10-205

10″ Left Tilt Contractor

Operator’s Manual Record the serial number and date of purchase in your manual for future reference.

Serial Number: ______Date of purchase: ______For technical support or parts questions, email [email protected] or call toll free at (877)884-5167

10-205M1 www.rikontools.com SHOULD BE MAINTAINED TABLE OF CONTENTS • Always unplug tool prior to inspection. • Consult manual for specific maintaining and adjusting Safety Rules...... 2-5 procedures. Unpacking...... 5 • Keep tool lubricated and clean for safest operation. Assembly...... 6-13 • Remove adjusting . Form habit of checking to see that Installation...... 13-14 adjusting tools are removed before switching machine on. Operation...... 14-20 • Keep all parts in working order. Check to determine that Maintenance...... 20 the guard or other parts will operate properly and perform Troubleshooting...... 21 their intended function. Parts Illustrations, Lists and Notes...... 22-30 • Check for damaged parts. Check for alignment of moving Warranty...... 31 parts, binding, breakage, mounting and any other condition that may affect a tool’s operation. • A guard or other part that is damaged should be properly SAFETY RULES repaired or replaced. Do not perform makeshift repairs. (Use parts list provided to order replacement parts.) WARNING: For your own safety, read all of the instructions and precautions before operating tool. • Maintain proper adjustment of rip and blade guard. PROPOSITION 65 WARNING: Some dust created by • Never adjust saw while running. Disconnect power to avoid using power tools contain chemicals known to the state of accidental start-up. California to cause cancer, birth defects or other reproductive harm. • Have damaged or worn power cords replaced immediately. Some examples of these chemicals are: • Keep blade sharp for efficient and safest operation. • Lead from lead-based . • Crystalline silica from bricks and cement and other KNOW HOW TO USE THE TOOL masonry products. • Use right tool for the job. Do not force tool or attachment to • Arsenic and chromium from chemically-treated . do a job for which it was not designed. Your risk from these exposures vary, depending on how often you • Disconnect tool when changing blade. do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety • Avoid accidental start-up. Make sure that the tool is in the equipment. Always wear OSHA/NIOSH approved, properly fitting “off” position before plugging in, turning on safety face mask or respirator when using disconnect or activating breakers. such tools. • Do not force tool. It will work most efficiently at the rate for CAUTION: Always follow proper operating procedures as which it was designed. defined in this manual — even if you are familiar with use of this or similar tools. Remember that being careless for even a • Keep hands away from blade and moving parts and cutting fraction of a second can result in severe personal injury. surfaces. BE PREPARED FOR THE JOB • Never leave tool running unattended. Turn the power off • Wear proper apparel. Do not wear loose clothing, gloves, and do not leave tool until it comes to a complete stop. neckties, rings, bracelets or other jewelry which may get • Do not overreach. Keep proper footing and balance. caught in moving parts of machine. • Never stand on tool. Serious injury could occur if tool is • Wear protective hair covering to contain long hair. tipped or if blade is unintentionally contacted. • Wear safety shoes with non-slip soles. • Know your tool. Learn the tool’s operation, application and • Wear face mask or dust mask if operation is dusty. specific limitations. • Wear safety glasses complying with United States ANSI • Handle workpiece correctly. Press firmly against table. Z87.1. Everyday glasses have only impact resistant lenses. Protect hands from possible injury. They are NOT safety glasses. • Turn machine off if it jams. Blade jams when it digs too • Be alert and think clearly. Never operate power tools deeply into workpiece. (Motor force keeps it stuck in the when tired, intoxicated or when taking medications work.) that cause drowsiness. • Feed work into the blade only as recommended in PREPARE WORK AREA FOR JOB “Operation.” • Keep work area clean. Cluttered work areas invite WARNING: For your own safety, do not operate your saw accidents. until it is completely assembled and installed according to • Do not use power tools in dangerous environments. Do not instructions. use power tools in damp or wet locations. Do not expose STABILITY OF SAW power tools to rain. If there is any tendency for the saw to tip over or move during • Work area should be properly lighted. certain cutting operations, such as cutting extremely heavy • Keep visitors at a safe distance from work area. panels or long heavy boards, the saw should be bolted down. • Keep children out of workplace. Make workshop childproof. If you attach any kind of extensions over 24" wide to either Use padlocks, master switches or remove switch keys to end of the saw, make sure you either bolt the saw to the floor, prevent any unintentional use of power tools. as appropriate, or support the outer end of the extension from the bench or floor, as appropriate. • Keep power cords from coming in contact with sharp objects, oil, grease and hot surfaces. 2 LOCATION The push stick and push block examples shown on page The saw should be positioned so neither the operator nor a 4 are useful for keeping hands and fingers away from saw casual observer is forced to stand in line with the saw blade. blade during ripping, rabbeting and dadoing. Apply down- ward pressure and push workpiece through the cut and past KICKBACKS the blades. Several other configurations may be suitable for A kickback occurs during a rip-type operation when a part or safe operation. all of workpiece is thrown back violently toward operator. Featherboards are used to keep the work in contact with the Keep your face and body to one side of the saw blade, out of rip fence or table during the cutting operation. Use of feather- line with a possible kickback. boards can help to prevent kickbacks and binding. Feather- boards should be used for all “non thru-sawing” operations. Kickbacks and possible injury from them can usually be avoided by: • Never reach in back of the cutting tool with either hand to hold down or support the workpiece, remove scraps, • Maintaining rip fence parallel to saw blade. or for any other reason. Avoid awkward operations and • Keeping saw blade sharp. Replace or sharpen anti- hand positions where a sudden slip could cause fingers or kickback pawls when points become dull. hand to move into a saw blade or other cutting tool. • Keeping saw blade guard, spreader, and anti-kickback • Do not perform layout, assembly, or setup work on the pawls in place and operating properly. The spreader must table while the cutting tool is rotating. be in alignment with the saw blade and the pawls must • Do not perform any operation freehand—always use either stop a kickback once it has started. Check their action rip fence or miter to position and guide the work. before ripping. • Never use the rip fence when cross-cutting or the miter • Not ripping work that is twisted or warped or does not gauge when ripping. Do not use rip fence as a length stop. have a straight edge to guide along the rip fence. Never hold onto or touch free-end of workpiece or a free- • Not releasing work until you have pushed it all the way piece that is cut off, while power is ON and/or saw blade is past the saw blade. rotating. • Using a push stick for ripping widths less than 6 inches. • Shut the saw OFF and disconnect power source when • Not confining the cutoff piece when ripping or crosscutting. removing the table insert, changing the cutting tool, removing or replacing the blade guard, or making adjust PROTECTION: EYES, HANDS, FACE, BODY, EARS ments. • If any part of your saw is missing, malfunctioning, or has • Provide adequate support to the rear and sides of the saw been damaged or broken (such as the motor switch, table for wide or long workpieces. electronic controls, other operating control, a safety device • Plastic and composition materials (like ) may be or power cord), cease operating immediately until the cut on your saw. However, since these are usually quite particular part is properly repaired or replaced. hard and slippery, the anti-kickback pawls may not stop a • Wear safety goggles that comply with United States ANSI kickback. Therefore, be especially attentive to following Z87.1 and a face shield or dust mask if operation is dusty. proper setup and cutting procedures for ripping. Do not Wear ear plugs or muffs during extended periods of stand, or permit anyone else to stand, in line with a poten- operation. tial kickback. • Small loose pieces of wood or other objects that contact • If you stall or jam the saw blade in the workpiece, turn saw the rear of the revolving blade can be thrown back at the OFF and remove the workpiece from the saw blade. operator at excessive speed. This can usually be avoided Check to see if the saw blade is parallel to the miter by keeping the guard and spreader in place for all gauge grooves and if the spreader is in proper alignment thru-sawing operations (sawing entirely thru work) and with the saw blade. If ripping at the time, check to see if by removing all loose pieces from the table with a long stick the rip fence is parallel with the saw blade. Readjust as of wood immediately after they are cut off. required.

