Innovative Ideas for EXCELLENT ENGINEERING N R O L L I N G & E N G I N E E R I N G L T D

www.sanvijay.com

C O M P A N Y

P R O F I L E STEEL is everywhere

Our Background OUN R F D U ER O

Late Shri Puranlalji Agrawal

SANVIJAY GROUP

SANVIJAY has been the foremost name in steel rolling in entire India for more than 2 decades. Sanvijay founded by its pioneer Mr. Puranlal Agrawal, has grown from a modest trading firm in 1971 to become one of the country's biggest and most respected multi product steel rollers. N R O L L I N G & E N G I N E E R I N G L T D

Sanvijay Rolling & Engineering Ltd. (SREL) has its manufacturing units at Hingna

& Butibori MIDC Estate in Nagpur (Maharashtra). Sanvijay has 6 rolling Mills with an installed production capacity of 0.5 Million Tones per annum, and Steel Melting

Shop (SMS) having infrastructure for special steels and Stainless steel and other regular Mild Steel and High Tensile capabilities. We are the preferred supplier of steel for all communication and microwave tower manufacturers in the country.

GRACE INDUSTRIES LTD

‘GRACE INDUSTRIES LTD' (GIL) a Subsidiary of Sanvijay Rolling & Engg. Ltd.

(SREL) was acquired in year 2007. Located in Tadali MIDC, Chandrapur, GIL has a setup of 4 x 100 TPD DRI Kilns for production of high grade Sponge Iron and 25

+ 8 (33) MW Captive Power Plant (Coal Based AFBC and WHRB). SUNRISE STRUCTURAL & ENGINEERING PVT. LTD, is a professionally managed, dynamic company, engaged in fabrication, galvanizing & supply of all types of

Lattice Galvanized Towers, Power Transmission Towers, Telecom Tower, Wind

Mill Towers, Switch yard Structures and Allied Application. Approvals & Certifications

An ISO 9001:2008 Certified Organization, Quality at Sanvijay is imbibed in its culture. Due to this strict adherence to quality parameters, Sanvijay can boast of being the only mill in India to enjoy Power Grid approval for supply of complete range of Angles &

Flats for Power Grid Transmission Line Tower Projects. External Approval Agencies & third party Inspection Agencies like American Bureau of Shipping (ABS), LRS, DNV,

TUVRheinland, Bureau Veritas, NTPC, MSEB & various others have also approved our manufacturing process and / or products from time to time. Sunrise Structurals &

Engineering Pvt. Ltd. also enjoys ISO 9001:2008 certification. Central India’s Largest, Most Reliable Efficient Steel Company

At Sanvijay we have six Rolling unit with 9 production lines of size varying from 9'' to 32 '', with a total installed capacity of 44,000 MT per month.

Overview of Butibori Plants [32” & 22” Rolling Lines]

Our Infrastructure Overview of Hingna Plants [9”, 11”, 12” (2 Nos.), 14” (2 Nos.), 16” Rolling Lines] N R O L L I N G & E N G I N E E R I N G L T D

Rolling Mills Details

UNITS MILL SIZE Production Capacity per month (MT)

H-1 (M-1)- 14 inch 3000

H-2 (M-1)- 16 inch 3000

H-3 (M-1)- 12 inch 12,500

(M-2)- 12 inch

(M-3)- 14 inch

H-4 (M-1)- 9 inch 3500

(M-2)- 11 inch

B-1 (M-1)- 24 inch 10,000

B-2 (M-1)- 30 / 28 inch 12000

* All Our Rolling Mills are well equipped with Coal Based Gasifier for efficient pre heating of raw material Rolling Mills [9 Production Lines] Process Equipment Specification U.S.P.

Proper soaking of material Rolling Stands with Fibre bearings. With simultaneous rolling of before rolling Pusher type Re-heating Furnaces different sections in 9 different Mechanised handling during Roller tables & 36 mts long lines, SANVIJAY can fulfill any rolling cooling beds. large or small, single or multi Close control on dimensional Hot saw cutting machines. product order in the shortest time and other physical aspects like Straightening Machines. period. bend, twist, etc. In house Spectro & Mechanical From the lightest section to the Inline cutting and mechanized testing facilities. heaviest, we deliver everything in handling of bars. long products. Best product quality in the country due to rigorous pre, post and in-process quality checks. Induction Furnace (IF)

Process Equipment Specification Capacity

Induced Current Melting of scrap Medium Frequency 500 HZ 15 MT Liquid Metal with Double DRI GA Danieli make convertor Scada base System Transformer Rating 7.1 MVA Scrap stored in fully covered shed. Argon Oxygen Decarburisation (AOD)

