CADWELD® Welded Electrical Connections

Facility Electrical Protection NEW PRODUCTS

The CADWELD® XB molds are the quickest, most XBQ/XBZ MOLDS efficient way to make lapped, horizontal X-style See sec.1, pg 2. connections on solid or concentric stranded cable (Reference for a variety of installations. Lit. # X6N) For cable-to-cable X-style connections at power substations and other commercial and industrial sites, there’s never been a faster or easier way to make a reliable CADWELD connection. This two-piece mold lets you make connections in a trench in about half the time it would take with compression connectors or other exothermic products — and at a fraction of the cost.

ERICO® can provide the ideal grounding and bonding products for wireless telecom applications.

• One CADWELD mold for 7 lug sizes - minimizes inventory of molds • Multiple molds are replaced with ONE versatile mold that utilizes inexpensive conductor sleeves (no sleeve required for #2 concentric cable) • No multiple tools or dies required as with crimped connections • Superior lug-to-cable connection quality - welded lug connection will not loosen or corrode TELECOM LUGS • Ideal for the grounding and bonding requirements (Reference Lit. # E108S) of the codes & standards: NEC, CEC, TIA, BICSI

GN CONNECTION KITS for Wire to Ground Rods. Whether you’re working in telecommunications, electric (Reference distribution or cable television, here’s everything you Lit. # X6M) need to make a permanent and reliable wire-to-ground rod connection at the lowest cost and with maximum convenience. The CADWELD GN Connection Kit contains all materials and necessary tools to make sixty CADWELD connections quickly, easily and inexpensively. With replacement mold and weld-metal kits, you can make hundreds more.

The GN mold clamps to the side of ground rods, so “mushroomed” heads are no problem. You can make multiple connections to a single rod. WELDED ELECTRICAL CONNECTIONS

ERICO, Inc., 34600 Solon Road, Solon, Ohio 44139 • PHONE: 800/677-9089 • FAX: 800/677-8131 INDEX

Type Sec Pg Type Sec Pg Type Sec Pg Cable to Cable Cable to Busbar Materials, Tools XBQ/XBZ ...... 1 - 5 LJ ...... 5 - 3 & Accessories PC ...... 1 - 2 LQ ...... 5 - 2 B117A, B, C ...... A - 3 PC ...... 1 - 3 Busbar B120 ...... A - 10 PG ...... 1 - 3 B133xx & B112 ...... A - 3 BA ...... 6 - 3 PG ONE-SHOT ...... 1 - 9 B134 & B135 ...... A - 8 BQ ...... 6 - 2 PG ...... 1 - 10 B136A ...... A - 6 EP ...... 6 - 3 PH ...... 1 - 11 B136B ...... A - 6 PT ...... 1 - 8 Busbar to Steel Surface B137 ...... A - 10 PG ...... 1 - 8 BW ...... 7 - 2 B140A ...... A - 3 SS ...... 1 - 10 CC ...... 7 - 3 B141A ...... A - 3 TA ...... 1 - 3 CF ...... 7 - 2 B159M ...... A - 9 XA ...... 1 - 6 CG ...... 7 - 3 B159 & B160 ...... A - 8 XB ...... 1 - 5 CH ...... 7 - 3 B159H & B160H ...... A - 8 Cable to Ground Rod B159V & B160V ...... A - 8 Cable to Rebar B159VT & B160VT ...... A - 8 GB ...... 2 - 14 RC ...... 8 - 8 B265 ...... A - 4 GN Kits ...... 2 - 13 RD ...... 8 - 6 B321-30 ...... A - 10 GR ...... 2 - 2 RJ ...... 8 - 10 B396 ...... A - 9 GR ONE-SHOT ...... 2 - 12 RR ...... 8 - 4 B399AM & B399BM ...... A - 9 GT ...... 2 - 4 B827A ...... A - 9 GT ONE-SHOT ...... 2 - 12 Cable to Rail Earth Systems Tester . . . . .A - 12 GY ...... 2 - 6 ST ...... 9 - 2 Ground Rod Drivers ...... A - 10 NC ...... 2 - 8 TP ...... 9 - 2 L160 & L159 ...... A - 8 ND ...... 2 - 10 W ...... 9 - 3 Molds ...... A - 2 NT ONE-SHOT ...... 2 - 12 Cast Ground Plates, Reference Material ...... A - 12 NX ONE-SHOT ...... 2 - 12 Receptacles & Studs Split Crucible Molds ...... A - 7 Cable to Steel Aircraft Grounding Receptacles T111 ...... A - 5 HA (Steel) ...... 3 - 5 B165, B165R, B166, B167 .10 - 4 T304 ...... A - 11 HA (Pipe) ...... 3 - 2 Cast Ground Plates ...... 10 - 3 T305 ...... A - 11 HB (Pipe) ...... 3 - 3 Cast Ground Plate Connectors T306 ...... A - 11 HC ...... 3 - 6 HV, HV/VE, HV/VF ...... 10 - 2 T313 ...... A - 4 HS (Steel) ...... 3 - 5 Cast Ground Plate Assemblies .10 - 5 T314 ...... A - 4 HT ...... 3 - 6 GB ...... 10 - 6 T315A ...... A - 11 VB ...... 3 - 9 GB/GR ...... 10 - 6 T319 ...... A - 5 VF ...... 3 - 9 GB/GT ...... 10 - 6 T320 ...... A - 10 VG ...... 3 - 10 HX ...... 10 - 8 T321 ...... A - 4 VN ...... 3 - 4 HV ...... 10 - 8 T372A ...... A - 5 VS (Steel) ...... 3 - 7 RA ...... 10 - 7 T328D ...... A - 6 VS (Pipe) ...... 3 - 8 RB ...... 10 - 7 T329 ...... A - 11 VT ...... 3 - 10 T331 ...... A - 11 VV ...... 3 - 11 T358 ...... A - 5 T378L ...... A - 2 Cable to Lug T393 ...... A - 2 GL ...... 4 - 4 T394 ...... A - 6 LA ...... 4 - 2 T396 ...... A - 11 NEMA Lugs ...... 4 - 2 T403 ...... A - 3 Prefabricated Lug Bonds . . .4 - 5 T427 ...... A - 3 Telecom Lugs ...... 4 - 6 Wear Plates ...... A - 7 Weld Metal ...... A - 2 XLB974-B2 ...... A - 11

ii Ph: 1-800-677-9089 www.erico.com INDEX

ALPHABETICAL LISTING OF MOLDS & GROUNDING ACCESSORIES

Type Sec Pg Type Sec Pg Type Sec Pg BA ...... 6 - 3 HC ...... 3 - 6 RA ...... 10 - 7 BQ ...... 6 - 2 HS ...... 3 - 5 RB ...... 10 - 7 BW ...... 7 - 2 HT ...... 3 - 6 RC ...... 8 - 8 B165 & B165R ...... 10 - 4 HV ...... 10 - 2 RD ...... 8 - 6 B166 & B167 ...... 10 - 4 HV/VE ...... 10 - 2 RJ ...... 8 - 10 CC ...... 7 - 3 HV/VF ...... 10 - 2 RR ...... 8 - 4 CF ...... 7 - 2 HV (to steel surface) . . . . .10 - 8 SS ...... 1 - 10 CG ...... 7 - 3 HX ...... 10 - 8 ST ...... 9 - 2 CH ...... 7 - 3 LA ...... 4 - 2 TA ...... 1 - 3 EP ...... 6 - 3 LJ ...... 5 - 3 Telecom Lugs ...... 4 - 6 GB ...... 2 - 14 LQ ...... 5 - 2 TP ...... 9 - 2 GB ...... 10 - 6 NC ...... 2 - 8 VB ...... 3 - 9 GB/GR ...... 10 - 6 ND ...... 2 - 10 VF ...... 3 - 9 GB/GT ...... 10 - 6 NEMA Lugs ...... 4 - 2 VG ...... 3 - 10 GL ...... 4 - 4 NT ONE-SHOT ...... 2 - 12 VN ...... 3 - 4 GN Kits ...... 2 - 13 NX ONE-SHOT ...... 2 - 12 VS ...... 3 - 7 GR ...... 2 - 2 PC ...... 1 - 3 VS (Pipe) ...... 3 - 8 GR ONE-SHOT ...... 2 - 12 PG ...... 1 - 3 VT ...... 3 - 10 GT ...... 2 - 4 PG ...... 1 - 8 VV ...... 3 - 11 GT ONE SHOT ...... 2 - 12 PG ...... 1 - 10 W ...... 9 - 3 GY ...... 2 - 6 PG ONE-SHOT ...... 1 - 9 XA ...... 1 - 6 HA ...... 3 - 5 PH ...... 1 - 11 XB ...... 1 - 6 HA (Pipe) ...... 3 - 2 Prefabricated Lug Bonds . . .4 - 5 XBQ/XBZ ...... 1 - 5 HB (Pipe) ...... 3 - 3 PT ...... 1 - 8

Ph: 1-800-677-9089 iii www.erico.com INTRODUCTION & ORDERING INFORMATION

HOW TO ORDER CADWELD PRODUCTS

This catalog lists the most popular CADWELD connections using solid or concentric stranded copper conductor, insulated or bare. Look in the index for the connection you need. To save time and money, avoid non-catalog items or specials whenever possible.

If you cannot find the connection you need, contact ERICO or your local distributor or agent. We have designed over 45,000 connections, and “specials” are designed every day.

1. What connection do you want? Available connections are listed in the pictorial index at the beginning of each section which shows the degree of difficulty in making the connection, and ease of mold cleaning. We strongly recommend that wherever possible you use molds listed in this catalog. After selecting the connection, turn to the appropriate page and select the mold, weld metal and tools you need.

2. Only the most popular CADWELD connections are listed in this catalog. For CADWELD EXOLON connections, ordering information is shown on page XI.

3. What are the conductor sizes? This catalog covers connections between solid or concentric stranded copper conductors to each other, to lugs, to ground rods, to rebar, to rail and to special grounding accessories. For sizes not listed, contact your local CADWELD distributor, agent, or ERICO.

Note: Other publications describe connections to conductors of copperclad, high voltage copper, aluminum, busbar, lightning protection cable, steel cable, etc.

4. You must have the following to make a weld: 4.1. Mold to fit your conductors 4.2. Weld metal required by your mold 4.3. Handle clamps or frame 4.4. Flint ignitor (included with handle clamps and frames) 4.5. If using CADWELD EXOLON, you need a Relia-Start™ battery instead of a flint ignitor. 4.6. Lugs, sleeves, packing material listed on the page with the mold.

iv Ph: 1-800-677-9089 www.erico.com ORDERING INFORMATION & INTRODUCTION

Sample Index Page Section Headings by Application Type

All connections in this index are coded as follows according to their ease of use: 1 Preferred 2 Easily and commonly used 3 More difficult - use code 1 or 2 if possible by bending cables, prefabricating, using two connections, etc. 4 Difficult / more costly / has limitations. Use another type if possible or contact your CADWELD representative for assistance.

Split Codes define the mold as follows: VVertically split through crucible. * Not vertically split through crucible, or depends on conductor size

Page reference to location Mold Type in A1A catalog for details. Connection

Ph: 1-800-677-9089 v www.erico.com SECTION 1 CABLE TO CABLE CONNECTIONS

NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT

Horizontal 1-8 PG 1 * Horizontal 1-4 TA 1 * Parallel Tee

PG Style 1-8 PT 1 V Horizontal X 1-6 XA 1 * Now asAvailable ONE-SHOT Connection

Horizontal 1-10 PG 1 * 1-6 XB 1 V Splice Parallel 1-10 SS 1 V Tap 1-3 PC 1 V

Horizontal 1-4 PC 1 * Vertical 1-11 PH 1 V Tee Parallel 1-4 PG 1 V

For other connections not listed in this section, see page 1-12 SECTION 2 CABLE TO GROUND RODS OR OTHER ROUNDS NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT 2-12 GR 1 V Cable to 2-2 GR 1 V Cable to Ground Rod Ground Rod (ONE-SHOT) 2-12 GT 1 V 2-4 GT 1 V

2-12 NT 1 V 2-6 GY 1 V

2-12 NX 1 V 2-8 NC 1 V

2-13 GN 1 V 2-10 ND 1 * Ground Rod Splice 2-14 GB 1 V

For other connections not listed in this section, see page 2-14 SECTION 3 CABLE TO STEEL OR CAST IRON NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT Horizontal Cast Iron 3-3 HB 1 * Horizontal 3-5 HA 1 * Surface & Steel Surface Pipe Horizontal 3-6 HC 1 * Steel Pipes 3-2 HA 1 *

vi Ph: 1-800-677-9089 www.erico.com SECTION 3 CABLE TO STEEL OR CAST IRON

NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT

Horizontal 3-5 HS 1 V Vertical 3-10 VG 1 V Steel Surface Steel Surface

3-6 HT 1 V 3-4 VN 1 *

Vertical 3-8 VS 1 V 3-7 VS 1 * Steel Pipes Vertical 3-9 VB 2 V 3-10 VT 1 * Steel Surface

3-9 VF 1 V 3-11 VV 1 V

For other connections not listed in this section, see page 3-12 SECTION 4 CABLE TO LUGS AND PREFABRICATED LUG ASSEMBLIES NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT

Cable 4-3 GL 1 V NEMA Lugs 4-5 to Lug Prefabricated 4-2 LA 1 V Lug 4-4 Assemblies SECTION 5 CABLE TO BUSBAR OR LUG NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT

Cable to 5-3 LJ 1 V Cable to 5-2 LQ 2 V Busbar Busbar

For other connections not listed in this section, see page 5-4 SECTION 6 BUSBAR CONNECTIONS NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT

Busbar 6-3 BA 1 V Busbar 6-3 EP 1 V

6-2 BQ 1 V

For other connections not listed in this section, see page 6-4

Ph: 1-800-677-9089 vii www.erico.com SECTION 7 BUSBAR TO STEEL SURFACE CONNECTIONS NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT

Busbar to 7-2 BW 1 V Busbar to 7-3 CG 1 V Steel Surface Steel Surface

7-3 CC 1 V 7-3 CH 1 V

7-2 CF 1 V

For other connections not listed in this section, see page 7-4 SECTION 8 CABLE TO REBAR CONNECTIONS NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT

Cable to 8-8 RC 1 V Cable to 8-10 RJ 1 V Rebar Rebar

1V

8-6 RD 1 V 8-4 RR 1 V

For other connections not listed in this section, see page 8-12 SECTION 9 CABLE TO RAIL OR STRUCTURES NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT

Cable to Rail 9-2 ST 1 V Cable to Rail 9-3 Type 1 V or Structure W

9-2 TP 1 V

SECTION 10 GROUND PLATES, AIRCRAFT GROUNDING RECEPTACLES NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT

Aircraft 10-4 1 Aircraft 10-7 RB 1 V Grounding Grounding Receptacles Receptacle Connections 10-4 1 Aircraft 10-6 GB 1 V Grounding Aircraft Receptacle Grounding Connections Receptacle 10-7 RA 1 V to Ground 10-6 GB/ 1 V Connections Rods GR

viii Ph: 1-800-677-9089 www.erico.com SECTION 10 GROUND PLATES, AIRCRAFT GROUNDING RECEPTACLES NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT Aircraft Grounding 10-6 GB/ 1 V Cast 10-2 HV/ 1 V Ground VF Receptacle GT Connections Plate to Ground Connections Rods Cast 10-5 1 V Ground Plate Cast 10-3 1 Assemblies Ground Plates 10-8 HV 1 V 10-3 1 Steel or Copper Studs to Cast 10-2 HV 1 V Steel Ground Surface Plate 10-8 HX 1 V Connections 10-2 HV/ 1 V VE

Ph: 1-800-677-9089 ix www.erico.com THE FOLLOWING INDEX LISTS UNCATALOGED CONNECTIONS AVAILABLE FOR UNUSUAL APPLICATIONS

Type Category Pg Type Category Pg Type Category Pg BB Busbar ...... 6-4 FR Cu Tube to Busbars/Lugs . .11-1 MV Cable to Cu Tube ...... 11-2 BC Busbar ...... 6-4 FS Cu Tube to Busbars/Lugs . .11-1 MW Cable to Cu Tube ...... 11-2 BD Busbar ...... 6-4 FT Cu Tube to Ground Rods . . .11-1 MX Cable to Cu Tube ...... 11-2 BF Busbar ...... 6-4 FV Cu Tube to Ground Rods . . .11-1 MY Cable to Cu Tube ...... 11-2 BG Busbar ...... 6-4 GD Cable to Ground Rod . . . . .2-15 NA Cable to Cu Tube ...... 11-2 BH Busbar ...... 6-4 GE Cable to Ground Rod . . . . .2-15 ND Cable to Ground Rod . . . . .2-10 BJ Busbar ...... 6-4 GF Cable to Ground Rod . . . . .2-15 PA Cable to Cable ...... 1-12 BK Busbar ...... 6-4 GG Cable to Ground Rod . . . . .2-15 PB Cable to Cable ...... 1-12 BL Busbar ...... 6-4 GH Cable to Ground Rod . . . . .2-15 PD Cable to Cable ...... 1-12 BM Busbar ...... 6-4 GJ Cable to Ground Rod . . . . .2-15 PJ Cable to Cable ...... 1-12 BN Busbar ...... 6-4 GK Cable to Ground Rod . . . . .2-15 PK Cable to Cable ...... 1-12 BR Busbar ...... 6-4 GM Cable to Ground Rod . . . . .2-15 PL Cable to Busbar/Lug ...... 5-4 BS Busbar ...... 6-4 GN Cable to Ground Rod . . . . .2-15 PM Cable to Cable ...... 1-12 BT Busbar ...... 6-4 GP Cable to Ground Rod . . . . .2-15 PN Cable to Cable ...... 1-12 BV Busbar ...... 6-4 GQ Cable to Ground Rod . . . . .2-15 PP Cable to Cable ...... 1-12 BX Busbar to Steel ...... 7-4 GS Cable to Ground Rod . . . . .2-15 PQ Cable to Cable ...... 1-12 BY Busbar to Steel ...... 7-4 GV Cable to Ground Rod . . . . .2-15 PR Cable to Cable ...... 1-12 CA Busbar to Steel ...... 7-4 GW Cable to Ground Rod . . . . .2-15 RE Cable to Rebar ...... 8-12 CB Busbar to Steel ...... 7-4 GX Cable to Ground Rod . . . . .2-15 RF Cable to Rebar ...... 8-12 CD Busbar to Steel ...... 7-4 HE Cable to Cast Iron ...... 3-12 RG Cable to Rebar ...... 8-12 CJ Busbar to Steel ...... 7-4 HF Cable to Steel ...... 3-12 RH Cable to Rebar ...... 8-12 CK Busbar to Steel ...... 7-4 HG Cable to Steel ...... 3-12 RK Cable to Rebar ...... 8-12 CL Busbar to Ground Rod . . . . .11-2 HH Cable to Steel ...... 3-12 RL Cable to Rebar ...... 8-12 CM Busbar to Ground Rod . . . . .11-2 HJ Cable to Steel ...... 3-12 RM Cable to Rebar ...... 8-12 CN Busbar to Ground Rod . . . . .11-2 HK Cable to Steel ...... 3-12 RN Cable to Rebar ...... 8-12 CP Busbar to Ground Rod . . . . .11-2 HL Busbar to Steel ...... 7-4 RP Cable to Rebar ...... 8-12 CQ Busbar to Ground Rod . . . . .11-2 HM Busbar to Steel ...... 7-4 RQ Cable to Rebar ...... 8-12 CR Busbar to Ground Rod . . . . .11-2 HN Busbar to Steel ...... 7-4 RT Cable to Rebar ...... 8-12 CS Busbar to Ground Rod . . . . .11-2 LB Cable to Busbar/Lug ...... 5-4 RV Cable to Rebar ...... 8-12 DC Busbar to Steel ...... 7-4 LC Cable to Busbar/Lug ...... 5-4 RW Cable to Rebar ...... 8-12 DD Busbar to Steel ...... 7-4 LD Cable to Busbar/Lug ...... 5-4 SC Cable to Cable ...... 1-12 DE Busbar ...... 6-4 LE Cable to Busbar/Lug ...... 5-4 SD Cable to Cable ...... 1-12 DF Busbar to Steel ...... 7-4 LF Cable to Busbar/Lug ...... 5-4 SE Cable to Cable ...... 1-12 DJ Busbar ...... 6-4 LG Cable to Busbar/Lug ...... 5-4 SF Cable to Rebar ...... 8-12 DM Cable to Busbar/Lug ...... 5-4 LH Cable to Busbar/Lug ...... 5-4 SR Cable to Rebar ...... 8-12 DN Cable to Busbar/Lug ...... 5-4 LK Cable to Busbar/Lug ...... 5-4 SV Cable to Cable ...... 1-12 DP Cable to Cu Tube ...... 11-2 LL Cable to Busbar/Lug ...... 5-4 TC Cable to Cable ...... 1-12 DQ Cable to Ground Rod . . . . .2-14 LM Cable to Busbar/Lug ...... 5-4 TD Cable to Cable ...... 1-12 DR Cable to Rebar ...... 8-12 LN Cable to Busbar/Lug ...... 5-4 TE Cable to Cable ...... 1-12 DS Cable to Busbar/Lug ...... 5-4 LP Cable to Busbar/Lug ...... 5-4 TF Cable to Cable ...... 1-12 DT Cable to Rebar ...... 8-12 LR Cable to Busbar/Lug ...... 5-4 TL Cable to Cable ...... 1-12 EA Busbar ...... 6-4 LS Cable to Busbar/Lug ...... 5-4 TV Cable to Cable ...... 1-12 EB Busbar ...... 6-4 LT Cable to Busbar/Lug ...... 5-4 TW Busbar ...... 6-4 EC Busbar ...... 6-4 LV Cable to Busbar/Lug ...... 5-4 TX Busbar ...... 6-4 ED Busbar ...... 6-4 LW Cable to Busbar/Lug ...... 5-4 VA Cable to Steel ...... 3-12 EE Busbar ...... 6-4 LX Cable to Busbar/Lug ...... 5-4 VC Cable to Steel ...... 3-12 EN Busbar ...... 6-4 LY Cable to Busbar/Lug ...... 5-4 VE Cable to Steel ...... 3-12 EQ Busbar ...... 6-4 MA Cable to Busbar/Lug ...... 5-4 VH Cable to Cast Iron ...... 3-12 ER Busbar ...... 6-4 MB Cable to Busbar/Lug ...... 5-4 VJ Cable to Cast Iron ...... 3-12 ES Busbar ...... 6-4 MC Cable to Busbar/Lug ...... 5-4 VK Cable to Cast Iron ...... 3-12 ET Busbar ...... 6-4 MD Cable to Busbar/Lug ...... 5-4 VL Cable to Cast Iron ...... 3-12 EV Busbar ...... 6-4 ME Cable to Busbar/Lug ...... 5-4 VR Cable to Cast Iron ...... 3-12 EW Cu Tube to Busbars/Lugs . .11-1 MF Cable to Busbar/Lug ...... 5-4 VW Cable to Ground Rod . . . . .2-15 FD Cu Tube to Cu Tube ...... 11-1 MG Cable to Busbar/Lug ...... 5-4 VX Cable to Steel ...... 3-12 FE Cu Tube to Cu Tube ...... 11-1 MH Cable to Cu Tube ...... 11-2 XC Cable to Cable ...... 1-12 FF Cu Tube to Cu Tube ...... 11-1 MJ Cable to Cu Tube ...... 11-2 XD Cable to Cable ...... 1-12 FG Cu Tube to Cu Tube ...... 11-1 MK Cable to Cu Tube ...... 11-2 XF Cable to Cable ...... 1-12 FH Cu Tube to Cu Tube ...... 11-1 ML Cable to Cu Tube ...... 11-2 XG Cable to Cable ...... 1-12 FJ Cu Tube to Cu Tube ...... 11-1 MM Cable to Cu Tube ...... 11-2 XJ Cable to Rebar ...... 8-12 FK Cu Tube to Cu Tube ...... 11-1 MP Cable to Cu Tube ...... 11-2 XT Cu Tube to Cu Tube ...... 11-1 FL Cu Tube to Cu Tube ...... 11-1 MQ Cable to Cu Tube ...... 11-2 YC Cable to Cable ...... 1-12 FM Cu Tube to Cu Tube ...... 11-1 MR Cable to Cu Tube ...... 11-2 YD Cable to Cable ...... 1-12 FN Cu Tube to Busbars/Lugs . .11-1 MS Cable to Cu Tube ...... 11-2 YE Cable to Cable ...... 1-12 FP Cu Tube to Busbars/Lugs . .11-1 MT Cable to Cu Tube ...... 11-2 YR Cable to Cable ...... 1-12

x Ph: 1-800-677-9089 www.erico.com LOW EMISSION CADWELD EXOLON

Developed in 1988, CADWELD EXOLON is a significant advance in welded electrical connections. The metallurgy is the same as the standard CADWELD connection approved by over 70% of electric utilities in the USA — but the virtual elimination of visible smoke plus a unique electric starting system makes this improved process easier and more convenient than ever before.

