Meeting Product Development Challenges in Manufacturing Clinical Grade Oncolytic Adenoviruses
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Oncogene (2005) 24, 7792–7801 & 2005 Nature Publishing Group All rights reserved 0950-9232/05 $30.00 www.nature.com/onc Meeting product development challenges in manufacturing clinical grade oncolytic adenoviruses Peter K Working*,1, Andy Lin1 and Flavia Borellini1 1Cell Genesys, Inc., 500 Forbes Boulevard, South San Francisco, CA 94080, USA Oncolytic adenoviruses have been considered for use as issue, is possible because the expression of the adeno- anticancer therapy for decades, and numerous means of virus genome is a tightly regulated cascade, which can be conferring tumor selectivity have been developed. As with considered as divided into early (E) and late (L) phases. any new therapy, the trip from the laboratory bench to the The E1 region gene products are critical for efficient clinic has revealed a number of significant development expression of essentially all the other regions of the hurdles. Viral therapies are subject to specific regulations adenovirus genome, such that controlling the expression and must meet a variety of well-defined criteria for purity, of the E1 region will effectively control adenoviral potency, stability, and product characterization prior to replication. Oncolytic adenoviruses that utilize this their use in the clinic. Published regulatory guidelines, approach include CG7870 (Yu et al., 2001), which although developed specifically for biotechnology-derived utilizes prostate-specific transcription regulatory ele- products, are applicable to the production of oncolytic ments to control E1 and target prostate cancer, and adenoviruses and other cell-based products, and they CG0070 (Bristol et al., 2003), which utilizes the human should be consulted early during development. Most E2F-1 promoter cloned in place of the endogenous E1a importantly, both the manufacturing process and the promoter to target the diverse group of cancers that development of characterization and release assays should have a defective retinoblastoma (Rb) pathway. CG0070 be science-driven, use the best available science and also encodes the cDNA for human granulocyte-macro- technology, and must consider the unique nature of the phage colony-stimulating factor (GM-CSF) in the E3 product: a living, and mutatable, virus. Potentially region. Both of these oncolytic adenoviruses are significant impacts on product quality and safety stem currently being evaluated in the clinic. from the possibility of genetic instability related to over- The second approach for engineering tumor specifi- engineering the viruses (as evidenced by their recombina- city entails the deletion of viral gene function(s) that are tion and/or occasional reversion to wild-type virus during critical for efficient viral replication in normal cells, but manufacturing). This report provides examples of some of dispensable in tumor cells. O’Shea and McCormick the critical components affecting the development and discuss this method further in this issue. Examples production of clinical grade material and summarizes the include Rb-inactivated E1a-mutated variants such as significant progress made in recent years. Addl922–947 and Ad5-D24RGD, and p53-defective Oncogene (2005) 24, 7792–7801. doi:10.1038/sj.onc.1209045 E1b-deleted adenovirus variants like Addl1520 (Onyx- 015) and Ad5-CD/Tkrep (Bischoff et al., 1996; Freytag Keywords: oncolytic adenovirus; product development; et al., 1998; Heise et al., 2000; Johnson, 2002). These manufacturing mutants have deletions of the E1a-CR2 and the E1b-55 kD gene regions that are responsible for binding and inactivating Rb family members and p53, respectively. Such viruses were originally believed to target cancer The idea that viruses could be useful as selective cells with genetic defects in the Rb and p53 pathways, anticancer agents is not a new one, dating back to which are defective in most human tumors (Biederer almost a century. In recent years, a variety of tumor- et al., 2002), but more recent work has shown that selective viruses, including over 50 tumor-selective differential late viral RNA export in tumor vs normal oncolytic adenovirus variants have been tested for cells, rather than p53 activation, appears to be the major antitumor activity in animals and humans. There are determinant of the selectivity of Onyx-015 (O’Shea three broad approaches to imbuing adenoviruses with et al., 2004). tumor selectivity. First, the viral genome can be The third approach is based on receptor-mediated engineered to limit the expression of essential viral targeting of tumor cells through genetic modification of genes to tumor tissues via the use of tumor- or tissue- the adenoviral capsid and can be termed transductional specific promoters, that