Appendix C1 - Odour Control Equipment Data Sheets

WIMES 8.05 Page 1 1. APPENDIX C1 - ODOUR CONTROL EQUIPMENT DATA SHEETS

ISSUE 2 FEBRUARY 2015 WIMES 8.05 Page 2 PROJECT TITLE (P) DOCUMENT REFERENCE (P) PROJECT NUMBER (P) REVISION (P) PROJECT LOCATION (P) DATE (P) SUPPLIER (P/S) REFERENCE DRAWINGS INCLUDED (Y/N) (P)

* - Indicates Purchaser’s default requirement 3 Air Composition and Physical Properties (If Known) (P) 3.0 OPERATING ENVIRONMENT AND SITE Composition Mean Max DETAILS 3 Odour conc. (ouE/m ) 1 Operating Environment (P) H2S conc. (ppm) Location () NH3 conc. (ppm) Inland Coastal Inside Outside Details of Processes Causing Sudden Increases in Odorant Concentrations Other (specify) Hazardous Area Classification () Physical Properties Min Mean Max None Zone 1 Temperature (°C) Zone 2 Relative humidity (%) EMC Environment () 1st environment – C1 1st environment – C2 2nd environment – C3 3 Source of Air Composition Data () (P) 2 Ambient Air Temp/RH (10°C-40°C/<100%*) (P) Actual sampling/analysis 3 Special Environmental Hazards (P) Theoretical data 4 Further Information to Assist Supplier in Equipment Design (P) 4 References For Further Information (P)

4.0 SOURCE(S), VOLUME AND PROPERTIES OF ODOROUS AIR

1 Source(s) and Volume of Odorous Air (P) Source(s) (P)

Volume (m3) (P) 2 Design Number of Air Changes per Hour Required/Provided (P/S) 2 Design Air Flow Rate Required /Provided (m3/hr) (P/S

ISSUE 2 FEBRUARY 2015 WIMES 8.05 Page 3

Process Odour Conc. H2S Conc. RH (%) Further Details 3 Unit (ouE/m ) (ppm) Referenc Mean Max Mean Mean Max Mean Mean e

ISSUE 2 FEBRUARY 2015 WIMES 8.05 Page 4 5.0 PERFORMANCE SPECIFICATION 1 LCC Assessment Required (Y/N) (P) 5.1 General

1 Service Life (years) (P)

5.2 Odour Treatment Performance

1 Performance At Outlet Stack (P) Maximum Odour 3 Concentration (ouE/m ) Maximum Concentrations of Specific Odorants

H2S (ppm)

NH3 (ppm) Other (specify) 2 Performance At Nearest Receptor (P) Maximum Odour 3 Concentration (ouE/m ) Maximum Concentrations of Specific Odorants

H2S (ppm)

NH3 (ppm) Other (specify) 2 Dispersion Model Used (P/S)

5.3 Noise

1 Maximum Noise Levels (<80* dB(A) at 1 m) (P)

5.4 Life Cycle Costs

5.4.1 General

ISSUE 2 FEBRUARY 2015 WIMES 8.05 Page 5 Specified Duty Point (For Use with 5.4.4 Service Lives and Costs of Components Sections 5.4.2, 5.4.3 and 5.4.4, where LCC and Treatment Media Model 06 is not used) 1 Guaranteed (G) and Expected (E) Service Design Air Flow Rate Lives of Components at Specified Duty (m3/hr) (Clause 4.2) Point (x 103 hrs) (P/S) Mean Inlet Odour Load (Clause 4.3) Component G E Odour conc. (ou /m3) E Chemical dosing pumps H S (ppm) 2 Re-circulating pumps NH (ppm) 3 Fans Other (specify) Media support grilles Required Process Performance (At Outlet Pre-filters Stack or Nearest Receptor, As Appropriate) (Clause 5.2.1) Nozzles (biofilters) Maximum Odour 2 Costs of Components (£)/Time Required 3 Concentration (ouE/m ) to Replace Components (hrs) (S) Maximum Concentrations of Specific Component Cost Time Odorants Chemical dosing pumps

H2S (ppm) Re-circulating pumps

NH3 (ppm) Fans Other (specify) Media support grilles Pre-filters 5.4.2 Power Input Nozzles (biofilters) Other (specify) 1 Equipment Power Input at Specified Duty Point 3 Guaranteed Service Lives of Treatment (kW) (S) Media at Specified Duty Point (P/S) Media (specify) Life (Years) 5.4.3 Consumption of Chemicals and Potable Water (Required for Wet Scrubbers)