Most connections listed in this catalog can be ordered in the CADWELD EXOLON configuration. Ordering information is shown below.

HOW TO ORDER CADWELD EXOLON

1. To order CADWELD EXOLON products, 4. Filters and ignitors are included with just specify molds and weld metal from the weld metal. XL filters and ignitors are the catalog and add an “XL” prefix. not sold separately.

Example: TAC2Q2Q becomes 5. The ignitor can be used only once and XLTAC2Q2Q, and 150 becomes XL150. then must be discarded. Filters will last as specified in the instructions supplied 2. If the weld metal shown in the catalog with each mold. shows more than one tube required such as 2-#200, you must specify #XL400 to 6. A Relia-Start electric starter, part number get the correct size filters. XLB971A1 (battery, charger, carrying case and connecting cable), is required Example: XLTAD-4L3Q: XL400 for XL weld metal. There is no starting material in the XL weld metal tube. 3. The following molds require a price key . Batteries operate about 200 starts before change: recharging from 120 VAC is required. The charger, all electrical connections • "C" price key molds using 2-#150 and instructions are included in the weld metals change to XLD price key. battery case. •"E" price key molds using 2-#150 weld metals change to XLJ price key. 7. Baffle with cover is required for larger • "H" price key molds using 2-#150 molds. Estimated life of the baffle is 500 weld metals, contact ERICO. welds. • "M" price key molds using 2-#150 weld metals change to XLV price key. XLB972A1 Baffle is required for molds • "R" price key molds using 2-#150 using XL200 and XL250 weld metals. weld metals change to XLF price key. • "T" price key molds, ALL change to XLB973A1 Baffle is required for molds XLP price key. using XL300 to XL750 weld metals.

Example: TAC3Q3Q using 2-#150 8. For EZ Change Handles, add XL prefix. weld metals change to XLTAD3Q3Q (Flint ignitor not included.) using #XL300 weld metal 9. Welding Tray, part number XLB974B2, is used under the mold to protect cables and equipment from hot materials.

Ph: 1-800-677-9089 xi www.erico.com OTHER INFORMATION

Certain tools may be required for various connections.

If required, these tools are listed on the same page as the connection and in Section A. • Some tools listed in Section A can save you a lot of time. • Also refer to A9E, Contractor Tips, to make your job easier, and learn about labor saving ideas.

Prices for standard products are shown in Price List G285P

For other CADWELD literature, videos and software, See Section C.

For all your connection needs — we’re only a phone call away. Phone: 800-677-9089 Fax: 800-677-8131 or call your local CADWELD distributor, agent, or CADWELD Regional Sales Manager

REQUIRED TOOLS SUMMARY:

Required tools are listed with each mold. For your reference, handle clamps and/or frame are summarized below.

MOLD REQUIRED A* Includes frame with handle C, Q & R Requires L160 D, F & Z Requires L159 E* Includes frame but also requires L160 J* Includes frame but also requires L159 K*, M* & V* Includes frame with handles

* To order mold only – without handles or frame – add suffix “M” to mold part number.

xii Ph: 1-800-677-9089 www.erico.com GROUNDING CONNECTION SPECIFICATION

All grounding connections of copper to copper and copper to steel conductors of #8 and larger sized conductors shall be CADWELD exothermic welded connections. Conductors spliced with a CADWELD exothermic welded connection shall be considered as a continuous conductor, as stated in the notes accompanying NEC 250-50, 250-64, 250-68, 250-70 and IEEE Std 80 – 1986.

All grounding connections to equipment shall use bolted lugs. When the conductor is #8 and larger, the lug shall be joined to the conductor by the CADWELD process, otherwise use listed compression lugs which meet IEEE Std 837 – 1989.

THE CADWELD MOLD NUMBERING SYSTEM

The CADWELD Mold Part Number gives, in code, the complete information about the mold – Type of connection, mold price key, and conductor size(s)

XXX-XXXX

Mold Code for Type Tap Conductor Code for Mold Price Main or Run Key Conductor

EXAMPLES

TAD-4L3Q GTC-182V SSC-3D VSC-2C-V3

Price 500 kcmil Price 250 kcmil Price Price Vertical Key Tap Key Tap Key Key Pipe D C C C

Type 750 kcmil Type 3/4” Type 350 kcmil Type 1/0 3” TA Run GT Copper Clad SS Tap VS Cable IPS Ground Rod

Conductor codes are listed in Section B

Ph: 1-800-677-9089 xiii www.erico.com NOTES...

Ph: 1-800-677-9089 www.erico.com CABLE TO CABLE CONNECTIONS SECTION 1

XBQ/XBZ XB PAGE 5 Page 6

PC PG Page 2 Page 8

TA PT Page 3 Page 8

PC SS Page 3 Page 10

PG PG Page 3 Page 10

XA PH Page 6 Page 11

Ph: 1-800-248-WELD 1-1 www.erico.com PARALLEL TAP CONNECTIONS PC

PARALLEL TAP CONNECTIONS • Parallel tap connection of horizontal cables. • Solid conductor may be either copper or Copperweld®. • Concentric strand copper cable unless otherwise noted. PC • Bold letter in mold part number is the price key. REQUIRED TOOLS

Handle Clamps L160 for C Price Key Molds

Flint Ignitor T320 (Included with handle clamp but also available separately)

SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Cable Clamp B265 Torch Head T111 ACCESSORIES See Section A

CABLE SIZE MOLD WELD Run Tap PART NO. METAL

6 SOL 6 SOL PCC-1G1G 25

66PCC-1H1H 25 CABLE SIZE MOLD WELD Run Tap PART NO. METAL

4PCC-1L1L 32 2PCC-2C1V 65 46PCC-1L1H 32 4PCC-2C1L 65 6 SOL PCC-1L1G 32 1/0 6 PCC-2C1H 45 8 SOL PCC-1L1D 32 6 SOL PCC-2C1G 45 8 SOL PCC-2C1D 45 6 SOL PCC-1T1G 32 6PCC-1T1H 32 2PCC-2G1V 90 2 SOL 2 SOL PCC-1T1T 65 4PCC-2G1L 65 2PCC-1T1V 65 2/0 6 PCC-2G1H 65 1/0 PCC-1T2C 65 6 SOL PCC-2G1G 65 2/0 PCC-1T2G 65 8 SOL PCC-2G1D 65

2PCC-1V1V 65 1PCC-2Q1Y 115 4PCC-1V1L 45 2PCC-2Q1V 115 26PCC-1V1H 32 4PCC-2Q1L 90 6 SOL PCC-1V1G 32 4/0 6 PCC-2Q1H 90 8 SOL PCC-1V1D 32 6 SOL PCC-2Q1G 90 8 SOL PCC-2Q1D 90 2PCC-1Y1V 65 4PCC-1Y1L 45 16PCC-1Y1H 45 6 SOL PCC-1Y1G 45 8 SOL PCC-1Y1D 45

® Copperweld is a registered trademark of Copperweld Corp.

1-2 Ph: 1-800-677-9089 www.erico.com HORIZONTAL TEE PC/PG/TA

HORIZONTAL TEE CONNECTIONS •Tee of horizontal run and tap cables. PG • PC and PG make parallel style connections which the user can form into a tee. TA • Concentric stranded copper cable unless otherwise noted. • Solid conductor can be either copper or Copperweld. • Bold letter in mold part number is the price key. Note: For PC, the tap cable is on top.

REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds Clamps are included with T Price Key Molds Flint Ignitor T320 (Included with handle clamp or PC frame but also available separately)

SUGGESTED TOOLS CABLE SIZE MOLD WELD Run Tap PART NO. METAL Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B 6 SOL 6 SOL PGT-1G1G 25 Mold Cleaning Brush T394 66 PGT-1H1H 25 Cable Clamp B265 Torch Head T111 4TAC-1L1L 32 6PCT-1L1H 32 ACCESSORIES 46 SOL PCT-1L1G 32 8PCT-1L1E 32 See Section A 8 SOL PCT-1L1D 32

2TAC-1T1V 45 2 SOL TAC-1T1T 45 CABLE SIZE MOLD WELD 4TAC-1T1L 45 Run Tap PART NO. METAL 2 SOL 6PCT-1T1H 32 8 SOL PCC-1Y1D 45 6 SOL PCT-1T1G 32 1/0 TAC-2C2C 90 8PCT-1T1E 32 1TAC-2C1Y 45 8 SOL PCT-1T1D 32 2TAC-2C1V 45 2 SOL TAC-2C1T 45 2TAC-1V1V 45 1/0 2 SOL TAC-1V1T 45 4TAC-2C1L 45 4TAC-1V1L 45 6PCC-2C1H 45 2 6 SOL PCC-2C1G 45 6PCT-1V1H 32 8PCC-2C1E 45 6 SOL PCT-1V1G 32 8 SOL PCC-2C1D 45 8PCT-1V1E 32 8 SOL PCT-1V1D 32 2/0 TAC-2G2G 90 1/0 TAC-2G2C 90 1TAC-1Y1Y 45 1TAC-2G1Y 45 2TAC-1Y1V 45 2TAC-2G1V 45 2 SOL TAC-1Y1T 45 2 SOL TAC-2G1T 45 1 2/0 4TAC-1Y1L 45 4TAC-2G1L 45 6PCC-1Y1H 45 6PCC-2G1H 65 6 SOL PCC-1Y1G 45 6 SOL PCC-2G1G 65 8PCC-1Y1E 45 8PCC-2G1E 65 8 SOL PCC-2G1D 65

Ph: 1-800-677-9089 1-3 www.erico.com HORIZONTAL TEE PC/PG/TA

CABLE SIZE MOLD WELD CABLE SIZE MOLD WELD Run Tap PART NO. METAL Run Tap PART NO. METAL

3/0 TAC-2L2L 115 350 TAC-3D3D 200 2/0 TAC-2L2G 90 300 TAC-3D3A 200 1/0 TAC-2L2C 90 250 TAC-3D2V 200 4/0 TAC-3D2Q 150 1TAC-2L1Y 45 3/0 TAC-3D2L 150 2TAC-2L1V 45 350 3/0 2 SOL TAC-2L1T 45 2/0 TAC-3D2G 90 4TAC-2L1L 45 1/0 TAC-3D2C 90 1TAC-3D1Y 90 6PCC-2L1H 90 2TAC-3D1V 90 6 SOL PCC-2L1G 90 4TAC-3D1L 90 8PCC-2L1E 90 8 SOL PCC-2L1D 90 500 TAC-3Q3Q 2-150 350 TAC-3Q3D 200 4/0 TAC-2Q2Q 150 300 TAC-3Q3A 200 3/0 TAC-2Q2L 115 250 TAC-3Q2V 200 2/0 TAC-2Q2G 90 4/0 TAC-3Q2Q 150 1/0 TAC-2Q2C 90 500 2/0 TAC-3Q2G 90 1TAC-2Q1Y 90 1/0 TAC-3Q2C 90 4/0 2 TAC-2Q1V 90 1TAC-3Q1Y 90 2 SOL TAC-2Q1T 90 2TAC-3Q1V 90 4TAC-2Q1L 90 4TAC-3Q1L 90

6PCC-2Q1H 90 750 TAD-4L4L 500 6 SOL PCC-2Q1G 90 500 TAD-4L3Q 2-200 8PCC-2Q1E 90 350 TAC-4L3D 250 8 SOL PCC-2Q1D 90 300 TAC-4L3A 200 750 250 TAC-2V2V 150 250 TAC-4L2V 200 4/0 TAC-2V2Q 150 4/0 TAC-4L2Q 150 3/0 TAC-2V2L 150 2/0 TAC-4L2G 150 2/0 TAC-2V2G 90 1/0 TAC-4L2C 150 1/0 TAC-2V2C 90 250 1000 TAD-4Y4Y 500 1TAC-2V1Y 90 750 TAD-4Y4L 500 2TAC-2V1V 90 500 TAD-4Y3Q 2-200 2 SOL TAC-2V1T 90 350 TAC-4Y3D 250 4TAC-2V1L 90 300 TAC-4Y3A 200 1000 300 TAC-3A3A 200 250 TAC-4Y2V 200 250 TAC-3A2V 150 4/0 TAC-4Y2Q 150 4/0 TAC-3A2Q 150 2/0 TAC-4Y2G 150 3/0 TAC-3A2L 150 1/0 TAC-4Y2C 150 2/0 TAC-3A2G 90 300 1/0 TAC-3A2C 90 1TAC-3A1Y 90 2TAC-3A1V 90 2 SOL TAC-3A1T 90 4TAC-3A1L 90

1-4 Ph: 1-800-677-9089 www.erico.com HORIZONTAL X XBQ/XBZ

XBQ/XBZ MOLDS The CADWELD XB molds are the quickest, most efficient way to make lapped, horizontal x-style connections on solid or concentric stranded cable for a variety of installations. For cable-to-cable X-style connections at power substations and other XB commercial and industrial sites, there’s never been a faster or easier way to make a reliable CADWELD connection. This two-piece mold lets you make connections in a trench in about half the time it would take with compression connectors or other exothermic products — and at a fraction of the cost.

• Ergonomic two-piece molds use standard L160 and L159 handle clamps...the same clamps you use with other CADWELD molds. • Saves labor costs. X-style connection can be made by one person in about 1 minute. That’s 40 to 70% faster than other methods. • Costs less. Saves you 1/3 over other models, thanks to innovative COPPER design techniques and advanced manufacturing technology. Cable Size* Mold Weld Run Tap Part Number Metal • Simple to use. Operates just like an XA-style mold, but there’s no need to 1/0 SOL 1/0 SOL XBQ2B2B 150 cut the cable! 1/0 Conc. 1/0 Conc. XBQ2C2C 150 • Easy cable alignment. 2/0 SOL 2/0 SOL XBQ2F2F 200 • Also available in “smokeless” 2/0 Conc. 2/0 Conc. XBQ2G2G 200 EXOLON. 3/0 SOL 3/0 SOL XBQ2K2K 250 3/0 Conc. 3/0 Conc. XBQ2L2L 250 4/0 SOL 4/0 SOL XBQ2P2P 250 NOTES 4/0 Conc. 4/0 Conc. XBQ2Q2Q 250 • Molds not available with wear plates. 250 SOL 250 SOL XBQ2T2T 2-150 • Special cleaning tool supplied 250 Conc. 250 Conc. XBQ2V2V 2-150 with each mold. 300 Conc. 300 Conc. XBZ3A3A 2-200 • All Q price molds require L160 350 Conc. 350 Conc. XBZ3D3D 500 handle clamp. 400 Conc. 400 Conc. XBZ3H3H 3-200 • All Z price molds require L159 500 Conc. 500 Conc. XBZ3Q3Q 3-250 handle clamp. * Consult ERICO for molds to fit other cable sizes or run/tap combinations.

COPPERWELD® Cable Size* Mold Weld Run Tap Part Number Metal 7/#7 7/#7 XBQ9C9C 200 7/#5 7/#5 XBQ9E9E 250 19/#9 19/#9 XBQ9F9F 2-150 19/#8 19/#8 XBZ9G9G 2-200 19/#7 19/#7 XBZ9H9H 500 19/#6 19/#6 XBZ9J9J 3-250

* Consult ERICO for molds to fit other cable sizes or run/tap combinations.

Ph: 1-800-677-9089 1-5 www.erico.com HORIZONTAL X XA/XB

HORIZONTAL X CONNECTIONS •XA– Cross of horizontal cables, tap cable cut – cables in same plane. • XB – Cross of horizontal cables, lapped and not cut. • Concentric stranded copper cable unless otherwise noted. • Solid conductor may be either copper or Copperweld®. • Bold letter in mold part number is the price key. REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds XA L159 for D Price Key Molds Clamps are included with M, P and V Price Key Molds

Flint Ignitor T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Cable Clamp B265 XB Torch Head T111 ACCESSORIES See Section A

TYPE XA TYPE XB CABLE SIZE MOLD WELD MOLD WELD Run Tap PART NO. METAL PART NO. METAL

6 SOL 6 SOL USE XB – XBP-1G1G 32 66 USE XB – XBP-1H1H 45

44 XAC-1L1L 45 XBC-1L1L 65

2XAC-1V1V 65 XBC-1V1V 90 24 XAC-1V1L 65 XBC-1V1L 65

2 SOL 2 SOL XAC-1T1T 65 XBC-1T1T 90

1XAC-1Y1Y 65 XBC-1Y1Y 115 12 XAC-1Y1V 65 XBC-1Y1V 90 4XAC-1Y1L 65 XBC-1Y1L 90

1/0 XAC-2C2C 90 XBM-2C2C 150 1/0 1 XAC-2C1Y 90 XBM-2C1Y 150 2XAC-2C1V 90 XBM-2C1V 115 4XAC-2C1L 90 XBM-2C1L 115

2/0 XAC-2G2G 115 XBM-2G2G 200 1/0 XAC-2G2C 115 XBM-2G2C 200 2/0 1 XAC-2G1Y 115 XBM-2G1Y 150 2XAC-2G1V 115 XBM-2G1V 150

1-6 Ph: 1-800-677-9089 www.erico.com HORIZONTAL X XA/XB

TYPE XA TYPE XB CABLE SIZE MOLD WELD MOLD WELD Run Tap PART NO. METAL PART NO. METAL

3/0 XAC-2L2L 150 XBM-2L2L 250 2/0 XAC-2L2G 150 XBM-2L2G 200 3/0 1/0 XAC-2L2C 115 XBM-2L2C 200 1XAC-2L1Y 115 XBM-2L1Y 150 2XAC-2L1V 115 XBM-2L1V 150

4/0 XAC-2Q2Q 200 XBM-2Q2Q 250 3/0 XAC-2Q2L 200 XBM-2Q2L 250 2/0 XAC-2Q2G 150 XBM-2Q2G 200 4/0 1/0 XAC-2Q2C 150 XBM-2Q2C 200 1XAC-2Q1Y 115 XBM-2Q1Y 150 2XAC-2Q1V 115 XBM-2Q1V 150

250 XAC-2V2V 200 XBM-2V2V 2-150 4/0 XAC-2V2Q 200 XBM-2V2Q 2-150 3/0 XAC-2V2L 200 XBM-2V2L 2-150

250 2/0 XAC-2V2G 150 XBM-2V2G 250 1/0 XAC-2V2C 150 XBM-2V2C 250 1XAC-2V1Y 115 XBM-2V1Y 200 2XAC-2V1V 115 XBM-2V1V 150

300 XAC-3A3A 250 XBV-3A3A 2-200 250 XAC-3A2V 250 XBV-3A2V 2-200 4/0 XAC-3A2Q 200 XBM-3A2Q 2-150 3/0 XAC-3A2L 200 XBM-3A2L 2-150 300 2/0 XAC-3A2G 150 XBM-3A2G 250 1/0 XAC-3A2C 150 XBM-3A2C 250 1XAC-3A1Y 115 XBM-3A1Y 200 2XAC-3A1V 115 XBM-3A1V 150

350 XAC-3D3D 250 XBV-3D3D 500 300 XAC-3D3A 250 XBV-3D3A 500 250 XAC-3D2V 250 XBV-3D2V 500 4/0 XAC-3D2Q 200 XBV-3D2Q 2-200 3/0 XAC-3D2L 200 XBV-3D2L 2-200 350 2/0 XAC-3D2G 200 XBM-3D2G 2-150 1/0 XAC-3D2C 200 XBM-3D2C 250 1XAC-3D1Y 150 XBM-3D1Y 200 2XAC-3D1V 150 XBM-3D1V 200

500 XAD-3Q3Q 500 XBV-3Q3Q 3-250 350 XAD-3Q3D 2-200 XBV-3Q3D 3-200 300 XAD-3Q3A 2-200 XBV-3Q3A 3-200 250 XAD-3Q2V 2-150 XBV-3Q2V 500 500 4/0 XAD-3Q2Q 2-150 XBV-3Q2Q 500 3/0 XAD-3Q2L 2-150 XBV-3Q2L 500 2/0 XAC-3Q2G 250 XBV-3Q2G 2-200 1/0 XAC-3Q2C 250 XBM-3Q2C 2-150

Ph: 1-800-677-9089 1-7 www.erico.com PARALLEL HORIZONTAL PG/PT

PARALLEL HORIZONTAL CONDUCTORS • Parallel through connection of horizontal cables. PG • Run conductor is on the bottom of Type PT molds. • Concentric strand copper cable unless otherwise noted. • Solid conductor may be either copper or Copperweld®. • Bold letter in mold part number is the price key.

REQUIREDREQUIRED TOOLSTOOLS Handle Clamps L160 for C Price Key Molds Clamps are included with T Price Key Molds

Flint Ignitor T320 (Included with handle clamp or frame but also available separately) PT SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 CABLE SIZE MOLD WELD Slag Removal Spade B136A or B136B Run Tap PART NO. METAL Mold Cleaning Brush T394 Cable Clamp B265 6 SOL 6 SOL PGT-1G1G 25 Torch Head T111

66 PGT-1H1H 25 ACCESSORIES 4PTC-1L1L 32 See Section A 6PTC-1L1H 32 46 SOL PTC-1L1G 32 8PTC-1L1E 32 8 SOL PTC-1L1D 32 CABLE SIZE MOLD WELD 2PTC-1T1V 65 Run Tap PART NO. METAL 2 SOL PTC-1T1T 65 4PTC-1T1L 65 1PTC-1Y1Y 65 2 SOL 1 SOL PTC-1Y1X 65 6PTC-1T1H 45 2PTC-1Y1V 65 6 SOL PTC-1T1G 45 2 SOL PTC-1Y1T 65 8PTC-1T1E 45 4PTC-1Y1L 65 8 SOL PTC-1T1D 45 1 6PTC-1Y1H 65 2PTC-1V1V 65 6 SOL PTC-1Y1G 65 4PTC-1V1L 65 8PTC-1Y1E 45 6PTC-1V1H 45 8 SOL PTC-1Y1D 45 2 6 SOL PTC-1V1G 45 1/0 PTC-2B2C 90 8PTC-1V1E 45 1/0 SOL PTC-2B2B 90 8 SOL PTC-1V1D 45 1PTC-2B1Y 65 1 SOL PTC-2B1X 65 1PTC-1X1Y 65 1/0 SOL 2PTC-1X1V 65 2PTC-2B1V 65 2 SOL PTC-1X1T 65 2 SOL PTC-2B1T 65 4PTC-1X1L 65 4PTC-2B1L 65 1 SOL 6PTC-2B1H 65 6PTC-1X1H 65 6 SOL PTC-1X1G 65 6 SOL PTC-2B1G 65 8PTC-1X1E 45 8PTC-2B1E 65 8 SOL PTC-1X1D 45 8 SOL PTC-2B1D 65

1-8 Ph: 1-800-677-9089 www.erico.com PARALLEL HORIZONTAL PG/PT

CABLE SIZE MOLD WELD CABLE SIZE MOLD WELD Run Tap PART NO. METAL Run Tap PART NO. METAL

1/0 PTC-2C2C 90 4/0 PTC-2P2Q 200 1/0 SOL PTC-2C2B 90 4/0 SOL PTC-2P2P 200 1PTC-2C1Y 65 3/0 PTC-2P2L 200 2/0 PTC-2P2G 150 1 SOL PTC-2C1T 65 2PTC-2C1V 65 1/0 PTC-2P2C 150 1/0 2 SOL PTC-2C1T 65 1/0 SOL PTC-2P2B 150 4PTC-2C1L 65 4/0 1 PTC-2P1Y 150 SOL 1 SOL PTC-2P1X 150 6PTC-2C1H 65 6 SOL PTC-2C1G 65 2PTC-2P1V 150 8PTC-2C1E 65 2 SOL PTC-2P1T 150 8 SOL PTC-2C1D 65 4PTC-2P1L 150 6PTC-2P1H 90 2/0 PTC-2G2G 115 1/0 PTC-2G2C 115 6 SOL PTC-2P1G 90 1/0 SOL PTC-2G2B 115 8PTC-2P1E 90 8 SOL PTC-2P1D 90 2PTC-2G1V 90 1PTC-2G1Y 90 4/0 PTC-2Q2Q 200 2/0 1 SOL PTC-2G1X 90 4/0 SOL PTC-2Q2P 200 3/0 PTC-2Q2L 200 4PTC-2G1L 90 2/0 PTC-2Q2G 150 6PTC-2G1H 90 6 SOL PTC-2G1G 90 1/0 PTC-2Q2C 150 8PTC-2G1E 65 C 8 SOL PTC-2G1D 65 1/0 SOL PT -2Q2B 150 4/0 1 PTC-2Q1V 150 3/0 PTC-2L2L 150 2/0 PTC-2L2G 150 1 SOL PTC-2Q1X 150 2PTC-2Q1V 150 1/0 PTC-2L2C 115 2 SOL PTC-2Q1T 150 1/0 SOL PTC-2L2B 115 4PTC-2Q1L 150 2PTC-2L1V 115 2 SOL PTC-2L1T 115 6PTC-2Q1H 90 3/0 6 SOL PTC-2Q1G 90 1 SOL PTC-2L1X 115 8PTC-2Q1E 90 1PTC-2L1Y 115 8 SOL PTC-2Q1D 90 4PTC-2L1L 115 6PTC-2L1H 90

6 SOL PTC-2L1G 90 8PTC-2L1E 90 8 SOL PTC-2L1D 90

CONDUCTOR SIZE ONE-SHOT Part No. Solid Stranded Parallel Tap 3, 4 4, 6 PG11L

The CADWELD ONE-SHOT case is a ceramic disposable body replacing the familiar semi-permanent graphite mold and associated handle clamp. Everything required is included except the flint ignitor. Available in standard packages of 12 each. NEC Compliant, UL Listed

Ph: 1-800-677-9089 1-9 www.erico.com HORIZONTAL SPLICE SS/PG

HORIZONTAL SPLICE • Splice of horizontal cables. •Type PG makes a parallel style connection. • Concentric stranded copper cable unless otherwise noted. • Solid conductor may be either copper or Copperweld®. • Also available are splices of different and mixed cable sizes. For Copperweld DSA cables, contact ERICO. • Bold letter in mold part number is the price key. REQUIRED TOOLS

Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds SS Clamps are included with T Price Key Molds

Flint Ignitor T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Cable Clamp B265 Torch Head T111 PG ACCESSORIES See Section A

CABLE MOLD WELD SIZE PART NO. METAL CABLE MOLD WELD 8PGT-1E1E 15 SIZE PART NO. METAL 8 SOL PGT-1D1D 15 6PGT-1H1H 25 3/0 SSC-2L 90 6 SOL PGT-1G1G 25 4/0 SSC-2Q 90 4SST-1L 25 4/0 SOL SSC-2P 90 250 SSC-2V 115 4 SOL SST-1K 25 300 SSC-3A 115 3SST-1Q 32 2SST-1V 32 350 SSC-3D 150 2 SOL SST-1T 32 500 SSC-3Q 200 1SST-1Y 32 750 SSD-4L 2-150 1000 SSD-4Y 2-200 1 SOL SST-1X 32 1/0 SSC-2C 45 1/0 SOL SSC-2B 45 2/0 SSC-2G 65

1-10 Ph: 1-800-677-9089 www.erico.com PARALLEL VERTICAL PH

PARALLEL VERTICAL CONDUCTORS • Parallel through connection of vertical cables. • Solid conductor may be either copper or Copperweld. • Concentric stranded copper cable unless otherwise noted. PH • Bold letter in mold part number is the price key.

