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Additive by Sandvik Perfecting Additive Manufacturing Since 1862 ADDITIVE BY SANDVIK PERFECTING ADDITIVE MANUFACTURING SINCE 1862 Pasi Kangas Head of Technology SANDVIK ADDITIVE MANUFACTURING SAFETY FIRST ”NEVER-WALK-BY” Sandvik’s objective is zero harm to our people, the environment we work in, our customers and suppliers. PROTECTIVE FIRST AID ALARM EQUIPMENT KIT EMERGENCY EMERGENCY ASSEMBLY NUMBER EXIT POINT 2 ADDITIVE BY SANDVIK AGENDA - The Power of Sandvik - Perfecting Additive Manufacturing since 1862 - Additive by Sandvik: Plan it – Print it – Perfect it - Customer cases 3 SANDVIK GROUP 43,000 SALES IN OVER WORLD LEADING POSITION IN… EMPLOYEES 150 METAL MINING COUNTRIES CUTTING AND ROCK AROUND THE GLOBE TECHNOLOGY BILLION SEK INVOICED 91 SALES ADDITIVE MANUFACTURING BILLION SEK ANNUAL R&D 3.5 INVESTMENT 50 7,300 R&D CENTERS GLOBALLY ACTIVE PATENTS AND ADVANCED MATERIALS OTHER IP* RIGHTS TECHNOLOGY Figures refer to Group total 2017 PERFECTING THE ADDITIVE VALUE CHAIN SINCE 1862… >150 years of metallurgical knowledge Founded by Göran Fredrik 1862 Göransson who managed to World-leading in powder for Additive Manufacturing commercialize the Bessemer patent for steel production >75 years of leading expertise in post processing , such as metal cutting, sintering, heat treatment and HIP All relevant printing techniques for metals in-house Sandvik introduces 2002 powder program for Northern Europe’s largest R&D Centre for advanced Additive Manufacturing steels, powder-based and special alloys Trusted by the most demanding industries Business Unit for 1974 Osprey Metals Ltd 2017 Additive Manufacturing is founded, based on established spray-forming process Coromant brand established 1942 Development of cemented- Establishment of R&D carbide applications and products 2013 Center for Additive Manufacturing ADDITIVE BY SANDVIK SANDVIK’S THREE PHASE PROCESS: PLAN IT – PRINT IT – PERFECT IT OUR OFFERING: 6 “Plan it, is all about selecting what to print, choose the ADDITIVE BY SANDVIK most optimal material, develop the best possible design – and select the right additive technology for the end-product.” PLAN IT 7 ADDITIVE BY SANDVIK PLAN IT 1. SELECTING WHAT 2. MATERIAL SELECTION 3. DESIGN AND MODELING 4. CHOICE OF OPTIMAL TO PRINT AM-PROCESS • Identification of which • In what environment does • Metallurgical knowledge is • With all major printing components that are your component exist? key to know how thinly a technologies for metals suitable to print. component can be printed in-house, we will always • Based on 150-year material and still hold up. choose the optimal process • Using the Sandvik AM- knowledge, and with in- for your component. selection checklist. house AM-powder • Deep applications design- production, we are expert and metalworking know- • We know how to define • As leading experts in at matching material how, backed by state-of- the most optimal printer subtractive manufacturing, properties to application. the-art AM design software parameter setting and we will also tell you when and optimization methods. processing combinations not to use AM. • Offering the widest range matched to a specific of AM-alloys and can even material and AM-application . customize materials. 