Three-Coat Hard Coat Fiber Reinforced Stucco on Insulated Concrete Form (ICF)
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1. PRODUCT NAME
Total One ICF Three-Coat Hard Coat Fiber Reinforced Stucco on Insulated Concrete Form (ICF)
2. MANUFACTURER
Total Wall, Inc. P.O. Box 366 Rio, WI 53960 www.TotalWall.com Phone 888-702-9915 Fax 888-702-9916
3. DESCRIPTION The cladding will provide an The system may be installed ASTM E119 15-minute over practically any ICF substrate Total One ICF is a non-bearing thermal barrier when installed exterior cladding for commercial 1/2” minimum thickness per and residential structures. This NCMA equivalent thickness system is used to weatherproof Limitations: guidelines for fire rating and beautify any ICF structure. Total Wall products must be applied Practically any combination of The advantages of this exterior in temperatures of 40° F or higher. color or texture can be cladding system are the: The freshly applied products must be achieved It is a relatively low cost yet protected from precipitation and the The structure is easily highly durable cladding temperature must be maintained at accessorized with The exterior is highly impact 40° F or greater for 24 hours. Stored architectural enhancements resistant and able to resist products must be covered, and made of the same materials sharp impacts and damage protected from sun and freezing as the wall system (arches, from pests and boring insects conditions. quoins, etc)
Page 1 of 6 Form 1020 Revised 08/2011
Total Wall “Total One ICF” Specification Data Sheet Total Wall products must be Or others, as approved, in dried for an additional 24 hours installed by certified Total Wall writing, by Total Wall, Inc. minimum, before application of the registered applicators. Only synthetic finish coat. registered applicator installations are eligible for a System Layer 2 - Reinforcement Mixing: Add up to 220 pounds of Warranty. Galvanized Diamond Metal clean silica sand (approximately 45- Total Wall reserves the right to Lath 70 mesh) per 80-pound bag of Total use certified inspectors on any One Coat Stucco Concentrate. Using phase of installation. A 2.5-lb weight per square yard a low-speed mixer with a jiffy blade, diamond lath metal reinforcement, add approximately 6 75 gallons per galvanized for corrosion control batch of stucco (one bag plus 220 and mechanically fastened to the pounds of sand). For improved ICF ties in each block with performance, and extended warranty, fasteners, as approved by code replace 1-gallon of mix water and the manufacturer. with 1-gallon of Total Wall Liquid Acrylic Additive. After initial mixing, Layer 3 - Stucco Base allow the mix to stand for 2-5 Materials: minutes, and then remix, adding a Total One ICF consists of 4 The combination of scratch and small amount of water to adjust layers or constituents: brown coats is called the Portland workability, if necessary. Mix pot-life 1. ICF substrate cement stucco base. The product will vary, depending on temperature 2. Reinforcement used for this base is Total One and batch size. An average pot-life 3. Stucco base Coat Stucco. of 40 minutes can be anticipated. 4. Finish coat Total One Coat is trowel applied. Total One Coat Stucco mix may be Layer 1 - ICF Substrate The first pass is a scratch coat re-tempered one time, if mix that is typically 1/4" - 3/8” in becomes too stiff. Approved ICF materials as thickness and allowed time to set. Final consistency should be a manufactured by: A 24 hour minimum hydration of creamy, light and easily troweled Reward Wall scratch coat is recommended. mixture. Arxx Polysteel The scratch coat is followed by a Total Prime, an optional primer, may Dow Chemical brown coat, which is filled out to be applied over the stucco base Keeva near the specified total thickness before applying the finish coat, to Owens Corning of the plaster coat. (Allow for the maximize coverage of the finish coat BuildBlock thickness of the finish coat). The and to even out the suction of the Amvic brown coat is recommended to be base coat. EcoBlock moist cured for 48 hours and air
Page 2 of 6 Form 1020 Revised 08/2011