REQUIRED TOOLS Handle Clamps L160 for R Price Key Molds L159 for J Price Key Molds Frames are included with J, K and T Price Key Molds

Flint Ignitor T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Cable Clamp B265 Torch Head T111 ACCESSORIES See Section A CABLE SIZE MOLD WELD Run Tap PART NO. METAL

8 SOL 8 SOL PHT-1D1D 25

88PHT-1E1E 25 CABLE SIZE MOLD WELD Run Tap PART NO. METAL 6 SOL 6 SOL PHR-1G1G 25 2/0 PHR-2G2G 150 66PHR-1H1H 25 1/0 PHR-2G2C 150 1PHR-2G1Y 150 4PHR-1L1L 65 2/0 46PHR-1L1H 90 2PHR-2G1V 150 6 SOL PHR-1L1G 45 2 SOL PHR-2G1T 150 4PHR-2G1L 115 2 SOL 2 SOL PHR-1T1T 115 4PHR-1T1L 90 4/0 PHJ-2Q2Q 2-200 2/0 PHR-2Q2G 250 2PHR-1V1V 115 1/0 PHR-2Q2C 250 22 SOL PHR-1V1T 115 4/0 4PHR-1V1L 90 1PHR-2Q1Y 250 2PHR-2Q1V 200 1PHR-1Y1Y 115 2 SOL PHR-2Q1T 200 12PHR-1Y1V 90 2 SOL PHR-1Y1T 90 300 300 PHJ-3A3A 2-200 4PHR-1Y1L 90 350 4/0 PHJ-3D2Q 2-200 1/0 PHR-2C2C 150 1PHR-2C1Y 115 500 500 PHJ-3Q3Q 3-250 1/0 2 PHR-2C1V 115 2 SOL PHR-2C1T 115 750 750 PHK-4L4L(1) 2-500 4PHR-2C1L 115 (1) Requires M562 Crucible. Order separately.

Ph: 1-800-677-9089 1-11 www.erico.com OTHER CABLE TO CABLE CONNECTIONS

The connections shown below are for use only where connections shown in this catalog are not suitable.

NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT

Parallel Dead End PJ 1 V Tee TC 3 V

PK 2 * TD 3 *

PM 3 V TE 3 *

PN 3 V TF 3 V

Parallel Tap PA 2 * TL 3 V

PB 3 V TV 3 V

PD 3 V X - Vertical XD 3 V Horizontal Cable Uncut

Splice PP 1 * X - Vertical XC 3 V Vertical Cable Uncut

PQ 3 V X - Vertical XF 3 * Neither Cable Uncut

PR 2 V X XG 3 *

SC 1 * Y - 45˚ tap YC 3 V

SD 3 V Y - 45˚ tap YD 3 V

SE 3 V Y - 45˚ tap YE 3 V

SV 3 V Y - 45˚ tap YR 3 H

1-12 Ph: 1-800-677-9089 www.erico.com CABLE TO GROUND RODS & ROUNDS SECTION 2

GR GT PAGE 2 Page 12

GT NT Page 4 Page 12

GY NX Page 6 Page 12

NC Page 8 GN Kit Page 13

ND Page 10 GB Page 14

GR Page 12

Ph: 1-800-677-9089 2-1 www.erico.com CABLE TO GROUND ROD GR

CABLE TO GROUND ROD • Single cable to top of ground rod. Concentric strand copper cable unless otherwise noted. For copper clad, galvanized, stainless clad or stainless steel ground rods. • Bold letter in mold part number is the price key. REQUIRED TOOLS

Handle Clamps L160 for C Price Key Molds Clamps are included with T and P Price Key Molds GR Flint Ignitor T320 (Included with handle clamp or frame but also available separately)

SUGGESTED TOOLS

Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 File T329 Cable Clamp B265 Torch Head T111 ACCESSORIES See Section A

GROUND CABLE MOLD PART NUMBER WELD ROD SIZE Copper Clad Copper Clad METAL SIZE Plain Sectional Steel (unthreaded) (with 9/16'' threads)

6GRT-14C1H GRT-14A1H GRT-14B1H 25 1/2" 6 SOL GRT-14C1G GRT-14A1G GRT-14B1G 25 4GRT-14C1L GRT-14A1L GRT-14B1L 25 4 SOL GRT-14C1K GRT-14A1K GRT-14B1K 25 2 SOL GRT-14C1T GRT-14A1T GRT-14B1T 32 2GRT-14C1V GRT-14A1V GRT-14B1V 32

Steel or Copper Clad Copper Clad Copper Clad Sectional Plain Sectional (with 9/16'' threads) (unthreaded) (with 1/2'' threads)

1GRC-141Y GRC-151Y GRC-131Y 65 1/0 GRC-142C GRC-152C GRC-132C 90 1/0 SOL GRC-142B GRC-152B GRC-132B 90 2/0 GRC-142G GRC-152G GRC-132G 90 1/2" 3/0 GRC-142L GRC-152L GRC-132L 90 4/0 GRC-142Q GRC-152Q GRC-132Q 90 250 GRC-142V GRC-152V GRC-132V 90 300 GRC-143A GRC-153A GRC-133A 90

2-2 Ph: 1-800-677-9089 www.erico.com CABLE TO GROUND ROD GR

GROUND CABLE MOLD PART NUMBER WELD ROD SIZECopper Clad Steel or METAL SIZE Plain Copper Clad (unthreaded) Sectional (threaded)

6GRT-161H GRT-311H 32 5/8" 6 SOL GRT-161G GRT-311G 32 4GRT-161L GRT-311L 32 4 SOL GRT-161K GRT-311K 32

Copper Clad Sectional (threaded) or Plain Steel 2 SOL GRC-161T GRC-311T 65 2GRC-161V GRC-311V 65 1GRC-161Y GRC-311Y 65 1/0 GRC-162C GRC-312C 90 1/0 SOL GRC-162B GRC-312B 90

2/0 GRC-162G GRC-312G 90 5/8" 3/0 GRC-162L GRC-312L 90 4/0 GRC-162Q GRC-312Q 90 250 GRC-162V GRC-312V 90

300 GRC-163A GRC-313A 115 350 GRC-163D GRC-313D 115 500 GRC-163Q GRC-313Q 150

Copper Clad Steel or Plain Copper Clad (unthreaded) Sectional (threaded)

6GRT-181H GRT-331H 32 6SOL GRT-181G GRT-331G 32 3/4" 4 GRP-181L GRP-331L 45 4 SOL GRP-181K GRP-331K 45

Copper Clad Sectional (threaded) or Plain Steel 2 SOL GRC-181T GRC-331T 90 2GRC-181V GRC-331V 90 1GRC-181Y GRC-331Y 90 1/0 GRC-182C GRC-332C 90 1/0 SOL GRC-182B GRC-332B 90 3/4" 2/0 GRC-182G GRC-332G 90 3/0 GRC-182L GRC-332L 90 4/0 GRC-182Q GRC-332Q 90 250 GRC-182V GRC-332V 90 300 GRC-183A GRC-333A 115 350 GRC-183D GRC-333D 115 500 GRC-183Q GRC-333Q 150 1" CONTACT ERICO FOR ORDERING INFORMATION

Ph: 1-800-677-9089 2-3 www.erico.com CABLE TO GROUND ROD GT

THROUGH CABLE TO GROUND ROD • Through cable to top of ground rod. Connections are for concentric strand copper cable unless otherwise noted. For copper clad, galvanized, stainless clad or stainless steel ground rods. • Bold letter in mold part number is the price key.

REQUIRED TOOLS

Handle Clamps L160 for C Price Key Molds Clamps are included with T or P Price Key Molds

Flint Ignitor T320 (Included with handle clamp or frame but also available separately) GT SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 File T329 Torch Head T111 ACCESSORIES See Section A

GROUND CABLE MOLD PART NUMBER WELD ROD SIZE Copper Clad Copper Clad METAL SIZE Plain Sectional Steel (unthreaded) (with 9/16'' threads)

6GTT-14C1H GTT-14A1H GTT-14B1H 32 1/2" 6 SOL GTT-14C1G GTT-14A1G GTT-14B1G 32 4GTT-14C1L GTT-14A1L GTT-14B1L 32 4 SOL GTT-14C1K GTT-14A1K GTT-14B1K 32

Steel or Copper Clad Copper Clad Copper Clad Sectional Plain Sectional (with 9/16'' threads) (unthreaded) (with 1/2'' threads)

2 SOL GTC-141T GTC-151T GTC-131T 90 2GTC-141V GTC-151V GTC-131V 90 1GTC-141Y GTC-151Y GTC-131Y 90 1/0 GTC-142C GTC-152C GTC-132C 90 1/0 SOL GTC-142B GTC-152B GTC-132B 90 1/2" 2/0 GTC-142G GTC-152G GTC-132G 90 3/0 GTC-142L GTC-152L GTC-132L 115 4/0 GTC-142Q GTC-152Q GTC-132Q 115 250 GTC-142V GTC-152V GTC-132V 150 300 GTC-143A GTC-153A GTC-133A 200

2-4 Ph: 1-800-677-9089 www.erico.com CABLE TO GROUND ROD GT

GROUND CABLE MOLD PART NUMBER WELD ROD SIZECopper Clad Steel or METAL SIZE Plain Copper Clad (unthreaded) Sectional (threaded)

6GTT-161H GTT-311H 32 5/8" 6 SOL GTT-161G GTT-311G 32 4GTT-161L GTT-311L 32 4 SOL GTT-161K GTT-311K 32

Copper Clad Sectional (threaded) or Plain Steel

2 SOL GTC-161T GTC-311T 90 2GTC-161V GTC-311V 90 1GTC-161Y GTC-311Y 90 1/0 GTC-162C GTC-312C 90 1/0 SOL GTC-162B GTC-312B 115 2/0 GTC-162G GTC-312G 115 5/8" 3/0 GTC-162L GTC-312L 115

4/0 GTC-162Q GTC-312Q 115 250 GTC-162V GTC-312V 150 300 GTC-163A GTC-313A 200 350 GTC-163D GTC-313D 200 500 GTC-163Q GTC-313Q 250

Copper Clad Steel or Plain Copper Clad (unthreaded) Sectional (threaded)

6GTP-181H GTP-331H 45 3/4" 6 SOL GTP-181G GTP-331G 45 4GTP-181L GTP-331L 65 4 SOL GTP-181K GTP-331K 65

Copper Clad Sectional (threaded) or Plain Steel 2 SOL GTC-181T GTC-33IT 90 2GTC-181V GTC-33IV 90 1GTC-181Y GTC-331Y 90 1/0 GTC-182C GTC-332C 115 1/0 SOL GTC-182B GTC-332B 115

3/4" 2/0 GTC-182G GTC-332G 115 3/0 GTC-182L GTC-332L 115 4/0 GTC-182Q GTC-332Q 115 250 GTC-182V GTC-332V 150

300 GTC-183A GTC-333A 200 350 GTC-183D GTC-333D 200 500 GTC-183Q GTC-333Q 250

1" CONTACT ERICO FOR ORDERING INFORMATION

Ph: 1-800-677-9089 2-5 www.erico.com CABLE TO GROUND ROD GY

CABLE TO GROUND ROD • Through cable to side of ground rod. • Concentric strand copper cable unless otherwise noted. • Ground rods can be copper clad, galvanized, stainless GY clad or stainless steel. • Bold letter in mold part number is the price key. REQUIRED TOOLS

Handle Clamps L160 for E Price Key Molds L159 for J Price Key Molds

Frames included with E and J Price Key Molds. B399ES Frame required with P Price Key Molds

Flint Ignitor T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B NOTE: Mold Cleaning Brush T394 File T329 All "P" priced GY Cable Clamp B265 molds require Torch Head T111 B399ES frame. ACCESSORIES (Sold separately.) See Section A

GROUND CABLE MOLD PART NUMBER WELD ROD SIZE Steel or METAL SIZE Copper Clad Copper Clad Copper Clad Sectional Plain Sectional (with 9/16'' threads) (unthreaded) (with 1/2'' threads)

4 Str or Sol GYP-14001M GYP-15001M GYP-13001M 65 2 Str or Sol GYP-14002M GYP-15002M GYP-13002M 65 1 Str or Sol GYP-14003M GYP-15003M GYP-13003M 65 1/0 GYE-142C GYE-152C GYE-132C 115 1/0 SOL GYE-142B GYE-152B GYE-132B 115 1/2" 2/0 GYE-142G GYE-152G GYE-132G 115 3/0 GYE-142L GYE-152L GYE-132L 150 4/0 GYE-142Q GYE-152Q GYE-132Q 150 250 GYE-142V GYE-152V GYE-132V 150 300 GYE-143A GYE-153A GYE-133A 200

2-6 Ph: 1-800-677-9089 www.erico.com CABLE TO GROUND ROD GY

GROUND CABLE MOLD PART NUMBER WELD ROD SIZECopper Clad METAL SIZE Sectional (threaded) Steel

4 Str or Sol GYP-16005M GYP-31004M 65 2 Str or Sol GYP-16006M GYP-31003M 65 1 Str or Sol GYP-16007M GYP-31001M 65 NOTE: 1/0 GYE-162C GYE-312C 115 1/0 SOL GYE-162B GYE-321B 115 All "P" priced GY 5/8" 2/0 GYE-162G GYE-312G 115 molds require 3/0 GYE-162L GYE-312L 150 B399ES frame. 4/0 GYE-162Q GYE-312Q 150 (Sold separately.) 250 GYE-162V GYE-312V 150 300 GYE-163A GYE-313A 200 350 GYE-163D GYE-313D 250 500 GYJ-163Q GYJ-313Q 2-200

4 Str or Sol GYP-18010M GYP-33011M 65 2 Str or Sol GYP-18009M GYP-33010M 65 1 Str or Sol GYP-18007M GYP-33008M 65 1/0 GYE-182C GYE-332C 115

1/0 SOL GYE-182B GYE-332B 115 3/4" 2/0 GYE-182G GYE-332G 115 3/0 GYE-182L GYE-332L 150 4/0 GYE-182Q GYE-332Q 150

250 GYE-182V GYE-332V 200 300 GYE-183A GYE-333A 250 350 GYJ-183D GYJ-333D 2-150 500 GYJ-183Q GYJ-333Q 500

1" CONTACT ERICO FOR ORDERING INFORMATION

Ph: 1-800-677-9089 2-7 www.erico.com CABLE TO GROUND ROD NC

TWO CABLES TO GROUND ROD • Through cable plus tap cable to top of ground rod. • Concentric stranded copper cables. • For copper clad, galvanized, stainless clad, or stainless steel ground rods. • Bold letter in mold part number is the price key.

REQUIRED TOOLS

Handle Clamps L160 for R Price Key Molds L159 for F Price Key Molds

Flint Ignitor T320 (Included with Handle Clamp but also available separately)

SUGGESTED TOOLS NC Cable Cleaning Brush T313 or T314 Slag Removal Spade B136B Mold Cleaning Brush T394 File T329 Torch Head T111

ACCESSORIES See Section A

GROUND CABLE MOLD PART NUMBER WELD ROD SIZE Steel or METAL SIZE Copper Clad Copper Clad Copper Clad Sectional Plain Sectional (with 9/16'' threads) (unthreaded) (with 1/2'' threads)

4NCR-141L NCR-151L NCR-131L 90 2NCR-141V NCR-151V NCR-131V 90 1NCR-141Y NCR-151Y NCR-131Y 90 1/0 NCR-142C NCR-152C NCR-132 115 1/2" 2/0 NCR-142G NCR-152G NCR-132G 150 3/0 NCR-142L NCR-152L NCR-132L 200 4/0 NCR-142Q NCR-152Q NCR-132Q 200

2-8 Ph: 1-800-677-9089 www.erico.com CABLE TO GROUND ROD NC

GROUND CABLE MOLD PART NUMBER WELD ROD SIZECopper Clad METAL SIZE Sectional (threaded) or Plain Steel

4NCR-161L NCR-311L 90 2NCR-161V NCR-311V 115 1NCR-161Y NCR-311Y 115 1/0 NCR-162C NCR-312C 150

5/8" 2/0 NCR-162G NCR-312G 200 3/0 NCR-162L NCR-312L 250 4/0 NCR-162Q NCR-312Q 250 250 NCF-162V NCF-312V 2-150

4NCR-181L NCR-331L 90 2NCR-181V NCR-331V 115 1NCR-181Y NCR-331Y 115 1/0 NCR-182C NCR-332C 150

2/0 NCR-182G NCR-332G 200 3/4" 3/0 NCR-182L NCR-332L 250 4/0 NCR-182Q NCR-332Q 250

250 NCF-182V NCF-332V 2-150 300 NCF-183A NCF-333A 2-200 350 NCF-183D NCF-333D 2-200 500 NCF-183Q NCF-333Q 3-200

4NCR-221L NCR-371L 115 2NCR-221V NCR-371V 150 1NCR-221Y NCR-371Y 150 1/0 NCR-222C NCR-372C 200

1" 2/0 NCR-222G NCR-372G 250 3/0 NCF-222L NCF-372L 2-150 4/0 NCF-222Q NCF-372Q 2-150 250 NCF-222V NCF-372V 2-200

300 NCF-223A NCF-373A 500 350 NCF-223D NCF-373D 500 350 NCF-223Q NCF-373D 3-250

Ph: 1-800-677-9089 2-9 www.erico.com CABLE TO GROUND ROD ND

PARALLEL CABLES TO TOP OF GROUND ROD •Two through cables to top of ground rod. Cables can be bent to form a “T” or “X”. • Concentric strand copper cables listed. • For copper clad, galvanized, stainless clad or stainless steel ground rods. • Bold letter in mold part number is the price key. REQUIRED TOOLS

Handle Clamps L160 for R Price Key Molds L159 for F Price Key Molds

Flint Ignitor T320 (Included with handle clamp but also available separately)

ND SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 File T329 Torch Head T111 ACCESSORIES See Section A

GROUND CABLE MOLD PART NUMBER WELD ROD SIZE Steel or METAL SIZE Copper Clad Copper Clad Copper Clad Sectional Plain Sectional (with 9/16'' threads) (unthreaded) (with 1/2'' threads)

4NDR-141L NDR-151L NDR-131L 115 2NDR-141V NDR-151V NDR-131V 115 1NDR-141Y NDR-151Y NDR-131Y 115

1/2" 1/0 NDR-142C NDR-152C NDR-132C 150 2/0 NDR-142G NDR-152G NDR-132G 200 3/0 NDR-142L NDR-152L NDR-132L 250 4/0 NDR-142Q NDR-152Q NDR-132Q 250

2-10 Ph: 1-800-677-9089 www.erico.com CABLE TO GROUND ROD ND

GROUND CABLE MOLD PART NUMBER WELD ROD SIZECopper Clad METAL SIZE Sectional (threaded) or Plain Steel

4NDR-161L NDR-311L 115 2NDR-161V NDR-311V 150 1NDR-161Y NDR-311Y 150 1/0 NDR-162C NDR-312C 200

5/8" 2/0 NDR-162G NDR-312G 250 3/0 NDF-162L NDF-312L 2-150 4/0 NDF-162Q NDF-312Q 2-150 250 NDF-162V NDF-312V 2-200

300 NDF-163A NDF-313A 500 350 NDF-163D NDF-313D 500 500 NDF-163Q NDF-313Q 3-250

4NDR-181L NDR-331L 115 2NDR-181V NDR-331V 150 1NDR-181Y NDR-331Y 150 1/0 NDR-182C NDR-332C 200

2/0 NDR-182G NDR-332G 250 3/4" 3/0 NDF-182L NDF-332L 2-150 4/0 NDF-182Q NDF-332Q 2-150 250 NDF-182V NDF-332V 2-200

300 NDF-183A NDF-333A 500 350 NDF-183D NDF-333D 500 500 NDF-183Q NDF-333Q 3-250

4NDR-221L NDR-371L 150 2NDR-221V NDR-371V 200 1NDR-221Y NDR-371Y 200 1/0 NDR-222C NDR-372C 250 2/0 NDF-222G NDF-372G 2-150

1" 3/0 NDF-222L NDF-372L 2-200 4/0 NDF-222Q NDF-372Q 2-200 250 NDF-222V NDF-372V 500 300 NDF-223A NDF-373A 3-200 350 NDF-223D NDF-373D 3-200

Ph: 1-800-677-9089 2-11 www.erico.com ONE-SHOT GR/GT/NT/NX CABLE TO GROUND ROD

CABLE TO GROUND ROD USING CADWELD ONE-SHOT CONNECTIONS For plain or threaded copper clad and galvanized steel or stainless steel rods. The CADWELD ONE-SHOT case is a ceramic disposable body replacing the familiar semi-permanent graphite mold and associated Handle Clamp. Everything required is included except the flint ignitor. R.E.A. Accepted GR GT NEC Approved

REQUIRED TOOLS

Flint Ignitor T320

SUGGESTED TOOLS

Cable Cleaning Brush T313 or T314 File T329 NT NX Torch Head T111 ACCESSORIES ONE-SHOT connections are available in standard packages of 12 each. See Section A

ONE-SHOT now available for cable to cable see page 1-9

GROUND ROD CONDUCTOR CONNECTOR PART NUMBER SIZE Solid Stranded TYPE GR TYPE GT TYPE NT TYPE NX

6,8 8 GR1-141G GT1-141G NT1-141G NX1-141G 1/2" 3,4 4,6 GR1-141L GT1-141L NT1-141L NX1-141L 1,2 2,3 GR1-141V GT1-141V NT1-141V —

6,8 8 GR1-161G GT1-161G NT1-161G NX1-161G 3,4 4,6 GR1-161L GT1-161L NT1-161L NX1-161L 5/8" 1,2 2,3 GR1-161V GT1-161V NT1-161V NX1-161V 2/0, 1/0 1/0, 1 GR1-162C GT1-162C — — 2/0 GR1-162G GT1-162G — — 4/0 GR1-162Q — — —

6,8 8 GR1-181G GT1-181G NT1-181G NX1-181G 3/4" 3,4 4,6 GR1-181L GT1-181L NT1-181L NX1-181L 1,2 2,3 GR1-181V GT1-181V NT1-181V NX1-181V 2/0, 1/0 1/0, 1 GR1-182C GT1-182C — — 2/0 GR1-182G GT1-182G — — 4/0 GR1-182Q — — —

2-12 Ph: 1-800-677-9089 www.erico.com CABLE TO GROUND ROD GN

The Unbeatable CADWELD Connection Alternative To “Acorn” Mechanical Connections Whether you’re working in telecommunications, electric and necessary tools to make sixty CADWELD connections distribution or cable television, here’s everything you need quickly, easily and inexpensively. With replacement mold to make a permanent and reliable wire-to-ground rod con- and weld-metal kits, you can make hundreds more. nection at the lowest cost and with maximum convenience. The CADWELD GN Connection Kit contains all materials

GN Connection Application Description Kit # K220 #6 SOL to 1/2" copper-bonded Starter kit * ground rod K220R #6 SOL to 1/2" copper-bonded Replacement kit with Mold (GNT141G001M) ground rod and sixty #25 weld metal GN K217 #6 SOL to 5/8" copper-bonded Starter kit * ground rod K217R #6 SOL to 5/8" copper-bonded Replacement kit with Mold (GNT161G001M) ground rod and sixty #25 weld metal K222 #6 SOL to 3/4" copper-bonded Starter kit * ground rod K222R #6 SOL to 3/4" copper-bonded Replacement kit with Mold (GNT181G001M) ground rod and sixty #25 weld metal K221 #4 SOL to 1/2" copper-bonded Starter kit * ground rod K221R #4 SOL to 1/2" copper-bonded Replacement kit with Mold (GNT141K001M) ground rod and sixty #25 weld metal K218 #4 SOL to 5/8" copper-bonded Starter kit * ground rod K218R #4 SOL to 5/8" copper-bonded Replacement kit with Mold (GNT161K001M) ground rod and sixty #25 weld metal K223 #4 SOL to 3/4" copper-bonded Starter kit * ground rod K223R #4 SOL to 3/4" copper-bonded Replacement kit with Mold (GNT181K001M) ground rod and sixty #25 weld metal

The GN Connection Kit can be specified for connecting #6 or #4 solid copper ground wire to 1/2", 5/8" or 3/4" ground rods.

