Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A1 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
THIS ENGINEERING SPECIFICATION MAY INVOLVE HAZARDOUS MATERIALS, OPERATIONS AND EQUIPMENT, AND THIS ENGINEERING SPECIFICATION DOES NOT PURPORT TO ADDRESS ALL OF THE SAFETY PROBLEMS OR ISSUES RELATED TO ITS USE. IT IS THE RESPONSIBILITY OF THE USER OF THIS SPECIFICATION OR SPECIFIED PRODUCT(S), ALSO REFERRED TO AS PAINTING OR LINING CONTRACTOR(S), TO ESTABLISH, PRIOR TO ITS USE, ALL NECESSARY SAFETY AND HEALTH PRACTICES, DETERMINE THE APPLICABILITY OF REGULATORY LIMITATIONS, AND MAKE CERTAIN CONTRACTOR'S EMPLOYEES ARE PROPERLY PROTECTED AND FOLLOW THE APPLICABLE REGULATORY REQUIREMENTS AT THE JOB SITE. MATERIAL SAFETY DATA SHEETS (MSDS) ARE AVAILABLE FROM THE PRODUCT MANUFACTURER(S) UPON REQUEST BY PAINTING/LINING CONTRACTOR. CONTRACTOR BEARS PRIMARY RESPONSIBILITY FOR SHARING THIS INFORMATION WITH CONTRACTOR'S EMPLOYEES.
EQUIPMENT OR MATERIALS CONTAINING OR COATED WITH INSULATING OILS, CORROSION INHIBITORS, ANTIFREEZE SOLUTIONS, DESICCANTS, OR OTHER CHEMICALS SHALL BE PROMINENTLY TAGGED OR LABELED AT OPENINGS, OR OTHER APPROPRIATE LOCATIONS, TO INDICATE THE NATURE OF THE CONTENTS AND PRECAUTIONS FOR SHIPPING, STORAGE, AND HANDLING. VENDOR SHALL PROVIDE TO KMT A MATERIAL SAFETY DATA SHEET (MSDS) WITH RESPECT TO SUCH OILS, INHIBITORS, SOLUTIONS, DESICCANTS, AND OTHER CHEMICALS. VENDOR SHALL FORWARD THE MSDS TO KMT PRIOR TO SHIPMENT OF THE EQUIPMENT OR MATERIAL. THE MSDS SHALL FULLY COMPLY WITH THE FEDERAL OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION HAZARD COMMUNICATION STANDARD (29 CFR SECTION 1910.1200) AND RELEVANT STATE WORKER RIGHT-TO-KNOW LAWS. IF ANY CHEMICAL SO SHIPPED IS EXEMPT FROM SUCH LAWS, A STATEMENT TO THAT EFFECT SHALL BE INCLUDED ON THE MSDS.
1.0 SCOPE AND TABLE OF CONTENTS
This engineering specification covers nonmetallic abrasive materials suitable for blast cleaning of metal surfaces of storage tanks, piping, structural steel and other designated terminal equipment for the purpose of removing rust, scale, old paint and other nonoily residues to provide surfaces which are of suitable cleanliness and roughness profile as specified for application of protective coatings and linings. Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A2 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
Typical, but not limited to, examples of covered, inorganic abrasive materials are mineral sands and slag by-products. Categories of mineral sands include, the following widely available products: silica sand, staurolite, olivine, magnetite, garnet, zircon, and novaculite. Categories of slag by-products include, the following blasting materials: coal boiler slags, and copper and nickel metal smelting slags. Section 7 of this specification will list the specific materials approved for KMT.
Typical examples of non-sparking, soft, no etch abrasive materials for specialized applications are agricultural shell products, i.e., walnut shells, corn cob grits, crushed fruit pits, rice hulls, and pecan shells; and typical examples of manufactured abrasive materials includes soda lime glass beads, silicon carbide, aluminum oxide, plastic media, and crushed dry carbon dioxide ice (CO2).
Categories of metallic abrasive materials (generally a sparking type) that are mainly used for shop centrifugal machine blasting and for certain specialized field applications, include: steel grit and steel shot.
In addition, this specification covers the KMT requirements for health and environmental assessments of abrasive materials, sets limits for abrasive's toxic metal content, radioactivity, and sets quality limits for meeting the Environmental Protection Agency's requirements for unused abrasive disposal as nonhazardous waste.
