600 Sack/h* www.wuh-group.com Page 41 Bag Making Machine converting --fas-= -machinery ab FAS Converting is a Swedish equipment manufacturer, founded in 1978. We develop, design and assemble, install and support machines for converting plastic film into bags on roll. Our customers are within the flexible packaging industry and the main products are a garbage bag on roll. Today FAS Converting have a broad product range covering all from industrial winders, with or without perforator for pallet covers, agricultural film, sheeting's to food and freezer and garbage bags, wave top and draw-tape. Wave-top Bag T-shirt bag Draw-tape bag Most of FAS Converting's machines are used for bags on roll and the final products are mainly garbage bags on roll in some format, T-shirt, wave top or draw-tape and made of LLDPE, LDPE, MDPE, HDPE, recycled or biodegradable material. The unique sealing capacity in Industrial our machines have made us well known and respected in Garbage bag Winding units application the market as well as the robust design and quality with machines from the mid -80 still in production. One of our ~ -----~ beset known key competencies is the careless winding of rolls of bags and sheeting. • In- and Off-line configuration • Flexible units, easy to operate and maintain • Servo driven machines • Wave-top • Optional equipped with C-folder, phote-eye for print in register, ~ - PP-insert, wheels, rails for side adjustment. • Wave-top line combinates QB1100X2 with SF2V, CTSOO and TW475. - TW475 CTSOO SF2V QB1100X2 UWD1 100 www.fasconverting.se Page 42 Bag Making Machine converting fas machinery ab T-Shirt Line • In- and Off-line configuration • Flexible units, easy to operate and maintain • Servo driven machines • T-shirt or wave top production - depending on tool configuration • Optional equipped with C-folder, phote eye for print in register, PP-insert, wheels, rails for side adjustment. SP500 CT500 8900E19 UWD l 100 This line includes B900E19, CTSOO and SPSOO. Draw-tape line • In- and Off-line configuration • 2 models - 25mm cross winded or 100mm pancake rolls for tape • Including web guide and slitter • Servo driven hole punch in different sizes from 40mm. TW475 SF2V QB1100X2 DT1100 Extruder The Draw-tape line combines DT1100, QB1100X2, SF2V and TW475. Euroline (BW/BWU900) Standard line (B1100E27 + SPSOO) Premium line (QB1100X2 + TW475) • Max 100m/min [330fpm] • Max 120 m/min (390 fpm] • Max 180m/min [590fpm] • Max 160cpm • Max 225 cpm • Max 300cpm • Max sealing width 860mm (33 .8"] • Max sealing width 1060 mm (41.7"] • Max sealing width 1100mm (43 .3" ] www.fasconverting.se Page 43 Washing line for plastic waste We supply machines and systems for washing, The main areas of application for our washing lines in separation and drying for used, contaminated and recycling are: mixed plastics. The lines start off with waste material - often pressed in bales - and end up with » Agricultural films clean, pure and dry regrind or flakes, ready for » Packaging films densifying, re-extrusion or injection moulding. » Stretch films Our Herbold washing lines have been designed in a » PP tape bags (big-bags, raffia) particular sequence in order to achieve, after every » PET bottles process stage, an improved quality of the flakes, to save » Bottles made of polyolefins energy and to reduce the amount of fresh water » Fruit, vegetable and bottle crates required for the end product. In modular design from » Hard plastics of all types simple wet shredding to the turnkey » Plastics from car recycling industrial washing line. Debalers Label Remover Herbold Meckesheim offers bale separators for The removal of labels and dirt by the Herbold label remover compressed bales of different materials, e.g. bottles or is carried out by friction between the rip-off elements on the plastic household waste, which enable subsequent rotor and the interchangeable steel pins. The forward feed classification of the material and manual sorting or the inside the machine is created by the design and layout of the mechanical separation of coarse foreign bodies by rotor rip-off elements. After going through the working means of a vibrating screen or screen drum. chamber and leaving the machine, the separation of the labels and the removed contamination is carried out by the subsequent process steps. www.herbold.com Page 43 Hot Washing The hot washing stage serves not only for the removal of adhesives, but also for was-hfog~ _u-t emaining impurities in the flakes, such as sugar, soda residues, etc, under strict control of the various process parameters such as pH-level, detergent, de-foamer, temperature and dwell time. The complete process, together with the dosing of the caustic agent and detergent are controlled automatically. By cleaning the process water in an ultra-filtration stage, we can ensure a closed water circuit and reduce the consumption of fresh water, heating energy and chemicals to a minimum. Dryers One of the last stages of the washing process is to dry the materials to a processing-capable residual moisture content, which can be between 0.5 and 10%. Mechanical dryers Thermal dryers Vertical dryers Granulators & Shredders Pulverizers Agglomerators Herbold Meckesheim offers a wide Herbold Meckesheim produces Herbold Meckesheim produces product range of granulators and pulverizers and universal granulators plast-compactors that can be used as shredders for plastic recycling and for powder granulation in recycling, densifiers, dryers and recrystallizers other applications. for rotomolding, textile refining, when films, fibers, foam materials, surface coating and cellulose non-wovens and PET-bottle-flakes finishing . are recycled. .: ~ www.herbold.com Page 45 Solvent Recovery Systems TMIP (www.tmip.termomeccanica.com) can provide systems to treat the exhaust Air from Printing