Manufacturing Technology and Strategy

MANUFACTURING TECHNOLOGY AND STRATEGY BAD 6/74047 Spring, 2003

Instructor: Dr. O. F. Offodile

 Office: Business Administration, Room A-415, Phone 672-1155, Fax 672-2953, e-mail: [email protected]  Hours: M, W, & F. 10:00-11:00 a.m., 2:00-3:00. Or by appointment.

Course Objectives: BAD 6/74047 deals with some of the modern tools of manufacturing technologies and strategies. For the most part, the course will deal with journal articles and cases that are focused on these tools. Such manufacturing technologies as robotics, flexible manufacturing systems, group technology, local area networks, automatic guided vehicle systems and concurrent engineering of manufacturing systems will be discussed; including manufacturing philosophies of just-in-time, total quality management, and six sigma design strategies.

Textbook: Class notes and readings list.

Prerequisites: Graduate or doctoral standing and permission of instructor.

Students with Disability: In accordance with University policy, if you have a documented disability and require accommodations to obtain equal access in this course, please contact the instructor at the beginning of the semester or when given an assignment for which an accommodation is required. Students with disabilities must verify their eligibility through the Office of Student Disability Services (SDS) in the Michael Schwartz Student Services Center (672-3391).

Notes: Membership in the APICS and/or ASQ is encouraged but not required. The instructor feels, however, that it will be in the student’s best interest to belong to these organizations.

Academic Dishonesty and Plagiarism: Cheating means to misrepresent the source, nature, or other conditions of your academic work (e.g., tests, papers, projects, assignments) so as to get undeserved credit. In addition, it is considered to cheating when one cooperates with someone else in any such misrepresentation. The use of the intellectual property of others without giving them appropriate credit is a serious academic offense. It is the University’s policy that cheating or plagiarism result in receiving a failing grade for the work or course. Repeat offenses result in dismissal from the University. Course withdrawal deadline: For Spring 2003, the course withdrawal deadline is Saturday, March 22, 2003. Withdrawal before the deadline results in a "W" on the official transcript; after the deadline a grade must be calculated and reported. Enrollment/official registration: If you are attending this course without the proper prerequisite, you risk being deregistered from the class. Students have responsibility to ensure they are properly enrolled in classes. You are advised to review your official class schedule during the first two weeks of the semester to ensure you are properly enrolled in this class and section. Should you find an error in your class schedule, you have until Friday, January 24, 2003 to correct it with your advising office. If registration errors are not corrected by this date and you continue to attend and participate in classes for which you are not officially enrolled, you are advised now that you will not receive a grade at the conclusion of the semester for any class in which you are not properly registered.

2 Tentative Class Schedule Reading Date Subject Assignments 01/15 Intro to Mfg Tech & Strategy: The Bus of Paradigms List: 1

01/22 Intro to Mfg Tech & Strategy: Made in US Who’s the Enemy List: 2

01/29 Session I: Formulating Manufacturing Strategy List: 3 Becoming the Best, Burning Questions: Losing the Future

02/05 Session II: Production Automation and Automation Strategies List: 6,7

02/12 Session III: Integrating Manufacturing and Business Strategies List: 9,10

02/19 Session IV: Investment Analyses and Manufacturing Strategy List: 4,5

02/26 Automated Assembly Systems List:

03/05 * EXAM # 1 *

03/12 Session V: Cellular Manufacturing Systems List: 22, 24

03/19 Cellular Manufacturing Systems List: 34, 39

03/26 Spring Break

04/02 Flexible Manufacturing Systems List:

04/09 * EXAM # 2 *

04/16 Flexible Manufacturing Systems List: 42, 47

04/23 Session VI: Computer Networks List: 52, 55

04/30 Computer Networks List:

05/07 * EXAM # 3 * 5:45-8:00 P.M.

Course Requirements: Assignments 10% Exam 1 30% Exam 2 30% Exam 3 30% Attendance and Participation 5% Total 100% Readings List

1. Sheridan, John H., “The Global Economic Engine,” Industry Week, (May 20, 1996), 16-24.

2. Miller, J. G. and Roth, A. V., “A taxonomy of manufacturing strategies,” Management Science, 40, 3(1994), 285-304.

3. Fine, C. H. and Hax, A. C., “Manufacturing strategy: a methodology and an illustration,” Interfaces, 15, 6(1985), 28-46.

4. Kaplan, R. S., “Must CIM be justified by faith alone?” Harvard Business Review, 64(March- April, 1986), 87-97.

5. Fine, C. H., “Development in manufacturing technology and economic evaluation methods,” in Graves, S. G., et al. (Eds), Handbook in OR & MS, Vol. 4, Elsevier Science Publishers, (1993), 711-750.

