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Accessory Installation Instrucution Template

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Accessory Installation Instrucution Template TOYOTA CAMRY wo/Smart 2010 - TVIP V5 Preparation RS3200 PLUS Part Number: 08586-3T930 NOTE: Part number of this accessory may not be the same as the part number shown. Conflicts Note: Must not be installed in vehicles with Factory Alarm Special Tools Notes System. Techstream CAD-E IADS Recommended Sequence of Application Striker Tool (PPO Only) Item # Accessory P/N: ALL 02-016-01 1 V5/V4 Installation Tools Notes 2 Satellite Radio Phillips Head Screwdriver #2, screwdriver or tip *Mandatory Flatblade Screwdriver Small, Regular Kit Contents Socket 10 mm, extension e.g. Panel Pry Tool #1 Nylon Panel Removal Tool Item # Quantity Reqd. Description Toyota SST # 00002-06001-01 1 1 Wire Harness Side Cutters 2 1 Yellow Wire Torque Wrench 36 in•lbf (4.07 N•m) 3 1 GBS ECU Pliers 4 1 GBS Mounting Bracket Tape Clear, Electrical 5 1 Microphone Special Chemicals Notes Hardware Bag Contents Cleaner VDC Approved Cleaner Item # Quantity Reqd. Description Glass Cleaner Household Glass Cleaner 1 1 Self-tapping Screw Additional Items Required For Installation 2 4 Foam Tapes Item # Quantity Reqd. Description 3 30 Wire Ties 4 2 Splicing Connector 5 1 M6 Nut Legend 6 2 V5 Warning Labels w/Red Tag English/Spanish STOP: Damage to the vehicle may occur. Do not 7 2 V2 Window Labels (discard) proceed until process has been complied with. 8 2 V5 Key Tag English/Spanish OPERATOR SAFETY: Use caution to avoid risk of 9 1 Warranty Card injury. 10 1 V2 Owner’s Guide (discard) CAUTION: A process that must be carefully observed 11 1 V5 Owner’s Guide in order to reduce the risk of damage to the accessory/vehicle and to ensure a quality installation. Recommended Tools TOOLS & EQUIPMENT: Used in Figures calls out the Personal & Vehicle Notes specific tools and equipment recommended for this process. Protection REVISION MARK: This mark highlights a change in Safety Glasses installation with respect to previous issue. Safety Gloves (Optional) SAFETY TORQUE: This mark indicates that torque is Vehicle Protection Blankets, Part Boxes related to safety. Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation These guidelines can be found in the "Accessory Installation Practices" document. This document covers such items as: Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). Safety (eye protection, rechecking torque procedure, etc.). Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). Please see your Toyota dealer for a copy of this document Issue: B 05/01/09 Page 1 of 28 pages TOYOTA CAMRY wo/Smart Procedure TOYOTA CAMRY Issue: B 05/01/09 TVIP Vehicle Description Wire Harness Outline A EO2 20P Blue B EO2 20P Blue C Ground Terminal Wire Terminal D E9 (Blue Wire) Y 8P White E (for GBS ECU) O 2P White G (for Microphone) L Wire Terminal H (Yellow Wire) Page 2o X Wire Terminal E J E9 (Red Wire) f 28 f 28 pages L White Tape C M Microphone H G O GBS ECU 2010 - M J B Wire Terminal (Yellow Wire) D Only use if the A X E7 Vehicle do not have Yellow Wire on the Vehicle’s No. E7 Connector Wire Terminal (Yellow Wire) RS3200 PLUS Only use if the Y 3R Vehicle do not have TVIP V5 Yellow Wire on the Vehicle’s No. E7 Connector TOYOTA CAMRY wo/Smart 2010 - TVIP V5 Procedure RS3200 PLUS 1. Vehicle Disassembly. 10mm Socket Negative Battery Cable (a) For Automatic Vehicles place the Vehicle’s Shifter in Park and set the Parking brake. Battery (b) Remove the Negative Battery Cable. (Fig. 1-1) (1) Protect the Fender before starting. (2) Note the Battery cable position, as it will be re- Fig. 1-1 installed in the same position. CAUTION: Do not touch the Positive battery terminal. Disassembly Overview 1 Glove Box Under Cover 2 PS Step Cover PASSENGER SIDE 3 PS Cowl Cover 4 Glove Box 5 DS Step Cover 4 6 DS Cowl Cover 7 Lower Dash Cover 8 DS Knee Airbag 1 DRIVER SIDE 3 9 Upper Trim Panel 9 2 8 7 6 5 Disconnect all Corresponding Connectors Issue: B 05/01/09 Page 3 of 28 pages TOYOTA CAMRY wo/Smart 2010 - TVIP V5 Procedure RS3200 PLUS (c) Remove the Glove Box Under Cover. Nylon Panel Removal Tool (Fig. 1-2) Glove Box Under Cover Fig. 1-2 Nylon Panel Removal Tool (d) Remove the Passenger’s Step Cover. (Fig. 1-3) Step Cover Fig. 1-3 Nylon Panel Removal Tool (e) Remove