Presses (as rotogravure or flexographic) + lamination. Inks contain solvents which provide the low viscosity necessary for printing. Immediately after being transferred to the printed material, these inks are heated which drives out the solvents and allows the ink to set. This process produces solvent - laden air which must be processed before it is discharged to the atmosphere. SOLVENT RECOVERY PLANT The solvent recovered, by means of Activated Carbon can be directly reused in printing. Solvent recovery involves recovering the solvent from the air collected in the dryer of rotogravure printing presses for reuse in new inks. Solvent recovery begins with a large fan drawing the air-solvent mixture in the dryer to one or more activated carbon adsorbers. As the air passes through the adsorbers, the solvents attach to the surface of the activated carbon pellets. The air, now cleaned, is returned to the atmosphere. When the carbon is fairly well saturated with solvent, Steam or Nitrogen is sent, causing the solvent to detach from the carbon and absorb into the Steam. The solvent vapours are then condensed and feed to gravity separator. In case of mixture of solvents, in order to reach the requested purity of the solvent, the solvents are sent to distillation unit. The PAY-BACK of these plant lasts less than 2 years. www.tmip.termomeccanica.com Page 46 Solvent Recovery Systems Solvent recovery plant 50.000Nm3/hr (left side) & 75.000Nm3/hr (right side) SOLVENTS MIXTURE COMBUSTION PLANT (RTO) The solvent mixture loading the exhaust air is thermally oxidised with energy recovery. Below Regenerative Thermal Oxidizer ( RTO ) 70.000Nm3/hr . Process Description:- The Regenerative Thermal Oxidizer (RTO) is a thermal treatment of exhaust process gas for pollutant removal before the ambient emission. The system is a type of thermal oxidizers that uses a bed of ceramic material to absorb heat from the exhaust gas. It then uses this captured heat to preheat the incoming process gas stream and destroy air pollutants emitted from process exhaust streams at temperatures ranging from 800 °C to 950 °C. The Regenerative Thermal Oxidizer (RTO) utilizes the thermal power of the pollutants contained in the exhaust waste air for the combustion process. The thermal energy, which is produced during combustion, is recovered and used to heat the incoming exhaust air. The oxidizer utilizes a fuel gas burner for system start-up and for heat integration if the VOCs concentration is low. Diverting valves allow the process airflow to be diverted into and out of the oxidizer in either a clockwise or counter-clockwise mode. www.tmip.termomeccanica.com Page 47 Insects trying to enter the ZeroFly® treated outer bag die after contact with the insecticide Zero Fly® ~ Storage Bag I by VESTERGAARD Long lasting protection The first and only insecticide incorporated storage bag protecting your grains and seeds against insect attacks for up to 24 months ZeroFly® Storage Bag is an insecticide Deltamethrin, a broad-spectrum pesticide for incorporated woven polypropylene bag for controlling insect pests, approved by Food and storage of commodities including flours, Agriculture Organization (FAO) and World cereals, pulses, oilseeds and seeds. Health Organization (WHO). The ideal solution for medium and large The insecticide incorporated into the individual farmers and traders for a trouble free yarns is slowly released onto the surface of the storage experience for up to two years as a material in a controlled and sustained manner result of Vestergaard's unique slow therefore continuously protecting any insecticide release technology. commodity stored in the bag against insect The active ingredient in the bag is infestation for a two years period even in highly infested areas. Key features • First of its kind: using a unique advanced technology the result of over 10 years of research and development; • Proven Efficacy: tested in 11 countries worldwide & proven to kill/ protect against the most damaging of insects; • Chemical and physical durability: tough enough to last - proven to survive even the toughest of conditions; • Food Safety: classified as Food Safe under Codex,US and EU regulations, insecticide residues below the most stringent standards; • Easy and safe to use: the anti-slip weave is ideal for large Save food and money scale storage operation; with ZeroFly® • Affordable: very competitive price and reusable several 0% post-harvest losses due to insect times within two years; damage • Tailored to your needs: available in any size from 10 to up to 60% saving on fumigation & 1.0 kg and any color needed and with customized prints. chemical application costs www.vestergaard.com Page 48 Stored maiz after two years ZeroFly®m$ Storage Bag by VESTERGAARD ADVANTAGES OF ZEROFLY COMPARED WIT-H OTHER INSECT CONTROL SYSTEMS ZeroFly® Storage Grain protectant Hermetic Fumigation Spraying Bags (dust) Bags Pest control efficacy ,I ,I ,I ,I ,I No repeated intervention required ,I X X X ,I No risks for environment ,I X X X ,I No specialized expertise required ,I X X X ,I Suitable for large-scale stacking ,I N/A N/A N/A X No vulnerability to insect damage ,I N/A N/A N/A X No toxicity risks for food consumers ,I ,I X X ,I No toxicity risks for operators ,11 X X X ,I 1 Use of gloves recommended Protect grains against all major pests @) @ ~ @) @) @ Rice weevil Maize weevil Granary weevil Red flour beetle Khapra beetle Pulse beetle @) @) @ 0 e, ~ Larger grain borer Lesser grain borer Groundnut borer Indian meal moth Angoumois grain moth Confused flour beettle Keep your harvest safe & free from insect pests for up to 24months with ZeroFly® Storage Bag! www.vestergaard.com Page 49 V 245/2/F, Block 6, P.E.C.H.S Shahrah-e-Faisal, Karachi (f) (92-21) 34398500 ~ (92-21) 34312471 ~ [email protected] G www.kgroup.com.pk