6. Leach, L. N., Makotoris, C. and Richards, H. D., “Supply chain control: tradeoffs and system requirements,” Human Systems Management, 16, (1997), 159-169.

7. Skinner, W., “Manufacturing: missing link in corporate strategy,” Harvard Business Review, (May-June, 1969), 136-145.

8. Gaimon, C., “The optimal acquisition of automation to enhance the productivity of labor,” Management Science, 31, 9(1985), 1175-1190.

9. Meredith, J. R. and Suresh, N. C., “Justification techniques for advanced manufacturing technologies,” International Journal of Production Research, 24, 5(1986), 1043-1057.

10. Roth, A. V. and Miller, J. G., “Success factors in manufacturing,” Business Horizons, 35, 4(1992), 73-81.

11. Bastani, A. S., “Closed-loop conveyor systems with breakdown and repair of loading stations,” IIE Transactions, 22, (1990), 12-25.

12. Bozer, Y. A. and White, J. A., “Travel time models for automated storage/retrieval systems,” IIE Transactions, 16, (1984), 329-338.

13. Buzacott, J. A., “Abandoning the moving assembly line: models of human operators and job sequencing,” International Journal of Production Research, 28, (1990), 821-839.

14. Chow, W-M, “An analysis of automated storage and retrieval systems in manufacturing assembly lines,” IIE Transactions, 18, (1986), 204-214.

15. Blumenfield, D. E., “Performance characteristics of assembly systems with fixed and flexible processing times,” International Journal of Flexible Manufacturing Systems, 1, (1989), 207- 222.

4 16. Blumenfield, D. E., “A simple formula for estimating throughput of serial production lines with variable processing times and limited buffer capacity,” International Journal of Production Research, 28, (1990), 1163-1182.

17. Huang, C. C. and Weiss, G., “On the optimal order of M machines in tandem,” Operational Research Letters, 9, (1990), 299-303.

18. Yamazaki, G., Sakasegwa, H., and Shanthikumar, J. G., “On optimal arrangement of stations in a tandem queuing system with blocking,” Management Science, 39, (1991), 137-153.

19. Commault, C. and Dallery, Y., “Production rate of transfer lines without buffer storage,” IIE Transactions, 22, (1990), 315-329.

20. Dallery, Y., David, R., and Xie, X-L., “Approximate analysis of transfer lines with unreliable machines and finite buffers,” IEEE Transactions on Automatic Control, 34, (1989), 943-953.

21. Dallery, Y., David, R., and Xie, X-L., “An efficient algorithm for analysis of transfer lines with unreliable machines and finite buffers,” IIE Transactions, 20, (1988), 280-283.

22. Hendricks, K. B. and Singhal, V. R., “Does implementing an effective TQM program actually improve operating performance? Empirical evidence from firms that have won quality awards,” Management Science, 43, 9(1997), 1258-1273.

23. DeKok, A. J., “Computationally efficient approximations for balanced flow lines with finite intermediate buffers,” International Journal of Production Research, 28, (1990), 401-419.

24. Wemmerlov, W. and Hyer, N. L., “Research issues in cellular manufacturing,” International Journal of Production Research, 25, 3(1987), 413-431.

25. Tatikonda, M. V. and Wemmerlov, U., “Adoption and implementation of group technology classification and coding systems: insights from seven case studies,” International Journal of Production Research, 30, 9(1992), 2087-2110.

26. Shiko, G., “A process planning-oriented approach to part family formation problem in group technology application,” International Journal of Production Research, 30, 8(1992), 1739- 1752.

27. Damodaran, R. S., Lashkari, R. S., and Singh, N., “A production planning model for cellular manufacturing systems with refixturing considerations,” International Journal of Production Research, 30, 7(1992), 1603-1615.

28. Offodile, O. F. and Mehrez, A., and Grznar, J., “Cellular manufacturing: a taxonomic review framework,” Journal of Manufacturing Systems, 13, 3(1994).

29. Grznar, J., Mehrez, A., and Offodile, O. F., “Formulation of the machine cell formation problem that considers layout requirements,” Journal of Manufacturing Systems, 13, 4(1994).

30. Mehrez, A. and Offodile, O. F., “A statistical-economic framework for evaluating the effect of robot repeatability on profit,” IIE Transactions, 26, 3(1994).