SECTION PAGE
1.0 Scope and Table of Contents 1 2.0 References of Standards, Specifications, Test Methods, Codes and Rules 2 3.0 General Performance Requirements for Abrasive Materials 3 Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A3 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
4.0 Summary of Quantitative Requirements for Abrasive Materials 5 5.0 Health and Environmental 6 6.0 Quality Assurance Inspections and Compliance 9 7.0 Qualified Blasting Abrasive Products List 10
2.0 REFERENCES OF STANDARDS, SPECIFICATIONS, TEST METHODS, CODES AND RULES
This engineering specification also includes, by reference, the following KMT engineering specifications: CS09900, and all other referenced Specifications, Standards, Codes, Rules, and Manufacturer's Product Data Sheets and Material Safety Data Sheets. For the purpose of Request For Quotation, Purchase Order, and/or Contract Work, unless otherwise specified, the latest edition, addition or addenda to these Specifications, Standards, Codes, Rules, or References shall apply. In addition, the latest revision of references to KMT Facility Safety requirements, including Federal, State, municipal Code requirements and any agency having jurisdiction, shall also apply.
The following are specific Government and other standard documents which are included as a part of this specification to the extend indicated herein:
U.S. Environmental Protection Agency (EPA) Federal Register, Volume 55 No.61, paragraph 11827 (55 FR 11827), March 29, 1990, Toxicity Characteristic Leaching Procedure (TCLP) (Method 1311).
U.S. Environmental Protection Agency (EPA) Code of Federal Regulations Title 40 Chapter I Subpart C, paragraph 261.24 (40 CFR 261.24), July 1, 1994, Maximum Concentration of Contaminants for the Toxicity Characteristic.
Occupational Safety and Health Administration (OSHA), 29 CFR Part 1910 - Occupational Safety and Health Standards, Part 1918 - Safety and Health Regulations for Longshoring, and Part 1926 - Safety and Health Regulations for Construction. Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A4 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
State of California Department of Health Services California Administrative Code Title 17, Subchapter 6, Section 92520 (California Test Method 371-A) used by CARB to certify that abrasives used for permissible dry outdoor blast cleaning comply with the specific performance standards.
American Society for Testing and Materials (ASTM) standards:
C117 - Standard Test Method for Materials Finer Than 75 μm (No. 200) Sieve in Mineral Aggregates by Washing. C136 - Standard Method for Sieve Analysis of Fine and Coarse Aggregates. C188 - Standard Test Method for Density of Hydraulic Cement. C702 - Standard Methods for Reducing Field Samples of Aggregate to Testing Size. D75 - Standard Practice for Sampling Aggregates. D1411 - Standard Test Methods for Water-Soluble Chlorides Present as Admixes in Graded Aggregate Road Mixes. D3951 - Standard Practice for Commercial Packaging. D4940 - Conductimetric Analysis of Water Soluble Ionic Contamination of Blasting Abrasives. E1132 - Health Requirements Relating to Occupational Exposure to Quartz Dust.
Steel Structures Painting Council (SSPC) Coating and Lining Inspection Manual.
U. S. Military Specification MIL-A-22262B(SH), 1993, Abrasive Blasting Media.
2.1 Order of Precedence
In the event of conflict between the requirements of this specification and the references cited herein, except for MSDS and Material Safety (MS) standards), the requirements of this specification as interpreted by KMT qualified representative shall take precedence. Nothing stated in this engineering specification is intended to supersede applicable Codes, Regulations or Law unless a specific exemption from such requirements has been Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A5 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
obtained.
3.0 GENERAL PERFORMANCE REQUIREMENTS FOR ABRASIVE MATERIALS
3.1 Qualified Abrasive Product List. The abrasive materials furnished to KMT under this specification shall be products which were approved by KMT Central Engineering for listing, or be eligible to remain so listed, on the applicable Qualified Abrasive Products List at the time set for a bid review of protective coating, lining or surface cleaning project.
3.2 Bulk Abrasive Properties. The abrasive material furnished to KMT shall be manufactured to be compliant with all applicable requirements of this specification and be of uniform size, homogeneous, noncaking, and free flowing.