• Use extra caution when the guard assembly is removed for • Do not remove small pieces of cutoff material that may resawing, dadoing, or rabbeting—replace guard as soon become trapped inside the blade guard while the saw is as that operation is completed. running. This could endanger your hands or cause kick • Never turn the saw ON before clearing the table of all back. Turn saw OFF and wait until blade stops. tools, wood scraps, etc., except the workpiece and related • Use extra care when ripping wood with twisted grain or feed or support devices for the operation planned. wood that is twisted or bowed—it may rock on table and • Never place your face or body in line with the cutting tool. pinch saw blade. • Never place your fingers or hands in path of saw blade or other cutting tool. • For rip or rip-type cuts, the following end of a workpiece to which a push stick or push board is applied must be (perpendicular to the fence) in order that feed pressure applied to the workpiece by the push stick or block does not cause the workpiece to come away from the fence, and possibly cause a kickback. • During rip and rip-type cuts, workpiece must be held down on table and against fence with a push stick, push block, or featherboards, as applicable (see Figures 1a and 1b, page 4). 3 USE ONLY ACCESSORIES DESIGNED FOR SAW • Crosscutting operations are worked more conveniently and with greater safety if an auxiliary wood facing is attached to miter gauge using holes provided. However, facing must not interfere with proper functioning of saw blade guard. • Make sure the top of the arbor or cutting tool rotates KNOW YOUR CUTTING TOOLS toward you when standing in normal operating position. • Dull, gummy, improperly sharpened or set cutting tools can Also make sure the cutting tool, blade flange and arbor cause material to stick, jam, stall saw, or kickback at nut are installed properly. Keep the cutting tool as low as operator. Minimize potential injury by proper care and possible for the operation being performed. Keep all machine maintenance. guards in place whenever possible. WARNING: Never attempt to free a stalled saw blade • Do not use any blade or other cutting tool marked for without first turning saw OFF. operating speed less than 4000 RPM. Never use a cutting tool larger in diameter than diameter for which saw was • Never use grinding wheels, cutoff wheels, friction designed. For greatest safety and efficiency when ripping, wheels (metal slitting blades), wire wheels or buffing use maximum diameter blade for which saw is designed, wheels. since under these conditions spreader is nearest the blade.

4 • Adjust table inserts flush with table top. Never operate saw Hardware Bag #1 (For extension table assembly) unless proper insert is installed. M10X25 Socket head bolt (6) • Never feed material into the cutting tool from the rear of 10mm Lock washer (6) the saw. An accident and serious injury could result. 10mm Flat washer (6)

THINK SAFETY Hardware Bag #2 (For guide rail and brace assembly) Safety is a combination of operator common sense and alert- M8X30 Hex head bolt (16) ness at all times when the saw is being used. M8X16 Hex head bolt (4) Never use another person as a substitute for a table exten- 8mm Lock washer (20) sion, or as additional support for a workpiece that is longer or 8mm Flat washer (20) wider than basic saw table, or to assist in feeding, supporting M8 Hex nut (16) or pulling the workpiece. M8 Acorn hex nut (4) Do not pull the workpiece through the saw blade—position Hardware Bag #3 (For switch assembly) your body at the infeed side of the guard; start and complete M6X16 Hex head bolt (2) the cut from that same side. This will require added table 6mm Flat washer (2) support for long or wide workpieces that extend beyond the 6mm Lock washer (2) length or width of the saw table. M6 Hex nut (2) CAUTION: Follow safety instructions that appear on the front of your saw. Hardware Bag #4 M10X25 Socket head bolt (4) 10mm Lock washer (4) UNPACKING 10mm Flat washer (4) (For assembling stand to main machine) Refer to Figure 2. ------• Open shipping box. Remove all parts, except saw body, M8X16 Socket pan head screw (8) from both styrofoam packing bases and set parts and top (For assembling caster supports to corner support) base safely aside. Remove the dust chute from the saw ------cabinet. M6X12 Socket pan head screw (24) (For assembling corner support to base panel) • Use utility knife to cut down the four corners of the shipping ------box, allowing cardboard sides to lay on floor and fully M6X20 Socket pan head screw (4) exposing the styrofoam packing base. 6mm Flat washer (4) • Cut away enough styrofoam from motor cover side of M6 Hex nut (4) packing base so that, with the aid of an assistant, you can (For assembling fence storage hooks and line cord hooks) slide the saw body from the base onto cardboard. Saw ------table will remain on cardboard until instructed in Assembly M4X8 Pan head screw (8) section to turn saw body upright onto leg base. (For assembling push stick storage and blade guard storage CAUTION: Do not attempt assembly if parts are missing. hooks) Use this manual to order replacement parts. 4mm Flat washer (8) Check for shipping damage or missing parts. If any parts are Hardware Bag #5 damaged or missing, call 1-877-884-5167 for replacements. 10/13mm Open end wrench The table saw body comes assembled as one unit. Additional 4mm Hex wrench 6mm Hex wrench parts which need to be fastened to the saw should be located 5mm Hex wrench 8mm Hex wrench and accounted for before assembling: 1. Table saw Figure 2 - Unpacking 2. Extension table (2) 3. Brace 4. Table insert 5. Dust chute 6. Rip fence assembly 7. Miter gauge assembly 8. Front rail (2) 9. Rear rail (2) 10. Handwheel with knob (2) 11. Rip fence storage hooks (2) 12. Blade guard storage hooks (2) 13. Push stick storage hooks (2) 14. Line cord wrap hooks (2) 15. Caster (4) 16. Foot (4) 17. Anti-kickback pawl assembly 18. Blade guard assembly 19. Push stick 20. Link plate 21. Front caster support assembly 22. Rear caster support assembly 23. Corner support (4) 24. Base panel “A” (2) 25. Base panel “B” 26. Base panel “C” 5 ASSEMBLE MOBILE BASE PANELS ASSEMBLY Refer to Figure 5. Do not attempt assembly if parts are missing. CAUTION: Tools Required: 4mm Hex Wrench. Use this manual to order replacement parts. Be certain all parts are clean and free of shipping preservative. Also, com- Hardware Required: Twenty-four M6 x 12 socket pan head pletely remove all parts of packing. Saw cabinet should be screws (Hardware bag #4). assembled directly on the floor. • Attach a corner support to each front panel edge with three SAW INSTALLATION M6 x 12 socket pan head screws. Positioning the saw on a level surface will improve stability NOTE: Place the panel edges INSIDE the corner support and accuracy and prevent warpage and failure of cast com- surfaces. ponents and welds. NOTE: Front panel and rear panel are both stamped ‘A’. WARNING: Make certain that the saw is disconnected from Front panel has warning label. the power source. • Repeat above step for the rear panel.

INSTALL HANDWHEELS Refer to Figure 3. Figure 5 Panel A (rear) • Remove saw cabinet and place upside down on cardboard Panel B (left) box or cardboard on floor. • Place one of the handwheels onto the blade raise/lower M6 x 12 Socket shaft located on the front of the cabinet. Align the Pan Head in the back of the handwheel with the pin. Screws (x24) • Thread the washer and locking knob onto the threaded end of the shaft. Do not overtighten or handwheel will not turn. • Repeat the steps above to assemble the remaining hand wheel and locking knob onto the blade tilt shaft located on the side of the cabinet.

Figure 3 Panel C (right)

Panel A (front)

Handwheel

Flat Washer • Turn all panels upside down to perform base assembly. • Attach one corner of left panel (stamped ‘B’) to front panel A.

Locking Knob • Attach the other corner of left panel B to rear panel A. • Repeat above two steps for attachment of right panel (stamped ‘C’). Cardboard ASSEMBLE CASTER SETS REMOVE PACKING MATERIAL Refer to Figures 6 & 7. Refer to Figure 4. Tools Required: One 6mm Hex wrench and one 13mm • Use the blade height handwheel to lower the motor. Open End or Adjustable Wrenches. • Remove the packing material from behind the motor. • Remove casters (4), link plate and caster supports (2) from • Return motor to the raised position. carton.

Figure 4 Figure 6 Casters

Caster Support (rear)

Link Plate

Caster Support (front) Packing Material 6 • Loosen and remove the pre-installed bolts and hex nuts ATTACH CORD WRAP HOOKS from the brackets (see Figure 7). Refer to Figure 9. • Rotate foot pedal bar so that foot pedal is pointing down towards the floor. Tools Required: Hex wrench 4mm and 10mm open end wrench. • Place casters onto the brackets and secure in position with bolts and hex nuts provided. Hardware Required: Two M6 x 20 socket pan head screws, two M6 flat washers and two M6 hex nuts (Hardware bag Figure 7 #4). Hex Nut • Place cord wrap hook into position on motor housing.

• Insert washer onto bolt. Insert bolt through hole and thread Bolt nut onto bolt end on inside of housing. • Repeat for other hook.

Figure 9 Foot Pedal

Flat Washer M6 Hex Nut M6

Cord Wrap Hook ATTACH CASTER SETS TO BASE Refer to Figure 8.