1 Consumption of Specific Chemicals 4 Replacement (R)/Disposal (D) Costs of /Potable Water at Specified Duty Point (S) Media (£)/Time Required to Replace Chemical (Specify) or Volume Used* Media (hrs) (S) Potable Water (m3) Media (specify ) Cost Time

5 Selective Adsorption Capacity (SAC) and Cost of Media (Dry Scrubbers) * - per year of continuous operation Odorant (Specify) SAC (kg/tonne)

Odorant (Specify) Cost (£/tonne)

6.0 DESIGN SPECIFICATION

6.1 General

6.1.1 General

ISSUE 2 FEBRUARY 2015 WIMES 8.05 Page 6 1 Summary of Treatment Processes Required/Provided6.1.3 (P/S) Ductwork (Incorporating Dampers) Source and Nature of Treatment Process Required/ Provided to Odorant (P/S) Remove Odorant (P/S)6.1.3.1 Ductwork a 4 Outdoor Ductwork Material (GRP/PVC- b U*) (P) c d 10 Type of Drain Trap Reqd./Provided (P/S) e f 12 Ductwork Colour (P)

6 Reference for Purchaser’s Particular 13 Ductwork Earthing Specification for Labelling (P) Required (Y/N) (P)

6.1.2 Covers and Connections

1 Cover Material () (P) GRP* Aluminium Cloth Other (specify) 1 Covers to Comply with Appendix G (Y*/N) (P)

ISSUE 2 FEBRUARY 2015 WIMES 8.05 Page 7 6.1.3.2 Control, Balancing and Isolating Dampers 3 Flow Monitoring Facilities Required (Y/N) 3 Damper and Non-Return Flap Spindle and (P) Blade Materials (P) 3 Type and Location of Flow Monitoring Stainless steel no. 1.4401 Facilities (P) (AISI 316) GRP reinforced UPVC Other (specify) 6.1.7 Outlet Stack (Where Required/Provided)

6.1.6 Monitoring Facilities and Equipment 2 Height (m) (P) 3 Minimum Efflux Velocity (m/s) (P/S) 8 Reference for Purchaser’s Particular Specification for Lightning Protection (P)

6.1.8 Fans

6.1.8.1 General

1 Assist/Standby Fan(s) Required (Y/N) (P) 7 Requirements for the Use of Variable Speed Drives (P)

6.1.8.2 Casing(s)

1 Material (S)

6.1.8.3 Impeller(s)

1 Material (S)

2 Method of Securing Impellers to Shafts () (S) Key Bolt Conical taper Other (specify)

ISSUE 2 FEBRUARY 2015 WIMES 8.05 Page 8 6.1.8.4 Drive System

2 Drive Systems to be Oversized (Y/N) (P) 2 Degree of Oversizing Required (%) (P)

6.1.8.5 Acoustic Enclosure(s)

1 Acoustic Enclosures Provided (Y/N) (S) 3 Dimensions (L x W x H) (m) (S) 3 External Colour (P/S) 4 Locking Arrangements (P/S)

6.1.9 Weights and Lifting Arrangements

1 Weights of Major Components (S) Component Weight (kg)

1 Heaviest maintenance lift (S) 1 Heaviest erection lift (S)

6.1.13 Maintainability

2 Maintenance Interval for Provision of Access Equipment (Months) (P) 2 Type of Access Equipment Required/Provided (S)

6.1.14 Guarding

5 Full Length Hinges Required (Y*/N) (P)

6.1.16 Lagging and Trace Heating (Where Required/Provided)

1 Frost Protection Afforded Down to: (-10°C*) (P) 3 Reference for Particular Specification (P)

ISSUE 2 FEBRUARY 2015 WIMES 8.05 Page 9 6.1.17 Local Control Panel (LCP) and Associated Electrical Installation (Where Required/Provided)

1 LCP Required/provided (Y/N) (P/S) 2 LCP and Electrical Installation Specification (WIMES 3.04*) (P)

3 Position of LCP (P/S)

6.1.18 O & M Manuals

1 Reference for Purchaser’s Particular Specification (P)

6.1.19 Training

1 Reference for Purchaser’s Particular Specification (P)

ISSUE 2 FEBRUARY 2015 6.2 Wet Scrubber Installations (Where Required/Provided)

