Work Instruction Logistics Insights Corporation Version 1.0 s1

Work Instruction Logistics Insights Corporation Version 1.0 WI- 24 ITBC Sub Assembly June 13, 2007

This section briefly describes how to correctly complete the proper build of the ITBC brackets.

Equipment: 1. Daily Requirements 2. Daily lumberman count sheet 3. Pencil 4. Nut Runner air tool

General Guidelines: 1) Complete the proper build of the 25855528, 2585527, and 25855526 ITBC bracket Sub Assemblies on a daily basis. 2) Complete the proper amount of ITBC brackets according to daily schedule. 3) Follow all company work polices. 4) Ensure, without fail, timely and consistent service of our customer. 5) Any additional duties that need to be completed and/or may be requested by your supervisor, Operations Manager and/or Terminal Manager.

Instructions:

Powering Up Work Station

1) Arrive at the ITBC work station with all proper equipment ready to begin the sub assembly process. 2) Attach the Nut Runner to the clip on the overhead swingarm using the clip. 3) Connect the air supply to the nut runner.

4) Plug the power supply in. 5) Turn the power strip on; which is located on the underside of the left hand side of the work station. 6) DO NOT TURN THE RED POWER SWITCH OFF OR ON. IT IS TO REMAIN ON AT ALL TIMES. 7) Turn the air compressor on. 8) Turn the air supply dial to “supply” from “exhaust.” Inspect that there is enough oil in the oil tube at this time.

Copies of this document are uncontrolled as of the date printed. Page 1 of 5 Printed: 06/02/18 Work Instruction Logistics Insights Corporation Version 1.0 WI- 24 ITBC Sub Assembly June 13, 2007 9) Ensure that the bar code scanner has power by visually inspecting the status lights on the control panel.

10) Check to see if you have all required parts to begin the assembly process. If you do not inform your supervisor immediately.

Sub Assembly

1) Look on your requirement sheet to see how many assemblies you need to make for the day. 2) Begin building process by scanning the correct module for the assembly you are building. You do this by placing the module in your hand with the bar code facing up and away from you. Next you will place the module under the bar code scanner. Wait until the a green light is lit up and the plunger drops in the proper jig for that module part number. You will have to place that module in the jig in less than 10 seconds or the plunger will rise back to the no build position.

3) Place the metal bracket into the jig that is covering the module you just placed.

Copies of this document are uncontrolled as of the date printed. Page 2 of 5 Printed: 06/02/18 Work Instruction Logistics Insights Corporation Version 1.0 WI- 24 ITBC Sub Assembly June 13, 2007 4) Take three screws and hand start them in the proper places through the bracket and into the module.

5) Using the nut runner tighten the screws to the proper setting. The nut runner will stop once it has reached that point.

6) Remove the bracket/module assembly from the jig. Inspect it for any damage. At this point you will have one of two options:

A) The unit is finished: Place unit into the proper shipping container. B) The unit needs more modules added to it. You will need to determine the proper part number for the next module. Repeat step 2 for the next module. Place bracket/module assembly on top of the next module. Repeat steps 4 and 5. 7) Repeat step 6B as needed until the unit is complete. At the point of completion repeat step 6A. 8) After you have completed enough units for the days build audit the containers for proper number of units for the container/ standard pack. Make sure that all the parts are correct for the Sub Assembly that you have built. 9) Complete all paperwork. 10) Once all of these tasks are completed notify your supervisor that the material is ready to be loaded for plant delivery. 11) Clean up the workstation and surrounding area.

Powering Down Copies of this document are uncontrolled as of the date printed. Page 3 of 5 Printed: 06/02/18 Work Instruction Logistics Insights Corporation Version 1.0 WI- 24 ITBC Sub Assembly June 13, 2007 End of Day Procedures

Once all requirements have been met, you will need to do the following to the work station to complete your day. 1) Turn off the power strip. 2) Unplug power supply. 3) Coil up power cord and store in appropriate location. 4) Turn air supply from “Supply” to “Exhaust” using the red dial on the upper assembly of the work station. 5) Disconnect the air supply to the nut runner. 6) Disconnect the nut runner from the swing arm. 7) Turn in all paperwork and the nut runner to your supervisor.

Copies of this document are uncontrolled as of the date printed. Page 4 of 5 Printed: 06/02/18 Work Instruction Logistics Insights Corporation Version 1.0 WI- 24 ITBC Sub Assembly June 13, 2007

25855526 25855528 25855527

PART MATRIX FOR ITBC BRACKET SUB ASSEMBLY

SUB ASSEMBLY PART FSCM ITBCM SSR NUMBER BRACKET BOLT MODULE MODULE RELAY

25855516 11562584 25785013 25788981 25837945 25855527 YES YES YES NO NO 25855528 YES YES YES YES YES 25855526 YES YES NO YES YES 3 Bolts 3 Bolts 2 Bolts

THE BRACKET AND BOLTS WILL BE THE ONLY PART CONSTANTS

Copies of this document are uncontrolled as of the date printed. Page 5 of 5 Printed: 06/02/18