Daimlerchrysler Insert Program Name s1

Chrysler Construction Standards AME – PT Plants Revision Date: 11/12/ 07

SECTION 13905 - FM 200 FIRE EXTINGUISHING SYSTEM PT Modifications

GENERAL

1.1 SUMMARY

A. This Section includes FM 200 or Carbon Dioxide fire extinguishing systems for machine tools and auxiliary devices where straight oil coolants are utilized.

B. Work Included by This Section: Wiring from the FM 200 or CO2 panels to the building fire alarm panel. Coordination with main fire alarm panel and machine tool and related equipment.

Power conduit, wiring, fusible buss plugs and related cabling

This is most commonly required for Cutter Grind tool sharpening equipment.

C. Listing of Agencies referenced in the specification Owner’s Broker Insurance Contact Global Risk Consultants Contacts:

Jim Faitel (accountengineer-fire) [email protected]

Refer to Standard 105, New Construction, of the Fire Protection Engineering Standards for contact name, address and phone number.

Chrysler Corp Chrysler Contacts: Ray Bennett Manager Property & Casualty Insurance Chrysler 1000 Chrysler Drive CIMS 485-14-33 Auburn Hills, MI 48326-2766 [email protected]

Neal Wainstock Corporate Fire Protection Engineer Chrysler 1000 Chrysler Drive CIMS485-01-52 Auburn Hills , MI 48326-2766 Telephone: 248-512-4663 Fax: 248-512-4888 e-mail [email protected]

Dick Korte Corporate fire specialist

FM 200 or CO2 Fire Extinguishing Systems – MODIFICATIONS SECTION 13905 Page 1 OF 8 Chrysler Construction Standards AME – PT Plants Revision Date: 11/12/ 07 Chrysler 1000 Chrysler Drive CIMS485-01-57 Auburn Hills , MI 48326-2766 e-mail [email protected]

Architect/Engineer Insert Company Name] [Insert Street Address] [Insert City, State & Zip Code] Attention: [Insert Name of Contact] Telephone: [Insert Number] Fax: [Insert Number]

Local Building Authority [Insert Company Name] [Insert Street Address] [Insert City, State & Zip Code] Attention: [Insert Name of Contact] Telephone: [Insert Number] Fax: [Insert Number]

1.2 CODES AND STANDARDS

A. Work and material under this section shall be furnished and installed in conformance with National Fire Codes and Factory Mutual criteria. Where quantities, sizes, or other requirements on the drawings are in excess of code requirements, Contractor shall be bound by information indicated on the drawings and in the specifications. Applicable standards include the following: 1. Chrysler Fire Standards found at www.globalriskconsultants.com 2. Clean Agent Fire Extinguishing Systems, NFPA 2001 3. National Electrical Code (NEC), NFPA 70 4. National Fire Alarm Code, NFPA 72 5. 1998 Factory Mutual Approval Guide

1.3 SUBMITTALS

A. Prepare detailed shop drawings of proposed system. Submit shop drawings to and obtain approval from the Fire Marshal having jurisdiction.

B. Provide the Architect/Engineer with calculations and coordinate with Global Risk Consultants prior and during submittal process.

C. Submit equipment cut sheets showing details of each component.

D. Provide drawings showing the location of every smoke detector and its corresponding address number. Drawing shall be installed in a metal frame, complete with clear plastic cover.

E. All equipment shall be Underwriters’ Laboratories (UL) listed and Factory Mutual (FM) approved being utilized as listed in the latest approval guide.

F. Certification Documentation: Submit 5 copies each of the following: 1. As-built (record) drawings

FM 200 or CO2 Fire Extinguishing Systems – MODIFICATIONS SECTION 13905 Page 2 OF 8 Chrysler Construction Standards AME – PT Plants Revision Date: 11/12/ 07 2. Maintenance procedures 3. Discharge test results 4. Design calculations 5. Equipment submittal data 6. Battery calculations

1.4 WARRANTY

A. Warranty period shall begin on date equipment is placed in operation at Owner's request and continue for a period of two years. Workmanship, equipment, piping, valves, and appurtenances shall be included.