Process Equipment Specification Capacity

Decarburisation through side Side blown Converter with top 35 MT liquid Metal blowing tuyers lancing Control of gas levels and PLC based gas mixing station by chemical composition Forbes Marshal Reduction of metal through Argon gas blowing & achieve homogenization. Ladle Refining Furnace (LRF)

Process Equipment Specification Capacity

Chemical and Thermal GA Danieli Make 40 MT Liquid Metal Homogenization Transformer Rating 5 Alloy addition to achieve close MVA chemistry range 10” electrode diameter Slag making for Heating Rate 3-4ºC/ min desulphurization with synthetic slag Bottom purging by Argon through refractory purging block Synthetic Slag practice to produce clean steel. Cored Wire Injection

Process Equipment Specification Capacity Capacity

Floating of free M/s Minex Metallurgical Ltd Feeding Fine adjustment of tramp elements alumina by formation Feeding of 9mm -13mm rate 20 - · In SS grades, Cored Wire Injection of calcinated Cored Wires 200 is done to modify morphology of aluminium Two roller type with flipping Mtr/min inclusions to make less abrasive. oxysulphides. type spools. For improved machinability Improvement of fluidity percentage "S" is maintained of steel while casting above 0.25% in Sulphur bearing Reduction in grade. Aluminium loss during In non Sulphur grades, controls are casting employed to maintain percentage "S" between 0.02 & 0.03 Uniform distribution of "B" and "Ti”

By producing Calcium aluminates, which can be joined to the slag and minimization of alumina inclusions. Continuous Casting Unit - I

Process Equipment Specification Capacity

Ladle-tundish stream shrouding S-Type Curved Mould Two Strand For casting blooms in following Tundish-mould stream shrouding Machine with Radial Dummy Bar. sizes Synthetic mould slag 6/11 meter Radius 100x100mm Soft secondary cooling Supplied by M/s Danieli. 125x125mm Controlled casting speed 150x150mm Oscillation synchronization with withdrawal for uniform & smooth casting Large metallurgical length Continuous Casting Unit - II

Process Equipment Specification Capacity

Ladle-tundish stream shrouding S-Type Curved Mould Two Strand For casting blooms / slabs in Tundish-mould stream Machine with Radial Dummy Bar. following sizes 160x160mm shrouding 9/16 meter Radius 200x200mm Synthetic mould slag Supplied by M/s Danieli. 300x300mm Soft secondary cooling 200x250mm Controlled casting speed 200x300mm 200x400mm Oscillation synchronization with 230x250mm withdrawal for uniform & smooth casting (Slab sizes as per enquiry) Large metallurgical length Uniform size & smooth surface with less rhmboidity Bloom conditioning / dressing facility Ingot Casting

Process Equipment Specification Capacity

Bottom poured up healing Ingot M1, M2, M3, M4.2 & M7 - Square M1 - 1 MT weight – 320 mm Sq *390 with Hot Top & antipiping Ingot mm Sq*1115 mm length compound. M6 – Octagonal Ingot Argon shrouding on trumpet M9 & M14 – Polygonal Ingot M2 - 2 MT weight - 406 mm Sq *508 Slow cooling facility for better mm Sq*1230 mm length internal soundness / homogeneity M3- 3.2 MT weight - 480 mm Sq * Bloom conditioning / dressing 570 mm Sq * 1570mm length facility M4.2- 4.2 MT weight - 490 mm Sq * 610 mm Sq * 1850mm length

M6- 6 MT weight – 660 mm dia * 790 mm dia * 1576 mm length

M7- 6.8 MT weight - 580 mm Sq * 730 mm Sq * 2013 mm length

M8.2- 8.2 MT weight – 865 mm dia * 1025 mm dia * 1450 mm length

M9- 10 MT weight – 804 mm dia * 977 mm dia * 1860 mm length

M14- 14 MT weight – 1005 mm dia * 1245 mm dia * 1740 mm length Overview of GRACE INDUSTRIES LTD., Chandrapur

At Grace Industries Ltd., we have a huge land bank of over 300 Acres which has been acquired for immediate expansion into Ferro Alloys Plant and further capacity expansion along with own Private Siding for which In-principle approval has already been received.

Infrastructure Details

 4 X 100 TPD, Beekay make DRI Kilns  Thermax make Boilers 4 WHRB (4 X 10 TPH) & 1 AFBC ( 1 X 100 TPH)  2 Steam Turbine Generators, SIEMENS make ( 8 MW + 25 MW)  Air Colled Condenser- GEI Make  Cooling Tower- Paharpur  ESPs (Thermax Make)  For fly ash utilization, in-house fly ash brick plant is installed in the plant premises.