is, by transcriptional targeting. targeting; Mathis et al. discuss it in detail in this issue. This approach, discussed in detail by Ko et al. in this To successfully create a virotherapy agent using this approach requires ablation of the natural viral uptake *Correspondence: PK Working; mechanism (deselection), identification of tumor-specific E-mail: [email protected] receptor targets on cancer cells, and the engineering of Product development of oncolytic adenoviruses PK Working et al 7793 new ligands into the viral coat (reselection), all without replication-competent and replication-deficient, and disrupting viral integrity (Douglas et al., 1999; Alemany the detection of wild-type adenovirus contaminants or and Curiel, 2001; Hemminki et al., 2001; Suzuki et al., wild-type virus produced during manufacturing. These 2001). unique components of product quality assessment of an The objective of this review is to discuss challenges in adenovirus can be evaluated using a bioamplification manufacturing selectively replicating oncolytic adeno- assay, that is, an assay that amplifies either pre-existing viruses for use in clinical trials and, eventually, recombinant replication-competent adenovirus (RCA) commercial use. It focuses on the developmental hurdles variants or wild-type adenovirus and that provides for transcriptionally targeted adenovirus variants made selective pressure to force the expression of genetic with the first strategy, such as CG7870 and CG0070, but instability. most of the hurdles discussed are relevant to the development of any type oncolytic adenovirus and, to Engineering a stable virus a lesser extent, any type of viral-based therapeutic. For more detailed discussions of the basis of adenoviral An unintended effect of engineering tumor-selective replication and strategies for its control, the interested adenoviruses is the potential introduction of genomic reader is directed to Ko et al. and O’Shea et al. (this instability. Wild-type adenoviruses have evolved over volume) and several other recently published reviews the millennia to do their job admirably well: they (Alemany et al., 1999; Biederer et al., 2002; Kirn, 2001; replicate efficiently in host cells and generate thousands Reid et al., 2002; Yu et al., 2002; Wakimoto et al., 2003). of progeny virions to maintain the infection. The adenoviral genome is stable, yet malleable enough to adapt to new circumstances, and changes that attenuate Development of oncolytic adenoviruses its replicative ability may result in genomic instability as the adenovirus attempts to revert to wild type. As with any drug or biologic product destined for use in Engineered oncolytic adenoviruses must retain a stable humans, oncolytic adenovirus products are subject to genome for consistent production and biological activ- broad, yet detailed regulations and must meet a variety ity, but engineering an adenovirus to direct its replica- of well-defined criteria for purity, potency, stability, and tion preferentially to tumor cells, effectively attenuating product characterization, among other things. Guidance its ability to replicate, may introduce significant genomic can be found in the US and EU regulatory documenta- instability reflecting the effort of the engineered virus to tion and policies for Good Manufacturing Practices ‘recover’ from that attenuation. (GMP) for making therapeutic products for human use. Overengineering, for example, the introduction of Particularly relevant are the guidelines for products large variations into the adenoviral genome, may result derived from biotechnology, the latest changes to which in significant genetic instability that prevents the clinical have been described in a recent review article (Jones and use of a virus and may lead to recombinants of differing Levine, 2004). Although developed specifically for specificity and/or potency, potentially including in- biotechnology-derived products, these guidelines are creased potency beyond that of wild-type adenovirus. applicable to the production of oncolytic adenoviruses Examples of genomic instability are reported in the and other cell-based products, and it is critical to consult literature, including dual-promoter-controlled viruses in them during product development, that is, they are which the same promoter is used twice in a single relevant and, perhaps more to the point, they are adenoviral backbone to improve tumor selectivity. In required. However, since oncolytic adenoviruses the Calydon/Cell Genesys, Inc. (CGI) virus CV716, E1a are living and, therefore, more variable, less stable and and E1b are independently controlled by separate PSE even mutatable, there are consequent unique and elements (Henderson et al., 2001; Henderson and Yu, significant challenges for their production, a major one 2002). Tumor selectivity was improved; compared to