3.2.1Material Origin. Unless otherwise specified, all abrasive materials covered in this specification shall be new (unused) virgin raw materials except, slag by-product abrasive type which is manufactured from solid waste.
3.2.2Moisture Content. The abrasive material shall be supplied dry and its moisture content shall be less than 0.5 wt. % when supplied in sacks or, if so specified, in bulk. There is no moisture limitation for bulk material to be used for wet blasting. Correction of gross weight of abrasive shipment for moisture content is required.
3.2.3Particle Size and Sieve Analysis. Particle size distribution and sieve analysis of abrasive material shall be consistent with attaining the specified surface profile depth, i.e., 1.5 - 2.5 mils range for the exterior coating system applications, and 3.0 - 4.0 mils range for interior lining applications. The abrasive material shall be of such a quality as to allow the specified surface profile depth and sharp jagged contour be all achieved at best economic cost, including production rates. The prepared surface appearance after cleaning shall be, as a minimum, in accordance with the specified SSPC SP standard and exhibit a high degree of chemical cleanliness, the abrasive grit itself shall generate the lowest possible density of abrasive associated dust (Ringelmann Scale opacity) as required by CARB, i.e., not produce visible emissions of more than 20 Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A6 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
percent opacity (Ringelmann 1) when performing dry, unconfined blasting in accordance with the specified SP method. After the blasting, the abrasive shall not contain more than 1.8 wt. % of material of 5 microns or smaller particle size.
Designation of size categories of abrasives are based on US Sieve analysis classification, top and bottom screens, prior to blasting with a minimum of 95 percent material being retained between the specific sieves. For example, 12/30 grade designation indicates that about 5 - 10 percent of the material will be retained on a 12 mesh sieve and 90 - 95 percent will be retained on a 30 mesh sieve. Example of typical grade designations and corresponding mesh sizes for abrasives follows:
Grade Mesh Size
Very Course 12/20
Coarse 12/40, 16/30, 16/40
Medium Coarse 16/50, 20/40
Medium Fine 20/50
Fine 30/70
Very Fine 30/100, 40/140 & finer
Table 1 provides for a comparison of typical performance characteristic of select similar size abrasives (not a specification): Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A7 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
Table 1.
Surface Size Profile Breakdown Dust Hardness Abrasive (Mesh) (mils) (%) Generation Mohs’
Silica Sand 16/40 1.8 85 Very dusty ~ 7
Coal Slag 12/40 2.1 70 Slight/Moderate 6 - 7
Copper Slag 10/40 2.9 65 Very little dust ~ 7
Garnet (Almandite) 36 Grit 2.0 45 Very little dust 7.5 - 8
Staurolite 60/90 Grit 2.0 Very little dust 6.5 - 7
Aluminum Oxide 36 Grit 2.1 30 Very little dust ~ 9
3.2.4Hardness. The abrasive material shall have a minimum hardness of 6+ as measured on Mohs' Scale. [Mohs' Hardness Scale Softest (left) to Hardest (right): 1. Talc, 2. Gypsum, 3. Calcite, 4. Fluorite, 5. Apatite, 6. Microcline, 7. Quartz, 8. Topaz, 9. Corundum, 10. Diamond].
3.2.5Shape. The abrasive material shall be uniform and angular to subangular in shape for best cutting property.
3.2.6Weight Change on Ignition. The abrasive material's weight change upon heating at 10000 F shall be between (-) 1.0 percent (weight loss) to (+) 5.0 percent (weight gain).
3.2.7Oil Content. The abrasive material shall have an oil contaminant content below 0.030 wt.% based on a solvent extraction test.
3.2.8Specific Gravity. The specific gravity of the abrasive material shall be, as a minimum, 2.5 g/cc (grams/cubic centimeter). Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A8 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
3.2.9Carbonates and Gypsum Contaminants. The abrasive material shall have a nil content of carbonates and gypsum contaminants.
3.2.10 Chloride Content. The abrasive material shall have a chloride content below 0.03 wt. % (300 wppm).
3.2.11 Conductivity. The conductivity of the abrasive material shall be less than 290 microsiemens per centimeter (micromhos/cm).
3.2.12 Free Silica. The free silica category includes crystalline forms, i.e., quartz, cristobalite and tridymite, and amorphous form, including natural diatomaceous earth. Crystalline silica shall not be intentionally added to the abrasive material. The manufacturer shall certify that the supplied abrasive, when evaluated by an infrared spectroscopy or other acceptable analytical method, has a crystalline silica content that is below 1.0 wt. %.