Overview of SUNRISE STRUCTURAL’S & ENGINEERING PVT LTD, Hingna

Sunrise Structural's & Engineering Pvt. Ltd. is having state of the art Hot Dip Galvanizing and Fabrication Plants located at Nagpur, India. It is equipped with Fabrication capacity of over 18000 MT per annum and Galvanizing capacity of 24000 MT per annum. The entire operations are professionally managed by team of highly experienced engineers who are the best in their field.

Infrastructure Details

 The Hot Dip Galvanizing Plants having the following dimension ( 7.1m L x 10.0 m W x 1.2 D)  Imported Hydraulic Presses  Radial Drill along with machine tools  Quality Control Lab for Galvanizing  Jigs & fixtures

220 KV M/C NARROW BASE TOWER FOR MSETCL

Our Valued Clients

KEC International Ltd. Nagpur

Maharashtra State Electricity Transmission Co. Ltd.

(MAHATRANSCO) up to 400 KV line & Sub station

structure.

BNC Power Projects Ltd. Pune

Rudranee Infrastructure Ltd Aurangabad

Ashtavinayaka Construction. Mumbai

Shivam Enterprises. Mumbai

Sai Ram Erection Nagpur

R.K. Engineering Service. Nagpur

Bajaj Electrical Ltd. Mumbai

E.M. Power Trans Pvt. Ltd. Orissa 132 KV D/C A TYPE TOWER DURING TESTING (CLIENT: POWER HOLDING COMPANY OF NIGERIA) K.C Power Infra Pvt. Ltd. Mumbai

Kalpataru Power Transmission Ltd. Gandhinagar.

Maha Active Engg Pvt. Ltd. Aurangabad

We are MSETCL Approved vendor up to 400 KV and also supplying 132 KV Tower for Power Holding company of Nigeria through M/s Ashtavinayaka Energy Infra Ltd. Enjoying the trust of leading Transmission Line Tower (TLT) giants across India since more than 2 decades.

QUALITY speaks for us

Our Product Range RANGE OF ROLLED PRODUCTS: MS/HT Equal Angle (All sizes approved by PGCIL)

25 X 25 mm Any thickness from upto 3mm to 25 mm 250 X 250 mm and more also

MS/HT Unequal Angle 45 x 30 mm to 3 to 6 mm 125 x 75 mm 5 to 10 mm 75 x 50 mm to 6 to 10 mm 150 x 75 mm 8 to 12 mm 90 x 60 mm 6 to 12 mm 150 x 90 mm 8 to 12 mm 100 x 75 mm 6 to 12 mm 150 x 115 mm 8 to 12 mm

Flats 25 mm to 300 mm (Any Thickness) Squares 6 mm to 150 mm Rounds 6 mm to 150 mm

Channels Section Kg/mtr Section Kg/mtr 75 x 40 mm 7.14 100 x 50 mm 9.56 125 65 mm 13.1 150 x 75 mm 16.8 175 x 75 mm 19.6 200 x 75 mm 22.3 250 x 82 mm 34.2 300 x 90 mm 36.3 400 x 100 mm 50.1

Broad Flange Beams Section Kg/mtr Section Kg/mtr 116 X 100 mm 23 150 x 150 mm 34.6 152 x 152 mm 37.1 200 x 200 mm 40

Joists/Beams Section Kg/mtr Section Kg/mtr 100 x 50 mm 8.9 125 x 70 mm 13.4 150 x 75 mm 15 175 x 85 mm 19.5 200 x 100 mm 25.4 250 x 125 mm 37.3 300 x 140 mm 46.1 350 x 140 mm 52.4 400 x140 mm 61.6 450 x 150 mm 72.4 500 x 180 mm 86.9 600 x 210 mm 124

* Exclusive trading unit for all sizes of MS & HT plates / sheets and TMT bars RANGE OF SPECIAL STEEL PRODUCTS: Grades Under Regular Production (Stainless & Carbon Alloy Steel) 300 SERIES

AISI 302, AISI 303, AISI 304, AISI 304L, 304Cu, 304 LER, 308 LER, AISI 310, AISI 316, AISI 316L, AISI 316 Ti, 316 LER, AISI 317, AISI 321, AISI 347