Tools Required: Hex wrench 5mm, Hex wrench 6mm and M6 x16 Socket 13mm Open end wrench. Pan Head Screw Hardware Required: Eight M8 x 16 socket pan head screws (Hardware bag #4). ATTACH BASE TO CABINET • Attach the foot pedal caster set to the two front corner Refer to Figure 10. supports using four M8 x 16 socket pan head screws. • Attach the link block caster set to the two rear corner Tools Required: 8mm Hex Wrench. supports. Hardware Required: Four M10 x 25 socket head bolts, four • Remove the socket head bolt and hex nut from the foot M10 lock washers and four M10 flat washers (Hardware bag pedal, insert the link plate into the slot of foot pedal and #4). secure in place with the socket bolt and hex nut. • Place dust chute over the cabinet as shown. Make sure • Remove the socket head bolt and hex nut from the link the holes in the corners are aligned with the slots in the block of rear caster set, insert the link plate into the slot of dust chute. link block and secure in place with the socket bolt and hex • Place the base assembly over the dust chute and secure nut. the base assembly to the cabinet using the flat washers, lock washers and bolts. Figure 8 • Secure all fasteners in the base assembly fully tight.

Link Block Figure 10 M8 x 16 Socket Bolt/Lock Washer/Flat Pan Head Screws Washer (x4) (8)

Link Plate Foot Pedal

Dust Chute

Panel A (front)

7 ATTACH RIP FENCE STORAGE BRACKETS • Press the four molded plastic feet onto the base legs. Refer to Figure 11. • With the aid of an assistant turn the saw upright. First, turn the saw onto the back side. Then raise saw upright onto the Tools Required: 4mm Hex wrench and 10mm Open end base feet. wrench. WARNING: To avoid injury, Do Not attempt to turn saw Hardware Required: Two M6 x 16 socket pan head screws, upright by yourself. two 6mm flat washers and two 6mm hex nuts (Hardware bag #4). TEST CASTER MECHANISM Refer to Figure 12-2. • Place rip fence bracket into position against right side panel of cabinet. Press down on the foot pedal to raise the saw up onto the casters. Move the saw back and forth on the casters to • Insert washer onto bolt. Insert bolt through hole and thread ensure that the mechanism is properly working. Press the nut onto bolt end on inside of panel. foot pedal again to lower the saw onto the floor into a • Repeat for other bracket. stationary position.

Figure 11 Figure 12-2

Rip Fence Storage Bracket (x2) Foot Pedal

BLADE GUARD, PUSH STICK ATTACH EXTENSION TABLES STORAGE BRACKETS, RUBBER FEET Refer to Figure 13. Refer to Figure 12-1. IMPORTANT: Table is coated with a protectant. To ensure proper fit and operation, remove coating. Coating is easily Tools Required: Phillips screwdriver. removed with mild solvents, such as mineral spirits, and a Hardware Required: Eight M4 x 8 pan head screws, eight soft cloth. Avoid getting solution on or any of the rubber 4mm flat washers (Hardware bag #4). or plastic parts. Solvents may deteriorate these finishes. Use • Install the push stick storage brackets to the left side panel soap and water on paint, plastic or rubber components. After of the base using four M4 x 8 screws, four M4 lock cleaning, cover all exposed surfaces with a light coating of washers and four M4 flat washers. oil. Paste wax is recommended for table top. • Install the blade guard storage brackets to the left side WARNING: Never use highly volatile solvents. Non flamma- panel of the base using four M4 x 8 screws, four M4 lock ble solvents are recommended to avoid possible fire hazard. washers and four M4 flat washers. Tools Required: 8mm Hex Wrench and Straight Edge (not included). NOTE: Attach the slotted bracket to the front side of the saw. . Hardware Required: Six M10 x 25 socket head bolts, six Figure 12-1 Rubber Feet 10mm lock washers and six 10mm flat washers (Hardware bag #1). • Assemble extension table to the table using socket head bolts, lock washers and flat washers. • Wipe surface clean. • Hand tighten only. Do not tighten completely until tables are level. Use a straightedge to level tables. • Repeat above procedure for the other extension table. Blade Guard Storage • Use a straight edge to check level and flatness between Brackets main and extension tables between main and extension tables along their entire length. • After tables are adjusted level and flat, secure the exten- sion tables by tightening the bolts completely. Push Stick Storage Bracket (x2)

8 Straight Edge CHECK TABLE ALIGNMENT Refer to Figures 16, 17 and 18. Pages 9 and 10.

• are shipped from the factory with the table adjusted so the miter gauge slots are parallel to the saw blade. However, in order to obtain the best results from the saw, it is suggested this adjustment be checked before operating. • A simple method of checking alignment is as follows: Bolt or a rod or similar object to miter gauge (a can be substituted). Pick out a tooth on front of blade and set the dowel to it so it is just touching. Move same tooth to back of blade.

Figure 13

BLADE INSTALLATION Refer to Figures 14 and 15.

Tools Required: 24mm Open end Wrench. • Loosen knob on right side of cabinet. • Remove blade and wrench. Replace knob. • Ensure the blade assembly is raised all the way up. • Depress arbor lock and use wrench to loosen flange nut. Remove flange and nut from arbor.

Depress Arbor Lock

24MM Figure 16 Wrench • Gauge this tooth with the dowel rod. If the tooth is in the same position, relative to the miter gauge slot, the table is parallel with the blade. In short, the miter gauge slots must be parallel with the blade. This means that when measuring distance between blade and miter gauge slot at the front and rear of the blade, the distances will be equal Figure 14 (see Figure 16). Be sure to measure the distance or make the test BLADE INSTALLATION Cont. NOTE: Refer to Figures 14 and 15. on the same tooth of the saw blade in both front and rear positions. • Place blade on arbor. Make sure arrow on blade and teeth CHECK TABLE ALIGNMENT Cont. point towards front of saw. Refer to Figures 16, 17 and 18. Pages 9 and 10. • Replace flange and nut on arbor. Depress the arbor lock and rotate arbor by hand until arbor locks in place. Keep • If an adjustment is necessary, proceed as follows: Loosen arbor lock depressed and use 8mm Hex Wrench to fully and remove the six socket pan head screws and the rear tighten blade onto arbor. panel (see Figure 17). Loosen the four hex head bolts on the trunnion (see Figure 18) and shift trunnions until a position is found where the saw blade is parallel to the Figure 15 miter guage slots. NOTE: Saw blade should also be centered within its table Flange insert opening. Nut Figure 17

Rear Panel

Pan Head Screw (x6)

9 NOTE: Hand tighten all hardware during rail assembly. Do Figure 18 not completely tighten hardware until all rails are mounted. Trunnion Bolts (x4) NOTE: You may have to shift right rail as far right as it will go to attach left rail. • Position rails so that rails are butted together and the joint between rails is aligned with right side of the blade. You may need a to lightly tap rails together. Make sure rails are completely butted together at the joint.

Figure 20 Straight Edge

• Tighten the four trunnion hex head bolts and lock washers securely. This procedure will set the table and blade in parallel Rail position and prevent the trunnion from shifting. Joint NOTE: If you perform this adjustment, leave the back panel off to perform rear rail assembly as described in the next section. RAIL ASSEMBLY Refer to Figures on Pages 10 and 11. • Use a straight edge to align right edge of rail joint to blade. Tools Required: 13mm Open end Wrench Fully tighten right rail. Hardware Required: Sixteen M8 x 30 hex head bolts, • Use a level to check level and flatness between right and sixteen 8mm lock washers, sixteen 8mm flat washers and left rail. When level, fully tighten left rail. sixteen M8 hex nuts. (Hardware bag #2). • Before proceeding, ensure all hardware is tightly secured.

Figure 19 Figure 21 M8 Flat & Lock Washers M8 Hex M8 x 30 Hex Head Nut Head Bolts

Check Gap Along Rail Short Rail (Left)

Long Rail (Right) RAIL ASSEMBLY Cont. • To allow for attachment of rear rails, loosen and remove the Refer to Figures on Pages 10 and 11. six socket pan head screws and back panel. Figure 23, NOTE: For this procedure the longer rail is installed to the page 11. right; the shorter rail is installed to the left. • Install and level the rear rails in the same manner as the • Assemble the left front rail to the right front rail. Slide the front rails. Use a straight edge to align the left edge of rail protruding pins from the left rail into the pin slots of the right joint to the blade. Figure 22, page 11. rail. • Before proceeding, ensure all hardware is tightly secured. • Insert four M8 x 30 hex head bolts into the T-slot of the right • Replace back panel of the cabinet. Figure 23, page 11. front guide rail. • Insert four M8 x 30 hex head bolts into the T-slot of the left front guide rail. • Attach the assembled front rail to the table casting and to the right and left table extensions using flat washers, lock washers and hex nuts. 10 Figure 22 ATTACH SWITCH ASSEMBLY Refer to Figure 25.