PART 2 -PRODUCTS

2.1 MATERIALS

A. Pipe, fittings, flexible tubing, and appurtenances conforming to NFPA 2001.

B. All equipment shall be monitored by the FM 200 or CO2 panel, which shall interface with the building fire alarm control panel.

C.Assembly of screwed pipe and fittings shall utilize Teflon tape. Pipe lubricant and sealer shall not be used. Do not use bushings.

D.Pipe Hangers and Supports 1. Piping shall be designed to be anchored to rigid members such as walls, floors, and structural members to prevent longitudinal or lateral sway. 2. Hangers and supports shall be of rugged design and shall be installed so that they will not be loosened by movement of the supported pipe. Use U-bolts with double nuts. 3. Pipelines shall be supported independent of other pipelines. 4. Pipe supports shall be designed to avoid interference with other piping, conduit, structures, and equipment. 5. Maximum spacing for supports shall be in accordance with the following schedule:

Nominal Pipe Size Spacing (maximum in feet) 1/2” 5 3/4” 6 1” 7 1-1/2” 9 2” 10

E. Nozzles 1. Provide nozzles and orifice according to manufacturer’s criteria based on calculation in accordance with NFPA 2001. 2. Fabricate nozzles of corrosion-resistant materials or finished with a protective coating. Design nozzles in which the horn, shell, and orifice piece are separate elements so that the orifice piece is connected directly to the supply pipe.

F. Valves: When installed in rigid pipelines, provide threaded valves such as pressure switches with a union immediately downstream from the equipment to facilitate inspection, repair, or replacement. Provide valves that have all gaskets, O-rings, sealants, and other valve components compatible with the clean agent used. Provide valves which are under constant pressure with a minimum bursting pressure of 6000 psi, while those not under constant pressure a minimum bursting pressure of at least 5000 psi. Provide valves that are listed for their intended use.

G.Addressable Manual Release Station

FM 200 or CO2 Fire Extinguishing Systems – MODIFICATIONS SECTION 13905 Page 3 OF 8 Chrysler Construction Standards AME – PT Plants Revision Date: 11/12/ 07 1. Locate manual release as shown on drawings at the front of the machine tool and or at remote devices such as oil mist collectors or remote filter systems. 2. Wire manual release station to the FM 200 or CO2 control panel and wired independently of automatic initiating devices. 3. Provide for the station to operate electrically and be installed in cast, surface mounted boxes. Provide station with molded raised letter operating instructions of contrasting color. 4. Boxes employing glass rods (or equivalent) are acceptable; however, boxes requiring breaking of glass panels for operation are not acceptable. Provide for a key wrench to be required to reset the station if boxes employing glass rods are used. Gravity or mercury switches are not acceptable. 5. Provide a separate screw terminal for each conductor that is connected to the release station. Rate switches and contacts for the voltage and current at which they shall operate. 6. Locate signs adjacent to the station giving all operating instructions. 7. Equip manual stations with double pole double throw switches. 8. Station shall be equipped with Stopper II protective cover. 9. Provide unsupervised mechanical manual release devices at FM 200 cylinder location.

2.2.1 CONTROL PANEL

A. Provide and install a complete independent UL-listed and/or FM-approved releasing control panel for the MACHINING equipment oil mist unit, and filter system and flume if applicable. Control panel shall be a FenwalNet 2000 or Fike Intellascan II. Panel shall provide all power for the smoke detectors, solenoids, and alarm devices complete with 24-hour battery standby. Control panel shall be microprocessor based, UL listed, and/or FM approved for releasing service. Control panel shall be coordinated with the equipment and the associated Chrysler Plant Engineer and indicated on the drawing. Panel shall be housed in a NEMA 12 enclosure complete with internal terminal strips and wireway. In addition to the above, the control panel shall have the following additional features: 1. Panel shall be capable of linking up to a maximum of 255 addressable devices. 2. Panel shall provide a separate custom 40-character message for each addressable device. 3. Panel shall provide a nonvolatile memory that retains all alarms or trouble conditions, even if both A/C and battery power is lost. Memory shall be accessible through use of any IBM compatible personal computer. 4. Control panel shall be field programmable using an IBM personal computer without requiring replacement of computer chips 5. Provide external programming port and 120 volt outlet on the outside of the panel to comply with arc flash requirements. 6. Programming software and license shall be delivered with panel. 7. Provide power supply, in accordance with UL 1481, suitable for 120 Volt, single-phase, 60 hertz primary power service and adequate to serve control power modules, alarm initiating devices, alarm indicating appliance and other power devices. 8. Provide battery-operated secondary power supply with capacity for operating of system in standing mode for 24 hours followed by alarm mode for 10 minutes. Battery system shall be complete with audible and visual warning systems with silence-normal ring-back features. 9. Control panel shall supervise the following circuits and components: a. Extinguishing precision wiring b. Integrity of wiring circuits c. Electric manual pull station d. Alarm light/horns e. Photoelectric smoke detector wiring f. Control head wiring g. Entrance warning lights h. Alarm light/bells i. Machine tool equipment j. Oil Mist System k. Coolant filter system