200 SERIES

AISI 201, AISI 202, AISI 204

400 SERIES

AISI 403, AISI 410, AISI 416, AISI 420, AISI 420 A, AISI 430, AISI 430F, AISI 446,

DUPLEX

ASTM A182 F51, DIN 1.4462, DIN 1.4362

HIGH ALLOY SS & TOOL STEEL

( WILL BE STARTED AFTER INSTALLATION OF H/T FURNACE):-H11 , H13, O1, EN 36C, EN 52, ASTM A564-630 (17-4 PH), AISI 420 B, AISI 431, BLADE QUALITY, 1.4028, 1.4057

DIN GRADES

1.4301, 1.4307, 1.4401, 1.4404, 1.4541, 1.4571, 1.4001, 1.4021,1.4104, 1.4362, 1.4462

CARBON STEELS

A105 / C45 / EN9 / C60.... etc.

ALLOY STEELS

En19 / EN24 / En353.... etc. Size Range AS CAST BILLETS

100 X 100 MM, 125 X 125 MM, 150 X 150 MM, 160 X 160 MM, 200 X 200 MM, 300 X 300 MM, 200 X 250 MM, 200 X 300 MM, 200 X 400 MM, 230 X 250 MM, SLAB SIZES AS PER REQUIREMENT.

AS CAST INGOTS

1 MT, 2 MT, 3 MT, 4.2 MT, 6.0 MT, 7 MT, 8.2 MT, 9 MT, 14 MT. Rolled Product Sizes 32 TO 200

32, 34, 36, 38, 40, 42, 45, 48, 50, 52, 56, 60, 63, 65, 70, 73, 75, 80, 85, 90, 95, 100, 105, 110, 115, 120, 125 130, 135, 140, 145, 150, 160, 165, 170, 180, 190, 200 MM DIA.

Supply Conditions AIR COOLED, PIT COOLED, VERMUCULITE COOLED & SPOT INGOTS CONDITIONED AFTER INSTALLATION OF H/T FURNACE:- STRESS RELIEVED , ANNEALED

AIR COOLED, PIT COOLED, VERMUCULITE COOLED & SPOT BLOOMS / CONDITIONED / FULLY GROUND AFTER INSTALLATION OF H/T SLABS FURNACE:- STRESS RELIEVED , ANNEALED

AS ROLLED, PIT COOLED, AFTER INSTALLATION OF H/T FURNACE:- NORMALIZED, STRESS RELIEVED ANNEALED, SPHERODIZED ANNEALED, ROUND BARS FULL ANNEALED, ISO-THERMAL ANNEALED, SOLUTION ANNEALED, QUENCHED & TEMPERED, PRECIPITATION HARDENED & AGED. Tolerances INGOTS HOT TOP VOLUME 9 To 12%

BLOOMS / SLABS + / - 3 mm max & RHOMBOIDITY - 6 mm max

ROUND BARS FOR ALL SIZES AS PER IS 3739/87 & IS 1852

Grace Industries Ltd.

SPONGE IRON A. Chemical B. Physical Fe, Metallization 80 ± 1 % Lump Size +3 mm Sulphur 0.045 % max. Fines Size 0-3 mm Phosphorus 0.065 % max. Bulk density 2.01-2.1 MT / m3 Carbon 0.10 to 0.25 % Gangue content 6 to 7.5 %

Sunrise Structural’s & Engineering Pvt. Ltd.

1. Transmission Line Towers from 66KV to 400KV (Quad Conductor) 2. Sub Station Structures from 66KV to 400KV. 3. Telecommunication Towers : a. Rooftop Towers from 9m to 30m. b. Ground Based Towers from 30m to 100m. c. Monopoles. 4. Wind Mill Towers from 40m to 75m. 5. Earthing Flangs. Quality Department Quality Assurance

No. Quality assurance Equipment & Spec Make

1 Optical Emission Spectrometer (Additional channel of Oxygen, ARL 3460

Nitrogen & Soluble Alminium) Thermo Fisher Scientific Corpo

2 Universal Testing Machine ( 0 – 1000 KN) FIE, Ichalkaranji

3 Hardness Testing machine (BHN, RB,RC) FIE, Ichalkaranji

4 Impact Testing Machine (Izod / charpy) FIE, Ichalkaranji

5 Digital temperature controller subzero treatment bath -22 to -70 Deg Cel ------

6 Optical Microscopes for metallurgical tests C.Z. Jenvert

7 Notch maker for Impact Samples Fasne Test Equiptment

8 Big Bandsaw Machines (0 – 450 mm) Laxmen

9 Bend Tester FSA (FBR 150 KN)

10 Horizontal Grinder for Impact Samples East Coast Entrp.

11 Polishing Machine Unimet

12 Specimen Cutting Machine Unimet

13 Macro Testing Facility at 10X ------

14 Muffle Furnaces ( 0 – 1200 Deg C) Tempo

15 Ovens ( 0 – 450 Deg C) Tempo

16 Carbon – Sulphur Apparatus Lab & Engg Corpo

17 Weighing machines (Various capacity) Shimadzu / Spectrographic-H

18 Wet analysis facility with fuming chamber ------Markets Sanvijay Rolling and Engineering Limited produces and sells high quality stainless steel and specialty steels that meet a variety of demands.