Tools Required: 10mm Open end Wrench. Hardware Required: Two M6 x 16 hex head bolts, two M6 flat washers, two M6 lock washers and two M6 hex nuts. (Hardware bag #3). Rail • From the top of the switch bracket, insert two bolts Joint Straight Edge through bracket holes. • Loosely attach flat washer, lock washer and nut to bolts. • Insert bolt heads into T-slot on bottom of left front rail. • Slide switch assembly 6″ to 8″ from left end of rail as shown in Figure 25. • Fully tighten flat washers, lock washers and hex nuts to secure switch assembly in place.

Figure 23

Replace 6″ to 8″ from Rear Panel Left End of Rail

Figure 25

RIVING KNIFE POSITION AND ADJUSTMENT RAIL BRACE INSTALLATION Refer to Figure 26. Refer to Figure 24. • The is pre-installed on the saw. Raise the blade Tools Required: 13mm Open end Wrench completely to access the riving knife. Hardware Required: Four M8 x 16 hex head bolts, • Loosen the locking knob and raise the riving knife to its four 8mm lock washers, four 8mm flat washers and four M8 highest position. Riving knife has three holes for three posi- acorn nuts. (Hardware bag #2). tions. The highest position is for all thru cuts. The middle • Insert four M8 x 16 hex bolts through holes in bracket at position is for and other non-thru cuts, (with guard each end of brace. and pawls removed). The lowest position is for cuts. • Attach brace to the far right end of the rails by sliding hex bolts into the rail T-slots. Secure bolts in position with 8mm Figure 26 flat washers, 8mm lock washers and 8mm acorn nuts.

Figure 24 Locking Pin Locking Knob Socket Head Cap Screw

Brace

Riving Knife 8mm Bracket Acorn Nut 8mm Lock Washer 8mm Flat Washer RIVING KNIFE POSITION AND ADJUSTMENTS CONTINUED ON PAGE 12

11 Figure 26 ATTACH BLADE GUARD AND ANTI-KICKBACK PAWLS Refer to Figures 28-31, pages 12 and 13. Locking Pin • Place the slot of blade guard body over the riving knife. Locking Knob Slot of bushing is placed in the notch indicated in Figures 28 and 29. Socket Head Cap Screw • The bushings have a beveled edge and must be located in the center of the notch to lock properly. • Position guard completely down on riving knife and press latch to lock in position. • Blade guard body should be parallel to the table. If not, Riving Knife adjust the 2mm set screws as necessary. Bracket • Place anti-kickback pawl set onto riving knife at notches indicated. The spring pin is placed in the front notch and bolt is placed in the rear notch. • Make sure locking pin is aligned with riving knife hole and • Press pawl set completely down and press latch to secure secure in position by tightening locking knob. in position. • Riving knife must be in line with blade. Make sure riving NOTE: The teeth of anti-kickback pawls should touch table knife sits flat against mounting bracket and lock plate. surface. Use set screws to adjust if needed.

RIVING KNIFE TO BLADE ADJUSTMENT Figure 28 Refer to Figure 26. Blade Guard Position Pawl Set Position • Riving knife to blade clearance: the gap between the riving knife and the saw blade should be an even distance across the entire radius. Riving Knife • The riving knife should also be in line with the saw blade. If adjustment is necessary: 1. Locate the riving knife bracket. 2. Loosen the two socket head cap screws slightly enough to move the bracket, bringing the riving knife in line with the saw blade. Make sure the gap between the blade and knife is even and from 1⁄4″ to 5⁄16″ in distance. 3. Once the riving knife is aligned with the blade, tighten the socket head cap screws. Figure 29 Bushing INSTALL TABLE INSERT Refer to Figure 27.

• Make sure that the riving knife is raised to its highest position. • Place table insert into throat of table. • Insert is held in position by magnet in table. Notch • To adjust insert level with table, adjust leveling screws up or down.

Figure 27

Leveling Screws Figure 30 Bolt

Pin

Insert Pin Here

Insert Bolt Here

12 Figure 31 Set Screws INSTALL RIP FENCE Refer to Figure 34.

• Position rip fence assembly at end of saw. Be certain locking lever is in UP unlocked position. • Place rip fence assembly onto rails, positioning clamp over rear rail and then placing rip fence onto front guide rail. • Rip fence should now ride freely on rip fence rails. Once rip fence is completely installed, it should be parallel with the miter gauge and perpendicular to the table. If not, refer to “Rip Fence Adjustment” found on pages 16 and 17 in the Operation section of this manual.

Latches Figure 34

NOTE: The tension of the latch operation for both the Blade Guard and Pawl Set is pre-set at the factory. Adjustment (if needed) can be done by loosening or tightening the 10mm nylon locking nut on the opposite side of each latch.

INSTALL MITER GAUGE AND PUSH STICK Refer to Figures 32 and 33.

• The miter gauge comes preassembled. Unpack the miter gauge and clean thoroughly. Insert into storage slots on right side of cabinet. • Insert the push stick into brackets on left side of base.

INSTALLATION

GROUNDING INSTRUCTIONS WARNING: Improper connection of equipment grounding conductor can result in the risk of electrical shock. Equip- Miter Gauge ment should be grounded while in use to protect operator from electrical shock. • Check with a qualified electrician if grounding instructions are not understood or if in doubt as to whether the tool is properly grounded. • This tool is equipped with an approved 3-conductor cord rated at 300V and a 3-prong grounding type plug (see Figure 35) for your protection against shock hazards. • Grounding plug should be plugged directly into a properly Figure 32 installed and grounded 3- prong grounding-type receptacle, as shown (Figure 35).

Figure 33 Properly Grounded Outlet

Grounding Prong

Push Stick 3-Prong Plug

Figure 35

CONTINUED ON PAGE 14

13 • Do not remove or alter grounding prong in any manner. In Extension Cord Length (120V Operation) the event of a malfunction or breakdown, grounding Wire Size A.W.G. provides a path of least resistance for electrical shock. Up to 25 ft...... 14 WARNING: Do not permit fingers to touch the terminals of Up to 50 ft...... 12 plug when installing or removing from outlet. NOTE: Using extension cords over 50 ft. long is not • Plug must be plugged into matching outlet that is properly recommended. installed and grounded in accordance with all local codes ELECTRICAL CONNECTIONS and ordinances. Do not modify plug provided. If it will not fit in outlet, have proper outlet installed by a qualified WARNING: Make sure unit is off and disconnected from electrician. power source before inspecting any wiring. • Inspect tool cords periodically and if damaged, have them The saw is prewired for use on a 120 volt, 60Hz power repaired by an authorized service facility. supply. • Green (or green and yellow) conductor in cord is the The power lines are inserted directly onto the switch. The grounding wire. If repair or replacement of the electric cord green ground line must remain securely fastened to the or plug is necessary, do not connect the green (or green frame to properly protect against electrical shock. and yellow) wire to a live terminal. 240 VOLT OPERATION • Where a 2-prong wall receptacle is encountered, it must be replaced with a properly grounded 3-prong receptacle • To use the saw with a 240V, single-phase power supply, installed in accordance with National Electric Code and have a qualified electrician attach a 240 volt, 15A 3-prong local codes and ordinances. (NEMA 6-15P) plug onto saw line cord and install the proper connectors and receptacles to power supply. WARNING: This work should be performed by a qualified electrician. • See wiring diagram (Figure 37) for wiring instructions. A temporary 3-prong to 2-prong grounding adapter (see Figure 36) is available for connecting plugs to a two pole Figure 37 outlet if it is properly grounded.

Grounding Lug Figure 36 Make Sure This Is Adapter Connected To A Known 3-Prong Plug Ground

2-Prong Receptacle • Do not use a 3-prong to 2-prong grounding adapter unless Wiring Schematic permitted by local and national codes and ordinances. • (A 3-prong to 2-prong grounding adapter is not permitted in Canada.) Where permitted, the rigid green tab or terminal OPERATION on the side of the adapter must be securely connected to a permanent electrical ground such as a properly DESCRIPTION grounded water pipe, a properly grounded outlet box or a properly grounded wire system. The RIKON 10″ Contractor Saw, Model Number 10-205, offers precise cutting performance for all up to 3-1⁄8″ • Many cover plate screws, water pipes and outlet boxes are thick. The saw is designed for the professional user and is not properly grounded. To ensure proper ground, grounding ruggedly constructed for continuous service. The 10″ Saw is means must be tested by a qualified electrician. recommended for use with a 10″ blade.