*The Starter Kit includes mold, handle clamp, weld metal, flint ignitor and cleaning supplies in a carrying case.

Ph: 1-800-677-9089 2-13 www.erico.com GROUND ROD SPLICE GB

GROUND ROD SPLICE • CADWELD ground rod splices are very strong and use the proven corrosion resistant CADWELD connection. • CADWELD ground rod splices are available for copper GB clad, galvanized, stainless or stainless clad ground rods. • Bold letter in mold part number is the price key.

REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds L159 for D and F Price Key Molds. Flint Ignitor T320 (Included with handle clamp but also available separately) Ground Rod Splice Clamp B120 SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 File T329 Torch Head T111 ACCESSORIES See Section A

GROUND MOLD WELD ROD GROUND ROD TYPE PART NO. METAL SIZE Steel or Copper clad sectional (9/16" threads) HDGBC-14 250

1/2" Copper clad plain (unthreaded) HDGBC-15 250

Copper clad sectional (with 1/2" threads) HDGBC-13 250

Copper clad; 0.563" diameter HDGBD-16 2-150 Fits both plain and sectional (threaded) rods 5/8" 0.625" diameter HDGBD-31 2-150 Stainless, stainless clad, galvanized, etc.

Copper clad; 0.682" diameter HDGBD-18 2-200 Fits both plain and sectional (threaded) rods 3/4" 0.750" diameter HDGBD-33 2-200 Stainless, stainless clad, galvanized, etc.

Copper clad; 0.914" diameter HDGBF-22 3-250 Fits both plain and sectional (threaded) rods 1" 1.000" diameter HDGBF-37 3-250 Stainless, stainless clad, galvanized, etc.

2-14 Ph: 1-800-677-9089 www.erico.com OTHER CABLE TO GROUND ROD CONNECTIONS

The connections shown below are for use only where connections shown in this catalog are not suitable.

NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT

Parallel Tap GQ 3 V Tee GG 1 *

GS 1 V GH 3 V

GJ 1 *

Parallel Thru DQ 1 V GK 3 V

GP 3 V GM 2 V

GW 1 V GN 2 V

GD 3 V GX 3 V

Splice GE 1 V

Y - 45° Tap VW 2 V GF 1 V

GV 1 V

Ph: 1-800-677-9089 2-15 www.erico.com NOTES...

Ph: 1-800-677-9089 www.erico.com CABLE TO STEEL OR CAST IRON SECTION 3

HA VS Page 2 Page 7

HB VS Page 3 Page 8

VN VF Page 4 Page 9

HA VB Page 5 Page 9

HS VG Page 5 Page 10

HC VT Page 6 Page 10

HT VV Page 6 Page 11

Ph: 1-800-677-9089 3-1 www.erico.com RANGE OF HORIZONTAL STEEL PIPES HA

RANGE OF HORIZONTAL STEEL PIPES • Horizontal copper conductor to top of horizontal steel pipe. • CADWELD also has a complete product line for cathodic protection connections. See Bulletin CA1A. • A test weld should be made to check the possibility HA of burn through on thin sections or thin wall pipe. • When only one pipe size is involved, see Cable to Steel Pipe table on previous page. • Concentric stranded copper cable listed. • Bold letter in mold part number is the price key. REQUIRED TOOLS Handles Handle is included with A and H Price Key Molds Flint Ignitor T320 (Included with handle clamp but also available separately)

HA - Cable to Horizontal SUGGESTED TOOLS Steel Pipe Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Rasp T321 CABLE Nominal MOLD WELD Torch Head T111 SIZE Pipe Size PART NO. METAL ACCESSORIES 1 1/4" to 2" Pipe HAA-1L-162C 45 See Section A 3" to 4" Pipe HAA-1L-350C 45 4 6" to 8" Pipe HAA-1L-7C 45 10" to 12" Pipe HAA-1L-11C 45 14" Pipe or Larger (1) CABLE Nominal MOLD WELD SIZE Pipe Size PART NO. METAL 1 1/4" to 2" Pipe HAA-1V-162C 45 3" to 4" Pipe HAA-1V-350C 45 3" to 4" Pipe HAH-2C-350C 90 2 6" to 8" Pipe HAA-1V-7C 45 6" to 10" Pipe HAH-2C-8C 90 10" to 12" Pipe HAA-1V-11C 45 1/0 12" to 28" Pipe HAH-2C-20C 90 14" Pipe or Larger (1) 30" Pipe or Larger (1)

1 1/4" to 2" Pipe HAA-1T-162C 45 3" to 4" Pipe HAH-2G-350C 90 3" to 4" Pipe HAA-1T-350C 45 6" to 10" Pipe HAH-2G-8C 90 2 SOL 6" to 8" Pipe HAA-1T-7C 45 2/0 12" to 28" Pipe HAH-2G-20C 90 10" to 12" Pipe HAA-1T-11C 45 30" Pipe or Larger (1) 14" Pipe or Larger (1) 3" to 4" Pipe HAH-2L-350C 115 2 1/2" to 4" Pipe HAA-1Y-325C 65 6" to 10" Pipe HAH-2L-8C 115 6" to 8" Pipe HAA-1Y-7C 65 3/0 12" to 28" Pipe HAH-2L-20C 115 1 10" to 12" Pipe HAA-1Y-11C 65 30" Pipe or Larger (1) 14" Pipe or Larger (1) 3" to 4" Pipe HAH-2Q-350C 115 (1) Use flat surface mold part number. See page 3-5. 6" to 10" Pipe HAH-2Q-8C 115 4/0 12" to 28" Pipe HAH-2Q-20C 115 30" Pipe or Larger (1)

(1) Use flat surface mold part number. See page 3-5.

3-2 Ph: 1-800-677-9089 www.erico.com HORIZONTAL CAST IRON SURFACE HB

HORIZONTAL CAST IRON SURFACE •NOT FOR USE ON STEEL PIPE • CADWELD cable connections to horizontal flat cast iron surface; cable to top of horiziontal cast iron pipe. • A test weld should be made on a section of the pipe being used to determine possibility of detrimental metallurgical effects. HB • Concentric stranded copper cable unless otherwise noted. • Bold letter in mold part number is the price key. REQUIRED TOOLS

Handles Handle is included with A Price Key Molds

Flint Ignitor T320 (Included with handle clamp but also available separately) SUGGESTED TOOLS

Do not use Type HB on soil Cable Cleaning Brush T313 or T314 pipe (ASTM A74-87) Rasp T321 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Torch Head T111

Note: DUCTILE IRON ACCESSORIES See Section A Tests by ERICO indicate that connections to most ductile iron pipe can be made using the CADWELD molds and weld metal CONDUCTOR Mold WELD designated to be used on steel pipe. SIZE SURFACE Part No. METAL

However, some reports from the field 8 Solid or Stranded, Flat HBA-1G 25XF-19 suggest that all ductile iron is not the same. 6 Solid 4" to 24" Pipe HBA-1G-P.S.* 25XF-19 In such cases, the molds and weld material for cast iron do work. 6 Stranded Flat HBA-1H 25XF-19 We therefore suggest: 4" to 24" Pipe HBA-1H-P.S.* 25XF-19

1. Whenever possible, make tests on the 4 Solid Flat HBA-1K 45XF-19 ductile iron pipe being used to 4" to 24" Pipe HBA-1K-P.S.* 45XF-19 determine if the material for steel can be used. 4 Stranded Flat HBA-1L 45XF-19 4" to 24" Pipe HBA-1L-P.S.* 45XF-19 – OR – 2. Use the molds and weld metal 2 Solid Flat HBA-1T 45XF-19 designed for cast iron. It will make 4" to 24" Pipe HBA-1T-P.S.* 45XF-19 satisfactory connections on all ductile iron. 2 Stranded Flat HBA-1V 45XF-19 4" to 24" Pipe HBA-1V-P.S.* 45XF-19

1 Stranded Flat HBA-1Y 65XF-19 4" to 24" Pipe HBA-1Y-P.S.* 65XF-19

*Specify nominal pipe size, i.e., HBA1G-6 for 6" pipe. Use flat surface mold part number for pipes larger than 24 inches.

Ph: 1-800-677-9089 3-3 www.erico.com VERTICAL STEEL SURFACE VN

VERTICAL STEEL SURFACE • Conductor to vertical flat steel surface or cable to the side of horizontal steel pipe. • Concentric stranded copper cable is listed. • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. • Cable to vertical side of horizontal steel pipe. Add right or left hand and nominal pipe size to flat surface mold part number. Example: VNC-2G-LH-4 - weld on left end of conductor, 4" pipe, 2/0 stranded conductor. • Bold letter in mold part number is the price key. REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds Flint Ignitor T320 (Included with handle clamp but also available separately) SUGGESTED TOOLS VN Rignt hand shown - RH Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Rasp T321 Torch Head T111 ACCESSORIES See Section A

TYPE VN CABLE MOLD WELD SIZE PART NO. METAL

6* VNC-1H 45 4VNC-1L 45 2 SOL VNC-1T 65 2VNC-1V 45 1VNC-1Y 65

1/0 VNC-2C 90 2/0 VNC-2G 90 3/0 VNC-2L 115 4/0 VNC-2Q 115

250 VNC-2V 115 300 VNC-3A 150 350 VNC-3D 200 500 VNC-3Q 200

*Requires B112 sleeve (1 per weld)

3-4 Ph: 1-800-677-9089 www.erico.com HORIZONTAL STEEL SURFACE HA/HS

HORIZONTAL STEEL SURFACE HA • Horizontal concentric copper conductor to flat steel surface or top of horizontal pipe •CADWELD also has a complete product line for cathodic protection connections. See Bulletin CA1A. • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. • Concentric stranded copper cable listed. • Bold letter in mold part number is the price key. HA - Cable on surface REQUIRED TOOLS

Handle Clamps L160 for C Price Key Molds HS L159 for D Price Key Molds Handles are included with A Price Key Molds Flint Ignitor T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B HS - Cable off surface Mold Cleaning Brush T394 Cable Clamp B265 Torch Head T111 TYPE HA ACCESSORIES CABLE MOLD WELD See Section A SIZE PART NO. METAL

6* HAA-1H 45 4 HAA-1L 45 2 SOL HAA-1T 45 2 HAA-1V 45 Cable to Steel Pipe (Types HA and HS) – 1 HAA-1Y 65 Use flat surface mold part number with suffix.

Cable Nominal Pipe Size Suffix TYPE HS #1 and Smaller 12" and smaller Nominal Pipe Size CABLE MOLD WELD 14" and larger None SIZE PART NO. METAL 1/0 thru 250 28" and smaller Nominal Pipe Size 1/0 HSC-2C 90 30" and larger None 2/0 HSC-2G 90 A 3/0 HSC-2L 115 Example: #1 cable to 3-1/2" pipe, HA -1Y-3.50 4/0 HSC-2Q 115 For welds to copper surface, see section 5 250 HSC-2V 115 300 HSC-3A 150 350 HSC-3D 200

500 HSC-3Q 200 750 HSD-4L 2-150 1000 HSD-4Y 2-200

*Requires B112 sleeve (1 per weld)

Ph: 1-800-677-9089 3-5 www.erico.com HORIZONTAL STEEL SURFACE HC/HT

HORIZONTAL STEEL SURFACE • Cable to horizontal flat steel surface or cable to top of HC horizontal steel pipe. Cable on surface •CADWELD also has a complete product line for cathodic protection connections. See Bulletin CA1A. • Concentric stranded copper cable listed. • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. • Bold letter in mold part number is the price key. REQUIRED TOOLS

Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds Handles are included with A Price Key Molds HT Flint Ignitor T320 (Included with handle clamp Cable off surface or frame but also available separately) SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Rasp T321 Torch Head T111 ACCESSORIES TYPE HC See Section A CABLE MOLD WELD SIZE PART NO. METAL

6* HCA-1H 45 4HCA-1L 45 2 SOL HCA-1T 45 2HCA-1V 45 1HCA-1Y 65 Cable to Horizontal Steel Pipe (Types HC and HT) – Use flat surface mold part number with suffix.

TYPE HT Cable Nominal Pipe Size Suffix #1 and Smaller 12" and smaller Nominal Pipe Size CABLE MOLD WELD 14" and larger None SIZE PART NO. METAL 1/0 thru 250 28" and smaller Nominal Pipe Size 1/0 HTC-2C 90 30" and larger None 2/0 HTC-2G 115 3/0 HTC-2L 115 Example: #1 cable to 6" pipe, HCA-1Y-6 4/0 HTC-2Q 150

250 HTC-2V 150 300 HTC-3A 200 350 HTC-3D 250

500 HTD-3Q 2-150

*Requires B112 sleeve (2 per weld)

3-6 Ph: 1-800-677-9089 www.erico.com VERTICAL STEEL SURFACE VS

VERTICAL STEEL SURFACE • Cable down at 45° to vertical steel surface including pipe. • Cable to vertical flat steel surface; cable to side of vertical or horizontal steel pipe. • CADWELD also has a complete product line for cathodic protection connections. See Bulletin CA1A. • Concentric stranded copper cable listed. VS •A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. • Bold letter in mold part number is the price key. REQUIRED TOOLS

Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds

Flint Ignitor T320 (Included with handle clamp but also available separately) SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Rasp T321 Torch Head T111 ACCESSORIES TYPE VS See Section A CABLE MOLD WELD SIZE PART NO. METAL

6* VSC-1H 45 4VSC-1L 45 Cable to Vertical Steel Pipe – 2 SOL VSC-1T 45 Use flat surface mold part number; add V and suffix. 2VSC-1V 45 1VSC-1Y 65 Cable Nominal Pipe Size Suffix 1/0 VSC-2C 90 #6 thru 250 30" and smaller Nominal Pipe Size 2/0 VSC-2G 90 32" and larger None 3/0 VSC-2L 115 4/0 VSC-2Q 115 Example: 4/0 to 4" pipe, VSC-2Q-V4 250 VSC-2V 115 Cable to horizontal steel pipe – 300 VSC-3A 150 Add H and nominal pipe size to flat surface mold number. 350 VSC-3D 200 Example: 2/0 to 8" pipe, VSC-2G-H8 500 VSC-3Q 200 750 VSD-4L 2-150 1000 VSD-4Y 2-200

*Requires B112 sleeve (1 per weld)

Ph: 1-800-677-9089 3-7 www.erico.com RANGE OF VERTICAL PIPES VS

RANGE OF VERTICAL PIPES • Cable down at 45° to range of vertical steel pipes. • CADWELD also has a complete product line for cathodic protection connections. See Bulletin CA1A. • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. •When only one pipe size rather than a range of sizes is involved, see Cable to Steel Pipe Table on previous page. • Concentric stranded copper cable is listed. • Bold letter in mold part number is the price key. REQUIRED TOOLS

Handle Clamps L160 or B160V (chain support handle clamp) for C Price Key Mold

Flint Ignitor T320 (Included with handle clamp but also available separately) SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 VS Rasp T321 Torch Head T111 ACCESSORIES CABLE Nominal MOLD WELD See Section A SIZE Pipe Size PART NO. METAL

1 1/2" to 4" Pipe VSC-1L-V3C 45 CABLE Nominal MOLD WELD 4" to 6" Pipe VSC-1L-V5C 45 SIZE Pipe Size PART NO. METAL 4 6" to 10" Pipe VSC-1L-V8C 45 12" to 30" Pipe VSC-1L-V21C 45 2" to 4" Pipe VSC-2C-V3C 90 32" Pipe or Larger (1) 4" to 6" Pipe VSC-2C-V5C 90 1/0 6" to 10" Pipe VSC-2C-V8C 90 1 1/2" to 4" Pipe VSC-1T-V3C 45 12" to 30" Pipe VSC-2C-V21C 90 4" to 6" Pipe VSC-1T-V5C 45 32" Pipe or Larger (1) 6" to 10" Pipe VSC-1T-V8C 45 2 SOL 12" to 30" Pipe VSC-1T-V21C 45 2" to 4" Pipe VSC-2G-V3C 90 32" Pipe or Larger (1) 4" to 6" Pipe VSC-2G-V5C 90 1 1/2" to 4" Pipe VFC-1T-002V3C 45 2/0 6" to 10" Pipe VSC-2G-V8C 90 (cable up at 45°) 12" to 30" Pipe VSC-2G-V21C 90 32" Pipe or Larger (1) 1 1/2" to 4" Pipe VSC-1V-V3C 45 4" to 6" Pipe VSC-1V-V5C 45 2" to 4" Pipe VSC-2L-V3C 115 2 6" to 10" Pipe VSC-1V-V8C 45 4" to 6" Pipe VSC-2L-V5C 115 12" to 30" Pipe VSC-1V-V21C 45 3/0 6" to 10" Pipe VSC-2L-V8C 115 32" Pipe or Larger (1) 12" to 30" Pipe VSC-2L-V21C 115 32" Pipe or Larger (1) 2" to 4" Pipe VSC-1Y-V3C 65 4" to 6" Pipe VSC-1Y-V5C 65 2" to 4" Pipe VSC-2Q-V3C 115 1 6" to 10" Pipe VSC-1Y-V8C 65 4" to 6" Pipe VSC-2Q-V5C 115 12" to 30" Pipe VSC-1Y-V21C 65 4/0 6" to 10" Pipe VSC-2Q-V8C 115 32" Pipe or Larger (1) 12" to 30" Pipe VSC-2Q-V21C 115 32" Pipe or Larger (1) (1) Use flat surface mold part number. See page 3-7.

3-8 Ph: 1-800-677-9089 www.erico.com VERTICAL STEEL SURFACE VB/VF

VERTICAL STEEL SURFACE • Connection of vertical cable to vertical flat steel surface or to side of vertical or horizontal steel pipe. • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. • Concentric stranded copper cable listed. • Cable to steel pipe. Add pipe orientation and nominal VB pipe size to flat surface mold part number. Examples: Cable down to VFC-2G-V6, 2/0 conductor to vertical 6" pipe. vertical steel surface VFC-1Y-H4, #1 conductor to horizontal 4" pipe • Bold letter in mold part number is the price key.

REQUIRED TOOLS

Handle Clamps L160 for C and R Price Key Molds L159 for F Price Key Molds

Flint Ignitor T320 (Included with handle clamp but also available separately)

SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Rasp T321 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 VF Torch Head T111 Cable up to vertical steel surface ACCESSORIES See Section A

TYPE VB TYPE VF*

CABLE MOLD WELD CABLE MOLD WELD SIZE PART NO. METAL SIZE PART NO. METAL

4VBC-1L 65 4VFC-1L 65 2 SOL VBC-1T 65 2 SOL VFC-1T 65 2VBC-1V 65 2VFC-1V 65 1VBC-1Y 90 1VFC-1Y 90

1/0 VBC-2C 115 1/0 VFC-2C 150 2/0 VBC-2G 115 2/0 VFC-2G 150 3/0 VBC-2L 150 3/0 VFR-2L 200 4/0 VBC-2Q 150 4/0 VFR-2Q 200

250 VBC-2V 200 250 VFR-2V 200 300 VBC-3A 200 300 VFR-3A 250 350 VBC-3D 250 350 VFF-3D 2-150 500 VFF-3Q 2-200 500 VBR-3Q 2-150 *See VF connection to pipe on page 3-8

Ph: 1-800-677-9089 3-9 www.erico.com VERTICAL STEEL SURFACE VG/VT

VERTICAL STEEL SURFACE • CADWELD through connections to vertical flat steel surface; cable to vertical side of horizontal pipe (Type VG only); cable to vertical steel pipe (Type VT only). • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. • Concentric stranded copper cable is listed. VG • Cable to steel pipe. Add nominal pipe size to flat surface Cable on surface mold part number. Examples: Horizontal Pipe, Use Type VG, add nominal pipe size suffix, for 2/0 to 6 in. pipe, VGC-2G-6, for Vertical Pipe, Use Type VT, add nominal pipe size suffix, Example for 1/0 to 4 in. pipe, VTC-2C-4 • Bold letter in mold part number is the price key.

REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds VT Flint Ignitor T320 (Included with handle clamp Cable off surface but also available separately) SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Rasp T321 Torch Head T111 ACCESSORIES See Section A

TYPE VG TYPE VT CABLE MOLD WELD CABLE MOLD WELD SIZE PART NO. METAL SIZE PART NO. METAL

6* VGC-1H 45 6* VTC-1H 65 4VGC-1L 45 4VTC-1L 65 2 SOL VGC-1T 45 2 SOL VTC-1T 65 2VGC-1V 45 2VTC-1V 65 1VGC-1Y 65 1VTC-1Y 90

1/0 VGC-2C 115 1/0 VTC-2C 115 2/0 VGC-2G 115 2/0 VTC-2G 115 3/0 VGC-2L 150 3/0 VTC-2L 150 4/0 VGC-2Q 150 4/0 VTC-2Q 150 250 VGC-2V 150 250 VTC-2V 150 *Requires B112 sleeve (2 per weld) *Requires B112 sleeve (2 per weld)

3-10 Ph: 1-800-677-9089 www.erico.com VERTICAL STEEL SURFACE VV

VERTICAL STEEL SURFACE • Through connections to vertical flat surface or to side of vertical or horizontal steel pipe. • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. • Concentric stranded copper cable is listed. VV • Cable to steel pipe. Add pipe orientation and nominal pipe size to flat surface mold part number. Examples: VVR-2G-V6, 2/0 conductor to vertical 6" pipe; VVR-1V-H6, #2 to horizontal 6" pipe • Bold letter in mold part number is the price key.

REQUIRED TOOLS

Handle Clamps L160 for C and R Price Key Molds

Flint Ignitor T320 (Included with handle clamp but also available separately)

SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Rasp T321 Slag Removal Spade B136B Mold Cleaning Brush T394 Torch Head T111

ACCESSORIES See Section A

TYPE VV

CABLE MOLD WELD SIZE PART NO. METAL

6* VVC-1H 90 4VVC-1L 90 2 SOL VVC-1T 115 2VVC-1V 115 1VVC-1Y 115

1/0 VVR-2C 200 2/0 VVR-2G 200 3/0 VVR-2L 250 4/0 VVR-2Q 250 250 VVR-2V 250

*Requires B112 sleeve (2 per weld)

Ph: 1-800-677-9089 3-11 www.erico.com OTHER CABLE TO STEEL OR CAST IRON

The connections shown below are for use only where connections shown in this catalog are not suitable.

NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT

Tap Cast Iron VH 1 V Tap Steel VA 1 V

VC 1 V VJ 1 V

VE 2 V VK 1 V

Thru Cast Iron HE 1 * VL 1 V Thru Steel HH 2 * VR 1 V HJ 2 * Tap Steel HF 1 * HK 1 V

HG 2 * VX 2 V

3-12 Ph: 1-800-677-9089 www.erico.com CABLE TO LUGS AND SECTION 4 PREFABRICATED LUG ASSEMBLIES

Prefabricated NEMA LUGS Lug Bonds Page 2 Page 5

LA Page 3 Telecom Lugs Page 6

GL Page 4

Ph: 1-800-677-9089 4-1 www.erico.com NEMA LUGS LA

LUGS FOR TYPE LA LUG CONNECTIONS NEMA lugs for Type LA connections are made from electrolytic grade copper bar stock to provide an efficient bolting surface for grounding and power applications. All listed lugs are tin plated. Telephone type lugs also available. Contact ERICO.