Total Wall “Total One ICF” Specification Data Sheet Layer 4 - Finish Coat 4. Shot Blast Coarse - generates Total Wall maintains memberships a coarse limestone appearance at and involvement with these The Finish Coat is the outer ~0.059” organizations: coating that gives color and 5. Shot Blast Medium - Exterior Design Institute (EDI) texture to the system. The Finish generates a coarse limestone American Society for Testing and coat also provides protection appearance at ~ 0.078” Materials (ASTM) against weather, mildew, and 6. Shot Blast Fine - generates a Federation of Societies for pollution. All Total Wall Finishes very fine limestone appearance at Coatings and Technology (FSCT) are 100% acrylic based, giving ~ 0.044” Association of the Wall and them superior durability, and are 7. Freestyle - generates a variety Ceiling Industries (AWCI) available in two grades: of hand-applied textures at Northwest Walls and Ceilings varying thicknesses Bureau (NWCB) 1. Premier Grade 8. Gemstone - generates a Premier grade is rich in internally variety of marble grain looks 4. TECHNICAL DATA plasticized acrylic polymer, which using colored aggregates in a provides for exceptional clear acrylic base at ~ 0.046” movement. Chemistry: Acrylic Polymer coating 2. Journeyman Grade Applicable Standards: over Portland cement stucco. Journeyman grade is designed for Total Wall has had extensive Flame Spread < 5 ASTM E84 superior workability and testing performed on each Weight ~ 3 - 9 lb (lamina only) performance. individual system component and per sq. ft. based on thickness on the assembled system by
Total Wall Finishes are available certified and code approved 5. INSTALLATION in the following textures and may independent testing laboratories. be trowel applied or spray International Code Council A. Substrate Preparation applied: (ICC) The ICF substrate needs International Building Code minimal preparation before 1. Swirl Coarse - generates a (IBC) proceeding. Yellow, dirty or traditional wormhole appearance National Evaluation Services deteriorated ICF surface at ~ 0.078” (NES) does NOT need to be 2. Ultra Coarse - generates a Uniform Building Code cleaned. very coarse wormhole appearance National Building Code The wall must be uniform. at 0.098" Standard Building Code Planar irregularities greater 3. Swirl Fine - generates a International Residential Code than 1/4” in 10’ must be traditional wormhole appearance Professional Affiliations: addressed prior to at ~ 0.065” installation.
Page 3 of 6 Form 1020 Revised 08/2011
Total Wall “Total One ICF” Specification Data Sheet The ground termination Finishing tools D. Applying Total One Coat Mix must have a weep base. Fine-toothed saw Using a trowel, apply the stucco mix Create control joints and Snips to the wall surface. If lath or netting expansion joints at Stainless steel trowel has been installed, key the stucco appropriate design Margin trowel mix thoroughly into the reinforcement. locations, such as Appropriate float window and door A chalk-line or laser-level The first pass is a scratch coat and corners, for example. C. Installation of Metal Lath is typically 1/4” to 3/8” thickness. The window head The next pass is the brown coat. receives a weep base, and Accessories Use multiple passes or lifts to providing the window Lath must be installed with the achieve the desired thickness. detailing and design long dimension at right angles to permits this detail. the supports. Use corrosion Apply stucco mix in accordance with Expansion joints should resistant screws with optional ASTM C926 in either a two-coat be placed at all through- corrosion resistant metal plates process or a three-coat process. wall joints, at capable of securing at least 3 Keep a wet edge and work to natural intersections of dissimilar strands of metal. The screws stops such as corners or joints. A substrate materials, and must be anchored into the ICF darby, slicker, or rod, is used to anticipated high stress ties at an average fastener assist in leveling the applied stucco. areas. Install control density of 1 fastener per square joints in accordance with foot minimum. The stucco should be moist cured for lath and plastering Lath must not be continuous a minimum of 48 hours and allowed guidelines and through joints unless fastening to dry and cure for an additional 24 manufacturer distance prohibits breaking the hours minimum, while protecting from specifications. lath. Lath sections must be lapped a minimum of 2”. Lath freezing and precipitation. B. Minimum Tools and edges must fully cover accessory Equipment flanges. Where end laps occur Remove any trowel marks by rubbing Drill mixer 1/2” and jiffy away from ICF ties and fasteners, a pumice stone over the surface. mix-blade the sheets of lath must be wire Screw gun and staple gun tied with 0.0475” galvanized, An optional layer of Total Wall primer Razor knife annealed steel wire. may be applied to the base coat to Tape measure Joint construction must be assure finish coat color consistency. Level performed in accordance with It is highly recommended to apply a Hammer related sections of this primer before applying any vibrant Bucket brush specification, project documents finish color. Caulk gun and the applicable building code.