4.0 SUMMARY OF QUANTITATIVE REQUIREMENTS FOR ABRASIVE MATERIALS
Table 2 is a tabulation of physical and chemical property ranges required of abrasive materials to be suitable for the use at KMT Terminals.
Table 2. Quantitative Requirements for Abrasive Materials
Requirement Method Minimum Maximum Hardness Mohs’ Scale E18/E140 6.0 Abrasive fines, weight percent CARB 0.0 1.0 Friability CARB TM 371A Dust generation Ringlemann rating 1 Sieve analysis C117/C136 Shape Subangular Angular Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A9 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
Table 2. Quantitative Requirements for Abrasive Materials
Specific gravity, grams/cc 2.5 Moisture content, weight percent 105/110F 0.5 Free flow, weight percent 99.0 100.0 Loss on ignition, weight percent 0.0 1.0 Oil content, wppm 30 Conductivity, microsiemens/cm D1125 0.0 100.0 Chlorida content, wppm D1411 0.0 300 Free silica, weight percent 0.0 0.1 Soluble & Total metals content Per Table 3
5.0 ENVIRONMENTAL AND HEALTH
5.1 Hazardous Waste Minimization. KMT's intent is to minimize hazardous waste generation. The contractor shall certify that the materials brought into the plant do not exceed the Characteristics of Hazardous Waste as defined in 40CFR 261.20.
5.2 Soluble and Total Metals Content. The manufacturer of the specific abrasive material shall certify that when the product is tested in accordance with the California Administrative Code, Title 22, Division 4, Chapter 30, Minimum Standards for Management of Hazardous and Extremely Hazardous Waste, Section 66699, Persistent and Bioaccumulative Toxic Substance, the content of soluble metals in the abrasive will not exceed the values which cause the material to be classified as a hazardous waste. Accordingly, the contents of Soluble Metals and Total Metals in the abrasives, either when the abrasive is acquired directly by KMT or by Contractor for the use at KMT facility, shall not exceed the values listed in Table 3.
Table 3. Soluble and Total Metals Content Limits for Abrasive Materials Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A10 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
Table 3. Soluble and Total Metals Content Limits for Abrasive Materials Metal and/or Its Soluble Metal Max. Total Metal Max. Compounds Content Req’t wppm (mg/L) wppm
Antimony 5 500 Arsenic 5 500 Barium (excluding barite) 100 10,000 Beryllium 0.75 75 Cadmium 1 100 Chromium (VI) 5 500 Chromium (III) 25 2,500 Cobalt 80 900 Copper 25 2,500 Fluoride sales 180 18,000 Lead 1 100 Mercury 0.2 20 Molybdenum 35 3,500 Nickel 10 900 Selenium 1 100 Silver 5 500 Thallium 7 700 Vanadium 24 2,400 Zinc 50 5,000
Notes to Table 3:
Note 1. Some of the values specified in this specification document are somewhat lower Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A11 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
than the respective limits required by the State of California Department of Health Services. The indicated user's requirements for toxic components were adopted from the MIL-2A-22262B(SH) Military Specification as approved by the U.S. Department of the Navy.
Note 2. The values listed in Table 3 are instantaneous values and not time weighted exposure averages and are, thereby, different than "airborne ceiling values" or Personal Exposure Limits (PEL).
5.3 Maximum Concentration of Contaminants for the Toxicity Characteristic. The manufacturer of the abrasive material shall certify that the maximum concentration of contaminants for toxicity characteristic shall not exceed the values listed in Table 4.
5.4 Toxicological Assessment of Abrasive. The manufacturer of the abrasive blasting product shall provide Certification that the as-supplied abrasive media does not contain the following metals, or known or suspected carcinogenic compounds of these metals [as listed by OSHA, and/or National Toxicology Program (NTP)], in concentrations exceeding 0.1 percent by weight: lead, arsenic, beryllium, cobalt, cadmium, chromium, and nickel. The manufacturer shall also certify that the as-supplied ready for use product does not have any OSHA, IARC and/or NTP listed known or suspected carcinogens intentionally added to the abrasive mix. When known or suspected carcinogens are or may be present, as result of being a trace/impurity in another ingredient(s), the concentration of the agent in the final product must be less than 0.005 wt.% of the abrasive media, unless it is specifically stated in the document that the agent be required to be at lower level.