For sizes not listed or for 45° or 90° lugs, contact ERICO.

LA Offset Lug LA Straight Lug

Lug No. of Bolt LA Lug Part No. Dimensions in Inches Size in Size Holes Size Straight Offset T W G E F* H* Kcmil

1/8 x 1 1 3/8 B-101-CE B-101-CE-OL 1/8 1 1/2 7/8 2-3/8 3-1/8 159 2 1/2 B-102-CE B-102-CE-OL 1/8 1 5/8 3 4-1/2 5-1/4 159

1 1/2 B-101-DE B-101-DE-OL 3/16 1 9/16 1-1/8 2-7/8 3-5/8 239 3/16 x 1 2 1/2 B-102-DE B-102-DE-OL 3/16 1 5/8 3 4-3/4 5-1/2 239 2** 3/8 B-103-DE-OL 3/16 1 7/16 1-7/8 4-3/8 239

1/4 x 1 1 1/2 B-101-EE B-101-EE-OL 1/4 1 5/8 1-1/8 3 3-5/8 318 2 1/2 B-102-EE B-102-EE-OL 1/4 1 5/8 3 4-7/8 5-5/8 318

1/4 x 1-1/2 1 5/8 B-101-EG B-101-EG-OL 1/4 1-1/2 3/4 1-1/2 3 4-1/8 478 2 1/2 B-102-EG B-102-EG-OL 1/4 1-1/2 5/8 3 4-7/8 5-5/8 478

1/4 x 2 2 1/2 B-102-EH B-102-EH-OL 1/4 2 5/8 3 5-1/4 6 637

3/8 X 1-1/2 1 5/8 B-101-GG B-101-GG-OL 3/8 1-1/2 3/4 1-1/2 3-3/4 4-3/4 716 2 1/2 B-102-GG B-102-GG-OL 3/8 1-1/2 5/8 3 5-3/4 7 716

3/8 X 2 1 5/8 B-101-GH B-101-GH-OL 3/8 2 1 2-1/8 4-3/8 5-5/8 955 2 1/2 B-102-GH B-102-GH-OL 3/8 2 5/8 3 5-3/4 7 955

1/2 X 2 2 1/2 B-102-JH B-102-JH-OL 1/2 2 5/8 3 5-3/4 7 1374 1/4 x 3 4 1/2 B-104-EK B-104-EK-OL 1/4 3 5/8 3 5-1/2 6-1/4 955 3/8 X 3 4 1/2 B-104-GK B-104-GK-OL 3/8 3 5/8 3 6 7 1432 1/2 X 3 4 1/2 B-104-JK B-104-JK-OL 1/2 3 5/8 3 6-1/4 7-1/4 1910

* Approximate ** Non-NEMA drillings. Two holes for 3/8" screws on 1" centers. For use with B-161-2Q CADWELD Ground Plate.

4-2 Ph: 1-800-677-9089 www.erico.com COPPER LUGS LA

COPPER LUGS • Cable to lug or busbar connections. Can be either field fabricated from copper busbar or factory-made lugs. Ideal for power applications. Connection must be made with cable and lug horizontal. • Concentric stranded copper cable is listed. • Bold letter in mold part number is the price key.

REQUIRED TOOLS LA Lug and Connection Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds

Flint Ignitor T320 (Included with handle clamp but also available separately) CABLE BUS OR MOLD WELD SIZE LUG SIZE PART NUMBER METAL SUGGESTED TOOLS

Cable Cleaning Brush T313 or T314 4 1/8 x 1 LAC-1LCE 45 Slag Removal Spade B136A or B136B 2 SOL 1/8 x 1 LAC-1TCE 45 Mold Cleaning Brush T394 Torch Head T111 2 1/8 x 1 LAC-1VCE 45 ACCESSORIES 1 1/8 x 1 LAC-1YCE 45 See Section A

1/8 x 1 LAC-2CCE 45 1/0 3/16 x 1 LAC-2CDE 65 1/4 x 1 LAC-2CEE 65

1/8 x 1 LAC-2GCE 65 CABLE BUS OR MOLD WELD 2/0 3/16 x 1 LAC-2GDE 65 SIZE LUG SIZE PART NUMBER METAL C 1/4 x 1 LA -2GEE 65 1/4 x 1 LAC-3DEE 115 350 1/4 x 1 1/2 LAC-3DEG 115 C 1/8 x 1 LA -2LCE 65 1/4 x 2 LAC-3DEH 115 C 3/0 3/16 x 1 LA -2LDE 90 1/4 x 3 LAC-3DEK 115 1/4 x 1 LAC-2LEE 90 1/4 x 1 1/2 LAC-3QEG 200 C 3/16 x 1 LA -2QDE 90 500 1/4 x 2 LAC-3QEH 200 C 1/4 x 1 LA -2QEE 90 1/4 x 3 LAC-3QEK 200 C 4/0 1/4 x 1 1/2 LA -2QEG 90 3/8 x 1 1/2 LAC-3QGG 200 1/4 x 2 LAC-2QEH 90 C 1/4 x 3 LA -2QEK 90 1/4 x 2 LAD-4LEH 2-150 1/4 x 3 LAD-4LEK 2-150 C 3/16 x 1 LA -2VDE 90 750 3/8 x 1 1/2 LAD-4LGG 2-150 C 1/4 x 1 LA -2VEE 90 3/8 x 2 LAD-4LGH 2-150 C 250 1/4 x 1 1/2 LA -2VEG 90 3/8 x 3 LAD-4LGK 2-150 1/4 x 2 LAC-2VEH 90 C 1/4 x 3 LA -2VEK 90 1/4 x 3 LAD-4YEK 2-200 3/8 x 2 LAD-4YGH 2-200 C 1/4 x 1 LA -3AEE 90 1000 3/8 x 3 LAD-4YGK 2-200 C 300 1/4 x 1 1/2 LA -3AEG 90 1/2 x 2 LAD-4YJH 500 C 1/4 x 2 LA -3AEH 90 1/2 x 3 LAD-4YJK 500 1/4 x 3 LAC-3AEK 90 See Pg 4-2 for Lugs.

Ph: 1-800-677-9089 4-3 www.erico.com COPPER LUGS GL

COPPER LUGS • Lugs and connections for equipment and structures. Ideal for power applications. • Concentric stranded copper cable is listed. • Bold letter in mold part number is the price key.

REQUIRED TOOLS

Handle Clamps L160 for C Price Key Molds

Flint Ignitor T320 (Included with handle clamp GL but also available separately) Lug and Connection SUGGESTED TOOLS

Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Torch Head T111

ACCESSORIES See Section A

All lugs are tin-plated copper. Pat. No. 4,196,960

CABLE MOLD WELD LUG SIZE GL LUG NUMBER SIZE NUMBER METAL T X W 1 HOLE 2 HOLES 4GLC-CE1L 32 1/8 x 1 B-121-CE B-122-CE 2 SOL GLC-CE1T 32 1/8 x 1 B-121-CE B-122-CE 2GLC-CE1V 32 1/8 x 1 B-121-CE B-122-CE 1GLC-CE1Y 32 1/8 x 1 B-121-CE B-122-CE

1/0 GLC-CE2C 45 1/8 x 1 B-121-CE B-122-CE 2/0 GLC-CE2G 45 1/8 x 1 B-121-CE B-122-CE 3/0 GLC-CE2L 65 1/8 x 1 B-121-CE B-122-CE 4/0 GLC-DE2Q 65 3/16 x 1 B-121-DE B-122-DE

250 GLC-DE2V 65 3/16 x 1 B-121-DE B-122-DE 300 GLC-EE3A 90 1/4 x 1 B-121-EE B-122-EE 350 GLC-EE3D 90 1/4 x 1 B-121-EE B-122-EE 500 GLC-EG3Q 150 1/4 x 1 1/2 B-121-EG B-122-EG

4-4 Ph: 1-800-677-9089 www.erico.com PREFABRICATED LUG BONDS LUG BOND

PREFABRICATED LUG BONDS Prefabricated lug bonds are custom made to your specifications. Common usage includes cable tray bonding and grounding, structure bonds, surge arrester leads and power jumpers.

Specifications: Prefabricated Lug Bonds (lug stub bonds) shall be made using bare annealed copper cable conforming to ASTM B8, Class A with a tinned pure copper lug conforming to ASTM B-187 on both ends (or one end only), welded to the cable with CADWELD Type GL connections.

Note: Also available for other sizes or stranding or for insulated cable.

CABLE LUG LUG BOND CAT. NO.* Size Str. SIZE One Hole Two Hole One Hole 45° Two Hole 45°

47 1/8 x 1 B-212-1L-A B-213-1L-A B-214-1L-A B-215-1L-A 27 1/8 x 1 B-212-1V-A B-213-1V-A B-214-1V-A B-215-1V-A 17 1/8 x 1 B-212-1Y-A B-213-1Y-A B-214-1Y-A B-215-1Y-A

1/0 7 1/8 x 1 B-212-2C-A B-213-2C-A B-214-2C-A B-215-2C-A 2/0 7 1/8 x 1 B-212-2G-A B-213-2G-A B-214-2G-A B-215-2G-A

4/0 7 3/16 x 1 B-212-2Q-A B-213-2Q-A B-214-2Q-A B-215-2Q-A 250 19 3/16 x 1 B-212-2V-A B-213-2V-A B-214-2V-A B-215-2V-A

CABLE LUG LUG STUB BOND CAT. NO.* Size Str. SIZE One Hole Two Hole One Hole 45° Two Hole 45°

47 1/8 x 1 B-216-1L-A B-217-1L-A B-218-1L-A B-219-1L-A 27 1/8 x 1 B-216-1V-A B-217-1V-A B-218-1V-A B-219-1V-A 17 1/8 x 1 B-216-1Y-A B-217-1Y-A B-218-1Y-A B-219-1Y-A

1/0 7 1/8 x 1 B-216-2C-A B-217-2C-A B-218-2C-A B-219-2C-A 2/0 7 1/8 x 1 B-216-2G-A B-217-2G-A B-218-2G-A B-219-2G-A

4/0 7 3/16 x 1 B-216-2Q-A B-217-2Q-A B-218-2Q-A B-219-2Q-A 250 19 3/16 x 1 B-216-2V-A B-217-2V-A B-218-2V-A B-219-2V-A

* “A” indicates bond length in inches.

Ph: 1-800-677-9089 4-5 www.erico.com TELECOM LUGS

ORDERING INFORMATION CADWELD Telecom Mold Part No. is GLPCC001TC and includes B399B Mini EZ change handle clamp and T320 flint ignitor. CADWELD weld metal size #25 works for all 7 lug sizes.

One Hole Lug F ONE HOLE UPTURN LUG E Part Thickness Width Length Centers Bolt Size Number A B C D E F B921CC14 .125 .63 .875 N/A .375 1/4" B B921CC38 .125 .63 .875 N/A .375 3/8" Note: All CADWELD lugs are electrotin plated copper alloy. C TWO HOLE UPTURN LUG A Part Thickness Width Length Centers Bolt Size Number A B C D E F B922CC14A .125 .63 1.88 .625 .375 1/4" Two Hole Lug B922CC14B .125 .63 1.88 .75 .375 1/4" B922CC14C .125 .63 1.88 1 .375 1/4" D E B922CC38B .125 .63 1.88 .75 .375 3/8" B922CC38C .125 .63 1.88 1 .375 3/8" B Note: All CADWELD lugs are electrotin plated copper alloy.

SLEEVE REQUIREMENTS 2x o"F" Conductor Size(s) 2x o"F" Sleeve No. Qty per C Concentric Solid Package C #6 #5 B112 25 A #4 & #5 #3 & #4 B1331V 25 N/A #2 S429F1N12 25 #2 N/A No Sleeve Required N/A

OTHER RELATED PRODUCTS

TELEPHONE LUGS (Two Holes for 3/8" Bolts on 1" Centers) Type LA Lug Size Type GL Maximum Conductor Straight Offset LA-Offset 1/8"x 1" B123CE03 B103CEOL003 B103CEOL003 3/0 AWG 3/16" B123DE03 B123DE001 B103DEOL 250 kcmil 1/4" x 1" B123EE03 B103EE002 B103EEOL003 350 kcmil 1/4" x 1 1/2" B123EG03 B103EG002 B103EGOL001 500 kcmil LA-Straight 3/8" x 2" N/A B103GH003 B103GHOL004 1000 kcmil For Type GL lugs, use Type GL molds as listed in Catalog A1A. For Type LA lugs, use Type LA molds as listed in Catalog A1A. GL

7/16"Ø 2"

1-1/8" GROUND BARS for Single Point Grounding

1" Many ground bar sizes are in stock and available. Contact ERICO for stock sizes or custom requirements. Shown at left is a typical bar size. Ground Bar P/N EGBA14420CC (1/4 x 4 x 20”)

Notes: 1. All assemblies include insulators and mounting brackets. 2. Insulators are 2700 volts indoor rating. 3. Also available without insulators. 4. Also available with cable pigtails welded to bar. Specify cable size, length and insulation type. 5. Other bar sizes, hole sizes, spacing, etc. available on special order.

4-6 Ph: 1-800-677-9089 www.erico.com CABLE TO BUSBAR OR LUG SECTION 5

LQ LJ Page 2 Page 3

Ph: 1-800-677-9089 5-1 www.erico.com CABLE TO BUSBAR LQ

CABLE TO BUSBAR • Through vertical conductor to top of horizontal busbar with face in vertical plane. • Concentric stranded copper cable is listed. • Bold letter in mold part number is the price key.

LQ REQUIRED TOOLS Handle Clamps L160 for E Price Key Molds L159 for J Price Key Molds

Flint Ignitor T320 (Included with handle clamp but also available separately)

SUGGESTED TOOLS

Cable Cleaning Brush T313 or T314 Slag Removal Spade B136B Mold Cleaning Brush T394 Torch Head T111 Mold Support Bracket B854A1

ACCESSORIES See Section A

BUS CABLE MOLD WELD BUS CABLE MOLD WELD SIZE SIZE PART NO. METAL SIZE SIZE PART NO. METAL

2LQE-EH1V 250 2LQJ-JH1V 2-150 2 SOL LQE-EH1T 250 2 SOL LQJ-JH1T 2-150 1LQJ-EH1Y 2-150 1LQJ-JH1Y 2-200 1/4" X 2" 1/0 LQJ-EH2C 2-200 1/2" X 2" 1/0 LQJ-JH2C 500 & Wider 2/0 LQJ-EH2G 2-200 & Wider 2/0 LQJ-JH2G 500

4/0 LQJ-EH2Q 500 4/0 LQJ-JH2Q 3-200 250 LQJ-EH2V 500 250 LQJ-JH2V 3-200 500 LQJ-EH3Q 500 500 LQJ-JH3Q 3-200 750 LQJ-EH4L 3-200 750 LQJ-JH4L 3-250

2LQE-GH1V 250 Also available for other bus sizes and other cable sizes. 2 SOL LQE-GH1T 250 1LQJ-GH1Y 2-150 3/8" X 2" 1/0 LQJ-GH2C 2-200 & Wider 2/0 LQJ-GH2G 2-200

4/0 LQJ-GH2Q 500 250 LQJ-GH2V 500 500 LQJ-GH3Q 500 750 LQJ-GH4L 3-200

5-2 Ph: 1-800-677-9089 www.erico.com CABLE TO BUSBAR LJ

CABLE TO BUSBAR •Tap of horizontal cable to edge of horizontal, flat busbar. • Concentric stranded copper cable is listed. • The minimum distance between centers of adjacent welds is indicated as “C” dimension. LJ • Bold letter in mold part number is the price key. REQUIRED TOOLS

Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds

Flint Ignitor T320 (Included with handle clamp but also available separately)

SUGGESTED TOOLS

Cable Cleaning Brush T313 or T314 Slag Removal Spade B136B Mold Cleaning Brush T394 Torch Head T111 ACCESSORIES See Section A CONDUCTOR SIZE MOLD WELD Min. "C" BUSBAR CABLE PART NO. METAL Dimension

2 SOL LJC-EG1T 65 1-3/4" 2LJC-EG1V 65 1-3/4" CONDUCTOR SIZE MOLD WELD Min. "C" 1/0 LJC-EG2C 90 1-3/4" BUSBAR CABLE PART NO. METAL Dimension 1/4" x 1-1/2" 2/0 LJC-EG2G 90 1-3/4" 2 SOL LJC-JG1T 90 1-3/4" & Wider 3/0 LJC-EG2L 90 1-3/4" 2LJC-JG1V 90 1-3/4" 4/0 LJC-EG2Q 90 1-3/4" 1/0 LJC-JG2C 115 1-3/4" 250 LJC-EG2V 115 2" 2/0 LJC-JG2G 115 1-3/4" 300 LJC-EG3A 115 2" 3/0 LJC-JG2L 150 1-3/4" 350 LJC-EG3D 150 2" 1/2" x 1-1/2” 4/0 LJC-JG2Q 150 1-3/4" 500 LJC-EG3Q 200 2" & Wider 250 LJC-JG2V 200 1-3/4" 2 SOL LJC-GG1T 65 1-3/4" 300 LJC-JG3A 200 1-3/4" 2LJC-GG1V 65 1-3/4" 350 LJC-JG3D 250 2-1/8" 1/0 LJC-GG2C 90 1-3/4" 500 LJD-JG3Q 2-150 2-1/2" 2/0 LJC-GG2G 90 1-3/4" 750 LJD-JG4L 2-200 2-1/2" 3/0 LJC-GG2L 115 1-3/4" 1000 LJD-JG4Y 500 2-9/16" 4/0 LJC-GG2Q 115 1-3/4"

3/8" x 1-1/2" 250 LJC-GG2V 150 1-3/4" & Wider 300 LJC-GG3A 150 2" 350 LJC-GG3D 200 2"

500 LJC-GG3Q 250 2-1/4" 750 LJD-GG4L 2-150 2-1/2" 1000 LJD-GG4Y 2-200 2-5/8"

Ph: 1-800-677-9089 5-3 www.erico.com OTHER CABLE TO BUSBAR OR LUG

The connections shown below are for use only where connections shown in this catalog are not suitable.

NAME PAGE TYPE EASE SPLIT NAME PAGE TYPE EASE SPLIT

Ell DN 2 V Splice LB 1 V

LX 2 * LC 3 V

LY 3 * LD 3 V

MA 2 * LE 1 *

MB 3 * LF 3 *

MC 3 * LG 3 V

MD 3 * LH 3 *

ME 2 * LK 2 V

MF 3 * LL 1 V

MG 2 V LM 1 V

Lug PL 1 V LN 4 *

Parallel tap LV 1 V LP 2 *

Parallel thru LW 1 V LS 2 *

Splice DM 2 * LT 2 *

DS 2 * Tee LR 2 *

5-4 Ph: 1-800-677-9089 www.erico.com BUSBAR CONNECTIONS SECTION 6

BQ BA Page 2 Page 3

EP Page 3

Ph: 1-800-677-9089 6-1 www.erico.com BUSBAR BQ

BUSBAR •Tee tap down - horizontal, on edge, busbars BQ • Bold letter in mold part number is the price key. REQUIRED TOOLS

Handle Clamps L160 for C Price Key Molds L159 for D and F Price Key Molds Handles are included with K price key molds Flint Ignitor T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS Slag Removal Spade B136B Mold Cleaning Brush T394 Torch Head T111 ACCESSORIES See Section A

BUSBAR SIZE MOLD WELD Run Tap PART NO. METAL

x 1 1/8 x 1 BQC-CECE 90 1/8 x 2 & Wider 1/8 x 2 BQC-CHCH 200

x 1 3/16 x 1 BQC-DEDE 115 3/16 x 2 & Wider 3/16 x 2 BQC-DHDH 200

x 1 1/4 x 1 BQC-EEEE 150 x 1 1/4 1/4 x 1 1/4 BQC-EFEF 200 x 1 1/2 1/4 x 1 1/2 BQC-EGEG 250 1/4 x 2 & Wider 1/4 x 2 BQD-EHEH 2-200 x 3 & Wider 1/4 x 3 BQF-EKEK 2-200 x 4 & Wider 1/4 x 4 BQK-EMEM* 3-250

x 1 3/8 x 1 BQC-GEGE 250 x 1 1/2 3/8 x 1 1/2 BQD-GGGG 2-200 3/8 x 2 & Wider 3/8 x 2 BQD-GHGH 500 x 3 & Wider 3/8 x 3 BQF-GKGK 3-250 x 4 & Wider 3/8 x 4 BQK-GMGM* 2-500

x 1 1/2 x 1 BQD-JEJE 2-150 1/2 x 2 & Wider 1/2 x 2 BQD-JHJH 3-250

*Requires M783 Crucible. Order Separately.

6-2 Ph: 1-800-677-9089 www.erico.com BUSBAR BA/EP

BUSBAR •Type BA - Horizontal, on edge, busbars •Type EP - Ell, tap down - Horizontal, on edge, busbars BA • Bold letter in mold part number is the price key. REQUIRED TOOLS

Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds Flint Ignitor T320 (Included with handle clamp but also available separately).

SUGGESTED TOOLS Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Torch Head T111 EP ACCESSORIES See Section A

TYPE BA CONNECTIONS TYPE EP CONNECTIONS BUSBAR MOLD WELD BUSBAR MOLD WELD SIZE PART NO. METAL SIZE PART NO. METAL x 1 BAC-CE 45 x 1 EPC-CE 45 x 1-1/2 BAC-CG 65 x 1-1/2 EPC-CG 65 1/8 x 2 BAC-CH 90 1/8 x 2 EPC-CH 90 x 3 BAC-CK 200 x 3 EPC-CK 200 x 4 BAD-CM 250 x 4 EPD-CM 250

x 1 BAC-DE 65 x 1 EPC-DE 65 3/16 3/16 x 2 BAC-DH 115 x 2 EPC-DH 115

x 1 BAC-EE 90 x 1 EPC-EE 90 x 1-1/4 BAC-EF 115 x 1-1/4 EPC-EF 115 x 1-1/2 BAC-EG 150 x 1-1/2 EPC-EG 150 1/4 x 2 BAC-EH 200 1/4 x 2 EPC-EH 200 x 2-1/2 BAC-EJ 250 x 2-1/2 EPC-EJ 250 x 3 BAD-EK 2-200 x 3 EPD-EK 2-200 x 4 BAD-EM 500 x 4 EPD-EM 500

x 1 BAC-GE 150 x 1 EPC-GE 150 x 1-1/2 BAC-GG 250 x 1-1/2 EPC-GG 250 3/8 x 2 BAD-GH 2-150 3/8 x 2 EPD-GH 2-150 x 3 BAD-GK 500 x 3 EPD-GK 500 x 4 BAD-GM 3-200 x 4 EPD-GM 3-200

x 1 BAC-JE 200 x 1 EPC-JE 200 1/2 1/2 x 2 BAD-JH 2-200 x 2 EPD-JH 2-200

Ph: 1-800-677-9089 6-3 www.erico.com OTHER BUSBAR CONNECTIONS

The connections shown below are for use only where connections shown in this catalog are not suitable.

NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT

Button-weld TW 1 * Splice BH 4 V

Tee TX 1 V BK 2 *

Ell DJ 4 V BL 3 *

EN 2 * BM 2 *

EQ 4 V BN 3 *

ER 2 * BR 2 V

ES 3 * BS 2 V

ET 2 V BT 4 *

EV 3 * BV 3 *

Parallel tap BJ 2 V DE 3 V

Splice BB 2 * EE 3 V

BC 3 V X EA 4 V

BD 3 * EB 4 *

BF 2 * EC 4 *

BG 2 * ED 4 V

6-4 Ph: 1-800-677-9089 www.erico.com BUSBAR TO STEEL SURFACE SECTION 7

BW CC Page 2 Page 3

CF CG Page 2 Page 3

CH Page 3

Ph: 1-800-677-9089 7-1 www.erico.com BUSBAR TO STEEL SURFACE BW/CF

BUSBAR TO STEEL SURFACE •A test weld should be made to check the possibility of burn through when intended for use on thin sections or thin wall pipe. • Bold letter in mold part number is the price key.