EXTENSION CORDS The saw features an extra large cast iron table. Saw body has on board storage for push stick, miter gauge, rip fence • The use of any extension cord will cause some drop in and saw blades. Saw is equipped with a riving knife and a voltage and loss of power. clear acrylic blade guard with anti-kickback feature. Cabinet • Wires of the extension cord must be of sufficient size to is constructed of heavy gauge welded steel, totally enclosed carry the current and maintain adequate voltage. and is ported for a 4″ vacuum hose. • Use the table to determine the minimum wire size (A.W.G.) Rip Fence Assembly features a heavy-duty precision rip extension cord. fence that is designed for simple and one-hand • Use only 3-wire extension cords having 3-prong grounding maneuverability. type plugs and 3-pole receptacles which accept the tool Front rail is calibrated in inches and millimeters with a plug. magnified window for close tolerances. • If the extension cord is worn, cut, or damaged in any way, replace it immediately.

14 SPECIFICATIONS NOTE: Should the key be removed from the switch at the ON position, the switch can be turned off but cannot be turned on Capacity with 10″ Blade: again. Depth of cut at 90°...... 3-1/8″ • To replace key, slide key into the slot on switch until it Maximum tilt angle of arbor (left)...... 45° snaps. Depth of cut at 45°...... 2-3/16″ Max. cut right of blade with rip fence...... 29-1/2″ WARNING: For your own safety, lower blade or cutting tool Max. cut left of blade with rip fence...... 14-1/2″ below table surface. If blade is tilted, return it to vertical position. Turn off safety disconnect or circuit breaker when Saw Dimensions: saw is not in use. Table height...... 37-3/8″ Cabinet depth...... 21-3/4″ Figure 38 Cabinet width...... 19″ Table area ...... 27″ x 40″ Front of table to blade ...... 11-3/8″ Large Red Off Paddle Rip Fence Dimensions: Rip fence ...... 31-5/8″ Rip fence rails (front and rear) ...... 56-1/2″ Blade capacity maximum ...... 10″ Blade arbor ...... 5/8″ Dado blade capacity maximum ...... 3/4″ Saw Construction: Switch Key Cabinet ...... Totally Enclosed Steel Panel Table ...... Cast Iron Switch Rip fence ...... Aluminum Tube with HDPE Guide Plate Drive system...... V-belt Exhaust port ...... 4″ Miter gauge ...... Cast Aluminum withT-slot Roller Guide BLADE HEIGHT ADJUSTMENT Blade guard ...... Acrylic with Anti-kickback Pawls Refer to figure 39. Switch ...... Locking Paddle Switch with Overload • Blade height is controlled by handwheel on the front of the Arbor RPM...... 3450 RPM approx. saw. Motor:...... 1-3/4 HP, 3450 RPM, 120V/15A, 240V/7.5A Single-Phase, Capacitor Start/Run • To adjust height, loosen locking hand knob. Rotate knob Assembled weight ...... 260 lbs counterclockwise approximately three turns. Turn hand wheel to desired blade height. STARTING AND STOPPING THE SAW CAUTION: For safety, blade should be raised only 1/8″above Refer to figure 38. the surface of the material to be cut. However, if hollow WARNING: Never operate saw without blade guards in ground blades are used, raise blade to its maximum height place. Be sure blade is not in contact with workpiece when to allow for greater blade clearance. motor is started. Start motor and allow saw to come to full • Lock blade height into position. Lock handwheel by tighten- speed. ing locking knob clockwise. Tighten only until snug. WARNING: Make sure the electrical characteristics of motor IMPORTANT: Do not over tighten. Only a small amount of nameplate and power source are the same. pressure is necessary to lock handwheel securely. • The ON/OFF switch is located under the front rail of the table saw at the left side. Figure 39 • To turn saw on, stand to either side of the blade—never inline with it. Raise large red OFF paddle and pull up ON/ OFF switch. Always allow saw blade to come up to full Lock Knob speed before cutting. Angle Indicator • Do not turn motor switch ON and OFF rapidly. This action overheats the motor and may cause saw blade to loosen. • Never leave saw unattended while the power is on. • To turn the table saw off, press the large red OFF paddle. Never leave saw unattended until the blade has come to a complete stop. Handwheel The saw can be locked from unauthorized use by locking the switch. To lock the switch: • Turn the switch to OFF position and disconnect saw from power source. • Pull the key out. The switch cannot be turned on with the key removed. BLADE HEIGHT ADJUSTMENT CONTINUED ON PAGE 16

15 BLADE TILT ADJUSTMENT 45° STOP ADJUSTMENT Refer to Figures 39 and 40. Refer to Figures 39 thru 41. • The saw blade can be set at any angle between 90° and • Tilt the saw blade to 45°. Using a combination square, 45°. Blade tilt is controlled by the handwheel (Fig. 40) on check to see if blade is 45° to the table. the right side of the saw. The indicator (Fig. 39, pg. 15) on • If the blade will not tilt to 45°, turn (counterclockwise) the front of saw shows the tilt angle of the blade. set screw located at the right of the table insert, until the • To adjust tilt, loosen locking hand knob. Rotate knob coun- blade can be positioned to 45°. terclockwise at least three turns. Turn handwheel to desired • With the blade at 45°, tighten the handwheel lock blade angle. Lock blade angle into position. knob to keep the blade from further tilting. • Lock handwheel by tightening locking hand knob clockwise. • Turn the set screw clockwise until it comes in contact with Tighten only until snug. the positive stop. • The saw is equipped with positive stops at 90° and 45°. These positive stops allow operator to position saw blade TABLE INSERT ADJUSTMENT at 90° and 45° quickly and accurately. Refer to Figure 41. • The table insert must always be level with the saw table. Figure 40 • Place a straight edge across the front and rear of the table insert. Check that the insert is perfectly level with the saw Lock Knob table. • To level the table insert, turn one or more adjusting set screws as needed and recheck. • The table insert is equipped with two finger holes for easy removal. Handwheel RIP FENCE ADJUSTMENT The saw’s rip fence is precision manufactured, incorporating fine adjustments for accurate cuts. The saw is built to allow 90° STOP ADJUSTMENT the operator to accurately adjust the rip fence without prob- Refer to Figures 39 thru 41. lems in a matter of seconds. • Raise saw blade above table as far as possible. Set blade LEVELING THE FENCE TO THE TABLE at 90° to table by turning the tilting handwheel. Place a • Lift the lock handle to unlock the fence. square on table and check to see if blade is perpendicular • Observe the space between the fence bottom and the to the table. When checking put square flush against saw table. The space should be equal along the entire length blade. Do not put square on teeth of saw blade. of the fence. • If the blade will not tilt to 90°, turn (counterclockwise) the • If the space is not equal, the rails need to be adjusted so set screw at the left front of the table insert until the blade that rails are at the same vertical position with respect to can be positioned to 90°. the table. See Rail Assembly, pages 10-11. • Once the blade has been tilted to 90° (confirm this using your square), tighten the bevel handwheel lock knob, SETTING FENCE CLAMPING PRESSURE located on the side of the cabinet. This will keep the blade Refer to Figure 42. from tilting further. The rip fence has been adjusted at the factory to lock • Turn the set screw (clockwise) until it comes in contact securely when the lock handle is pushed down. To adjust: with the positive stop. • Unlock fence and remove it from the rails. • Check tilt indicator pointer. If necessary, adjust pointer so it points to 0° mark on scale. To adjust pointer, remove • Adjust the hex nut until the fence is held securely when handwheel and loosen screw on pointer. Be sure to tighten the lock handle is pushed down. screw securely after adjustment is completed. Figure 42 Figure 41 Fence Body

Table Insert Leveling Screws Table Insert Leveling Screws Hex Nut

90° Stop 45° Stop Adjustment Adjustment 16 SETTING FENCE PERPENDICULAR AND PARALLEL Figure 44 Refer to Figure 43. PERPENDICULAR ADJUSTMENT • Position fence anywhere on table and lock it down. • Place a square on the table next to the fence and check to see that the fence is at 90° to the table.