5.5 Radioactivity. The maximum gross gamma radioactivity of the abrasive material shall not exceed 20.0 picoCuries/gram (determined as if the net gamma photon were produced by Cobalt-60).
5.6 Cobalt-60. The specific concentration of Cobalt-60 shall be below 0.05 picoCurie/gram activity. Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A12 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
5.7 Material Safety Data Sheet (MSDS). The KMT facility and its contractor(s) shall be provided a copy of MSDS by the abrasive material manufacturer. (The MSDS is an OSHA Form 174, a non-mandatory format, or an equivalent format developed by supplier which contains all the information required under the rule 29 CFR 1910.1200 Hazard Communication, including the information on a health hazard if the mixture contains a component in concentration of 0.1 wt.% or greater which is considered to be a carcinogen under the paragraph (d)(4) of the referenced section.) The MSDS shall be attached to each shipment of the material covered by this specification. Table 4. Maximum Concentration of Contaminants for the Toxicity Characteristic EPA HW CAS No. (2) Contaminant Regulatory D004 7440-38-2 Arsenic 5.0 D005 7440-39-3 Barium 100.0 D018 71-43-2 Benzene 0.5 D006 7440-43-9 Cadmium 1.0
D019 56-23-5 Carbon tetrachloride 0.5 D020 57-74-9 Chlordane 0.03 D021 108-90-7 Chlorobenzene 100.0 D022 67-66-3 Chloroform 6.0 D007 7440-47-3 Chromium 5.0 D023 95-48-7 o-Cresol 200.0 (4) D024 108-39-4 m-Cresol 200.0 (4) D025 106-44-5 p-Cresol 200.0 (4) D026 ------Cresol 200.0 (4) D016 94-75-7 2,4-D 10.0 D027 106-46-7 1,4-Dichlorobenzene 7.5 D028 107-06-2 1,2-Dichloroethane 0.5 Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A13 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
Table 4. Maximum Concentration of Contaminants for the Toxicity Characteristic D029 75-35-4 1,1-Dichloroethylene 0.7 D030 121-14-2 2,4-Dinitrotoluene 0.13 (3) D012 72-20-8 Endrin 0.02 D031 76-44-8 Heptachlor (and its epoxide) 0.008 D032 118-74-1 Hexachlorobenzene 0.13 (3) D033 87-68-3 Hexachlorobutadiene 0.5 D034 67-72-1 Hexachloroethane 3.0 D008 7439-92-1 Lead 5.0 D013 58-89-9 Lindane 0.4 D009 7439-97-6 Mercury 0.2 D014 72-43-5 Methoxychlor 10.0 D035 78-93-3 Methyl ethyl ketone 200.0 D036 98-95-3 Nitrobenzene 2.0 D037 87-86-5 Pentrachlorophenol 100.0 D038 110-86-1 Pyridine 5.0 (3) D010 7782-49-2 Selenium 1.0 D011 7440-22-4 Silver 5.0 D039 127-18-4 Tetrachloroethylene 0.7 D015 8001-35-2 Toxaphene 0.5
D040 79-01-6 Trichloroethylene 0.5 D041 95-95-4 2,4,5-Trichlorophenol 400.0 D042 88-06-2 2,4,6-Trichlorophenol 2.0 D017 93-72-1 2,4,5-TP (Silvex) 1.0 Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A14 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
Table 4. Maximum Concentration of Contaminants for the Toxicity Characteristic D043 75-01-4 Vinyl Chloride 0.2
Notes: (1) Hazardous waste number. (2) Chemical abstract service number. (3) Quantitation limit is greater than the calculated regulatory level. The quantitation limit therefore becomes the regulatory level.
5.8 Material Identity and Warning Labels. The abrasive material packaging shall be labeled, tagged, or marked with the identity of the material and appropriate hazard warnings. The identity is to be a term which appears on the label, the MSDS, and the list of chemicals, and thus links these three sources of information. The manufacturer's trade name or designation which identifies the finished product is regarded as a permanent and unique identification of the specific abrasive material, but is not sufficient for identification of its chemical components.