1 Process Reference (See Section 6.1.1) (P/S)

6.2.1 General 6.2.3 Scrubbing Liquid Dosing System

2 Type of Wet Scrubber` Required/Provided 2 Scrubbing Liquid Dosing () (P/S) System to Comply with Packed bed scrubber WIMES 8.02 (Y/N) (P) Venturi scrubber 6.2.5 Scrubbing Liquid Blowdown System (Where Spray tower Provided) Other (specify) 3 Type of Scrubbing Liquid (S) 2 Excess/Waste Scrubbing Liquid Characteristics (e.g. pH and Cl content, 3 Target Operating Parameters (S) etc.) (S)

5 Ancillary Components Required/Provided 3 Excess/Waste Scrubbing Liquid to () (P/S) Discharge to: (P/S) a Pre-filters b Mist eliminator 5 Types of Pre-Filters Required/Provided () (P/S) Dust filters Grease filters Other (specify) 6 Redundancy Requirements (P)

7 Bypass Ductwork Required (Y/N) (P) 9 Number and Configuration of Wet Scrubbers and Ancillary Components/Systems Provided (S)

6.2.2 Wet Scrubber(s)

6.2.2.1 Housing(s)

1 Material (S)

1 Type of Construction (S)

6.2.2.2 Treatment Stage(s) (Packed Bed Scrubbers)

1 Number of Treatment Stages (S) 3 Configuration of Inert Media Bed(s) (S)

4 Type and Composition of Inert Media (S) 6.3 Dry Media Installations (e.g. Dry Scrubbers and GAC Units) (Where Required/Provided)

1 Process Reference (See Section 6.1.1) (P/S)

6.3.1 General 6.3.2.3 Treatment Stage(s)

2 Ancillary Components/ Systems 1 Number of Treatment Required/Provided () (P/S) Stages (S) a Pre-filters 3 Configuration of Media Bed(s) (S) b ‘ In situ’ media re- generation system (GAC 5 Type and Composition of Media (S) Units) c Inlet heater 7 Media Sampling Facility 2 Types of Pre-Filters Required/Provided Required/Provided (Y/N) () (P/S) (P/S) Dust Filters 8 Media Analysis Service Grease filters Required (Y/N) (P) De-misters Other (specify) 6.3.3 In Situ Media Re-Generation System (For GAC Units) (Where Required/Provided) 3 Redundancy Requirements (P) 2 Details (S) 4 Bypass Ductwork Type of Re-generating Liquid Required (Y/N) (P)

5 Number and Configuration of Treatment -1 Units and Ancillary Components/Systems Cycle Frequency (hrs ) Provided (S) Cycle Duration (hrs) Volume of Liquid Waste Produced During Each 6.3.2 Treatment Unit(s) Cycle (l) 3 Method of Disposal and pH of Liquid 6.3.2.1 General Waste (S)

1 Condensate to Discharge to: (P/S) 4 Excess/Waste Regenerating Liquid to Discharge to: (P/S)

6.3.2.2 Housing(s) 6.3.5 Media Disposal 1 Material (S)

1 Type of Construction (S) 1 Method of Removal, Disposal and Waste Classification of Spent Media (S)

2 Time Required to Replace Spent Media (S) 6.4 Catalytic Iron Filter (CIF) Installations (Where Required/Provided)

1 Process Reference (See Section 6.1.1) (P/S)

6.4.1 General 6.4.3 Media Disposal

2 Ancillary Components/ Systems Required/Provided () (P/S) a Pre-filters b Inlet air humidifier c Media irrigation system 2 Types of Pre-Filters Required/Provided () (P/S) Dust Filters De-misters Other (specify) 3 Redundancy Requirements (P)

