CNC Drilling Machine for Plates Model PHD3030A/2

CNC Drilling Machine For Plates Model PHD4040/2 1. Usage of the machine

The machine is mainly used for drilling the plates used in the wind power, heat-exchanger and other tube plates industry, which adopts carbide drill with high-speed. The two drilling units can work independently. The processing procedure is automatic and can fulfill the automatic, high precision, many kinds of variety and small-medium batch of production.

2. Feature of the machine

1. The machine is gantry moveable machine which is mainly composed of machine body,

gantry, vertical feeding slipway, hydraulic system, pneumatic system, cooling system,

automatic lubrication system, electric system and swarf conveyor.

On the surface of the machine body, there are many T slot support structure which is

used to clamp the workpiece.

The machine’s worktable is fixed and the gantry can move, which can reduce the length

of the machine body saving the ground. The machine body uses welded steel plates,

considering the material’s rationality and has already made stress elimination treatment,

therefore the machine’s rigidity is very good.

2. Gantry’s longitudinal movement is guided by high rigid linear rolling guides which is flexible,

and it is driven by two AC servo motor with synchronous belt（i=2） and the delicate ball-

screw, which ensure the high positioning and re-positioning precise of the hole.

3. There are two CNC controlled sliding plates. Y axis’s movement of the two drilling head

carriages are guided by two linear roller guides; each of them is driven by two AC servo

motors and two groups precise ball screws, which ensures high positioning and re-

positioning precise of the hole.

4. There is ram-type drilling units on the moving gantry. The drilling head is driven by YPNC-B

series frequency conversion motor specially for spindle through synchronous belt.

Rotation speed is low and the torsional moment is large which can bear the heavy drilling

and also can fit carbide inner cooling drill head to drill at high speed.

5. The drilling spindle of the machine adopts the precise spindle of Taiwan (inner cooling).

The taper hole of spindle is BT50, which has the butterfly spring automatic broach device.

This makes the change of the shank convenient. It can equip the carbide inner cooling drill

1 and high-speed steel twist drill. The spindle taper can be cleaned by blowing cleaning

device.

6. It is equipped with electron handwheel which is easy to operate, When you set the feeding position of the first hole, it can fulfill the quick-feeding, working-drilling and quick-with draw when it drill the rest holes. Therefore it can save much time which promotes the manufacturing efficiency. And it has automatic breaking, withdraw swarf function and also pause function. 7. This machine is equipped with plate-chain type automatic swarf conveyor and swarf cart.

The cooling system is equipped with paper filter. It adopts high-pressure inner cooling

pump (2 Mpa, 40L/min) and low-pressure external cooling pump. It can be used for inner

and external cooling of the tool. The coolant can be recycle used.

8. It is equipped with automatic lubrication device which can automatically lubricating the

guideway, lead screw etc.

9. The seal of the machine is very good. There is stainless shield on X axis, and also there are flexible shield on the two sides of Y axis. The surround of the worktable is equipped with waterproof plates and there is soft PVC cover around the spindle. 10. There is lamp for the machine which is convenient for observing and operation.

11. There is photo-electric edge finding device which easily finding the position of the plate.

12. There is hydraulic system of the machine, which can fulfill the hydraulic balance of the

vertical ram and also the hydraulic loose of tool of the spindle.

13. The CNC operation table is on the gantry moving with the gantry. It is easy to operate.

CNC systems adopts FAGOR8055 and equipped with color monitor and RS232 serial

port and LCD liquid crystal display device. The machine adopts the upper computer

management. It can implement the direct transform of CAD/CAM and can convenient the

programming, memory, display and communication. Operating screen has the function of

man-machine conversation, error compensation, automatic alarming etc. You can use

keyboard to program or transfer the CAD file to computer, then the machine can

automatically produce the processing program. It can transfer the CAD drawing to the

processing program directly. Before drilling, you can preview the position of the hole and

repeat-checking, which makes the operation convenient.