5.9 Special Marking. Abrasive material shipped in commercial sacks and bulk shall include the following marking:
This container contains abrasive material that is inorganic or mineral composition which can be used in dry, enclosed blast or unconfined blast cleaning operations where dust limiting air pollution regulations apply.
6.0 QUALITY ASSURANCE INSPECTIONS AND COMPLIANCE
6.1 Quality Assurance Inspections. Unless otherwise specified in the KMT Contract or Purchase Order, the contractor shall be responsible for inspection, including any examinations and tests, of one lot of abrasive material to verify its quality performance requirements. The contractor may use his own or other accredited testing facilities, if all are acceptable to KMT, for performance of inspections for product quality compliance, unless this authority is denied to the contractor by KMT. KMT reserves the right to approve the choice of testing facilities and, if deemed necessary, to perform the Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A15 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
inspections set forth in this specification to ensure the services and supplies conform to prescribed requirements.
6.2 Responsibility for Compliance. The performance and inspection requirements set forth in this specification should be a part of the contractor's routine inspection and quality assurance program. The absence of any specific requirements in this specification shall not relieve the contractor of the responsibility for ensuring that all products, supplies and services submitted by the contractor to KMT comply with the overall performance requirements of the contract. Sampling inspection, as a part of surface preparation and coating application operations, is considered an acceptable practice to ascertain conformance to specification requirements, however, this consideration is not an authorization for submission of known defective material, either indicated or actual, nor does it commit KMT to accept defective material or work. All corrective actions necessary to remedy the defective materials and work, including removal of these items from the KMT facility and their proper disposal, are to be performed by contractor at no cost to KMT.
7.0 QUALIFIED ABRASIVE BLASTING PRODUCTS LIST.
The following LIST OF QUALIFIED ABRASIVE BLASTING PRODUCTS has been prepared to aid KMT personnel in selection and acquisition of abrasive materials for protective coating and lining applications covered in respective KMT Engineering Specifications and Standards. All abrasive material products have been assessed, using the manufacturer's technical data sheets, MSDS, and other referenced sources of information, for their compliance with KMT's criteria of technical performance, and health and environmental requirements covered in this specification. This list is to be periodically revised, updated, changed or amended by KMT Central Engineering, and will be reissued as required, without notice to vendors. The listing of an abrasive material in this specification does not release the Contractor from verifying that the actual as- supplied material batch or lot used for the specific project is in compliance with the requirements of this specification as well as current applicable codes and regulations. Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A16 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
The approved products are listed in Table 5.
Table 5. Qualified Blasting Abrasive Products List