Figure 43 Perpendicular Adjustment Curser Screw Curser Screw Fence Locking Lever

MITER GAUGE ADJUSTMENT Refer to Figure 45. • Miter gauge supplied with saw is equipped with individually adjustable index stops at 0° and 45°, right and left, and can be manually adjusted up to 60° right and left. Adjustment to index stops can be made by loosening the desired locking nut and tightening or loosening three adjust- Parallel ing screws. Be sure to tighten locking nut after adjustment Adjustment is made. • Face of the miter gauge has two holes for the purpose of attaching an auxiliary fence. PARALLEL ADJUSTMENT • Miter gauge is accurately constructed for precision work • Position fence so that fence edge is aligned with slot edge. and is guided through the T-slot with a roller guide • Slot and fence edge should be parallel. mounted at front of guide bar. Roller guide adds to miter • If an adjustment is necessary, unlock the fence and turn gauge’s stability and prevents the guide bar from leaving either of the two adjusting screws. the T-slot. • Lock fence in position and recheck. Continue this proce- • To operate the miter gauge, simply loosen locking handle dure until fence is square to the table. and move the miter gauge body to the desired angle. The miter gauge will stop at 0° and 45°, both right and left. To CURSOR ADJUSTMENT position miter gauge body past these points, simply pull out Refer to Figure 43. gauge stop. • Raise the saw blade above the table. • Position the miter gauge body at desired angle and tighten • Position the fence several inches to the right of the saw the locking handle. blade. • Ensure the workpiece is straight and tight against miter • Lock the fence down and measure the exact distance gauge body so that the workpiece does not rock or rotate. between the saw blade and the inside of the fence. Always use both hands when operating the miter gauge. • Loosen the screw on the right lens and slide it left or right • The miter gauge is used for cross-cutting, compound miter until the cursor (red line) equals the measurement obtained cutting, miter cutting, rabbeting, bevel cutting and dadoing. in the previous step. • Retighten the screws and make a test cut. Measure the Figure 45 cut piece to verify that the cursor is correctly set. Guide Bar • Affix the rip fence several inches to the left of the saw blade Locking Handle and perform the procedure described above for the left Miter Gauge lens. Body Roller Guide NOTE: This adjustment should be checked whenever a new blade is installed.

RIP FENCE OPERATION Refer to Figure 44. • Unlock the fence by lifting the locking lever. Using the scale for placement, position the rip fence. Lock the rip fence into position by placing the locking lever in the down Gauge Stop Index Stop Adjusting position. Screw & Lock Nut (x3) • The rip fence is used for the following operations: ripping, bevel ripping, ploughing, resawing, rabbeting and dadoing.

17 INSTALLING AND REMOVING THE RIVING KNIFE Figure 47 Refer to Figure 46. Additional instructions on page 12. Install: Arbor Lock • Line up the riving knife in the proper direction to the Pin mounting bracket. • Push the riving knife all the way down into the mounting bracket. Make sure the lock pin is locked in the hole of the riving knife. (The lock hole is on the button side of the riving knife). • If the riving knife is not locked properly, hold the locking Blade Wrench knob and pull the lock pin out; then re-insert the pin securely in the hole of the riving knife. While raising or lowering the knife, pin will snap in the hole of the knife when located at one of the three positions. • Tighten the locking knob.

Figure 46 • Place supplied open-end wrench on the arbor nut. Turn wrench counterclockwise to loosen nut. Remove arbor nut, blade flange and saw blade. • Place new blade on arbor. Make sure saw blade teeth Lock Pin point down at the front side of saw table. Place flange and nut on arbor and securely snug blade in position. • Replace table insert. Riving Knife • Replace blade guard assembly and pawl assembly. TYPES OF SAWING OPERATIONS WARNING: For your own safety, always observe the Locking following safety precautions. Knob • Never make any cut freehand (without using miter gauge or rip fence). Blade can bind in the cut and cause a kick back.

Remove: • Always lock miter gauge or rip fence securely when in use. • Loosen the locking knob. • Remove rip fence from the table when miter gauge is in • Hold the knob and pull the locking pin out. use. • Remove the riving knife out of the mounting bracket. • Remove miter gauge from table when rip fence is in use. NOTE: Make sure blade is at the highest position before • Make sure blade guard is installed for all “through sawing” adding or removing the riving knife. operations. Through sawing operations are those opera- CHANGING THE SAW BLADE tions in which the saw blade cuts completely through the Refer to Figure 47. thickness of the wood. Replace guard immediately after completion of resawing, rabbeting and dadoing. WARNING: Turn the power switch “OFF” and unplug the power cord from its power source when changing the saw Frequently check action of anti-kickback pawls by passing blade. the workpiece alongside the spreader while saw is off. Pull the workpiece toward you. If the pawls do not dig into the WARNING: When replacing blades, check the thickness workpiece and hold it, the pawls must be sharpened. (See stamped onto the riving knife. You must select a blade with a Maintenance section, page 20.) kerf width larger than the thickness of the riving knife. Thinner blades may cause the workpiece to bind during cut- • Have blade extend approximately 1/8″ above top of work ting. piece. Additional blade exposure increases hazard potential. WARNING: USE ONLY 10″ diameter blades with 5⁄8″ arbor holes, rated at or higher than 3800 R.P.M. • Do not stand directly in front of blade in case of a kickback. Stand to either side of the blade. • Remove blade guard assembly and pawl assembly. • Keep your hands clear of the blade and out of the path of • Remove the table insert. the blade. • Unlock the raise/lower handwheel lock and raise saw • If the blade stalls or stops while cutting, turn switch OFF blade to maximum height. and safety disconnect OFF before attempting to free the • Depress the arbor lock pin (see Figure 47) and slowly blade. rotate blade toward you until pin engages into arbor. Hold • Do not reach over or behind the blade to pull the workpiece arbor in locked position. through the cut, to support long or heavy workpieces, to remove small cut-off pieces of material or for any other reason.

18 • Do not pick up small pieces of cut-off material from the BEVEL RIPPING table. Remove them by pushing them off table with a long WARNING: Before connecting the table saw to the power stick. Otherwise they could be thrown back at you by the source or operating the saw, always inspect the blade guard rear of the blade. assembly and riving knife for proper alignment and clearance • Do not remove small pieces of cut-off material that may with saw blade. Check alignment after each change of bevel become trapped inside blade guard while saw is on. This angle. could endanger your hands or cause a kickback. Turn saw WARNING: When possible, place the fence on the right side off. After blade has stopped turning, lift guard and remove of the blade so that the blade is tilted away from the fence the piece. and hands. Keep your hands clear of the blade and use a • Always lower blade below the table level when machine is pushstick to feed the workpiece if there is less than 6″ not in use. between the fence and the blade. CROSSCUTTING This cut is performed with the rip fence, and is the same as ripping, except that the blade is set at an angle other than WARNING: Use caution when starting the cut to prevent 90°. binding of the guard against the workpiece. This cut is performed with the miter gauge set at “0”, and is RESAWING used for cutting across the workpiece grain at 90° (blade This cut is performed with the rip fence, and is used to rip a square with both the edge and flat side of wood). workpiece through its thickness rather than across its flat MITER CUTTING width. Do not attempt to resaw bowed or warped material. WARNING: Miter angles greater than 45° may force the NOTE: It may be necessary to remove blade guard and use blade guard assembly into the saw blade causing damage to work supports as well as push blocks when performing this the blade guard assembly and personal injury. Before start- operation. ing the motor, test the operation by feeding the workpiece into the blade guard assembly. If the blade guard assembly WARNING: Install blade guard immediately upon completion contacts the blade, place the workpiece under the blade of resawing operation. guard assembly, not touching the blade, before starting the PLOUGHING motor. This cut is performed with the rip fence, and is used to make WARNING: Certain workpiece shapes, such as may a groove lengthwise with the grain of the workpiece. Use not lift the blade guard assembly properly. With the power off, proper hold downs and feed devices. feed the workpiece slowly into the blade guard area and until RABBETING the workpiece touches the blade. If the blade guard assem- bly contacts the blade, place the workpiece under the blade This cut is performed with either the miter gauge or rip fence. guard assembly, not touching the blade, before starting the Rabbeting is used to cut out a section of the corner of a motor. This cut is performed with the miter gauge, and is workpiece, across an end or along an edge. To make a rab- used for cutting at an angle other than 90° square with the bet requires cuts which do not go all the way through the edge of the workpiece. material. BEVEL CROSSCUTTING Therefore, blade guard must be removed. Install blade guard immediately upon completion of rabbeting operation. WARNING: When possible, use the right miter gauge slot cuts can also be made using dado head. when bevel crosscutting so that the blade tilts away from the miter gauge and your hands. DADOING WARNING: Use caution when starting the cut to prevent This cut is performed with either the miter gauge or rip fence. binding of the guard against the workpiece. Dadoing is done with a set of blades () rather than standard saw blades. The dado set is used to groove wood This cut is performed with the miter gauge, and is the same similar to ploughing and rabbeting. However, the dado set as crosscutting, except that the workpiece is also cut at an allows operator to remove more material in one pass. The angle other than 90° square to the flat side of the wood (blade operator, with a dado set, can vary width of cut up to 3⁄4″. is at an angle). Instructions for operating dado set are contained in owner’s COMPOUND MITER CUTTING manual furnished with dado set. Dadoing requires cuts which This cut is performed with the miter gauge, and is a combina- do not go all the way through material. Therefore, blade tion of miter cutting and bevel crosscutting. The cut is made guard must be removed. Dado sets have different character- at an angle other than 90° to both the edge and flat side of istics than saw blades. wood. When using a dado set, the following parts must be substi- RIPPING tuted dado table insert (not included). WARNING: When bevel ripping and whenever possible, IMPORTANT: Always use correct insert. When using the place the fence on the side of the blade so that the blade is dado set, use caution. Use featherboards and push sticks as tilted away from the fence and hands. Keep hands clear of applicable. the blade and use a push stick to feed the workpiece if there WARNING: Always immediately replace the standard blade, is less than 6″ between the fence and the blade. blade guard and blade insert when you are finished dadoing. This cut is performed with the rip fence, and is used to cut the workpiece lengthwise with the grain. Position the fence to the desired width of rip and lock in place. When ripping long boards or large panels, always use a work support.

