Moore Tool Jig Grinder Applications Studies Jig Grinding Application Study manufacturing to the sub-micron level
Changing Conventional Jig Grinding
• Production Jig Grinding • Flood Coolant Moore Tool Company • Electric Heads for Grinding • Full Enclosure Moore Tool Company 800 Union Ave • Super Abrasives and Cutting Burrs P.O. Box 4088 • Stock Removal Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
500 CPW Jig Grinder
• 3 Dimensional Form (Contouring)
• X,Y and W Axis
• Wheel Dressing Station to Form Radius on Metal Bonded Wheel
• Multiple Horizontal Passes
• Unattended Cycle Run
• Air Bearing Grinding Spindle
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
450 CP Jig Grinder with Spin Table
• Cast Iron Lap
• Spherical Radius
• 40K Grinding Head
• Roughing: 60/80 Borazon Goldline Wheel
• 0.005 in. Per Pass
• Finishing: Carbide Silicon Wheel
• 50 µin. Per Pass Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
500 CP Jig Grinder with CNC Rotary Table
• Roll Die with 1080 0.095 Diameter Holes with Draft
• Material: A2 Tool Steel
• Outside Diameter 5.910
• Material Removed on Diameter 0.012 and 0.015
• Finishing Size ± 0.0001
• 175K Grinding Head
• CBN Metal Bond Grinding Wheel 0.051
• Work Piece Mounted to CNC Rotary Table
• Roughing: Autosize Every 15 Holes, 3 Minutes a Hole
Moore Tool Company • Finishing: Autosize Every 8 Holes, 4 Minutes a Hole Moore Tool Company Continuous Operation: Approximately 126 Hours 800 Union Ave P.O. Box 4088 5 Days @ 24 Hours/Day — Unattended Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
450 Retrofit Jig Grinder
• Spherical Extrusion Die
• Material: A2 Tool Steel
• Moore Spin Table Mounted to Sine Plate
• 40K Grinding Head with Wedge
• 1.0 in. ABN Grinding Wheel
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
500 CPW Jig Grinder
• Carbide Score Die — Can Top Tooling
• Entire Surface was Jig Ground Complete
• 50º Formed Metal Diamond Bonded Wheel and Two Electroplated Wheels
• Dressing Station Using X and W Axes to Maintain Formed Wheel
• Flood Coolant
Total Grind Time: 54 Minutes Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
Thermoforming Customer - Take Home Container for Grocery & Restaurant Industry
450 CP Jig Grinder
• Trim Tool: Jig Grind Contour +/-0.0001 Punch to Die Clearance and Dowel Hole Position and Size
• Autosize and Autogrind Application
1200 CP Jig Grinder
• Die Holder: Jig Grind Dowel Postions and Hole Size
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
Special Application
450 CP Jig Grinder
• Jig Grinding a Precision Pocket for a Highly Precise Hydrostatic A-Axis Quadrant
Modified 1200 CPW
• Machine Geometry on X, Y and Z Axis Better Then 15 Millionths Over Entire Travel (X Axis 48 Inches)
• Application: Diamond Tipped Tool Designed to Perform Ruling Function on Optical Grade Material
• Customer: Electronics Industry (Flat Panel Display and High Definition Plasma Televisions
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
500 CPZ Jig Grinder
• Spin Table Grinding on all ID’s and OD’s - Tolerances Held to below 2 Microns
• Slot Grinder Attachment Used to Form Grind the Teeth of the Gage
• Moore UCMM Used to Inspect Part to NIST Standards
500 CPZ and CP Jig Grinder
• Application: The Manufacture of a Moore Hydrostatic Spindle
• Tolerances Held to One Micron or Better on ID’s, OD’s and Fluid Gaps
• Hydrostatic Run-Out When Completely Assembled - Better Than 4 Millionths of an Inch
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
1200 CPZ Jig Grinder
• Simultaneously Grinding Two Plates: Punch Retainer and Die Retainer
• 64 Holes
• Tolerance ± 0.0002 Diameters
• Diameter of Holes 1.800 in.
• 40K Grinding Head
TIME: 10 Minutes Per Hole
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
1200 CPZ Jig Grinder
• Plastic Sheet Trim Tool - Credit Card Die
• 8 Rectangular Pockets
• Tolerance: ± 0.0001 in
• Surface Finish: 12 Ra
• 120K Grinding Head
• 0.1965 in. Diameter CBN Wheel
• Moore Autosize
• Moore Autogrind
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 www.mooretool.com Jig Grinding Application Study manufacturing to the sub-micron level
1200 CPW Jig Grinder
Special Precision Bearings for a United States Government Laboratory.
• Moore Built Hydrostatic Spin Table
• Moore Built Surface Grinder Attachment for Jig Grinder
• (3) 24 Inch Diameter Ring Components, 2 Complete Sets
Grinding Results:
Flatness - 10 Millionths
ID - Cylindricity 7 Millionths Total
OD - Cylindricity 8 Millionths Total
Moore Tool Company
Moore Tool Company 800 Union Ave P.O. Box 4088 Bridgeport, CT 06607-1137 Tel (203) 366-3224 Fax (203) 367-0418 F-XXXX Rev. A www.mooretool.com Moore Tool Company, Inc. 800 Union Avenue Bridgeport, CT 06607-0088 USA p (203) 366-3224 f (203) 367-0418 www.mooretool.com e-mail: [email protected]
Moore Special Tool AG Industriestrasse 8 CH-8903 Birmensdorf ZH Switzerland p +41 43 344 2020 f +41 43 344 2030 www.mooretool.com e-mail: [email protected]
Moore Nanotechnology Systems LLC 426 Winchester Street Keene, NH 03431-0605 USA p (603) 352-3030 f (603) 352-3363 www.nanotechsys.com e-mail: [email protected]
F-1632 Rev. A