KMT Cat. Manufacturer's Surface Manufacturer's Name Designation Designation Profile, Mils & Plant Location Coal Black Beauty 1240 3.0 - 4.5 Reed Minerals Div. Harsco Corp. Slags: Black Beauty 2040 2.0 - 3.5 Drakesboro, KY 42337 Plant Black Beauty 1243 3.0 - 4.5 Reed Minerals Div. Harsco Corp. Black Beauty 2043 2.0 - 3.5 Concord (Bow), NH 03302 Pl. Black Beauty 2550 2.0 - 3.5 Reed Minerals Div. Harsco Corp. Gary, IN46406 Plant Black Blast Virginia Materials, Norfolk, VA 12 - 40 3.0 - 5.0 Norfolk, VA 23509 Plant 20 - 40 2.0 - 3.5 Black Diamond Foster-Dixiana Corp., CX8 4.0 - 5.5 Columbia, SC CX12 3.0 - 4.0 Chesapeake, VA 23320 Plant; CX20 2.0 - 3.5 Hardeeville, SC 29927 Plant Camel Black Genstar Stone Products Co. Utility Grade 2.5 - 3.5 White Marsh, MD 21162 Plant #8 - #20 Sieves Stan-Blast Utility #2 Stan-Blast Abrasives Co., Inc. 10-40 2.0 - 4.0 Galveston, TX 77552 Plant; Harvey, LA 70059 Plant Copper Kleen Blast: Kleen Blast Div. Leisure Invest. Slags: 8-12 5.0 - 6.5 Co., Portland, OR 16 5.0 - 6.0 Pacific Abrasive & Supply, Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A17 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
KMT Cat. Manufacturer's Surface Manufacturer's Name Designation Designation Profile, Mils & Plant Location 16-30 3.0 - 5.0 Grand Forks, BC Canada Plant. 35 1.5 - 3.0 Other Distibutors: Kleen Blast/15%* Clementina Ltd., Blastox Blend: San Francisco,CA; 8-12 5.0 - 6.5 Gordon Sand Co., Compton, CA Wilkinson Equipment Corp., 16-30 3.0 - 5.0 1.5 - 3.0 Stockton, CA. 35 * Also, 20% Blastox True Grit Tru-Grit Abrasives Div. Leisure Tank Blend (8- 4.5 - 5.0 Invest. Co., San Ramon, CA 20) 3.0 - 5.0 Tacoma, WA 98421 Plant Utility (16-30) 3.0 - 5.0 16-30/15% Blastox Blend Ferro Blast - 73 RDM Multi-Enterprises, Inc. (coal/copper slags Anaconda, MT 70-30 blend) Anaconda, MT 59711 Plant 8-20 5.0 16-30 3.0 36 2.0 Copper Best Grit/Ferro- RDM Multi-Enterprises, Inc., Slags: Blast Anaconda, MT 8-12 (4.5 - 5.5) Anaconda, MT 59711 Plant 8-20 5.0 16-30 3.0 36 2.0 Sharpshot F-80 Minerals Research and Recovery, Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A18 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
KMT Cat. Manufacturer's Surface Manufacturer's Name Designation Designation Profile, Mils & Plant Location 25 2.5 - 3.0 Inc., Tucson, AZ 36 2.0 - 2.5 Ajo, AZ 85321 Plant Sharpshot M-60 5 - 6 Nickel Green Diamond Glenbrook Nickel Company, Slags: 1040 Utility 5.0 - 5.5 Riddle, OR 1636 Medium 3.0 - 4.0 Riddle, OR 97469 Plant 1650 Medium 2.6 - 3.0 Fine 2.0 - 2.5 2050 Fine
Garnet: 1640 Garnet 3.5 - 4.5+ Barton Mines Corp., (coarse, crushed)* (special use) North Creek, NY 12853 North Creek, NY 12853 Plant GMA Garnet Garnet Millers Assoc. Pty. Ltd. ROM 30x60 2.0 - 3.0 (GMA), c/o Barton Mines Corp. Blast Media Div., Golden, CO GMA 30x60 2.0 - 3.0 (special use) Geraldton, W. Australia Plant (GMA 60 mesh) 1.5 - 2.0 Other distributors: GMA 80 mesh Gordon Industries, Oakland, CA Gordon Sand Co., Compton, CA Emerald Creek Emerald Creek Garnet Co., 36 2.0 - 3.0 Coeur d'Arlene, ID 83814 30/40 2.0 - 2.5 Fernwood, ID 83830 Plant #16 (coarse) 3.0 - 4.0 Other distributors: Clementina, Ltd., #40 SB 1.5 - 2.0 San Francisco, CA #60 Hydro-blast Gordon Sand Co., Compton, CA
#80 (very fine; cleaning of Pryor-Giggey Co., Whittier, CA cpff=#200 aluminum Wilkinson Equipment Corp., sieve) Stockton, CA Kinder Morgan Terminals STANDARD NO.: CS 09900 Appendix A Rev: Original ISSUE DATE:
6/8/12 PAGE:
A19 OF A13
SUBJECT: ACCEPTABLE ABRASIVE BLASTING MATERIALS
APPROVED BY:
KMT Cat. Manufacturer's Surface Manufacturer's Name Designation Designation Profile, Mils & Plant Location Staurolite: Starblast XL 1.8 - 2.3 E. I. Du Pont Nemours & Co., Inc., (cpff=#270 sieve) Wilmington, DE Starke, FL 32091 Plant. Other distributors: Clementina Ltd., San Francisco, CA; Gordon Sand Co., Compton, CA; Pryor-Giggey Co., Whittier, CA ; Wilkinson Equipment Corp., Stockton, CA Corn Cob Corn Cob Mixture Mt. Pulaski Products, Inc. Grits: 14/20 Grit 2 Mt. Pulaski, IL 62548 Anderson's The Andersons Management Grit-o'Cobs 1014 Corp., Maumee, OH 43537 Delphi, IN Plant