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Loggia Installation Guide.Pdf Column Installation Guide Version 3 | NOV 2016 CONTENTS Welcome to the Ultraframe Loggia system. This Tools & general points 3 guide follows the successful format we established Eaves cross section details 4-5 for our other Classic roof technologies and is Components parts list 6-8 designed to make fitting simple. With big clear Quick overview of installation 9-10 graphics, installing this revolutionary product Foundation setout 11-13 couldn’t be more straight forward. Typical location plan and labels 14 Column installation 15 - Eaves and boxgutter prep for concealed downpipe 15-16 SUPER INSULATED COLUMNS - Column installation (eaves) 17 - Column fixing straps 17-19 Classic roof with Cornice - Dwarf wall set out 19 sits on top - Building dwarf wall between full height columns 20 - Window cill preps 20-21 Insulation core is - In-line column installation 22 expanded polystyrene (eps) - Cornice prep for concealed downpipe 22-25 - Fit cladding clips to column 25 OSB board to all sides - Fitting window and doors 26 mechanically fixed to battens (wrapped in Ultraframe - Fitting column plinths 27-29 branded beathable membrane) - Column plinths with extended claddings 29 - Fitting brick plinth cap 30 Powder coated aluminium claddings in a range of - Column claddings 31-34 standard colours Gable - short returns 35-36 Various base details available Frame sizes less than 70mm 37 Frame sizes greater than 70mm 37 Brickwork set out post Plasterboarding & dealing with dwarf walls (less than 300mm wide) 38 Column wiring and cable duct positions 39 Before you commence installation of the Loggia please take a few minutes to familiarise yourself with the fitting sequence. Any feedback - positive or negative - is welcomed so we can make our product even better. Please contact the Tech Support Team on 01200 * Responsibility for compliance with Building Regulations and Planning Rules lies 452918 or email [email protected] with retailers/dealers. This product guide illustrates the Loggia product with 70mm window frames and 300mm wide brickwork walls. If you are installing any other sizes please refer to pages 37-38 DECORATIVE DETAILS Hidden rainwater downpipe Cornice Typical Base detail 2 TOOLS REQUIRED Plumb bob String & pegs Hammer drill SDS 10 mm masonry bit Deadblow hammer / 13mm Socket Spirit Level white rubber mallet Spanner Tape Measure Hack Saw No. 2 Pozi-drive Bit Drill/Screwdriver Sealant Gun Angle Grinder PLASTERBOARDING & PLASTERING GENERAL POINTS ROOF FITTERS: Ensure this guide is passed to Guidance is based on advice Care should be taken when handling components that are seen by the your plasterer to ensure provided by the SITE BOOK homeowner, as surfaces may be scratched if not handled with care. a quality install available from Choose a suitable area for unpacking the components and always www.british-gypsum.com check them before fitting. Any claims for missing or damaged parts are or call 0844 800 1991 only accepted in line with our standard terms and conditions of sale. [email protected] Health & safety Site safety is paramount. The Construction (Design & Management) This guidance based on the use of Regulations 2015 apply to the whole construction process, on all Thistle Finishing Plaster and 12.5mm construction projects from concept through to completion. Compliance Gyproc Wallboard Duplex T/E which has is required to ensure construction projects are carried out in a way an additional metalised polyester film to that secures health and safety. The installation company shall be act as a vapour control membrane. responsible for the safety of all of the fitting team, the customer and members of the public. • Based on a 2mm skim finish. Temperature must be maintained The Surveyor should have carried out a risk assessment to reduce risk above 5deg C until plaster is dry. on site and this should have been discussed with you prior to starting. • Plaster skimming should always commence as soon as possible Please use safe working platforms and ladders that comply with after the boards are fixed. BS EN 131. Always use equipment in line with manufacturers • Use thin wall beads attached with ‘dabs’ of plaster – to provide recommendations .Personal Protective Equipment –such as goggles, additional support during drying, attach with non-rusting nails, mask and ear defenders – should be used. screws or staples Careful consideration should be given to the safe disposal of all • Reinforce flat joints with Thistle ProTape 50 or FT100 – these are packaging – Ultraframe packaging is predominantly made from made from glass fibre and are self adhesive and fitted before recycled materials and can be readily recycled. plastering. • Any gaps bigger than 3mm must be pre-filled and reinforced using Loggia Columns Gyproc Joint Tape which is embedded in the first coat over each Supplied with a location plan and, of course, this installation guide. joint, where sufficient plaster is left under the tape to ensure good The location plan (see example on p14) is used to match individual adhesion and then a second plaster application used. This method components to their respective position. Our numbering convention is better resistance to cracking than glass fibre tapes. always starts at the top left. • Apply Thistle Finishing Plaster with firm pressure, build out to 2mm thickness in two applications and then trowel to a smooth finish The Superstructure Ensure that all frames and masonry walls are vertically plumb, which MATERIALS YOU NEED TO SUPPLY will then allow perfect alignment. 