REQUIRED TOOLS

Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds

Flint Ignitor T320 (Included with handle clamp but also available separately). SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136B Mold Cleaning Brush T394 Rasp T321 Tap down of busbar Vertical bus runs to Torch Head T111 BW to vertical steel CF vertical steel surface ACCESSORIES See Section A

BUSBAR MOLD PART NO. WELD SIZE BW CF METAL

x 1 BWC-CE CFC-CE 115 x 1-1/2 BWC-CG CFC-CG 150 1/8 x 2 BWC-CH — 200 x 2 & Wider — CFC-CH 200

x 1 BWC-DE CFC-DE 150 x 1-1/2 BWC-DG CFC-DG 200 3/16 x 2 BWC-DH — 250 x 2 & Wider — CFC-DH 250

x 1 BWC-EE CFC-EE 150 x 1-1/4 BWC-EF CFC-EF 200 1/4 x 1-1/2 BWC-EG CFC-EG 250 x 2 BWD-EH — 2-150 x 2 & Wider — CFD-EH 2-150

x 1 BWC-GE CFC-GE 200 x 1-1/2 BWC-GG CFC-GG 250 3/8 x 2 BWD-GH — 2-200 x 2 & Wider — CFD-GH 2-200

x 1 BWC-JE CFC-JE 250 x 1-1/2 BWD-JG CFD-JG 2-200 1/2 x 2 BWD-JH — 500 x 2 & Wider — CFD-JH 500

7-2 Ph: 1-800-677-9089 www.erico.com BUSBAR TO STEEL SURFACE CC/CG/CH

BUSBAR TO STEEL SURFACE Horizontal on-edge •A test weld should be made to check the possibility CC bus run to vertical of burn through when intended for use on thin steel surface sections or thin wall pipe. • Bold letter in mold part number is the price key. REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds L159 for D Price Key Molds

Flint Ignitor T320 (Included with handle clamp Horizontal bus tap but also available separately) CG to horizontal steel surface SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136B Mold Cleaning Brush T394 Rasp T321 Torch Head T111

ACCESSORIES See Section A

Horizontal bus run CH to horizontal BUSBAR MOLD PART NO. WELD steel surface SIZE CC CG CH METAL x 1 CCC-CE CGC-CE CHC-CE 115 x 1-1/2 CCC-CG CGC-CG — 150 1/8 x 1-1/2 & Wider — — CHC-CG 150 x 2 — CGC-CH — 200 x 2 & Wider CCC-CH — — 200

x 1 CCC-DE CGC-DE CHC-DE 150 x 1-1/2 CCC-DG CGC-DG — 200 3/16 x 1-1/2 & Wider — — CHC-DG 200 x 2 — CGC-DH — 250 x 2 & Wider CCC-DH — — 250

x 1 CCC-EE CGC-EE CHC-EE 150 x 1-1/4 CCC-EF CGC-EF CHC-EF 200 x 1-1/2 CCC-EG CGC-EG — 250 1/4 x 1-1/2 & Wider — — CHC-EG 250 x 2 — CGD-EH — 2-150 x 2 & Wider CCD-EH — — 2-150

x 1 CCC-GE CGC-GE CHC-GE 200 x 1-1/2 CCC-GG CGC-GG — 250 3/8 x 1-1/2 & Wider — — CHC-GG 250 x 2 — CGD-GH — 2-200 x 2 & Wider CCD-GH — — 2-200

x 1 CCC-JE CGC-JE CHC-JE 250 x 1-1/2 CCD-JG CGD-JG — 2-200 1/2 x 1-1/2 & Wider — — CHD-JG 2-200 x 2 — CGD-JH — 500 x 2 & Wider CCD-JH — — 500

Ph: 1-800-248-WELD 7-3 www.erico.com OTHER BUSBAR TO STEEL SURFACE CONNECTIONS

The connections shown below are for use only where connections shown in this catalog are not suitable.

NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT

Tap BX 3 V Tap DF 2 V

BY 3 V HL 1 V

CA 3 V HM 1 V

CB 2 V HN 1 *

CJ 2 V Thru CD 3 V

DC 3 * CK 2 V

DD 3 V

7-4 Ph: 1-800-677-9089 www.erico.com CABLE TO REBAR CONNECTIONS SECTION 8

RR RC Page 4 Page 8

RD RJ Page 6 Page 10

Ph: 1-800-677-9089 8-1 www.erico.com NOTES...

8-2 Ph: 1-800-677-9089 www.erico.com CADWELD CONNECTIONS

CADWELD® Connections Used for Grounding Reinforcing Bars

CADWELD provides efficient and permanent connections for both grounding and attaching lightning protection conductors to rebar. When making CADWELD connections to rebar, the normal materials required are: mold, handle and weld metal. In addition, packing material is also required. These materials act as a seal between the mold and rebar to prevent leaks. One unit of packing material must be ordered for each weld.

CADWELD Connections to Structural Reinforcing Bar and Anchor Bolts

Welding of ground conductors to reinforcing bars (rebar) by the CADWELD process should not be harmful if stresses in the rebar are below yield. As design stresses are normally only about 50% to 60% of the nominal yield strength of the rebar, welding by the CADWELD process should not be detrimental under design stresses.

As the ACI Building Code (ACI318-89 commentary, 12.15) advises, “splices should, if possible, be located away from points of maximum tensile stress.” The same advice should apply to locations of CADWELD connections of a ground conductor to rebar. Where possible, locate the weld area away from areas of maximum tensile stress, e.g., near the free end of the bar in a lap splice, on the hook extension for a hooked bar, etc. The same considerations apply to CADWELD connections to anchor bolts.

NOTE:

For lightning protection applications where the main lightning protection conductor is connected to the rebar, ERICO recommends a 2/0 AWG copper conductor for structures over 75 feet in height and a #2 AWG copper conductor for structures under 75 feet. For a bonding conductor, a #6 AWG copper may be used. These sizes meet NFPA78 Code requirement. Anchor bolts are connected in the same way.

All welds to rebar requiring larger than a #150 weld metal will be sold only after review by ERICO.

Ph: 1-800-677-9089 8-3 www.erico.com CABLE TO REBAR RR

CABLE TO REBAR • Horizontal cable tap to horizontal rebar. • Rebar material characteristics and location of weld must be considered when selecting connections to rebar. • Concentric stranded copper cable is listed. • Bold letter in mold part number is the price key.

RR REQUIRED TOOLS

Handle Clamps L160 for C Price Key Molds Mold frame included with A and H Price Key Molds

Flint Ignitor T320 (Included with handle clamp or frame but also available separately)

Packing One required for each connection - see tables which follow SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 File T329 Torch Head T111 ACCESSORIES See Section A

REBAR CABLE MOLD WELD PACKING REBAR CABLE MOLD WELD PACKING SIZE SIZE PART NO. METAL PART NO. SIZE SIZE PART NO. METAL PART NO.

6RRC-511H 25 None 6* RRA-531H 25 B-143A 4RRC-511L 32 None 4RRA-531L 32 B-143A 2 SOL RRC-511T 45 None 2 SOL RRA-531T 45 B-143A 2RRC-511V 45 None 2RRA-531V 45 B-143A 31RRC-511Y 65 None 51RRA-531Y 65 B-143A

1/0 RRC-512C 90 None 1/0 RRC-532C 90 B-141A 2/0 RRC-512G 90 None 2/0 RRC-532G 90 B-141A 3/0 RRC-512L 115 None 3/0 RRC-532L 115 B-141A 4/0 RRC-512Q 115 None 4/0 RRC-532Q 115 B-141A

6* RRA-521H 25 B-143A 6* RRA-541H 25 B-143B 4RRA-521L 32 B-143A 4RRA-541L 32 B-143B 2 SOL RRA-521T 45 B-143A 2 SOL RRA-541T 45 B-143B 2RRA-521V 45 B-143A 2RRA-541V 45 B-143B 41RRA-521Y 65 B-143A 61RRA-541Y 65 B-143B

1/0 RRC-522C 90 B-141A 1/0 RRH-542C 90 B-144C 2/0 RRC-522G 90 B-141A 2/0 RRH-542G 90 B-144C 3/0 RRC-522L 115 B-141A 3/0 RRH-542L 115 B-144C 4/0 RRC-522Q 115 B-141A 4/0 RRH-542Q 115 B-144C

*Requires B112 sleeve (1 per connection) *Requires B112 sleeve (1 per connection)

8-4 Ph: 1-800-677-9089 www.erico.com CABLE TO REBAR RR

REBAR CABLE MOLD WELD PACKING REBAR CABLE MOLD WELD PACKING SIZE SIZE PART NO. METAL PART NO. SIZE SIZE PART NO. METAL PART NO.

4RRA-551L 32 B-143B 2 SOL RRA-581T 45 B-143B 2RRA-551V 45 B-143B 2RRA-581V 45 B-143B 2 SOL RRA-551T 45 B-143B 1RRA-581Y 65 B-143B 1RRA-551Y 65 B-143B 1/0 RRH-582C 90 B-144C 7 1/0 RRH-552C 90 B-144C 10 2/0 RRH-582G 90 B-144C 3/0 RRH-582L 115 B-144A 2/0 RRH-552G 90 B-144C 4/0 RRH-582Q 115 B-144A 3/0 RRH-552L 115 B-144A 4/0 RRH-552Q 115 B-144A 2 SOL RRA-591T 45 B-143B 2RRA-591V 45 B-143B 2 SOL RRA-561T 45 B-143B 1RRA-591Y 65 B-143B 2RRA-561V 45 B-143B 11 1/0 RRH-592C 90 B-144C 1RRA-561Y 65 B-143B 8 1/0 RRH-562C 90 B-144C 2/0 RRH-592G 90 B-144C 3/0 RRH-592L 115 B-144A 2/0 RRH-562G 90 B-144C 4/0 RRH-592Q 115 B-144A 3/0 RRH-562L 115 B-144A 4/0 RRH-562Q 115 B-144A 1/0 RRH-602C 90 B-144C 14 2/0 RRH-602G 90 B-144C 2 SOL RRA-571T 45 B-143B 3/0 RRH-602L 115 B-144A 2RRA-571V 45 B-143B 4/0 RRH-602Q 115 B-144A 1RRA-571Y 65 B-143B 9 1/0 RRH-572C 90 B-144C 1/0 RRH-612C 90 B-144C 18 2/0 RRH-612G 90 B-144C 2/0 RRH-572G 90 B-144C 3/0 RRH-612L 115 B-144A 3/0 RRH-572L 115 B-144A 4/0 RRH-612Q 115 B-144A 4/0 RRH-572Q 115 B-144A

Ph: 1-800-677-9089 8-5 www.erico.com CABLE TO REBAR RD

CABLE TO REBAR •X connection horizontal cable to horizontal rebar. • Rebar material characteristics and location of weld must be considered when selecting connections to rebar. • Concentric stranded copper cable is listed. • Bold letter in mold part number is the price key. RD REQUIRED TOOLS Handle Clamps L160 for C Price Key Molds Mold frame included with M and H Price Key Molds Flint Ignitor T320 (Included with handle clamp and frames but also available separately) Packing One required for each connection - see tables which follow SUGGESTED TOOLS

Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 File T329 Torch Head T111 ACCESSORIES See Section A

REBAR CABLE MOLD WELD PACKING REBAR CABLE MOLD WELD PACKING SIZE SIZE PART NO. METAL PART NO. SIZE SIZE PART NO. METAL PART NO.

6* RDC-511H 65 B-141A 6* RDC-531H 65 B-141A 4RDC-511L 65 B-141A 4RDC-531L 65 B-141A 2 SOL RDC-511T 90 B-141A 2 SOL RDC-531T 90 B-141A 2RDC-511V 90 B-141A 2RDC-531V 90 B-141A 31RDC-511Y 90 B-141A 51RDM-531Y 90 B-141A

1/0 RDM-512C 115 B-141A 1/0 RDM-532C 115 B-141A 2/0 RDM-512G 115 B-141A 2/0 RDM-532G 115 B-141A 3/0 RDM-512L 150 B-141A 3/0 RDM-532L 150 B-141A 4/0 RDM-512Q 150 B-141A 4/0 RDM-532Q 150 B-141A

6* RDC-521H 65 B-141A 6* RDH-541H 65 B-144C 4RDC-521L 65 B-141A 4RDH-541L 65 B-144C 2 SOL RDC-521T 90 B-141A 2 SOL RDH-541T 90 B-141C 2RDC-521V 90 B-141A 2RDH-541V 90 B-144C 41RDM-521Y 90 B-141A 61RDH-541Y 90 B-144C

1/0 RDM-522C 115 B-141A 1/0 RDH-542C 115 B-144C 2/0 RDM-522G 115 B-141A 2/0 RDH-542G 115 B-144C 3/0 RDM-522L 150 B-141A 3/0 RDH-542L 150 B-144A 4/0 RDM-522Q 150 B-141A 4/0 RDH-542Q 150 B-144A

*Requires B112 sleeve (2 per connection) *Requires B112 sleeve (2 per connection)

8-6 Ph: 1-800-677-9089 www.erico.com CABLE TO REBAR RD

REBAR CABLE MOLD WELD PACKING REBAR CABLE MOLD WELD PACKING SIZE SIZE PART NO. METAL PART NO. SIZE SIZE PART NO. METAL PART NO.

4RDH-551L 65 B-144C 2 SOL RDH-581T 90 B-144C 2 SOL RDH-551T 90 B-144C 2RDH-581V 90 B-144C 2RDH-551V 90 B-144C 1RDH-581Y 90 B-144C 1RDH-551Y 90 B-144C 10 1/0 RDH-582C 115 B-144C 7 1/0 RDH-552C 115 B-144C 2/0 RDH-582G 115 B-144C 2/0 RDH-552G 115 B-144C 3/0 RDH-582L 150 B-144A 3/0 RDH-552L 150 B-144A 4/0 RDH-582Q 150 B-144A 4/0 RDH-552Q 150 B-144A 2 SOL RDH-591T 90 B-144C 2 SOL RDH-561T 90 B-144C 2RDH-591V 90 B-144C 2RDH-561V 90 B-144C 1RDH-591Y 90 B-144C 1RDH-561Y 90 B-144C 11 1/0 RDH-592C 115 B-144C 8 1/0 RDH-562C 115 B-144C 2/0 RDH-592G 115 B-144C 2/0 RDH-562G 115 B-144C 3/0 RDH-592L 150 B-144A 3/0 RDH-562L 150 B-144A 4/0 RDH-592Q 150 B-144A 4/0 RDH-562Q 150 B-144A 1/0 RDH-602C 115 B-144C 2 SOL RDH-571T 90 B-144C 14 2/0 RDH-602G 115 B-144C 2RDH-571V 90 B-144C 3/0 RDH-602L 150 B-144A 1RDH-571Y 90 B-144C 4/0 RDH-602Q 150 B-144A 9 1/0 RDH-572C 115 B-144C 1/0 RDH-612C 115 B-144C 2/0 RDH-572G 115 B-144C 18 2/0 RDH-612G 115 B-144C 3/0 RDH-572L 150 B-144A 3/0 RDH-612L 150 B-144A 4/0 RDH-572Q 150 B-144A 4/0 RDH-612Q 150 B-144A

Ph: 1-800-677-9089 8-7 www.erico.com CABLE TO REBAR RC

CABLE TO REBAR • Through connection horizontal cable to vertical rebar. • Rebar material characteristics and location of weld must be considered when selecting connections to rebar. • Concentric stranded copper cable is listed. RC • Bold letter in mold part number is the price key. REQUIRED TOOLS

Handle Clamps L160 for E Price Key Molds Frame included with E Price Key Molds

Flint Ignitor T320 (Included with handle clamp and frame but also available separately)

Packing One required for each connection - see tables which follow SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 File T329 Torch Head T111 ACCESSORIES See Section A

REBAR CABLE MOLD WELD PACKING REBAR CABLE MOLD WELD PACKING SIZE SIZE PART NO. METAL PART NO. SIZE SIZE PART NO. METAL PART NO.

6* RCE-511H 90 B-140A 6* RCE-531H 90 B-140A 4RCE-511L 90 B-140A 4RCE-531L 90 B-140A 2 SOL RCE-511T 90 B-140A 2 SOL RCE-531T 90 B-140A 2RCE-511V 90 B-140A 2RCE-531V 90 B-140A 31RCE-511Y 115 B-140A 51RCE-531Y 115 B-140A

1/0 RCE-512C 115 B-140A 1/0 RCE-532C 115 B-140A 2/0 RCE-512G 115 B-140A 2/0 RCE-532G 115 B-140A 3/0 RCE-512L 150 B-140A 3/0 RCE-532L 150 B-140A 4/0 RCE-512Q 150 B-140A 4/0 RCE-532Q 150 B-140A

6* RCE-521H 90 B-140A 6* RCE-541H 90 B-144B 4RCE-521L 90 B-140A 4RCE-541L 90 B-144B 2 SOL RCE-521T 90 B-140A 2 SOL RCE-541T 90 B-140B 2RCE-521V 90 B-140A 2RCE-541V 90 B-144B 41RCE-521Y 115 B-140A 61RCE-541Y 115 B-144B

1/0 RCE-522C 115 B-140A 1/0 RCE-542C 115 B-144B 2/0 RCE-522G 115 B-140A 2/0 RCE-542G 115 B-144B 3/0 RCE-522L 150 B-140A 3/0 RCE-542L 150 B-144B 4/0 RCE-522Q 150 B-140A 4/0 RCE-542Q 150 B-144B

*Requires B112 sleeve (2 per connection) *Requires B112 sleeve (2 per connection)

8-8 Ph: 1-800-677-9089 www.erico.com CABLE TO REBAR RC

REBAR CABLE MOLD WELD PACKING REBAR CABLE MOLD WELD PACKING SIZE SIZE PART NO. METAL PART NO. SIZE SIZE PART NO. METAL PART NO.

4RCE-551L 90 B-144B 2 SOL RCE-581T 90 B-144B 2 SOL RCE-551T 90 B-144B 2RCE-581V 90 B-144B 2RCE-551V 90 B-144B 1RCE-581Y 115 B-144B 1RCE-551Y 115 B-144B 10 1/0 RCE-582C 115 B-144B 7 1/0 RCE-552C 115 B-144B 2/0 RCE-582G 115 B-144B 2/0 RCE-552G 115 B-144B 3/0 RCE-582L 150 B-144B 3/0 RCE-552L 150 B-144B 4/0 RCE-582Q 150 B-144B 4/0 RCE-552Q 150 B-144B 2 SOL RCE-591T 90 B-144B 2 SOL RCE-561T 90 B-144B 2RCE-591V 90 B-144B 2RCE-561V 90 B-144B 1RCE-591Y 115 B-144B 1RCE-561Y 115 B-144B 11 1/0 RCE-592C 115 B-144B 8 1/0 RCE-562C 115 B-144B 2/0 RCE-592G 115 B-144B 2/0 RCE-562G 115 B-144B 3/0 RCE-592L 150 B-144B 3/0 RCE-562L 150 B-144B 4/0 RCE-592Q 150 B-144B 4/0 RCE-562Q 150 B-144B 1/0 RCE-602C 115 B-144B 2 SOL RCE-571T 90 B-144B 14 2/0 RCE-602G 115 B-144B 2RCE-571V 90 B-144B 3/0 RCE-602L 150 B-144B 1RCE-571Y 115 B-144B 4/0 RCE-602Q 150 B-144B 9 1/0 RCE-572C 115 B-144B 1/0 RCE-612C 115 B-144B 2/0 RCE-572G 115 B-144B 18 2/0 RCE-612G 115 B-144B 3/0 RCE-572L 150 B-144B 3/0 RCE-612L 150 B-144B 4/0 RCE-572Q 150 B-144B 4/0 RCE-612Q 150 B-144B

Ph: 1-800-677-9089 8-9 www.erico.com CABLE TO REBAR RJ

CABLE TO REBAR •Tee connection horizontal cable tap to vertical rebar. • Rebar material characteristics and location of weld must be considered when selecting connections to rebar. • Concentric stranded copper cable is listed. RJ • Bold letter in mold part number is the price key. REQUIRED TOOLS

Handle Clamps L160 for C and E Price Key Molds Frame included with E Price Key Molds

Flint Ignitor T320 (Included with handle clamp and frames but also available separately)

Packing One required for each connection - see tables which follow

SUGGESTED TOOLS Cable Cleaning Brush T313 or T314 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 File T329 Torch Head T111

ACCESSORIES See Section A

REBAR CABLE MOLD WELD PACKING REBAR CABLE MOLD WELD PACKING SIZE SIZE PART NO. METAL PART NO. SIZE SIZE PART NO. METAL PART NO.

6* RJC-511H 45 B-140A 6* RJC-531H 45 B-140A 4RJC-511L 65 B-140A 4RJC-531L 65 B-140A 2 SOL RJC-511T 65 B-140A 2 SOL RJC-531T 65 B-140A 2RJC-511V 65 B-140A 2RJC-531V 65 B-140A 31RJC-511Y 90 B-140A 51RJC-531Y 90 B-140A

1/0 RJC-512C 115 B-140A 1/0 RJC-532C 115 B-140A 2/0 RJC-512G 115 B-140A 2/0 RJC-532G 115 B-140A 3/0 RJC-512L 150 B-140A 3/0 RJC-532L 150 B-140A 4/0 RJC-512Q 150 B-140A 4/0 RJC-532Q 150 B-140A

6* RJC-521H 45 B-140A 6* RJC-541H 45 B-140A 4RJC-521L 65 B-140A 4RJC-541L 65 B-140A 2 SOL RJC-521T 65 B-140A 2 SOL RJC-541T 65 B-140A 2RJC-521V 65 B-140A 2RJC-541V 65 B-140A 41RJC-521Y 90 B-140A 61RJC-541Y 90 B-140B

1/0 RJC-522C 115 B-140A 1/0 RJC-542C 115 B-140B 2/0 RJC-522G 115 B-140A 2/0 RJC-542G 115 B-140B 3/0 RJC-522L 150 B-140A 3/0 RJC-542L 150 B-140B 4/0 RJC-522Q 150 B-140A 4/0 RJC-542Q 150 B-140B

*Requires B112 sleeve (2 per connection) *Requires B112 sleeve (2 per connection)

8-10 Ph: 1-800-677-9089 www.erico.com CABLE TO REBAR RJ

REBAR CABLE MOLD WELD PACKING REBAR CABLE MOLD WELD PACKING SIZE SIZE PART NO. METAL PART NO. SIZE SIZE PART NO. METAL PART NO.

4RJE-551L 65 B-144A 2 SOL RJE-581T 65 B-144A 2 SOL RJE-551T 65 B-144A 2RJE-581V 65 B-144A 2RJE-551V 65 B-144A 1RJE-581Y 90 B-144A 1RJE-551Y 90 B-144A 10 1/0 RJE-582C 115 B-144B 7 1/0 RJE-552C 115 B-144B 2/0 RJE-582G 115 B-144B 2/0 RJE-552G 115 B-144B 3/0 RJE-582L 150 B-144E 3/0 RJE-552L 150 B-144B 4/0 RJE-582Q 150 B-144E 4/0 RJE-552Q 150 B-144B 2 SOL RJE-591T 65 B-144A 2 SOL RJE-561T 65 B-144A 2RJE-591V 65 B-144A 2RJE-561V 65 B-144A 1RJE-591Y 90 B-144A 1RJE-561Y 90 B-144A 11 1/0 RJE-592C 115 B-144B 8 1/0 RJE-562C 115 B-144B 2/0 RJE-592G 115 B-144B 2/0 RJE-562G 115 B-144B 3/0 RJE-592L 150 B-144E 3/0 RJE-562L 150 B-144B 4/0 RJE-592Q 150 B-144E 4/0 RJE-562Q 150 B-144B 1/0 RJE-602C 115 B-144B 2 SOL RJE-571T 65 B-144A 14 2/0 RJE-602G 115 B-144B 2RJE-571V 65 B-144A 3/0 RJE-602L 150 B-144E 1RJE-571Y 90 B-144A 4/0 RJE-602Q 150 B-144E 9 1/0 RJE-572C 115 B-144B 1/0 RJE-612C 115 B-144B 2/0 RJE-572G 115 B-144B 18 2/0 RJE-612G 115 B-144B 3/0 RJE-572L 150 B-144B 3/0 RJE-612L 150 B-144E 4/0 RJE-572Q 150 B-144B 4/0 RJE-612Q 150 B-144E

Ph: 1-800-677-9089 8-11 www.erico.com OTHER CABLE TO REBAR CONNECTIONS

The connections shown below are for use only where connections shown in this catalog are not suitable.

NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT

Ell DT 2 V Tee RH 1 *

Parallel tap DR 2 V RK 1 *

RV 2 V RL 2 V

Parallel thru RT 2 V RM 2 V

RW 2 V RN 2 V

Splice RE 2 V RP 2 V

RF 2 V RQ 2 V

X RG 1 V XJ 1 *

SF 2 V

SR 1 V

8-12 Ph: 1-800-677-9089 www.erico.com CABLE TO RAIL OR STRUCTURES SECTION 9

ST W Page 2 Page 3

TP Page 2

Ph: 1-800-677-9089 9-1 www.erico.com CABLE TO RAIL ST/TP

CABLE TO RAIL • Connections for grounding cable to the rail web of 85 lb. to 140 lb. standard rails • Concentric stranded copper cable is listed. • Contact ERICO for crane or girder rail applications. • Note: Rail materials characteristics, use and locations of weld should be considered when selecting connections to a rail. •For cable sizes not listed, multiple connections using smaller cables are suggested. ST • Bold letter in mold part number is the price key. ST type connections - specify RH REQUIRED TOOLS (right hand) or LH (left hand). RH supplied if not specified. Handle Clamps L160 for R Price Key Molds RH shown. Rail Clamp C120J (requires L160 handle clamp) Flint Ignitor T320 (Included with handle clamp and Rail Clamp but also available separately) SUGGESTED TOOLS Cable Cleaning Brush T313 Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Rasp T321 Torch Head T111 TP ACCESSORIES See Section A

TYPE ST TYPE TP

CABLE MOLD WELD CABLE MOLD WELD SIZE PART NO. METAL SIZE PART NO. METAL

4STR-1L 65F80 4TPR-1L 90F80 2STR-1V 65F80 2TPR-1V 90F80 1STR-1Y 65F80 1TPR-1Y 90F80

1/0 STR-2C 90F80 1/0 TPR-2C 115F80 2/0 STR-2G 90F80 2/0 TPR-2G 115F80 4/0 STR-2Q 115F80 4/0 TPR-2Q 150F80

9-2 Ph: 1-800-677-9089 www.erico.com CABLE TO RAIL AND STRUCTURES W

CABLE TO RAIL AND STRUCTURES •Type W Bonds are for bonding and grounding of standard W rails. These bonds are welded to the web of rail sections Type W - RH Shown 85 lb. to 140 lb. • Mold frame includes adjusting screw to position bond at neutral axis of rail where stresses are minimal. • Contact ERICO for crane and girder rails. • Concentric stranded copper cable is listed. • NOTE: Rail materials characteristics, use and location of weld should be considered when selecting connections WEB WELDER to a rail. REQUIRED TOOLS HOW TO ORDER FACTORY MADE BONDS Flint Ignitor T320 (Included with welder 1. Order bond giving bond length in inches. but also available separately) a. Joint bonds must be at least 10 inches longer SUGGESTED TOOLS than rail angle bar. b. Stub-End bonds must be 9 inches minimum. Cable Cleaning Brush T313 Specify right hand (RH) or left hand (LH). Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 2. Order welder (mold with frame and rail clamp) by Rasp T321 right hand and/or left hand. Includes flint ignitor. Torch Head T111 3. Replacement molds and weld metal are furnished ACCESSORIES with bonds as follows: Joint bonds: Two weld metals per bond, plus one See Section A each right and left hand mold for every 80 bonds. Stub-End bonds: One weld metal per bond, plus one mold only for every 80 bonds.

FACTORY MADE

CABLE JOINT STUB END WEB WELDER MOLD ONLY WELD SIZE BOND BOND PART NUMBER PART NUMBER METAL

1/0 W12C-(length) W32C-(length) WRS-2C-RH (-LH) WRS-2C-RHM (-LHM) 65F80 2/0 W12G-(length) W32G-(length) WRS-2G-RH (-LH) WRS-2G-RHM (-LHM) 90F80 4/0 W12Q-(length) W32Q-(length) WRS-2Q-RH (-LH) WRS-2Q-RHM (-LHM) 90F80

HOW TO ORDER FIELD MADE BONDS Sleeve 1. One sleeve per cable end to be welded to rail. 2. One or more hammer die per Hammer Die job. 3. One welder for each welding FIELD MADE crew. Right hand and/or left hand. CABLE WEB WELDER MOLD ONLY HAMMER WELD SIZE PART NUMBER PART NUMBER SLEEVE DIE METAL 4. One mold for every 50 to 80 bonds after first 50. Right hand 1/0 WRS-05-RH (-LH) WRS-05-RHM (-LHM) S05F WD80 65F80 and/or left hand. 2/0 WRS-03-RH (-LH) WRS-03-RHM (-LHM) S03F WD84 90F80 4/0 WRS-01-RH (-LH) WRS-01-RHM (-LHM) S01F WD82 90F80 5. One weld metal per cable end to be welded.

Ph: 1-800-677-9089 9-3 www.erico.com NOTES...

Ph: 1-800-677-9089 www.erico.com CAST GROUND PLATES, AIRCRAFT SECTION 10 GROUNDING RECEPTACLES

B165/ HV B165R GB Page 2 Page 4 Page 6

B166/ HV/VF B167 RA Page 2 Page 4 Page 7

Cast Ground Plate HV/VE Assemblies RB Page 2 Page 5 Page 7

Cast Ground Plate GB/GR HX Page 3 Page 6 Page 8

Cast Ground Plate GB/GT HV Page 3 Page 6 Page 8

Ph: 1-800-677-9089 10-1 www.erico.com CAST GROUND PLATE CONNECTIONS B161/162/164

CAST GROUND PLATE CONNECTIONS TO STRUCTURES • CADWELD cast ground plates used in concrete structures offer convenient ground system connection points. These ground points are used for equipment, machinery and structure grounding after completion of the concrete work. • For structural reasons, cast ground plates should always HV be encased in concrete. • For B-161-2Q, B-162-2Q or B-164-2Q Cast Ground Plates Only. • Concentric stranded copper cable is listed. • Contact ERICO for other Ground Plates. • Bold letter in mold part number is the price key. REQUIRED TOOLS Handle Clamps L160 for C and R Price Key Molds L159 for F Price Key Molds

Flint Ignitor T320 (Included with handle clamp HV/VF or Frame but also available separately) SUGGESTED TOOLS Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Rasp T321 Torch Head T111

ACCESSORIES See Section A HV/VE

TYPE HV TYPE HV-VF TYPE HV-VE

GROUND MOLD WELD CABLE MOLD WELD MOLD WELD PLATE PART NO. METAL SIZE PART NO. METAL PART NO. METAL

B-161-2Q 1/0 HVR-2Q-004 200 HVR-2Q-008 200 B-162-2Q HVC-2Q-001 150 2/0 HVR-2Q-003 200 HVR-2Q-013 200 } 3/0 HVR-2Q-005 250 HVR-2Q-014 250 B-164-2Q 4/0 HVR-2Q-002 250 HVR-2Q-009 250 B-161-3Q HVC-3Q-002 200 B-164-3Q } 250 HVR-2Q-010 250 HVR-2Q-015 250 300 HVR-2Q-011 2-150 HVR-2Q-016 2-150 350 HVF-2Q-012 2-200 HVR-2Q-017 2-150 500 HVF-2Q-007 500 HVF-2Q-006 2-200

10-2 Ph: 1-800-677-9089 www.erico.com CADWELD CAST GROUND PLATES

CADWELD CAST GROUND PLATES CADWELD ground plates used in concrete structures offer convenient ground system connection points. These ground points are used for equipment, machinery and structure grounding after completion of the concrete work. The castings are made from a copper alloy. CADWELD ground plate connections result in current carrying capacity equal to that of the conductor or stud and cannot loosen or

2-1/2” 3” corrode.

1-1/4”

3-1/4” 1” 2-1/4” 3”

1-3/4” 3/8”-16, 1/2” DEEP - 4 HOLES

B161-2Q 1-5/8” 1-3/4” 3-1/4” With 4/0 Stud B161-3Q With 500 kcmil Stud 1-3/4” 3-1/4” B164-2Q 1/2”-13, 1/2” DEEP - 4 HOLES With 4/0 Stud B164-3Q 3” With 500 kcmil Stud

1/2”-13, 1/2” DEEP - 2 HOLES

B162-2Q With 4/0 Stud

Use only CADWELD cast ground plates. Other similar plates may be available which do CAUTION: not meet the strength requirements necessary. They may crack or break during installation.

Use a CADWELD Type TA or Type SS mold when connecting the CADWELD cast ground plate to the ground conductor. The cast ground plate stud size noted above fits the mold opening for a cable of the same size.

Example: Tee connection of 250 cable to B164-2Q (4/0 stud size), use mold TAC-2V2Q. Splice connection of 250 cable to B164-2Q, use mold SSC-2Q2V.

Ph: 1-800-677-9089 10-3 www.erico.com AIRCRAFT GROUNDING RECEPTACLES

B165 and B165R The B165 and B165R Grounding Receptacles are copper alloy castings intended for use in static grounding systems of aircraft refueling areas. They are easily connected to the grounding system conductor and/or ground rods with CADWELD connections. Designed for simple installation flush with the paved surface. The attachment point (3/4" ball) is an integral part of the casting on the B165 and is removable on the B165R.

BALL, 3/4” DIA. (B165R) BALL, 3/4" DIA. BALL, 5/8” DIA. (B165) RECEPTACLE B165 and B165R

CC Depth A, Grade Level to Support 4-1/2

Diameter C, at Grade Level 2-3/4

A A B165/B165R SPECIAL NOTE ERICO Aircraft Static Grounding Clamp B2617A can be used to connect to the B165, B165R and B166.

1/2"1/2” PIPE PIPE FOR FOR TYPE RA RA& RB & RB CONNECTIONS CONNECTIONS

B166 and B167 The B166 and B167 Combination Tie-down and Static Grounding Receptacles are copper alloy castings. They are easily connected to the grounding system conductor with CADWELD connections. Designed for simple installation flush with the paved surface. The attachment bar (3/4" ATTACHMENT diameter on the B166 and 1-1/2" on the B167) is an integral BAR part of the casting.

C RECEPTACLE B166 B167

Depth A, Grade Level to Support 6-1/4 7-1/4 A Diameter B, Maximum Ring Size 4-3/4 6-1/2

B Diameter C, at Grade Level 3-7/8 4-3/4

B166/B167 For assemblies using B166 and B167, contact ERICO.

1/2” PIPE FOR TYPE RA & RB CONNECTIONS SPECIAL NOTE See pages 10-6 and 10-7 for CADWELD connections to aircraft grounding receptacles

10-4 Ph: 1-800-677-9089 www.erico.com CAST GROUND PLATE ASSEMBLIES

ORDERING INFORMATION

L L TA

L L L

L

RA RB SS

1/2” pipe can be used to support and position cast ground plate

GROUND STYLE STYLE STYLE STYLE PLATE RA RB SS TA

B1612Q B530A"XL" B531A"XL" B532A"XL" B533A"XL" B1613Q B530B"XL" B531B"XL" B532B"XL" B533B"XL" B1622Q B530C"XL" B531C"XL" B532C"XL" B533C"XL" B1642Q B530D"XL" B531D"XL" B532D"XL" B533D"XL" B1643Q B530E"XL" B531E"XL" B532E"XL" B533E"XL"

NOTE: X (CONDUCTOR CODE) EXAMPLE:

Add appropriate suffix: #4 = 1L 4/0 = 2Q B164-2Q Ground Plate For "XL": #2 = 1V 250 = 2V 4/0 Pigtail 4 feet long X = Conductor Code 1/0 = 2C 350 = 3D RA Style B530D2Q48 L= Length in inches 2/0 = 2G 500 = 3Q Conductor codes are for concentric strand copper cable.

Ph: 1-800-677-9089 10-5 www.erico.com AIRCRAFT GROUNDING RECEPTACLES

GB GB/GR GB/GT GROUNDING RECEPTACLES • CADWELD splices for Grounding Receptacles B165 and Connection of Connection of Connection of B165R to the top of ground rods with or without cable grounding grounding receptacle, grounding receptacle, connection for most sizes and types of ground rods, receptacle on installed rod and installed rod and including copperclad and stainless, stainless clad or ground rod. cable tap. through cable. galvanized steel. • Concentric stranded copper cable is listed. • Bold letter in mold part number is the price key. • For B166 and B167, contact ERICO.

REQUIRED TOOLS

Handle Clamps L160 for R Price Key Molds L159 for F and J Price Key Molds

Flint Ignitor T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Cable Clamp B265 Torch Head T111 ACCESSORIES GROUND MOLD PART NO. WELD ROD SIZE TYPE GB METAL See Section A Copper Clad Rod Steel Rod SS Plain or Sectional SS clad, Galv. 5/8" GBR-16R1 GBR-31R1 2-150 3/4" GBR-18R1 GBR-33R1 2-150 1" GBF-22R1 GBF-37R1 2-200

GROUND CABLE MOLD PART NO. WELD GROUND CABLE MOLD PART NO. WELD ROD SIZE SIZE TYPE GB-GR METAL ROD SIZE SIZE TYPE GB-GT METAL Copper Clad Rod Steel Rod SS Copper Clad Rod Steel Rod SS Plain or Sectional SS Clad, Galv. Plain or Sectional SS Clad, Galv.

1/0 GBJ-GR162CR1 GBJ-GR312CR1 2-200 1/0 GBJ-GT162CR1 GBJ-GT312CR1 2-200 5/8" 2/0 GBJ-GR162GR1 GBJ-GR312GR1 2-200 5/8" 2/0 GBJ-GT162GR1 GBJ-GT312GR1 2-200 3/0 GBJ-GR162LR1 GBJ-GR312LR1 2-200 3/0 GBJ-GT162LR1 GBJ-GT312LR1 2-200 4/0 GBJ-GR162QR1 GBJ-GR312QR1 2-200 4/0 GBJ-GT162QR1 GBJ-GT312QR1 2-200

1/0 GBJ-GR182CR1 GBJ-GR332CR1 2-200 1/0 GBJ-GT182CR1 GBJ-GT332CR1 2-200 3/4" 2/0 GBJ-GR182GR1 GBJ-GR332GR1 2-200 3/4" 2/0 GBJ-GT182GR1 GBJ-GT332GR1 2-200 3/0 GBJ-GR182LR1 GBJ-GR332LR1 2-200 3/0 GBJ-GT182LR1 GBJ-GT332LR1 2-200 4/0 GBJ-GR182QR1 GBJ-GR332QR1 2-200 4/0 GBJ-GT182QR1 GBJ-GT332QR1 2-200

1/0 GBJ-GR222CR1 GBJ-GR372CR1 500 1/0 GBJ-GT222CR1 GBJ-GT372CR1 500 1" 2/0 GBJ-GR222GR1 GBJ-GR372GR1 500 1" 2/0 GBJ-GT222GR1 GBJ-GT372GR1 500 3/0 GBJ-GR222LR1 GBJ-GR372LR1 500 3/0 GBJ-GT222LR1 GBJ-GT372LR1 500 4/0 GBJ-GR222QR1 GBJ-GR372QR1 500 4/0 GBJ-GT222QR1 GBJ-GT372QR1 500

10-6 Ph: 1-800-677-9089 www.erico.com AIRCRAFT GROUNDING RECEPTACLES

RA AND RB TYPES FOR AIRCRAFT GROUNDING • CADWELD connection is made with the receptacle in the inverted position. The resulting riser fits inside a 1/2" pipe for proper elevation locating – see page 10-5. • Concentric stranded copper cable is listed. • Bold letter in mold part number is the price key. REQUIRED TOOLS

Handle Clamps L160 for C Price Key Molds

Flint Ignitor T320 (Included with handle clamp or frame but also available separately)

SUGGESTED TOOLS Slag Removal Spade B136A or B136B RA Mold Cleaning Brush T394 Cable Tap File T329 Torch Head T111 ACCESSORIES See Section A

TYPE RA Connections TYPE RB Connections

MOLD WELD CABLE MOLD WELD PART NO. METAL SIZE PART NO. METAL

RAC-1V 115 2 RBC-1V 115 RAC-1Y 115 1 RBC-1Y 115 RAC-2C 150 1/0 RBC-2C 150

RB RAC-2G 150 2/0 RBC-2G 150 Through RAC-2L 150 3/0 RBC-2L 200 Cable RAC-2Q 150 4/0 RBC-2Q 200

Ph: 1-800-677-9089 10-7 www.erico.com COPPER AND STEEL STUDS HX/HV

COPPER AND STEEL STUDS • Connections of copper or steel studs to steel surfaces. Copper studs on grounded structures provide a convenient point for attachment of temporary protective ground clamps. • Bold letter in mold part number is the price key.

REQUIRED TOOLS HX Vertical stud to Handle Clamps L160 for C Price Key Molds horizontal steel surface L159 for D Price Key Molds Flint Ignitor T320 (Included with handle clamp or frame but also available separately) SUGGESTED TOOLS Slag Removal Spade B136A or B136B Mold Cleaning Brush T394 Rasp T321 Torch Head T111 HV ACCESSORIES Horizontal stud to See Section A vertical steel surface

TYPE HX CONNECTIONS FOR STEEL SURFACES ONLY TYPE HV CONNECTIONS FOR STEEL SURFACES ONLY STEEL STUDS ONLY STEEL STUDS ONLY STUD MOLD TYPE HX WELD DIMENSIONS WELD STUD MOLD TYPE HX WELD DIMENSIONS WELD SIZE PART NO. A (thickness) B (diameter) METAL SIZE PART NO. A (thickness) B (diameter) METAL

1/4" HXC-10 3/8" 3/4" 25 1/4" HVC-10 3/8" 3/4" 25 5/16" HXC-11 3/8" 3/4" 25 5/16" HVC-11 3/8" 3/4" 25 3/8" HXC-12 9/16" 7/8" 45 3/8" HVC-12 9/16" 7/8" 45

1/2" HXC-14 5/8" 1-1/16" 65 1/2" HVC-14 5/8" 1-1/16" 65 3/4" HXC-18 5/8" 1-1/2" 150 3/4" HVC-18 5/8" 1-1/2" 150 1" HXC-22 15/16" 1-5/8" 2-150 1" HVC-22 15/16" 1-5/8" 250

TYPE HV CONNECTIONS FOR STEEL SURFACES ONLY

COPPER* STUDS ONLY STUD MOLD WELD SIZE PART NO. METAL

1/2" HVC-14CU 115 5/8" HVC-31CU 150 3/4" HVC-33CU 250 7/8" HVD-35CU 2-150 1" HVD-37CU 2-200 *or silicon bronze

10-8 Ph: 1-800-677-9089 www.erico.com HEAVY DUTY ELECTRICAL CONNECTIONS

ABOUT HEAVY DUTY ELECTRICAL CONNECTIONS for stranded concentric copper conductors.

Heavy Duty connections were developed to be used on reclaimed cable. Heavy Duty connections use a larger size connection cavity in the mold and a larger size weld metal than the equivalent standard connections. The larger size weld metal supplies extra BTU's (but not a higher temperature) to melt the heavy oxide coating on the conductor and to overcome severe field conditions. Heavy Duty connections offer the following advantages: • Eliminates cutting the run conductor on certain types of connections. • Reduces cable cleaning requirements for old or reclaimed cable. • Increases reliability under adverse field conditions.

NOTE: The increased size of weld metal raises costs compared to connections shown in sections 1 through 10.

Ph: 1-800-677-9089 www.erico.com NOTES...

Ph: 1-800-677-9089 www.erico.com OTHER CONNECTIONS

COPPER TUBE TO GROUND RODS The connections shown below are for use only where connections shown in this catalog are not suitable.

NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT

Ell FT 1 V Tee FV 1 V

COPPER TUBE TO COPPER TUBE The connections shown below are for use only where connections shown in this catalog are not suitable.

NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT

Ell FK 1 * Tee FF 1 *

FL 3 V FG 2 V

FM 2 V FH 3 V

Splice FD 1 V FJ 3 V

X FE 3 V XT 4 *

COPPER TUBE TO BUSBARS OR LUGS The connections shown below are for use only where connections shown in this catalog are not suitable.

NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT

Splice FN 1 * Tee FR 2 *

FP 1 V FS 1 V

Tee EW 2 V

Ph: 1-800-677-9089 11-1 www.erico.com CABLE TO COPPER TUBE

The connections shown below are for use only where connections shown in this catalog are not suitable.

NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT

Ell DP 1 * Tee ML 1 *

MV 2 V MM 3 *

MW 3 V MP 3 *

MX 2 V MQ 3 *

MY 3 V MR 3 *

Splice MH 1 V MS 3 *

MJ 3 V MT 3 *

MK 3 V NA 1 *

BUSBAR TO GROUND RODS The connections shown below are for use only where connections shown in this catalog are not suitable.

NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT Splice Ell CL 1 V CS 3 V

Tee Tee CN 1 V CQ 3 V

CM 3 V CR 1 V

CP 2 V

11-2 Ph: 1-800-677-9089 www.erico.com MATERIALS, TOOLS & ACCESSORIES SECTION A

PAGE A -

SAFETY FIRST Safety Glasses and Gloves ...... 2 CADWELD WELD METAL ...... 2 CADWELD MOLDS ...... 2 ADAPTING MOLDS TO FIT CONDUCTORS Wrap Sleeves ...... 3 Adapter Sleeves ...... 3 Packing ...... 3 CADWELD Mold Sealer ...... 3 CADWELD Sleeve Kit ...... 3 CABLE AND WORK SURFACE PREPARATION Cable Cleaning Brushes ...... 4 Cable Clamps ...... 4 Rasp ...... 4 Surefire™ Torch Head ...... 5 Galvanizing Touch Up ...... 5 MOLD CARE AND USE Mold Cleaning Brushes ...... 6 Slag Removal Spades ...... 6 Disks ...... 6 Disk Kit ...... 6 Wear Plates ...... 7 Split Crucible ...... 7 MOLD FASTENING AND MOUNTING Handle Clamps ...... 8 Vertical Surface Mold Support ...... 8 Chain Support Handle Clamps ...... 8 Magnetic Handle Clamps ...... 9 Fence Fabric Attachment Assembly ...... 9 GROUND ROD SPECIALTY TOOLS Ground Rod Driving Sleeves ...... 10 Ground Rod Splice Clamp ...... 10 ERITECH Ground Rod Drivers ...... 10 OTHER TOOLS Flint Ignitor ...... 10 Flint Ignitor Extension ...... 10 Ceramic Blanket ...... 11 File ...... 11 Pliers ...... 11 Screwdriver ...... 11 Welding Tray ...... 11 Tool Box ...... 11 Tool Kits ...... 11 Tool Tray ...... 11 Ground System Testers EST Series ...... 12 Practical Guide to Electrical Grounding ...... 12

Ph: 1-800-677-9089 A-1 www.erico.com MATERIALS, TOOLS & ACCESSORIES SECTION A

SAFETY FIRST T393 Gloves ERICO recommends SAFETY Heavy canvas gloves FIRST when making CADWELD with leather palms. Connections as you should consider with all tasks. We offer the following safety equipment. We recommend Safety Glasses gloves and glasses as shown. These glasses may be worn separately or over prescription glasses. T378L

CADWELD WELD METAL

CADWELD Weld Metal is a mixture of copper oxide and aluminum, packaged by size in plastic tubes. Each tube contains the starting material at the bottom of the plastic tube, with the Weld Metal on top. These materials are not explosive and not subject to spontaneous ignition. These containers are packaged in boxes along with metal disks. Each weld uses one disk.

Five types of CADWELD Weld Metal are used for grounding connections: 1. F20 or standard Weld Metal is used for all grounding connections with the exception of those to cast iron or to load bearing rail. The Standard Weld Metal containers have clear (or natural) caps. Standard Weld Metal is also used with most FX molds. 2. XL Weld Metal is used with EXOLON molds. EXOLON Weld Metal containers have white caps. 3. XF-19 Alloy Weld Metal is used for all connections to cast iron such as Type HB and others. XF-19 Weld Metal containers have orange caps. For DUCTILE IRON, see Section 3, Cast Iron Connections 4. CADWELD F80 Alloy Weld Metal is used for all connections to load bearing rail such as Type W Bonds. F80 Weld Metal containers have yellow caps. 5. Cathodic connections require different weld metal and molds. Contact ERICO for cathodic connection applications.

CADWELD MOLDS

A semi-permanent graphite mold is used for making most CADWELD Connections. The mold controls the direction and speed of the molten CADWELD weld metal flow and its final shape. The graphite used in a CADWELD mold is a high temperature type that lasts for an average of 50 or more CADWELD connections under normal usage.

A-2 Ph: 1-800-677-9089 www.erico.com MATERIALS, TOOLS & ACCESSORIES SECTION A

ADAPTING MOLDS TO FIT CONDUCTORS Cables smaller than indicated on mold tag can be welded by using either Wrap Sleeve or Adapter Sleeves.

CADWELD Wrap Sleeve B140A CADWELD Wrap Sleeve is wrapped around the cable until the diameter is about the same as the cable opening in the mold. B140A

CADWELD Adapter Sleeves CADWELD Adapter Sleeves are used to adapt a limited range of smaller size cables to a larger size CADWELD Mold.

CABLE SIZE Concentric Adapter Sleeve Use in Mold Strand Solid Part No. for Stranded

#12,14 #10,12,14 B-133-1H #6 #7,8,10 #6,8 B-133-1L #4 #6 #5 B-112 #2 #4,5 #3,4 B-133-1V #2

#3,4 #2 B-133-1Y #1 #2 #1 B-133-2C 1/0 #1 1/0 B-133-2G 2/0 1/0,1 2/0 B-133-2L 3/0 2/0,1/0 3/0 B-133-2Q 4/0

Packing Packing consists of either preformed ceramic packing or sometimes B140A or B141A copper wrap shim. Packing is required on all rebar connections.

CADWELD Mold Sealer T403 CADWELD Mold Sealer is ideal for sealing hot or cold molds to retard leakage from large stranded conductors. It is required on certain molds such as Types HA, HB, HC, VG and VN. It prolongs useful mold life when the cable opening becomes worn.

T403 It is available in a convenient 2 pound package.