Page 4 of 6 Form 1020 Revised 08/2011
Total Wall “Total One ICF” Specification Data Sheet E. Applying the Finish All ICF terminations, such as a) Apply the Total Wall Finish of windows and doors penetrations, choice directly out of the bucket ground terminations and onto the cured base coat using a expansion joints, may be made stainless steel trowel. The with PVC or zinc accessories. thickness of the finish is gauged by the largest aggregate in the Apply a primer when texture selected. recommended by the sealant b) Immediately texture or float the manufacturer. G. Architectural Enhancements finish with the proper floating tool Architectural shapes such as quoins, and motion to achieve the desired Insert a proper diameter backer corners, arches, and cornices can be result. rod to allow for its compression added after the base coat has cured. c) Allow the finish to cure by into the joint at a uniform depth. Foam shapes can be mounted using protecting from freezing and The depth is to allow for the Total Wall Blue Mastic Adhesive or precipitation for 24 hours. desired thickness caulk bead. EnerFoam and temporary or permanent mechanical attachment as F. Installing Sealant The backer rod must be a closed applicable. These shapes are then With the exception of esthetic cell polyethylene material or an base coated and finished to match joints, all isolation joints must be extruded polyolefin with a non- the flat wall application described a minimum width of 1/2” and all absorbing skin. Prepare the above. Alternatively, completely expansion joints must be a sealant according to the finished shapes which match or minimum of 3/4” or 4 times the manufacturer’s instructions. Apply accent the flat wall system can be expected movement, whichever is the sealant with a pressure gun mounted to the base coated or greater. and properly sized nozzle. finished system. The quoins may be A non-absorbing backer rod and made at the job site, or can be approved sealant is required. Fill the surface of the prepared ordered, as well as any architectural Optionally, isolation joints or joint with a smooth, solid, even enhancement, from Total Wall, Inc. terminations may be sealed with bead of sealant. The bead must Architectural enhancements are fillet beads of approved sealant. be free of sags, voids and prefabricated and ready to mount to wrinkles. Tool the joint to the wall. Joint depth minimums are eliminate air pockets and force established by the sealant contact with the joint surfaces. H. Precautions manufacturer and can be obtained All details must be properly from their literature or by calling constructed. These details include: all Total Wall Technical Services. caulking details; kick outs; flashings; terminations; and utility penetrations.
Page 5 of 6 Form 1020 Revised 08/2011
Total Wall “Total One ICF” Specification Data Sheet and job specifications in force at 6. AVAILABILITY the time of installation.
Total Wall materials are No warranty stated herein must manufactured in Wisconsin, and be effective until the goods and are purchased by Registered labor subject to said warranty Applicators through Total Wall have been paid for in full. Total Distributors. Contact your local Wall makes no other express distributor for a list of Registered warranty or warranty of Applicators or call Total Wall, Inc. merchantability. Further, Total (888-702-9915) customer Wall makes no warranty that the service for assistance. products of its manufacture are fit for any particular purpose.
Defects caused by misuse, improper storage, mishandling or improper application must not be warranted. Total Wall is not responsible for damage or injury for materials not manufactured by Total Wall, acts of God, structural movement, or defective materials or their application on the warranted structure.
7. WARRANTY
Total Wall warrants its system against delamination or material defects when properly installed by a Registered Total Wall Applicator according to current Total Wall
Page 6 of 6 Form 1020 Revised 08/2011
Total Wall “Total One ICF” Specification Data Sheet