the Passenger’s Cowl Cover. Cowl Cover (Fig. 1-4) (1) Remove 1 Nut. Nut Fig. 1-4 10mm Socket, Phillips Screwdriver (f) Remove 1 Screw and 1 Bolt from the Glove Glove Box Assembly Box Assembly. (Fig. 1-5) Screw Fig. 1-5 Bolt Issue: B 05/01/09 Page 4 of 28 pages TOYOTA CAMRY wo/Smart 2010 - TVIP V5 Procedure RS3200 PLUS Phillips Screwdriver (g) Remove the Glove Box Assembly. (Fig. 1-6) Screws (x3) (1) Remove 3 Screws. Glove Box Assembly Fig. 1-6 (h) Remove the Driver’s Step Cover. (Fig. 1-7) Nylon Panel Removal Tool Step Fig. 1-7 Cover Nylon Panel Removal Tool (i) Remove the Driver’s Cowl Cover. (Fig. 1-8) (1) Remove 1 Nut. Cowl Cover Fig. 1-8 Nut 10mm Socket, Nylon Panel Removal Tool, (j) Remove 1 Bolt and 1 Screw. (Fig. 1-9) Phillips Screwdriver Hood Release Latch (k) Loosen the Lower Dash Cover. (Fig. 1-9) (l) Remove the Hood Release Cable. (Fig. 1-9) (1) Do not bend the Hood Release Cable. Cable Fig. 1-9 Bolt Screw Issue: B 05/01/09 Page 5 of 28 pages TOYOTA CAMRY wo/Smart 2010 - TVIP V5 Procedure RS3200 PLUS Nylon Panel Removal Tool Aspirator Hose (m) Remove the Lower Dash Cover. (Fig. 1-10) Connector Lower Dash Cover Fig. 1-10 10mm Socket (n) Carefully remove the Driver’s Side Knee Driver Side Airbag Airbag Assembly. (Fig. 1-11) Assembly (1) Remove 4 Bolts. Bolts (x2) CAUTION: Sharp metal edges. (2) Do not disconnect the Airbag. (3) Wrap the Airbag Assembly in a Blanket use the V5 Kit Box to support the Airbag Assembly. Fig. 1-11 Bolts (x2) (o) Remove the Left Upper Trim Panel. Nylon Panel Removal Tool (Fig. 1-12) Fig. 1-12 10mm Socket, extension (p) Remove 2 Bolts from the Driver’s Side Junction Box. (Fig 1-13). Fig. 1-13 Issue: B 05/01/09 Page 6 of 28 pages TOYOTA CAMRY wo/Smart 2010 - TVIP V5 Procedure RS3200 PLUS (q) Dislodge the Driver’s Side Junction Box. (Fig. 1-14) (1) Release the Plastic Clip from the Metal Tab. Fig. 1-14 2. V5 Harness Installation Preparation V5 Harness’ Microphone YELLOW 20 mm Harness Wire (a) Locate the Yellow Wire near the White Tape Cut! V5 Harness’ Marker on the V5 Harness. Cut the Yellow YELLOW Wire 20 mm from the branch. (Fig. 2-1) Wire (1) Do not cut other wires. White Tape (b) Tape the Yellow Wire to the V5 Harness Part Number Label with Electrical Tape. (Fig. 2-1) Electrical Fig. 2-1 Tape Bolt 3. V5 Harness Installation (Passenger’s Side) Side Cutter (a) Secure the White Tape Marker on the V5 Wire Tie Harness, to the Vehicle harness, with 1 Wire Tie. (Fig. 3-1) V5 Harness V5 Harness’ (1) Align the Wire Tie to the right of the Bolt 2P Connector securing the Passenger’s Side Airbag Assembly. Fig. 3-1 (b) Route and secure the V5 Harness to the Side Cutter Vehicle harness with 2 Wire Ties. (Fig. 3-2) Wire Ties (x2) Microphone Connector Fig. 3-2 Issue: B 05/01/09 Page 7 of 28 pages TOYOTA CAMRY wo/Smart 2010 - TVIP V5 Procedure RS3200 PLUS Side Cutter (c) Route and secure the V5 Harness to the Vehicle harness with 2 Wire Ties. (Fig. 3-3) Blower Assembly V5 Harness’ 2P Connector V5 Harness Wire Ties (x2) Fig. 3-3 Side Cutter (d) Route and secure the V5 Harness’ Blue 20P Connector and Ground Wire Terminal to the Vehicle harness with 2 Wire Ties. (Fig. 3-4) V5 Harness Fig. 3-4 Wire Ties (x2) (e) Locate and remove the Vehicle’s Ground 10mm Socket Bolt from the right side of the Glove Box Area. (Fig. 3-5) Vehicle Harness’ (1) Do not discard the bolt. Bolt Ground Wire Termina l Fig. 3-5 10mm Socket Vehicle Ground (f) Using the Ground Bolt secure the V5 Terminal Harness’ Ground Wire Terminal, along with the Vehicle Harness’ Ground Wire Terminals. V5 Harness’ Ground (Fig. 3-6) Terminal Bolt (1) Verify the bolt is tightened securely. V5 Harness Fig. 3-6 Issue: B 05/01/09 Page 8 of 28 pages TOYOTA CAMRY wo/Smart 2010 - TVIP V5 Procedure RS3200 PLUS (g) Locate and disconnect the Vehicle Harness’ Blue 20P Connector from the Passenger’s Side Cowl Area. (Fig. 3-7) Fig. 3-7 20P Connector (h) Plug in the V5 Harness’ Blue 20P Connector Vehicle V5 Harness 20P in between the Vehicle Harness’ 20P Connector V5 20P Connector and the Connector Block. Connector (Fig. 3-8) V5 20P Fig. 3-8 Connector (i) Secure the 20P Connector to the Vehicle V5 Harness Harness with 1 Wire Tie. (Fig. 3-9) Wire Tie 20P (Blue) Fig. 3-9 4. GBS ECU Installation Preparation. Flat Blade Screwdriver (a) Adjust the GBS sensitivity to “10.” (Fig.
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