FM 200 or CO2 Fire Extinguishing Systems – MODIFICATIONS SECTION 13905 Page 4 OF 8 Chrysler Construction Standards AME – PT Plants Revision Date: 11/12/ 07 10. Bypass Switches: The detection circuits, release solenoids, and interlock relays shall be capable of being individually disabled by operation of a supervised armed disable switch. Operation of this switch shall be logged into the release panel history buffer.

2.3 COMPONENTS

A. Cylinders 1. Construct cylinder assemblies and fill in accordance with the requirements of NFPA 2001 and in conformance with regulations of the Interstate Commerce Commission. Fit cylinders with a resilient pressure seat type valve, a pressure relief rupture disc, filling inlet, and a threaded steel cap for physical protection of the valve during handling and shipment. 2. Store cylinders in steel racks designed to hold the cylinders securely in an upright position with clamps and straps. Design rack uprights to support the pipe manifold connecting the cylinders. Design the arrangement of cylinders in the rack as to require the least floor space (including service aisles) to enable the cylinders to be weighed in place without removing them, and to facilitate inspection, testing, and maintenance. 3. Determine the total number of cylinders by calculations, including connected reserve. 4. Provide liquid level indicators on all cylinders. 5. All cylinders to be actuated electrically with XP solenoid or squib.

B. Electric Control Heads 1. Provide two discharge “heads” for the control cylinders. Both shall be 24 VDC. Indication shall be provided showing the set or released position of the actuator pin.

C. Pressure-Operated Switches 1. Pressure switches shall be three pole, single throw, reversible, to initiate shutdown and system discharged indications.

2.4 EQUIPMENT

A. Flame detection shall be Fire Sentry I.R. Detectors Model FS-10 or Owner-approved equal. Detectors shall be placed to observe all machine tool enclosures , flumes, filters and oil mist systems using a straight oil coolant.. Two flame detectors shall be required to go into alarm before timer countdown prior to release of FM 200 or CO2.

B. Alarm light/bell alarm shall initiate upon first alarm. Alarm shall be powered with 24 VDC and shall have approximately 90 dB rating at 10 feet. Alarm shall be mounted at 7 feet above finish floor. There shall be a sign installed under the alarm device.

C. Alarm light/horn alarm shall initiate upon second alarm. Alarm shall be powered with 24 VDC and shall have approximately 90 dB rating at 10 feet. Alarm shall be mounted at 7 feet above finish floor. There shall be a sign installed under the alarm device.

D. Warning lights shall be provided above the entrances into the hazardous areas. Lights shall have a sign indicating "FM 200 DISCHARGED or CO2 DISCHARGED, DO NOT ENTER". Letters on sign shall be a minimum of 1 inch tall, red in color with white background. Device shall consist of backlighted, semirecessed mounted box with flashing light behind sign plate. Minimum dimensions 8 inches by 11-1/2 inch overall. E. Pit areas where discharge gases could be accumulated must have confined space entry signs warning of the potential hazards of entering this area. Coordinate sign with plant and or corporate safety.

2.5 SIGNS

FM 200 or CO2 Fire Extinguishing Systems – MODIFICATIONS SECTION 13905 Page 5 OF 8 Chrysler Construction Standards AME – PT Plants Revision Date: 11/12/ 07 A. Manual discharge station, control panel, storage cylinders, alarm light/horn, and alarm light/bell shall be identified by permanently attached metal or 1/4-inch-thick engraved laminated plastic signs measuring a minimum of 4 inches by 8 inches. Contractor/supplier shall furnish and install signs.