19 FREEHAND MAINTENANCE WARNING: Freehand is a very dangerous operation of mak- ing a cut without using the miter gauge or rip fence. Free- WARNING: Do not attempt under any circumstances, to hand cuts must never be performed on a Table Saw. service, repair, dismantle, or disassemble any mechanical or electrical components without physically disconnecting all CUTTING OVERSIZED WORKPIECES power sources. When cutting long workpieces or large panels, always sup- CLEANING port workpiece that is not on table. Use adjustable roller stand or make simple support by clamping a piece of ply- • Clean off any preservative on bright (machined ) parts with wood to saw horse. Add facings to miter gauge or rip fence appropriate solvent (mineral spirits). Avoid getting cleaning as needed. fluid on any rubber parts as they tend to deteriorate rubber. IMPORTANT: Do not allow facings to interfere with operation of blade guard. • Use soap and soft water on rubber and plastic parts. DUST COLLECTING • After cleaning, lubricate unpainted surfaces with a light • Saw is equipped with a 4″ male exhaust port. application of medium consistency machine oil. This lubri- cation should be repeated at least once every six months. • Before starting saw, see that all adjustments are properly made and guards in place. With power disconnected, turn NOTE: Instead of oil, a good quality paste wax can be ap- pulley by hand to make sure everything is correct before plied to rip fence and table surface. Paste wax will enhance connecting power and starting saw. movement of workpieces. In addition to providing lubrication, paste wax will help prevent rusting. BLADE SELECTION • Keep your machine and your workshop clean. Do not allow Blade selection is based on type of material being cut and to accumulate on saw or inside cabinet. how it will be cut. There are three general types of saw Frequently vacuum or blow out any sawdust that may blades: blades cut with grain of wood, cut-off saw accumulate within cabinet. blades cut across grain, and combination saw blades cut with grain, across grain and any angle to grain. • Be certain motor and internal mechanisms are clean and are frequently vacuumed or blown free of any dirt. Blades vary in many aspects. When selecting a blade, the following blade characteristics should match up with opera- LUBRICATION tion to be performed and type of material to be cut: type of All bearings on the arbor are shielded ball bearings. These steel; quality of steel; tooth style; tooth set; carbide tipped; bearings are permanently lubricated at the factory. grind; number of teeth and size. • As needed, clean the grease off the rack and worm gears IMPORTANT: Your saw is only as accurate and efficient as of height and tilt mechanism. Lubricate rack and gears blade or cutting tool used. with a medium viscosity machine oil. First, be certain to use the appropriate type of cutting tool for • Be sure to lubricate trunnion ways and all bushings. the operation to be performed. Second, it is strongly recom- • Occasionally oil all other bearing points, including blade mended that high-quality blades and cutting tools be used. guard assembly, miter gauge and rip fence. Be certain blades and cutting tools are kept sharp and in good working order. Check blades periodically and replace SERVICE or sharpen if necessary. • Replace belts and worn parts as needed. If power cords are worn, cut, or damaged in any way, have them replaced immediately. • Make sure teeth of anti-kickback pawls are always sharp. • Sharpen dull teeth using a few light strokes of a smooth cut flat file.

20 21 PARTS DIAGRAM A

NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts.

For Parts under Warranty, the Serial Number of your machine is required.

22 PARTS LIST A DESCRIPTION Kickback pawl Bushing Spring 3-0.5X10 Pan head screw Support bracket 4X30mm Spring pin Pivot pin 4X12mm Spring pin Latch 6-1.0X60mm Hex head bolt 6mm Flat washer Left blade guard Lock nut 6mm Flat washer 5-0.8X20mm Set screw 4-0.7X10mm Flat head screw Support plate Guard case Bushing Plate Pivot pin 4X12mm Spring pin Latch Right blade guard 6mm Flat washer Lock nut Knob 8mm Flat washer Miter gauge 4-0.7mm Hex nut 4-0.7X16mm Pan head screw 4-0.7X10mm Pan head screw Pointer Block Pin 4-0.7X12mm Pan head screw Screw Bar Washer 6-1.0X8mm Flat head screw 4mm Flat washer MFG. PART NO. MFG. PART P10-205-37A P10-205-38A P10-205-39A P10-205-40A P10-205-41A P10-205-42A P10-205-43A P10-205-44A P10-205-45A P10-205-46A P10-205-47A P10-205-48A P10-205-49A P10-205-50A P10-205-51A P10-205-52A P10-205-53A P10-205-54A P10-205-55A P10-205-56A P10-205-57A P10-205-58A P10-205-59A P10-205-60A P10-205-61A P10-205-62A P10-205-63A P10-205-64A P10-205-65A P10-205-66A P10-205-67A P10-205-68A P10-205-69A P10-205-70A P10-205-71A P10-205-72A P10-205-73A P10-205-74A P10-205-75A P10-205-76A P10-205-77A 37A 38A 39A 40A 41A 42A 43A 44A 45A 46A 47A 48A 49A 50A 51A 52A 53A 54A 55A 56A 57A 58A 59A 60A 61A 62A 63A 64A 65A 66A 67A 68A 69A 70A 71A 72A 73A 74A 75A 76A 77A KEY NO. KEY DESCRIPTION Fence rear support 10X50mm Spring pin Thread forming screw 3.5-1.3x13mm Fence Guide plate 6-1.0X12mm Socket pan head screw 6-1.0mm Hex nut 8-1.25X20mm Socket head bolt 8mm Lock washer 8mm Flat washer 4-0.7X10mm Pan head screw 4mm Flat washer Pointer Fence front support Retaining ring Locking handle 8X50mm Spring pin Bushing Shaft 5X50mm Spring pin Adjusting screw Adjusting block Retaining ring Sliding pad 4-0.7X6mm Pan head screw Nylon screw Front locking plate 8X50mm Spring pin Rod 5-0.8X8mm Pan head screw Rear locking plate 6mm Flat washer Spring 6mm Flat washer Clamp 6mm Flat washer Lock nut Lock nut Flat washer Retaining ring For Parts under Warranty, the Serial Number of your machine is required. For Parts under Warranty, MFG. PART NO. MFG. PART P10-205-1A P10-205-2A P10-205-3A P10-205-4A P10-205-4.1A P10-205-4.2A P10-205-4.3A P10-205-5A P10-205-6A P10-205-7A P10-205-8A P10-205-9A P10-205-10A P10-205-11A P10-205-12A P10-205-13A P10-205-14A P10-205-15A P10-205-16A P10-205-17A P10-205-18A P10-205-19A P10-205-20A P10-205-21A P10-205-21.1A P10-205-22A P10-205-23A P10-205-24A P10-205-25A P10-205-26A P10-205-27A P10-205-28A P10-205-29A P10-205-30A P10-205-31A P10-205-32A P10-205-33A P10-205-34A P10-205-35A P10-205-36A NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts. 1A 2A 3A 4A 5A 6A 7A 8A 9A 11A 10A 12A 13A 14A 15A 16A 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A 33A 34A 35A 36A 4.1A 4.2A 4.3A 21.1A KEY NO. KEY

23 PARTS DIAGRAM B

NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts. For Parts under Warranty, the Serial Number of your machine is required.