5 31. Offodile, O. F., “Assignment model formulation of the machine cell formation problem in cellular manufacturing,” International Journal of Operations and Production Management, 13, 10(1993).

32. Offodile, O. F., “Application of similarity coefficient method to parts coding and classification analysis in group technology,” Journal of Manufacturing Systems, 10, 6(1991), 442-448.

33. Shafer, S. M., Kern, G. M., and Wei, J. C., “A mathematical programming approach for dealing with exceptional elements in cellular manufacturing,” International Journal of Production Research, 30, 5(1992), 1029-1036.

34. Olorunniwo, F. O., “A framework for measuring success of cellular manufacturing implementation,” International Journal of Production Research, 35, 11(1997), 3043-3061.

35. Gunasingh, K. R. and Lashkari, R. S., “Simultaneous grouping of parts and machines in cellular manufacturing systems an integer programming approach,” Computers in Industrial Engineering, 20, 1(1991), 111-117.

36. Monahan, G. E. and Smunt, T. L., “Optimal acquisition of automated flexible manufacturing processes,” Operations Research, 37, 2(1989), 288-300.

37. Suri, R., “An overview of evaluative models for flexible manufacturing systems,” Annals of Operations Research, 3(1985), 61-69.

38. Miltenburg, G. J. and Krinsky, I., “Evaluating flexible manufacturing systems,” IIE Transactions, 19, 2(1987), 222-233.

39. Kusiak, A., “Application of operational research models and techniques in flexible manufacturing systems,” European Journal of Operational Research, 24, 3(1986), 336-345.

40. Stecke, K. E., “Formulation and solution of nonlinear integer production planning problems,” Management Science, 29, 3(1983), 273-288.

41. Stecke, K. E., “Design, planning, scheduling, & control problems of flexible manufacturing systems,” Annals of Operations Research, 3(1985), 51-60.

42. Stecke, K. E. and Solberg, J. J., “Loading and control policies for flexible manufacturing systems,” International Journal of Production Research, 19, 5(1981), 481-490.

43. Samson, D. and Wacker, J., “Maximising the ‘benefits per dollar’ to customers: A new organisational focus,” International Journal of Production Economics, 54, (1998), 215-230.

44. Krinsky, I., Mehrez, A., and Miltenburg, G. J., “Flexible manufacturing systems evaluation: an alternative approach,” The International Journal of Flexible manufacturing Systems, 2(1990), 237-253.

45. Buzacott, J. A. and Yao, D. D., “Flexible manufacturing systems: a review of analytical models,” Management Science, 32, 7(1986), 890-905.

6 46. Hutchinson, G. K. and Holland, J. R., “The economic value of flexible automation,” Journal of Manufacturing Systems, 1, 2(1982), 215-227.

47. Kendall, K., “The significance of information systems research on emerging technologies: Seven information technologies that promise to improve managerial effectiveness,” Decision Sciences, 28, 4(1997), 775-792.

48. Bux, W., “Local-area subnetworks: a performance comparison,” IEEE Transactions on Communications, (October 1981).

49. Hayes, J. F., “Local distribution in computer communications,” IEEE Communication Magazine, (March 1981).

50. Kleinrock, L. and Tobagi, F. A., “Packet switching in radio channels: Part I: Carrier sense multiple-access modes and their throughput-delay characteristics,” IEEE Transactions on Communication, (December 1975).

51. Klein, M. and Balph, T., “Carrierband is low-cost, single-channel solution for MAP,” Computer Design, (February 1, 1986).

52. Kleiner, B. M., Drury, C. G., and Palepu, P., “A computer-based productivity and quality management system for cellular manufacturing,” Computers in Industrial Engineering, 34, 1(1998), 207-217.

53. Kurose, J., Schwartz, M., and Yemini, Y., “Multiple-access protocols and time-constrained communication,” ACM Computing Surveys, (March 1984).

54. Tobagi, F. A. and Hunt, V. B., “Performance analysis of carrier sense multiple access with collision detection,” Computer Networks, (October/November, 1980).

55. Gowan, J. A. and Mathieu, R. G., “Critical factors in information system development for a flexible manufacturing system,” Computers In Industry, 28 (1996), 173-183.

56. Gold, Y. I. and Franta, W. R., “An efficient collision-free protocol for prioritizing access- control of cable or radio channels,” Computer Networks, 7, 2(1983), 83-98.

57. Swartz, G. B., “Polling in a loop system,” Journal of the ACM, 27, 1(1980), 42-59.

58. Takagi, H., “On the analysis of a symmetric polling systems with single-message buffers,” Performance Evaluation, 5, 3(1985), 149-157.