PART 3 - EXECUTION

3.1 SYSTEM INSTALLATION

A. The FM 200 or CO2 system shall be designed to produce a minimum concentration of 8 percent for 10 minutes.

B. Provide alarm and control devices as required to meet specifications. Wiring shall conform to NFPA 70 National Electrical Code and Division 16, with wiring installed in minimum 1/2 inch rigid conduit with compression couplings.

C. Provide FM 200 or CO2 system control panel and equipment.

D. Contacts and interlocks including conduit and wiring to shut down oil mist units, coolant filter systems and associated machines and lube system on alarm conditions.

E. Provide piping, nozzles, flame detectors, alarm light/bell, alarm light/horn, control panel, manual discharge station, FM 200 or CO2 storage cylinders (including mounting brackets), warning light, and appurtenances as shown on the drawings and in this specification or as required to provide a fully functional system..

F. Replacement of finish materials.

G.Perform door fan test (refer to subparagraph 3.4.A). Test shall hold time for a minimum of 10 minutes.

H. Distribution 1. Install the FM 200 OR CO2 so that the gas is discharged through nozzles. Size and locate nozzles to provide the rates of discharge and coverage needed to extinguish a fire. Size the pipe and nozzles on the basis of calculated flow and terminal pressures. Flow charts and nozzle data shall be in accordance with UL, FM, and NFPA 2001. 2. Make compensations to increase the amount of FM 200 or CO2 that is to be discharged into the areas to allow for the losses incurred from unclosable openings and during actuation of dampers, door holders, and oil mist equipment.

I. Installation of Valves 1. Install valves to give sufficient room for expansion of adjoining pipe and for repair or removal without interfering with another valve or pipe.

J. Piping Fabrication 1. Provide screwed joints with threaded pipe ends reamed to remove all burrs. Clean pipe sections inside to remove all chips and foreign material prior to making up joints. Apply tape or approved joint compound to the threads of the pipe, not the fitting, when making up joints. Make-up joint so that pipe compound does not extend beyond the thread of the fitting. 2. Size and layout discharge piping to reduce friction loss at a minimum, and securely support with due allowance for expansion and contraction, and so as not to be subjected to mechanical, chemical, or other damage. 3. Make pipe reductions with reducing couplings such as 45-degree and 90-degree reducing elbows, reducing tees, crosses and concentric reducers. The use of reducing bushings is prohibited. 4. Take piping branches from the bottom or side of header piping.

K. Nameplates: Provide permanent type nameplates and condensed instruction plates to identify the system and instruct in its use under emergency conditions.

FM 200 or CO2 Fire Extinguishing Systems – MODIFICATIONS SECTION 13905 Page 6 OF 8 Chrysler Construction Standards AME – PT Plants Revision Date: 11/12/ 07 L. Electrical Work 1. Install electrical work to conform to NFPA 70, except for control and initiating device wiring. a. Provide control and initiating device wiring, including connections for the fire alarm system, in accordance with this section and to conform to NFPA 70 and 72. Provide rigid metal conduit. b. Megger all wiring prior to connection of devices or appliances. The minimum value for acceptance is 100 megohms at 500 VDC. c. Provide wiring a minimum of 18 gauge THWN stranded copper. d. Color code the wiring as follows: 1. When any circuit requires polarity for operation such as power for a smoke detector circuit, use the striped color coding for the conductor that is negative in the normal position. 2. Example: If blue was used for the positive conductor in the normal position, then the negative conductor would be blue with a yellow stripe. 3. Color code wiring for the following: a. Manual pull station b. Smoke detectors - Zone A c. Smoke detectors - Zone B d. Alarm device circuits - audible e. Alarm device circuits - visual f. Auxiliary shutdown circuits e. Use the solid color green for ground conductors only. f. Provide taped termination points or wire tagging in addition to color-coded wiring.