14. This machine is equipped with many famous foreign brand products such as ballscrew,

linear rolling guide, hydraulic pump, valves, frequency converter, servo motor and its

2 driver, CNC systems etc. The precision and reliability of the machine can be compared

with the foreign machines with little malfunction and high using rate.

3. Main specification of PHD4040/2 Name of Parameter Item Value of Parameter

Max.size of workpiece Length X Width x Thickness（mm） 4000X4000 x 250

Worktable Width of the T slot 28mm

Ram type drilling unit Quantity 2

Drilling unit Morse Taper BT50

Max .drilling dia. (Normal carbon Φ40mm (Carbide drill) steel) Φ50mm (High-speed steel twist drill) Drill depth/drill dia. ≤7（Carbide drill）

Rotation speed of spindle (Stepless 30-2400 r/min adjustment ) Motor power of main spindle 2 ｘ 22kW

Max. output torque of spindle 360Nm (n≤600r/min) Distance from the end surface of 280-780mm spindle to the surface of worktable（mm） Longitudinal moving of Max.stroke（mm） 4000 gantry (X axis) Moving speed of X axis（m/min） 0~8 m/min

Servo motor power of X axis(kW) 2X 3kW/28.4Nm

Transverse moving of Max. distance between two drilling 4000mm drilling unit (Y axis) spindles Moving speed of Y axis 0 ~ 8m/min

Motor power of Y axis 2 x 3 kW/28.4Nm

Feeding movement of Stroke of Z axis 500mm drilling unit (Z axis) Feeding speed of Z axis 0—5m/min

Servo motor power of Z axis/torque 2 ｘ 3 kW/28.4Nm

3 Positioning precision X , Y axes ≤0.08mm/whole lenght

Repositioning precision X , Y axes ≤0.04mm

Hydraulic system Pressure of hydraulic pump/flux 7MPa /25L/min

Motor power of hydraulic pump 3kW

Pneumatic system Compressed air pressure 0.5MPa

Swarf conveyor and cooling Type of swarf conveyor Plate chain type system Quantity 2

Speed of swarf cleaning 1 m/min

Motor power of swarf conveyor 2 x 0.75 kW

Motor power of inner cooling pump 2×3 kW

Motor power of external cooling pump 0.75 kW

Automatic lubrication Lubrication pressure 2 MPa system Oil filling capacity 0.1 mL

Lubrication periode 6-10 min

Electric sytem CNC System FAGOR8055

CNC axes 6

Total motor power About 75 kW

Size of machine（mm） Length X Width X Height 11300×8200X3800

Total weight of the About 45 t machine(t)

4. List of the main outsourcing components of PHD4040/2 Serial Name Brand Country

No. 1 Linear guide HIWIN China Taiwan

2 Linear guide Schneeberge or INA Switzerland or Germany 2 Ballscrew NEFF or IF Germany 3 CNC system FAGOR8055 Spain 4 Servo motor and driver Panasonic Japan 5 Precise spindle Kenturn China Taiwan 6 Transducer Siemens Germany 7 Hydraulic valve ATOS or Justmark Italy or Taiwan

4 8 Hydraulic pump Justmark China Taiwan 9 Chain Kabelschlepp or Igus Germany 10 High-pressure cooling pump Grundfos Denmark

(inner cooling) 11 Automatic lubrication system Bijur America（China

Nanjing） 12 Switch, button and indicator Schneider France

Note: The above configuration is our fixed supplier. If our supplier can not supply the components because of any special matter, we will adopt the components with the same level. But the quality is no less than the above components.

5. Spare parts’ list

No. Name Specification Quantity 1 Fuse 4A、6A、10A 5 pieces each type 2 Inner-hexa spanner 1set 3 Shank and nail Φ40-BT50 2 pieces 4 Shank and nail Φ20-BT50 1 piece 5 Photo-electric edge 1 piece

finding device 6 Paint 2 kegs 7 T-slot bolt and pressing 10 pieces for each