Master Course Outline Dept: Wld

MASTER COURSE OUTLINE DEPT: WLDError: Reference source not found Big Bend Community College NO: 111 Date: March 2001

COURSE TITLE: WELDING PROCESS I

CIP Code: 48.0508 CREDITS: 3-6 Intent Code: 21 Total Contact Hours Per Qtr: 66-132 Program Code: 814 Lecture Hours Per Qtr: Lab Hours Per Qtr: 66-132 Distribution Desig.: Other Hours Per Qtr:

PREPARED BY: Makoto Enokizono

COURSE DESCRIPTION: Introduction to arc welding processes; welding of E-6010 and various kinds and size of electrodes in all positions, manipulative skills including stringer beads and weave beads on plate and joints with AC and DC welding machines. Night students must earn a total of six credits before going on to the next course. These three credit courses may be repeated for credit up to six credits. Tech Prep credit available.

PREREQUISITE(S): None.

TEXT: Welding Principles and Practices, by Raymond Sacks.

COURSE GOALS: (General) For each student to be able to weld basic joints using E-6010 and experience weld of E-6011, E-6013, E-7014, E-7018, E-7024, E-8018 and E-9018 electrodes in all positions with AC and DC welding machines.

COURSE OBJECTIVES: Upon successful completion of the course, the student will be able to weld stringer beads, lap joints, and corner multiple pass welds in all positions.

COURSE CONTENT OUTLINE: 1. Running Beads Horizontal position using E-6010 5/32" electrodes with a 3/8" x 4" x 8" plate 2. Running Beads Vertical position 3. Running Beads Overhead position 4. Lap Joint Horizontal position using E-6010 1/8" electrodes with a 3/16" x 1" x 6" strap 5. Lap Joint Vertical position 6. Lap Joint Overhead position 7. Closed Inside Outside Corner Joint Horizontal position using an E-6010 1/8" root pass and E-6010 5/32" electrode multiple pass on a 3/8" x 1 1/4" x 8" plate. 8. Closed Inside Outside Corner Vertical position 9. Closed Inside Outside Corner Overhead position

EVALUATION METHODS/GRADING PROCEDURES: I. Laboratory Performance. Grades are based on the following: 40% on productive workmanship. On a daily basis this includes quality of work and quantity of work. 40% on completion of each lesson in a timely manner 10% on following safety rules 10% on housekeeping

II. Attendance Attendance is the most important factor of your progress. If you are absent the grade will be affected as follows: 10% of the total hours of absence will result in lowering your final grade one whole letter grade 20% of the total hours of absence will result in lowering your final grade two whole letter grades 30% of the total hours of absence will result in your grade reverting to an incomplete grade

III. Make Up Work Make up work will not be permitted. If a student is behind schedule the student needs to sign up for WLD 190 Skill Level Improvement Class with the appropriate credit and attend night class.

IV. Grading Scale The grading scale will be kept in percentages until the final letter grades are required at the end of the quarter. The grades will be calculated as follows:

95-100% A 85-94% B 75-84% C 65-74% D

PLANNED TEACHING METHODS/LEARNING STRATEGIES:

X Lecture Small Group Discussion Special Project X Laboratory X Audiovisual Other (List) Supervised Clinical X Individualized Instruction

Division Chair Approval