3.2 SYSTEM SEQUENTIAL OPERATION

A. Activation of first flame detector shall: 1. Energize alarm light/bells. 2. Energize light and audible alarm on FM 200 or CO2 control panel indicating which detector went into alarm. 3. Transmit trouble condition to main fire alarm panel. Note first detector zone alarm is interpreted as a “trouble” alarm.

B. Activation of second flame detector shall: 1. Energize light and audible alarm on FM 200 or CO2 control panel, indicating which detector went into alarm. 2. Initiate 3 second adjustable timer. At end of timer cycle, discharge FM 200 or CO2. 3. Activate alarm light/horns. 4. Upon discharge, indicate system condition for the FM 200 or CO2system on control panel. 5. Indicate system discharge at main fire alarm panel. 6. Energize entrance warning light. 7. Shut down oil mist equipment and all dampers in associated ductwork. 8. Shut down coolant filter system. 9. Transmit alarm to main fire alarm panel.

C.Activation of manual discharge station for the FM 200 or CO2 system shall: 1. Initiate an adjustable 3-second timer. After 3 seconds, discharge FM 200 or CO2. 2. Transmit alarm condition to FM 200 or CO2 control panel, indicating manual discharge station activation. 3. Upon discharge, energize lamp on the FM 200 or CO2 control panel, indicating system condition. 4. Energize alarm light/bells and alarm light/horns 5. Energize entrance warning lights. 6. Shut down oil mist equipment and close dampers. 7. Shut down coolant filter system. 8. Transmit alarm to main fire alarm panel.

3.3 FIELD QUALITY CONTROL

FM 200 or CO2 Fire Extinguishing Systems – MODIFICATIONS SECTION 13905 Page 7 OF 8 Chrysler Construction Standards AME – PT Plants Revision Date: 11/12/ 07 A. Supervision: Provide the services of an authorized representative of the FM 200 or CO2 system installer for such length of time as required to supervise and inspect the complete system and to conduct all required tests.

B. Operational Testing: Submit the request for formal inspection at least 10 working days prior to the date of the inspection. A competent representative of the FM 200 system installer shall be present during the inspection. Make an inspection on the FM 200 system and include actual operation of all mechanical and electrical equipment and careful inspection of all piping and nozzles.

C. System Testing: A complete functional electronic test (no discharge test) will be required and shall be performed at a time convenient to the Owner. Ten working days prior to test, Contractor shall notify the Owner, Factory Mutual, local Fire Department, and the Architect/Engineer. Contractor shall submit samples of test reports and check lists prior to the test for Owner’s approval. Contractor shall bring all special tools, software, etc. needed for the test.

D. Owner Training: A minimum of one session of training on operation shall be required for a minimum of 4 hours. Also included shall be five manuals with sequence of operations, material data sheets, record drawings, reset procedures, operating procedures, and Owner’s required maintenance procedures.

3.4 TESTS

Equipment integrity: A test gas shall be used to performed to verify that proper gas concentrations can be achieved to maintain a specified FM 200 or CO2 concentration, to extinguish a fire. The test shall be performed with the Owner’s Fire and Security and his designees, present. The test shall verify shutdowns of the oil mist unit(s), and coolant filters and confirm the enclosures are sealed adequately to provide proper protection. A new test shall be scheduled at Fire Protection Contractor’s expense if the readings fall below acceptable limits as specified by Factory Mutual and the local agency having jurisdiction.

System piping shall be swabbed and blown clean and pressure tested prior to acceptance test.

A factory representative shall be present to supervise a functional test.

Flame detectors, alarm indicators, manual discharge station, and interlock functions shall be functionally tested at time of discharge test.

The test shall be scheduled upon approval from the Owner.

3.5 REFILLING REQUIREMENTS

A. Refilling Requirements: Contractor/supplier shall be certified by FM 200 or CO2 system manufacturer to refill cylinders and shall be located to provide filling service within a 24-hour period in order to bid this project. B. The Contractor/Supplier shall provide all test gases and ventilation required to evacuate the areas safely following any tests. The system shall be filled and functional upon acceptance of test results and prior to turn over to the plant.

END OF SECTION

FM 200 or CO2 Fire Extinguishing Systems – MODIFICATIONS SECTION 13905 Page 8 OF 8