12.5mm Gyproc plasterboard Thistle plaster Technical Support Gyproc thin wall angle beads Tel: 01200 452918 Selection of packers Email: [email protected] Timber batten to be used as length template 3 STANDARD EAVES CROSS SECTION DETAILS 1 1a Standard eaves with cill 2 2a Standard eaves with Cornice 3 3a Standard eaves with Cornice and cill on installations with a combination of columns and full 4 height brickwork (timber packer not supplied) SUPER DUTY EAVES CROSS SECTION DETAILS 4 4a Super Duty eaves with cill 5 5a Super Duty eaves with Cornice (trims not supplied) 6 6a Super Duty eaves with Cornice and cill on installations with a combination of columns and full height brickwork 5 COMPONENT PARTS LIST Abutment Column Confi guration - left hand illustrated Large Small FRAME DEDUCTION FRAME 309mm DEDUCTION 316.5mm 449mm 456.5mm 300mm 300mm IMPORTANT NOTE: WHEN DOORS ARE ADJACENT TO AN IN-LINE COLUMN, FRAME ADD ON MAY BE NECESSARY TO In - Line Column Confi guration ENSURE THE DOORS ARE NOT RESTRICTED FROM OPENING Large Small FRAME DEDUCTION FRAME 300mm DEDUCTION 315mm 440mm 455mm 300mm 300mm 90o Corner Column Confi guration Large 300mm Small FRAME DEDUCTION 197.5mm FRAME DEDUCTION 300mm 337.5mm 325mm 485mm 300mm 300mm 6 COMPONENT PARTS LIST LRP---/11 LRP---/12 LRP---/29 LRP---/7 Large column cladding clip Small column cladding clip Column abutment brackets Large column cladding LRP---/8 LRP---/9 LRP---/10 LRP---/27 Small column cladding Large 90o column Small 90o column Large column abutment cladding LIP---/6 fluted LIP---/4 fluted LIP---/3 fluted LRP---/28 LRP---/6 plain LRP---/4 plain LRP---/3 plain Small column abutment cladding Cladding infill (174mm wide) Cladding infill (242mm wide) Cladding infill (265mm wide) (small corner/inline/abutment) (large inline/abutment) (large corner only) LRP008 LRP009 LRP010 LRP011L Brick plinth cap Small Brick plinth cap Large Brick plinth cap inline & abutment Brick plinth end cap LH (large inline/abutment) LRP011R LRP012 LRP013 LRP014 Brick plinth end cap RH 90o column plinth small 90o Column plinth large Column plinth inline (large inline/abutment) LRP016L LRP016R LRP021 LRP022 Column plinth end cap LH Column plinth end cap RH Cornice corner large corner Cornice corner small corner cladding cladding 7 COMPONENT PARTS LIST LRP018L LRP018R LRP---/26 130mm Aluminium cill Cill end cap LH Cill end cap RH Brick set out spacer POST LRP019 POST SLP002 LRP027 LRP042 Brickwork setout post - part of kit Structural setout post - part of kit Column support strap tie Column support strap tie (straight) LRP020 SLP003 SLP001 SLP008 LRP026 SLP005 Structural column internal bracket - Small column internal bracket - part Column brick tie Internal structural bracket fixing kit part of kit SLP006 of kit SLP007 SLP004 LRP038 EFSA021 LRP039 External structural post to ground Brickwork setout post fixing kit 4.8mm x 25mm pozi pan Hd self Post to column fixing kit fixing kit tap screw CRN009 LBA165L LBA165R LBA265L 3.5mm x 9.5mm self drill screw Loggia 90o boxgutter adaptor LH Loggia 90o boxgutter adaptor RH Loggia 90o 265 boxgutter adaptor LH LBA265R Loggia 90o 265 boxgutter adaptor RH 8 QUICK OVERVIEW OF INSTALLATION 1 2 3 Fix brickwork set out posts to Complete base to slab level Fit corner columns footings, align to stringline 4 5 6 Fit abutment columns Fit eaves beams to columns. Fit straps and or structural Plumb and level anchors 7 8 9 Fit skeleton of roof If dwarf walls are required, build Fit window cill, notch as detailed up walls and tie into columns 9 QUICK OVERVIEW OF INSTALLATION 10 11 12 Measure, equalise and fit in line Remove black pvc brick spacer Fit and seal windows/doors columns on cill extrusion and then fit cladding against clips clips to columns. Clips are used to position windows 13 14 15 Min 120mm from corner Fit guttering and cornice as per Fit concealed rainwater Glaze and finish roof as per Classic Installation Guide downpipe (if ordered) Classic Installation Guide 16 17 18 Fit plinths (picture shows trench Fit claddings Fit Livinroom (if specified) and not yet back filled) plasterboard 10 FOUNDATIONS SET OUT Foundation set out posts (There are two types of 1 Top edges bubble set out posts that may have been ordered / specified) wrapped to eliminate cuts etc) 1a 1b NOTE: IT IS IMPORTANT TO GET THE DIMENSIONS CORRECT AT THIS Brickwork setout post Structural setout post / EARLY STAGE TO ENSURE A QUICK AND TROUBLE FREE BUILD structural internal bracket.
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