CADWELD Sleeve Kit T427 Includes: Product # Quantity Product # Quantity B1331H 25 B1332L 8 B1331L 25 B1332Q 12 B112 18 B140A 10 B1331V 10 B117A 20 B1331Y 10 B117B 10 B1332C 9 B117C 10 B1332G 10 T320A 10

Ph: 1-800-677-9089 A-3 www.erico.com MATERIALS, TOOLS & ACCESSORIES SECTION A

CABLE AND WORK SURFACE PREPARATION

Cable Cleaning Brushes Two types of brushes are available to aid in removing oxides from copper surfaces. T313 Card Cloth Brush with short stiff bristles is generally preferred for cleaning concentric conductors and busbars, which are not heavily oxidized. T313

T314 Cable Cleaning Brush cleans any conductor and is especially useful for coarse or very dirty conductors. The brushes can be rotated to provide new cleaning bristles and are replaceable. T314

Cable Clamp B265 The B265 Cable clamp should be used with hard drawn copper cable, Copperweld DSA® conductor or any cable under tension. Use of the clamp aids in preventing cable movement and prolongs mold life.

B265

Rasp T321 rasp is used to remove rust from any steel surface or galvanizing from hot dipped galvanized steel to expose the bare steel for welding. The curved blade makes it an efficient tool for flat surfaces. T321A Replacement blades are also available.

T321

A-4 Ph: 1-800-677-9089 www.erico.com MATERIALS, TOOLS & ACCESSORIES SECTION A

Surefire™ Torch Head T111 Self igniting propane torch head. Squeeze the control knob for an instant flame. Release and it’s out. No flame adjusting. The burn tip remains cool during normal use. Operates on its side or upside down. Can withstand 60MPH winds without flare- out. Fits all standard 14 and 16 oz. propane cylinders. SUREFIRE™ is a trademark of IPI T111

Galvanizing Touch-Up Easy to use galvanizing paint in a spray can is used to touch up heat affected areas on galvanized steel surfaces after welding. The damage to the galvanizing is often minimal so the repair is often cosmetic. T372A galvanizing compound available in 12 ounce aerosol can.

T372A

T358 Regalv is a 97% zinc rich organic coating which also can be used to repair galvanized surfaces. The brush is attached to the cap.

T358

T319 Galvanizing Bar is used to repair a galvanized surface that has been damaged by welding or drilling. This is a low temperature, self- fluxing material. Often there is sufficient heat after making the CAD- WELD Connection to melt the bar or a small torch may be used. T319

Ph: 1-800-677-9089 A-5 www.erico.com MATERIALS, TOOLS & ACCESSORIES SECTION A

MOLD CARE AND USE

Mold Cleaning Brush Mold cleaning brush T394 is very useful for removing slag from molds – especially vertical split molds.

T394

Slag Removal Spades Slag Removal Spades are useful for removing the slag after making a CADWELD Connection – especially useful with horizontally split molds.

Slag Spade Use With Using Part No. Mold Price Weld Metal Size

B-136-A A,C, & R #65 & Smaller B136A B-136-B C,D,F & R #90 & Larger B136B

Disks Each time a weld is made, a new disk is required. The disk sits on the bottom of the crucible. Its purpose is to hold the powdered weld metal until the reaction takes place. The slag produced by the reaction rises to the surface and the molten copper settles to the bottom of the crucible where it melts the disk and flows over the conductors to produce a permanent molecular bond. Disks are available in three sizes: B117A used in molds using #15 thru #32 weld metal (3/4" diameter). B117B used in molds using #45 thru #115 weld metal (1" diameter). B117C used in molds using #150 thru #500 weld metal (1-1/2" diameter). Disks are included with the Weld Metal.

Disk Kit A disk container (T328) which includes 20 of each of the three sizes of steel disks is avail- able for your convenience. Kit P/N T328D.

T328D

A-6 Ph: 1-800-677-9089 www.erico.com MATERIALS, TOOLS & ACCESSORIES SECTION A

Wear Plates Wear Plates reduce mechanical abrasion of molds at cable entry points and help prevent leakage of molten metal (particularly on larger 7 strand conductor). These features prolong mold life. Most CADWELD Molds are available with factory mounted Wear Plates for the following sizes: Copper Cable: 1/0 AWG thru 500 Kcmil DSA Copperweld®: 7/#10 thru 19/#6 Ground Rods: 1/2" thru 1" To order WEAR PLATES, specify: Mold Part No. followed by the suffix "-W" i.e., TAC-2Q2Q-W. Not available with types HA, HB, HC, LJ, certain PTs & PCs, RR, VB, VF, VG, VN, XA, XBQ or XBZ. Following are the number of Wear Plates (W.P.) used on the various types listed in this catalog.

TYPE W.P. TYPE W.P. TYPE W.P. GB 1 HT 2 RC 2 GB-GR 2 LA 1 RD 2 GB-GT 3 LE 2 SS 2 GL 1 LL 1* TA 3 GR 2 PC 3** VS 1 GT 3 PT 4** VT 2 GY 3 RA 1 VV 1 HS 1 RB 2 XB 4

* Available only on molds for 2" and narrower bus size. **Available only on mold for 1/0 (or 7/#10) and larger run and tap.

Split Crucible Molds Molds made with a horizontal opening and solid crucible section may be specified as a SPLIT CRUCIBLE TYPE. The advantage of the SPLIT CRUCIBLE MOLD is easier cleaning, but lead times are longer. To order a SPLIT CRUCIBLE TYPE specify: Mold Part No. followed by the suffix "-L" i.e., TAC2Q2QL. Available in Type TA, XA, XB (C & D mold price only), LE and LJ connections.

Ph: 1-800-677-9089 A-7 www.erico.com MATERIALS, TOOLS & ACCESSORIES SECTION A

MOLD FASTENING AND MOUNTING

CADWELD Handle Clamps Handle Clamps such as the one shown are required for most molds. Specialized frames with handles are used on some molds. Flint ignitors are included with all Handle Clamps. The following Handle Clamps are most widely used. 1. L160 for all molds having a "C", "E", "Q", or "R" mold price listing. (3" wide molds) 2. L159 for all molds having a "D", "F", "J" or "Z" mold price listing (4" wide molds)

Vertical Surface Mold Support The CADWELD Mold can be securely held to a vertical "H" column or angle by using the Vertical Surface Mold Support. It is easily attached to an existing L159 or L160 Handle Clamp. For use with Types VB, VG, VN, and VS molds, fits steel up to 1” thick, for Type VF mold, 3/4” thick. B134: For use with L160 E-Z CHANGE Handle Clamp B135: For use with L159 E-Z CHANGE Handle Clamp

Chain Support Handle Clamps The CADWELD mold can be securely held to a pipe using the clamp assembly consisting of a modified L159 or L160 Handle Clamp with built-in Pipe Attachment.

Clamp Fits For Following Part No. Mold Price Connection Types Pipe

B159V D & F VS,VF,VB, & VV Vertical B160V C & R VS,VF,VB, & VV Vertical B159VT D & F VT Vertical B160VT C & R VT Vertical B159H D & F HA,HS,HC, & HT Horizontal B160H C & R HA,HS,HC, & HT Horizontal

The above clamps are equipped with 20” length of chain which will fit up to 4” pipes. Extra 20” length of chain, B158, is available to fit up to 10” pipes.

A-8 Ph: 1-800-677-9089 www.erico.com MATERIALS, TOOLS & ACCESSORIES SECTION A

Magnetic Handle Clamps The CADWELD mold can be securely held to a large flat or slightly curved vertical surface using the Handle Clamp with Magnetic Support. Used on vertically split molds.

Clamp Fits Mold Minimum Width Part No. Price Key Required*

B396 C & R Price Key 8” B159M D & F Price Key 10-1/2” B399AM T Price Key 6” B399BM P & N Price Key 7”

*Width will vary slightly depending upon the type of connection being made.

FENCE FABRIC FENCE POST

MOLD Fence Fabric Attachment Assembly An easy to use, labor saving, Fence Fabric Attachment Assembly fastens to your existing L159 or L160 Handle Clamp to firmly hold your mold to the fence post after the fence fabric has been attached. Ideal for retrofit jobs. FENCE FABRIC EZ HANDLE ATTACHMENT ASSEMBLY

Fence Fabric Attachment Fits Part No. Handles

B827A L160, L159

Ph: 1-800-677-9089 A-9 www.erico.com MATERIALS, TOOLS & ACCESSORIES SECTION A

GROUND ROD SPECIALTY TOOLS

ERITECH® Ground Rod Drivers

Product # Description EGRD58 5' Driver body with insert for up to 5/8" ground rods EGRD58I* Replacement insert for 5/8" ground rods EGRD34 5' Driver body with insert for up to 3/4" ground rods EGRD34I* Replacement insert for 3/4" ground rods *Both 5/8" and 3/4" inserts fit standard body of EGRD58 or EGRD34.

Ground Rod Driving Sleeves** Use a CADWELD ground rod driving sleeve to prevent mushrooming top of ground rod. Ground Rod Size Part No. 1/2” Copper Bonded or Steel Rod ...... B137-14 5/8” Copper Bonded (.563” diameter) ...... B137-16 5/8” Steel (.625” diameter) ...... B137-31 3/4” Copper Bonded (.682” diameter) ...... B137-18 3/4” Steel (.750” diameter) ...... B137-33 1” Copper Bonded (.914” diameter) ...... B137-22 1” Steel (1.00” diameter) ...... B137-37 ** For plain (unthreaded) ground rods only.

Ground Rod Splice Clamp The B120 Ground Rod Splice Clamp must be used to support the upper rod and provide a method of correctly positioning the rods and mold while splicing the rods. (Type HDGB and GB Connection).

B120

OTHER TOOLS Flint Ignitors T320 CADWELD Flint Ignitors are used to ignite the starting material when making a CADWELD Connection. An ignitor is included with each Handle Clamp or frame. T320 T320A Replacement Flints are also available.

Flint Ignitor Extension B321-30 Flint Ignitor Extension attaches to the T320 Flint Ignitor and allows the installer to be about 30” from the mold. Ideal for such operations where the mold is in a narrow B321-30 trench and the installer is at ground level.

A-10 Ph: 1-800-677-9089 www.erico.com MATERIALS, TOOLS & ACCESSORIES SECTION A

Ceramic Blanket The woven Ceramic Blanket (Part T306) can be used to hold a hot mold or keep the work surface free of slag when cleaning the mold.

T306 Screwdriver T305 File Pliers T329 T304

Welding Tray The Welding Tray (Part XLB974-B2) can contain a spill of molten weld metal. It is for personnel safety. Recommended when working overhead or over expensive equipment.

XLB974-B2 TOOL KITS

Tool Box T396 A tool box is highly recommended to carry tools, molds, weld metal and a propane torch. T396

Tool Kit T315A Tool Box T396 is Other Tool Kits can be made included in Tool Kit T315A for your particular requirements. B136A T393

T320 T314

T329 T328D T394 T378L T304 T313 T305 T321 TOOL TRAY Tool Tray Only: T331 Ideal for carrying one or two molds, weld T331 metal, propane torch and tools. Tool Tray T331 is not included in Tool Kit T315A

Ph: 1-800-677-9089 A-11 www.erico.com MATERIALS, TOOLS & ACCESSORIES SECTION A

Ground System Testers EST Series

Product # Description EST 101 2 pole resistance, 3 pole ground to earth resistance measurement @128Hz EST 201 2 pole AC resistance, 3 pole ground to earth resistance measurement, 4 pole soil resistivity measurement EST 301 2 pole AC resistance, 2 & 3 pole ground to earth resistance measurement, 4 pole soil resistivity, and clamp-on stakeless and selective adapters EST Reel Kit 500 ESTREELKIT500 EST Reel Kit 500 feet long (includes two reels)

EST101 EST201 EST301

Reference Material

Product # Description G157LT99 Practical Guide to Electrical Grounding

A-12 Ph: 1-800-677-9089 www.erico.com TECHNICAL INFORMATION SECTION B

GROUNDING SYSTEM – CONDUCTORS AND CONNECTORS The grounding conductor size is based on the IEEE Std. 80-2000, Guide for Safety in Substation maximum magnitude and duration of available fault Grounding, the accepted industry standard, uses a current, and on the type of connections being used in fusing formula as the basis for selecting minimum the grounding system. conductor size to avoid fusing (melting) under fault conditions. This formula can be simplified to the following: Where: A = Conductor size in circular mils K=Constant from the following table A= K • I √ S I = RMS fault current in amperes S=Fault time in seconds Based on the standard ambient temperature of 40°C.

CONSTANT K FOR ABOVE FORMULA

MAX COPPER COPPERWELD DSA COPPERWELD DSA TEMP S.D. 40% 30%

1083 C 7.01 10.46 12.04 450 C 9.18 13.74 15.87 350 C 10.10 15.13 17.46 250 C 11.65 17.47 20.17

The temperatures listed above for each material are specified in IEEE Std. 80-2000 to be used for different types of connecting means; Pressure type connectors ...... 250° to 350°C* Brazed connections ...... 450°C Exothermic welded connections ...... 1083°C *except those which have been tested to and passed the requirements of IEEE Std. 837-1989.

+31% +41% +66%

Cable CADWELD Brazed Pressure Type Pressure Type Only Connections Connections Connections Connections 350° 250° EXAMPLE – 25,000 Ampere, 2 second fault: CONNECTION TYPE CONDUCTOR SIZE CADWELD ...... 246 kcmil – use 250 kcmil Brazed ...... 322 kcmil – use 350 kcmil Pressure Type (at 350 C) ...... 357 kcmil – use 350 kcmil Pressure Type (at 250 C) ...... 408 kcmil – use 400 kcmil

Ph: 1-800-677-9089 B-1 www.erico.com TECHNICAL INFORMATION SECTION B

BARE CLASS A, B, AND C CONCENTRIC STRANDED CONDUCTOR Based on A.S.T.M. Standard Specifications.

Size in Size Conductor NUMBER OF WIRES CADWELD Circular mils A.W.G. Dia. In. 7 19 37 61 91 Cable code

1,000,000 1.152 .1644* .1280 .1048 4Y 800,000 1.031 .1470* .1145 .0938 4Q 750,000 .998 .1424* .1109 .0908 4L 700,000 .964 .1375* .1071 .0877 4G

600,000 .893 .1273 .0992 .0812 3X 500,000 .813 .1622* .1162 .0905 3Q 400,000 .728 .1451 .1040 .0810 3H

350,000 .681 .1357 .0973 .0757 3D 300,000 .630 .1257 .0900 .0701 3A 250,000 .575 .1147 .0822 .0640 2V

211,600 4/0 .528 .1739 .1055 .0756 2Q 167,800 3/0 .470 .1548 .0940 .0673 2L 133,100 2/0 .419 .1379 .0837 .0600 2G

105,500 1/0 .373 .1228 .0745 .0534 2C 83,690 1 .332 .1093 .0664 .0476 1Y 66,370 2 .292 .0974 .0591 1V

52,630 3 .260 .0867 .0526 1Q 41,740 4 .232 .0772 .0469 1L 26,240 6 .184 .0612 .0372 1H

16,510 8 .146 .0486 .0295 1E 10,380 10 .116 .0385 .0234 1B 6,530 12 .0915 .0305 .0185 4,110 14 .0726 .0242 .0147

*Class AA

B-2 Ph: 1-800-677-9089 www.erico.com TECHNICAL INFORMATION SECTION B

BARE SOLID COPPER WIRE DSA COPPERWELD CONDUCTOR

Based on A.S.T.M. Standard Specifications

Cross Sectional Cable Nominal Equivalent CADWELD Size Area Wire CADWELD Stranding Diameter kcmil Copper Size* Cable code A.W.G. Circular Mils Dia. In. Cable code 7/#10 .306 72.7 3AWG 9A 4/0 211,600 .4600 2P 7/#8 .385 115.6 1 9B 3/0 167,800 .4096 2K 7/#7 .433 145.7 1/0 9C 2/0 133,100 .3648 2F 7/#6 .486 183.8 2/0 9D 1/0 105,500 .3249 2B 7/#5 .546 231.7 3/0 9E 1 83,690 .2893 1X 19/#9 .572 248.8 3/0 9F 2 66,370 .2576 1T 7/#4 .613 292.2 4/0 9L 3 52,630 .2294 1P 19/#8 .642 313.7 4/0 9G 4 41,740 .2043 1K 19/#7 .721 395.5 250 Kcmil 9H 6 26,250 .1620 1G 37/#9 .801 484.4 300 7W 8 16,510 .1285 1D 19/#6 .810 498.8 350 9J 10 10,380 .1019 1A 37/#8 .899 610.9 400 7V 12 6,530 .0808 14 4,110 .0064 19/#5 .910 628.9 450 9K 37/#7 1.01 770.3 500 9M

*Approximate based on Fusing Current calculations and tests by Copperweld Co.

GROUND RODS

CADWELD Nominal Thread Body Ground Rod Size Material Type Size Dia. Code

Copperclad Sectional 9/16" .505 14 1/2" Steel* Plain .500 14 Copperclad Plain .475 15 Copperclad Sectional 1/2" .447 13

Copperclad Sectional 5/8" .563 16 5/8" Steel* Plain .625 31 Copperclad Plain .563 16

Copperclad Sectional 3/4" .682 18 3/4" Steel* Plain .750 33 Copperclad Plain .682 18

Copperclad Sectional 1" .914 22 1" Steel* Plain 1.00 37 Copperclad Plain .914 22

* Plain steel, stainless steel, stainless clad rods or galvanized steel.

Ph: 1-800-677-9089 B-3 www.erico.com TECHNICAL INFORMATION SECTION B

RECTANGULAR COPPER BUSBAR

Thickness Width Circular Weight CADWELD Inches Inches Mil Size Lbs. per Foot Bus Bar Code

1 159,200 .484 CE 1/8 1-1/2 238,700 .726 CG 2 318,300 .969 CH

3/16 1 238,700 .727 DE 2 477,500 1.45 DH

1 318,300 .969 EE 1-1/2 477,500 1.45 EG 1/4 2 636,600 1.94 EH 3 954,900 2.91 EK 4 1,273,000 3.88 EM

1 477,500 1.45 GE 1-1/2 716,200 2.18 GG 3/8 2 954,900 2.91 GH 3 1,432,000 4.36 GK 4 1,910,000 5.81 GM

2 1,273,000 3.88 JH 1/2 3 1,910,000 5.81 JK 4 2,546,000 7.75 JM

REINFORCING BARS

USEFUL CONVERSIONS NOMINAL DIMENSIONS Equivalent Rebar Dia. Cross-Sectional Copper CADWELD Sizes Inches Area - Sq. Inches Sizes* Rebar Code Area 3 .375 .11 9AWG 51 Square Inches x 1273 = kcmil 4 .500 .20 7 52 Square Millimeters x 1.974 = kcmil 5 .625 .31 5 53 kcmil x 0.5067 = Square Millimeters 6 .750 .44 3 54

7 .875 .60 2 55 Density 8 1.000 .79 1 56 Copper: 0.323lb/in3 9 1.128 1.00 1/0 57 10 1.270 1.27 2/0 58 Steel: 0.283lb/in3 11 1.410 1.56 3/0 59 14 1.693 2.25 250 kcmil 60 18 2.257 4.00 450 61

* Based on 8% IACS, rounded to the next higher commercial copper size.

B-4 Ph: 1-800-677-9089 www.erico.com TECHNICAL INFORMATION SECTION B

STANDARD STEEL WIRE GAGE CAST IRON PIPE – CLASS A THRU D (WASHBURN MOEN GAGE) SOLID AWWA Specification 1908, ASA A21.2 Class 100-250. Gage Dia. Gage Dia. No. Inches No. Inches Nominal Size Actual O.D. 7/0 .490 6 .1920 (Inches) (Inches) 6/0 .4615 7 .1770 5/0 .4305 8 .1620 4 4.80 to 5.00 6 6.90 to 7.10 4/0 .3938 9 .1483 8 9.05 to 9.30 3/0 .3625 10 .1350 2/0 .3310 11 .1205 10 11.10 to 11.40 12 13.20 to 13.50 1/0 .3065 12 .1055 14 15.30 to 15.70 1 .2830 13 .0915 2 .2625 14 .0800 16 17.40 to 17.80 18 19.50 to 19.90 3 .2437 15 .0720 20 21.60 to 22.1 4 .2253 16 .0625 5 .2070 17 .0540 24 25.80 to 26.30 30 31.70 to 32.70 36 38.00 to 39.20

42 44.20 to 45.60 48 50.50 to 52.00 54 56.70 to 58.40

STEEL PIPE SIZES 60 62.80 to 64.80 72 75.30 to 76.90 84 87.50 to 88.50 STANDARD WEIGHT ASTM A53-90-B (SCHEDULE 40) ANSI/ASME B36.10M-1985

Nominal Wall Size O.D. Thickness CADWELD In Inches Inches Mold Code

1 1.315 .133 1 Other standard sections 1-1/4 1.660 .140 1.25 used for fence posts 1-1/2 1.900 .145 1.50

2 2.375 .154 2 CADWELD 2-1/2 2.875 .203 2.50 Section Mold Code

3 3.500 .216 3 1-1/2" square PS15 3-1/2 4.000 .226 3.50 2" square PS20 4 4.500 .237 4 2-1/2" square PS25 5 5.563 .258 5 3" square PS30* 1.875 x 1.625 x .133 “H” PH1 6 6.625 .280 6 2.25 x 1.95 x .143 “H” PH2 8 8.625 .322 8 10 10.750 .365 10 * For D or F mold price only

Ph: 1-800-677-9089 B-5 www.erico.com LITERATURE SECTION C

OTHER SPECIALIZED APPLICATION CATALOGS, APPLICATIONS, BULLETINS AND TECHNICAL INFORMATION

A1L STATIC GROUNDING CONNECTIONS

A4G SUBSTATION GROUNDING Numerous applications and guidelines for grounding electrical supply station (substations). A4P COMPUTER ROOM GROUNDING Widely accepted system of grounding and signal reference grids to protect vital computer data and reduce downtime.

A7D INSTALLERS AND INSPECTORS GUIDE A guide for installation and inspection of CADWELD exothermically welded connections.

A7J GEM BROCHURE Brochure describing GEM Ground Enhancement Material used to lower resistance to earth.

A9E CONTRACTOR TIPS Ideal for contractors – How to save time and make the installation easy.

C-1 Ph: 1-800-677-9089 www.erico.com LITERATURE SECTION C

TRAINING VIDEOS

CWTAPEA How To Make a CADWELD Connection

CWTAPEB Basic Grounding, Includes Testing

CWTAPEC Basic Grounding

CWTAPED CADWELD ONE-SHOT

CWTAPEE EXOLON

CWTAPEF How to Make a Heavy Duty Ground Rod Splice

CWTAPEG Reducing Transient Threats with SRGs

CWTAPEH Signal Reference Grid Installation

CWTAPEJ CADWELD in the Rain

CWTAPEK GRIDMAKER vs. BURNDY®

SOFTWARE CADWELD has specialized design software packages: SRG Disk Computer room design – in AutoCAD® drawings or DXF style (Demonstration)

CAD CLUB CD Various connections and applications – AutoCAD drawings.

A5U (ASCII) Grounding specifications – ASCII format so it can be read by any word Disk processing software. (ref. publication A5U)

S219D Facility Electrical Protection Six Point Plan CD.

For copies of any of the above catalogs, application bulletins, software or to schedule training, contact your local CADWELD representative or ERICO at: 800-677-9089 • Fax: 800-677-8131

Ph: 1-800-677-9089 C-2 www.erico.com ERICO SURGE AND LIGHTNING PROTECTION

ELECTRICAL GROUNDING LIGHTNING PROTECTION and BONDING

Lightning Protection Products Molds & Weld Metal SYSTEM 2000 EXOLON – Low Emission – Conventional Lightning Protection ONE-SHOT – Disposable Molds Lugs, Tools SYSTEM 3000 & Accessories – Active Lightning Protection Lightning Warning System Industrial Stack Protection Support Equipment Air Terminals, Bases, Conductors, Masts Fasteners & Fittings Ground Rods & Accessories Chemical Ground Rods Ground Clamps Ground Plate Electrodes SURGE PROTECTION Ground Rod Couplings Ground Rod Drivers Ground Rods – Copperbonded, Surge Protection Products Galvanized, Stainless Steel Service Entrance OEM Protection Components Bonding Products Data & Signal Line Protection Aircraft Ground Receptacles Load Cell Protection Bonding Jumpers Branch Panel Equipment Ground Plates Complete Home Protectors Equipotential Mesh Telecommunication Shelter Protection Fence & Gate Bonds Automation & Control Protection Grounding & Bonding Bars Perimeter Busbars Personnel Safety Mats Split Bolts SRG – Signal Reference Grids Static Bonding Products Switch Handle Bonds TIA/EIA Ground Bars Water-Pipe Clamps Miscellaneous Grounding Products GEM Ground Enhancement Material Ground Inspection Wells Ground Test Instruments Grounding Conductor www.erico.com

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