4 Bypass Ductwork Required (Y/N) (P) 6 Number and Configuration of CIFs and Ancillary Components/Systems Provided (S)

6.4.2 CIF(s)

6.4.2.1 General

1 Excess Moisture to Discharge to: (P/S)

6.4.2.2 Housing(s)

1 Material (S)

1 Type of Construction (S)

6.4.2.3 Treatment Stage(s)

1 Number of Treatment Stages (S) 3 Configuration of Media Bed(s) (S)

4 Type and Composition of Media (S) 1 Method of Removal, Disposal and Waste Classification of Spent Media (S)

2 Time Required to Replace Spent Media (S) 6.5 Biological Treatment Processes (Where Required/Provided)

6.5.1 Bio-Filter Installations (Where Required/Provided)

1 Process Reference (See Section 6.1.1) (P/S)

6.5.1.1 General b Specific Surface Area (m2/kg) 2 Target Operating pH (S) 3 Type of Media Irrigation System Provided c Pressure Drop Across Media (Pa/m) () (S) a Re-circulating b Single pass 6.5.1.3 Media Irrigation System 4 Ancillary Components Required/Provided () (P/S) 2a Strainer Mesh Size a Pre-filters (mm) (S) b Covers (for open- 3 Irrigating Liquid Requirements (S) topped, up-flow bio- Type () filters) Final effluent 4 Types of Pre-Filters Required/Provided Potable water () (P/S) Quality Dust Filters De-misters Pressure and Flow Rate Other (specify) 4 Redundancy Requirements (P) Cycle Frequency (hrs-1) Cycle Duration (hrs) 6 Bypass Ductwork Required (Y/N) (P) 5 Excess/Waste Irrigating Liquid to Discharge to: (P/S) 7 Number and Configuration of Bio-Filters and Ancillary Components/Systems Provided (S) 6.5.1.4 Irrigating Liquid Blowdown System (Where Required For Re-circulating Media Irrigation Systems) 6.5.1.2 Bio-Filter(s)

Housing(s) and Base Slab(s) 4 Excess/Waste Irrigating Liquid Characteristics (S) 1 Materials (S) 5 Excess/Waste Irrigating Liquid to Discharge to: (P/S) 1 Types of Construction (S)

6.5.1.5 Media Disposal Treatment Stage(s) 1 Method of Removal, Disposal and Waste 1 Number of Treatment Classification of Spent Media (S) Stages Provided (S) 3 Configuration of Inert Media Bed(s) (S) 2 Time Required to Replace Spent Media 4 Inert Media Information/Characteristic (S) (S) a Type and Composition 6.5 Biological Treatment Processes (If Required/Provided) (Continued)

6.5.2 Bio-Scrubber Installations (Where Required/Provided)

1 Process Reference (See Section 6.1.1) (P/S)

6.5.2.1 General Discharge to: (P/S)

2 Scrubbing Liquid Requirements (S) Type () 6.5.2.6 Media Disposal Final effluent Potable water 1 Method of Removal, Disposal and Waste Quality Classification of Spent Media (S)

Pressure and Flow Rate 2 Time Required to Replace Spent Media (S) 3 Target Operating pH (S) 5 Ancillary Components/ Systems Required/Provided () (P/S) a Mist eliminator b Scrubbing liquid conditioning system 4 Redundancy Requirements (P)

7 Bypass Ductwork Required (Y/N) (P) 8 Minimum pH Value (S) 9 Number and Configuration of Bio- Scrubbers and Ancillary Components/Systems Provided (S)

6.5.2.2 Bio-Scrubber(s)

Housing(s)

1 Material (S)

1 Type of Construction (S)

Treatment Stage(s)

1 Number of Treatment Stages (S) 3 Configuration of Inert Media Bed(s) (S)

4 Inert Media Information/Characteristic (S) a Type and Composition

b Specific Surface Area (m2/kg)

c Pressure Drop Across Media (Pa/m)

6.5.2.5 Scrubbing Liquid Blowdown System

4 Excess/Waste Scrubbing Liquid to 7.0 TEST SPECFICATION 7.4.4.4 Further Tests (Where Required)

7.1 General 1 Reference for Purchaser’s Particular Specification (P) 1b Witness FAT Required (Y/N) 7.4.4.5 Reporting of Results 7.4 Site Acceptance Testing (SAT) 1 Results to be Made 7.4.4 Process Performance Testing Available Within (Days) (P) 7.4.4.1 General 7.4.5 Cover Leakage Testing (Where Required) 1 Types and Number of Tests Required () (Specify Number Required e.g. (4)) (P) 1 Cover Leakage Testing Odour concentration Required (Y/N) (P) H2S 1 Reference for Purchaser’s Particular NH3 Specification (P)

7.4.6 Ductwork Leakage Testing (Where Required) 3 Witness Testing Required (Y/N) (P) 1 Ductwork Leakage 4 Air Flow Rate for 3 Testing Required (Y/N) Testing (m /hr) (P/S) (P) 5 Testing to be Performed by: (P)

7.4.4.2 Odour Concentration (Where Required)

1 Sampling Details (P) Sampling duration Sampling interval 2 Number of ‘Matched Pairs’ Required (P) For analysis As back-ups 5 Maximum Allowable Mean Odour Conc. (P)