We design our product mix to cater to almost all leading end users. Our products withstand the extreme environments in which they are used. Our people are attentive to customers needs in an increasingly complex business environment. Industries being catered to by Sanvijay today include

      

       

      

       

Through state-of-the-art technology, heightened customer sensitivity and awareness of global condition, Sanvijay is meeting these challenges. Our Clients

INTERNATIONAL Indian Railways

Lanka Transformers Diesel Locomotive Works, Varanasi Zamil Steel Ship Building Hidada ABG Ship Yard Al-Babtan Pipavav Ship Yard NREC, Alang Marine Honest Steel Dempo Ship Yard DOMESTIC Sesa Goa Transmission Sector Tebma Goa Shipyard KEC Garden Reach Shipbuilder's And Engineer's Kalpataru Power Other Sectors Gammon

L & T Shahpoorji-Pallonji Jyoti Structures BHEL Bajaj Electrical ESSAR Unitech Power Transmission Texmaco IVRCL Bridge And Roof Deepak Cables (APTL) Sterlite Grid Indian Industrial Enterprises Diamond Power Supreme And Co. Tata Project Ltd. BBJ Areva Ltd. L&T (ECC) ABB & NTPC. Titagarh Wagon Archon Engicon Pvt. Ltd. Sterling And Wilson Emco Ltd. Siemens Jyoti Power Corporation Pvt. Ltd. ACC Adani Power Godrej Varrsana Ispat Limited, Gujarat Raymond Amitasha Enterprises Pvt. Ltd. Associated Power Structures P. Ltd. Tata International Ltd. INOX Wind Limited Communication Sector Tata Steel Limited Reliance Deevin Groups Bharti Airtel Mageba Bridge Products Pvt. Ltd. Aster Teleservices Griseom Non Conventional Energy Sector BGR Energy Systems Ltd. Echjay Forging Ltd. Suzlon Maas Flange Ltd. Vestas Vendor Registration Form Kindly fill in your details and send this page to the below address

Company Name :

Contact Name :

Email Id :

Address :

City :

State :

Zip Code :

Country :

Phone :

Fax :

Website :

Business Type :

Business Proposal :

Corporate Office 9, Imambada Road, Nagpur- 440018. N Ph. : +91 712 272 9130 - 136 Fax : +91 712 272 0716, 272 3799 R O L L I N G & E N G I N E E R I N G L T D (AN ISO 9001 : 2008 COMPANY) Email : [email protected] Website: www.sanvijay.com PLANT LOCATIONS

SANVIJAY ROLLING & ENGG. LTD Unit H1: Plot No. F-16, MIDC, Hingna Road, Nagpur. Ph.: 07104-236476, 237961, 236782 Unit H2: Plot No. S-88/1, MIDC, Hingna Road, Nagpur. Ph.: 07104-235942, 234949, 236942 Unit H3: Plot No. 41 & 43, MIDC, Hingna Road, Nagpur. Ph.: 07104-235064, 235713, 235697 Unit H4: Plot No. F-11/12, MIDC, Hingna Road, Nagpur. Ph.: 07104-236472, 236473, 236761 Unit B1: Plot No. 202, Butibori, MIDC Area, Nagpur Ph.: 07104-265409, 265159/60 Unit B2: Plot No. 203/ 206, Butibori, MIDC Area, Nagpur Ph.: 07104-265692,/94/96, 265686

GRACE INDUSTRIES LTD A-23, MIDC. Industrial Area, Tadali Growth Center, Chandrapur – 441 545 Ph.: 07172-237907, 237910

SUNRISE STRUCTURAL’S & ENGINEERING PVT LTD A-10, MIDC, Hingna Road, Nagpur - 440028

Registered Office 9, Imambada Road, Nagpur- 440018. N Ph. : +91 712 272 9130 - 136 Fax : +91 712 272 0716, 272 3799 R O L L I N G & E N G I N E E R I N G L T D (AN ISO 9001 : 2008 COMPANY) Email : [email protected] Website: www.sanvijay.com