8 SANDVIK SELECTION CRITERIA: AM CHECKLIST Complex shapes TO IDENTIFY PRODUCTS Expensive materials CHECKLISTSUITABLE FOR ADDITIVE MANUFACTURING Smaller series Low weight Revolutionary designs Individual variations (tailored) Shorter lead-times and reduced NWC (spare-parts) Merging sub-parts into one component Productivity increase (reduced assembly time) 9 ADDITIVE BY SANDVIK “Print it – the choice of additive technology depends on the material and the desired characteristics of the end-component.” PRINT IT ADDITIVE BY SANDVIK PRINT IT Our additive process technologies 5. ADDITIVE MANUFACTURING • From rapid prototyping to serial production. POWDER BED FUSION BINDER JETTING • We always develop the right printing parameters so that the components get the optimum properties. • All additive manufacturing processes feature layer-by-layer fabrication of three-dimensional objects, but LASER ELECTRON BEAM (EBM) production techniques vary. 11 ADDITIVE BY SANDVIK “Perfect it – because additively produced components rarely emerge from a printer 'ready to use', specialist post processing is generally required – an area where Sandvik has over 75 years’ of leading expertise.” PERFECT IT ADDITIVE BY SANDVIK PERFECT IT 6. POST PROCESSING 7. TESTING AND QUALITY ASSURANCE • In order to achieve required • Traceability, testing and document- properties, it is almost always tation. Building on Sandvik’s long necessary to post-process experience in quality assurance, we components produced with AM. have made it our mission to build a solid quality assurance system within • Sandvik has more than AM as well. 75 years of leading expertise in post-processing methods, such • To support this, Sandvik has northern as machining, sintering or Hot Europe’s largest R&D Center for Isostatic Pressing (HIP). advanced metallic materials, with the most sophisticated testing equipment. CUSTOMER CASE ® DESIGN THE UNSEEN COROMILL 390 OPTIMIZE PERFORMANCE More than… “With the new light-weight CoroMill ® 390, produced with AM, the weight of the cutter body is reduced by >80%. Combined with new Silent Tools™ milling adaptors, this is an exceptional 80% tooling combination for slender tooling. The solution limits the REDUCED WEIGHT vibration tendencies and enables high productivity and good compared to conventional 390 process security in demanding applications.” THOMAS WIKGREN Up to… PRODUCT MANAGER SHOULDER MILLING, SANDVIK COROMANT 200% INCREASED PRODUCTIVITY DESIGNERS: Per Wiklund, Johan Lindström, Anna Nordstrand MATERIAL: Titanium alloy, Ti6AI4V AM TECHNOLOGY: Powder Bed Fusion Laser POST PROCESSING: Heat treatment and machining 14 CUSTOMER CASE DRILLING A CURVED HOLE IS HARD COOLANT CLAMPS PRINTING IT ISN’T “The AM-version of the cooling clamps of the Seco JET GL Turning Heads offers many advantages. Quick and easy insert indexing reduces down-time and improves productivity. It also makes it possible to apply the high-pressure coolant straight to the cutting edge, which improves both tool life and chip control. We see many more opportunities with the unique AM- technology for other parts of our product program.” JONAS THURESSON SENIOR R&D ENGINEER - TURNING PRODUCTS, SECO TOOLS DESIGNERS: Per Wiklund, Jonas Thuresson, Andreas Larsson MATERIAL: Osprey TM 18Ni300 AM TECHNOLOGY: Powder Bed Fusion Laser POST PROCESSING: Tumbling and blast finishing 15 CUSTOMER CASE SIMPLIFIED ASSEMBLY, OPTIMIZED DESIGN LKAB WASSARA FOR IMPROVED PRODUCTIVITY “Additive manufacturing gives us the possibility to optimize the design of our hammers with fewer components and streamlined water channels. Initial tests in production environment made with W70 sliding case from Sandvik AM show very promising results, indicating improved life time and increased rate of penetration.” MARIA BENGTSSON SENIOR ENGINEER, LKAB WASSARA DESIGNERS: Per Viklund, Maria Bengtsson MATERIAL: Osprey TM 18Ni300 AM TECHNOLOGY: Powder Bed Fusion Laser POST PROCESSING: Hardening and machining 16 THANK YOU! FOR FURTHER INFORMATION, VISIT ADDITIVE.SANDVIK 17.
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