7.4.4.3 Hydrogen Sulphide Concentration (Where Required)

1 Measurement Details (P) Sampling/data logging duration Number of samples/data logging sessions reqd. Interval between sampling/data logging sessions 4 Time interval (P)

4 Maximum Allowable H2S Content (P) 2. APPENDIX C2 – DRIVE SYSTEM DATA SHEET

(TO BE COMPLETED FOR EACH DRIVE SYSTEM )

Drive No.: Drive No.:

1 Driven Equipment (P/S) 1 Driven Equipment (P/S)

2 Type of Drive (Fixed or Variable) (P/S) 2 Type of Drive (Fixed or Variable) (P/S)

3 Method of Power Transmission from Drive 3 Method of Power Transmission from Drive to Driven Equipment () (S) to Driven Equipment () (S) Close coupled Close coupled Chain Chain Belt Belt Other (specify) Other (specify) 4 Method of Mechanical Overload 4 Method of Mechanical Overload Protection for Drive () (P/S) Protection for Drive () (P/S) Current monitoring Current monitoring Torque limiting coupling Torque limiting coupling Other (specify) Other (specify) 6 Gearbox Specification (S) 6 Gearbox Specification (S) Type and Number of Stages Type and Number of Stages

Manufacturer Manufacturer Service factor Service factor Final drive ratio Final drive ratio

Drive No.: Drive No.:

1 Driven Equipment (P/S)

2 Type of Drive (Fixed or Variable) (P/S)

3 Method of Power Transmission from Drive to Driven Equipment () (S) Close coupled Chain Belt Other (specify) 4 Method of Mechanical Overload Protection for Drive () (P/S) Current monitoring Torque limiting coupling Other (specify) 6 Gearbox Specification (S) Type and Number of Stages

Manufacturer Service factor Final drive ratio 1 Driven Equipment (P/S)

2 Type of Drive (Fixed or Variable) (P/S)

Manufacturer Service factor Final drive ratio 3. APPENDIX D - SUPPLIER’S SUPPLEMENTARY DATA SHEET INFORMATION

Clause Supplementary Information 4. APPENDIX G5 – GRP COVER DATA SHEETS PROJECT TITLE (P) DOCUMENT REFERENCE (P) PROJECT NUMBER (P) REVISION (P) PROJECT LOCATION (P) DATE (P) GRP COVER REFERENCE DRAWINGS MANUFACTUER (P/S) INCLUDED (Y/N) (P)

* - Indicates Purchaser’s default requirement G6.1.7 Miscellaneous

G5.0 PERFORMANCE SPECIFICATION 1 Cover Sections to be Uniquely Marked (Y/N) G5.1 General (P)

1 Service Life (20 years*) G6.2 Mechanical Properties (P) G6.2.1 Assessment of Loads G5.2 Leak Tightness 4 Design Loads (P) G5.2.2 Covers Over Tanks, Wet Wells, Chambers Process Pressure (Pa) (P)

1 % of Odorous Air Drawn Through Designated Air Wind Loads (P) Intakes (60 %*) (P) Site Location Height of covers above G5.2.3 Covers Over ‘Difficult to Seal’ Installations ground level (m) Access Loads (P) 1 % of Odorous Air Drawn Through Designated Air Intakes (P) Plant and Equipment Loads (P)

G6.0 DESIGN SPECIFICATION G6.2.4 Deformation G6.1 General 2 Minimum Fall for Free G6.1.1 Design Information to be Provided Drainage (1 in 50*) (P)

1b Structural Calculations G6.4 Appearance (i) Required (Y/N) (P) 1b Sample Laminate Test 2 Cover Colour (P) (ii) Report Required (Y/N) (P)

G6.1.2 Weights and Lifting Arrangements G6.6 Access Requirements

1 Heaviest maintenance lift G6.6.1 General (S) 1 Heaviest erection lift (S) 1 Access Requirements (P)

G6.1.5 O & M Manuals 2 Further Walkway Requirements (P)

1 Reference for Purchaser’s Particular 3 Further Access Requirements (P) Specification (P) G6.6.2 Access Hatches and Hatch Covers

3 Hinge Type (P/S)

4 Requirements for Stays (P)

5 Hatch-Cover Locking Requirements (P)

G6.6.3 Safety Grids 2 Requirements for Safety Grids (P)

3 Safety Grids to Require Tool for Removal (Y*/N) (P) 5. APPENDIX G6 - SUPPLIER’S SUPPLEMENTARY DATA SHEET INFORMATION

Clause Supplementary Information