24 PARTS LIST B DESCRIPTION 6mm Lock washer 6-1.0mm Hex nut Switch mounting plate Thread forming screw 3.5-1.3x9.5mm Strain relief Power cord 4mm Serrated washer 4mm Flat washer 4mm Lock washer 4-0.7X8mm Pan head screw Switch box Circuit breaker Switch Paddle 8mm Flat washer 8mm Lock washer 8-1.25X20mm Socket head bolt 6-1.0X20mm Socket pan head screw Line cord hook 6mm Flat washer 6-1.0mm Hex nut Front corner cover 6-1.0X12mm Socket pan head screw Box base Rear corner cover Rear panel 6-1.0X12mm Socket pan head screw 8-1.25X35mm Hex head bolt 8mm Lock washer Support block Wrench Knob Dust chute MFG. PART NO. MFG. PART P10-205-34B P10-205-35B P10-205-36B P10-205-37B P10-205-38B P10-205-39B P10-205-40B P10-205-41B P10-205-42B P10-205-43B P10-205-44B P10-205-45B P10-205-46B P10-205-47B P10-205-48B P10-205-49B P10-205-50B P10-205-51B P10-205-52B P10-205-53B P10-205-54B P10-205-55B P10-205-56B P10-205-57B P10-205-58B P10-205-59B P10-205-60B P10-205-61B P10-205-62B P10-205-63B P10-205-64B P10-205-65B P10-205-66B 34B 35B 36B 37B 38B 39B 40B 41B 42B 43B 44B 45B 46B 47B 48B 49B 50B 51B 52B 53B 54B 55B 56B 57B 58B 59B 60B 61B 62B 63B 64B 65B 66B KEY NO. KEY DESCRIPTION Left rear rail cap Left rear rail Rear rail connctor Right rear rail Right rear rail cap 8-1.25X30mm Hex head bolt 8mm Flat washer 8mm Lock washer 8-1.25mm Hex nut 8-1.25X30mm Hex head bolt 8-1.25X16mm Socket head bolt insert Table extension Table 10-1.5X25mm Socket head bolt 10mm Lock washer 10mm Flat washer 5-0.8X16mm Flat head screw 8-1.25X16mm Set screw Magnet Table Brace Lock nut Thread forming screw 3.5-1.3X13mm Left front rail cap Left front rail Left scale Front partition Connecting pin Right front rail Right scale Right front rail cap 6-1.0X16mm Hex head bolt 6mm Flat washer For Parts under Warranty, the Serial Number of your machine is required. For Parts under Warranty, NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts. MFG. PART NO. MFG. PART P10-205-1B P10-205-2B P10-205-3B P10-205-4B P10-205-5B P10-205-6B P10-205-7B P10-205-8B P10-205-9B P10-205-10B P10-205-11B P10-205-12B P10-205-13B P10-205-14B P10-205-15B P10-205-16B P10-205-17B P10-205-18B P10-205-19B P10-205-20B P10-205-21B P10-205-22B P10-205-23B P10-205-24B P10-205-25B P10-205-26B P10-205-27B P10-205-28B P10-205-29B P10-205-30B P10-205-31B P10-205-32B P10-205-33B 1B 2B 3B 4B 5B 6B 7B 8B 9B 11B 10B 12B 13B 14B 15B 16B 17B 18B 19B 20B 21B 22B 23B 24B 25B 26B 27B 28B 29B 30B 31B 32B 33B KEY NO. KEY

25 PARTS DIAGRAM C

NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts.

For Parts under Warranty, the Serial Number of your machine is required.

26 PARTS LIST C DESCRIPTION Screw Spring 5-0.8X6mm Set screw Retaining ring Bushing 6203ZZ Ball bearing Key Arbor Blade Flange Arbor nut Lower blade guard 6mm Flat washer 6-1.0X10mm Socket head bolt Shaft Lock washer Bevel nut Bevel screw 3X20mm Spring pin Bearing fixing plate Bearing Retaining ring Bevel locking plate Handwheel 8mm Flat washer Lock nut Pointer support 6mm Flat washer 6-1.0X10mm Socket head bolt Angle pointer 4mm Flat washer 4-0.7x8 Pan head screw Retaining ring 16mm Flat washer Elevation shaft 3X20mm Spring pin Bushing Spring 5-0.8X12mm Pan head screw 5mm Flat washer 5-0.8X8mm Socket head bolt MFG. PART NO. MFG. PART P10-205-43C P10-205-44C P10-205-45C P10-205-46C P10-205-47C P10-205-48C P10-205-49C P10-205-50C P10-205-51C P10-205-52C P10-205-53C P10-205-54C P10-205-55C P10-205-56C P10-205-57C P10-205-58C P10-205-59C P10-205-60C P10-205-61C P10-205-62C P10-205-63C P10-205-64C P10-205-65C P10-205-66C P10-205-67C P10-205-68C P10-205-69C P10-205-70C P10-205-71C P10-205-72C P10-205-73C P10-205-74C P10-205-75C P10-205-76C P10-205-77C P10-205-78C P10-205-79C P10-205-80C P10-205-81C P10-205-82C P10-205-83C 43C 44C 45C 46C 47C 48C 49C 50C 51C 52C 53C 54C 55C 56C 57C 58C 59C 60C 61C 62C 63C 64C 65C 66C 67C 68C 69C 70C 71C 72C 73C 74C 75C 76C 77C 78C 79C 80C 81C 82C 83C KEY NO. KEY DESCRIPTION Lock nut 16mm Flat washer Motor 5X5X30mm Key 6-1.0X8mm Set screw Motor pulley 6-1.0X10mm Socket head bolt 6mm Flat washer 8-1.25X16mm Hex head bolt 8mm Lock washer 8mm Flat washer Motor support bracket Belt Lock nut pulley Spacer 6202ZZ Ball bearing Blade and motor support case 5-0.8X12mm Pan head screw 5mm Flat washer Blade locking assembly+E195 Spring Spacer 10-1.5x20mm Set screw Main trunnion 10-1.5X40mm Socket head bolt 10-1.5mm Hex nut Trunnion 10mm Flat washer 10mm Lock washer 10-1.5X30 Socket head bolt 6-1.0X20mm Socket pan head screw 6mm Lock washer 6mm Flat washer Riving knife support assembly Riving knife Clamp 6mm Flat washer Lock knob Mounting plate Rivet Connecting plate For Parts under Warranty, the Serial Number of your machine is required. For Parts under Warranty, MFG. PART NO. MFG. PART P10-205-1C P10-205-2C P10-205-3C P10-205-4C P10-205-5C P10-205-6C P10-205-7C P10-205-8C P10-205-9C P10-205-10C P10-205-11C P10-205-12C P10-205-13C P10-205-14C P10-205-15C P10-205-16C P10-205-17C P10-205-18C P10-205-19C P10-205-20C P10-205-21C P10-205-22C P10-205-23C P10-205-24C P10-205-25C P10-205-26C P10-205-27C P10-205-28C P10-205-29C P10-205-30C P10-205-31C P10-205-32C P10-205-33C P10-205-34C P10-205-35C P10-205-36C P10-205-37C P10-205-38C P10-205-39C P10-205-40C P10-205-41C P10-205-42C NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts. 1C 2C 3C 4C 5C 6C 7C 8C 9C 11C 10C 12C 13C 14C 15C 16C 17C 18C 19C 20C 21C 22C 23C 24C 25C 26C 27C 28C 29C 30C 31C 32C 33C 34C 35C 36C 37C 38C 39C 40C 41C 42C KEY NO. KEY

27 PARTS DIAGRAM D

NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts. For Parts under Warranty, the Serial Number of your machine is required.

28 PARTS LIST D

KEY NO. MFG. PART NO. DESCRIPTION 1D P10-205-1D 4-0.7X8mm Pan head screw 2D P10-205-2D 4mm Flat washer 3D P10-205-3D Push stick bracket 4D P10-205-4D Rear blade guard bracket 5D P10-205-5D Front blade guard bracket 6D P10-205-6D 10mm Flat washer 7D P10-205-7D 10mm Lock washer 8D P10-205-8D 10-1.5X25mm Socket head bolt 9D P10-205-9D Left base panel 10D P10-205-10D Leg 11D P10-205-11D Front/rear base panel 12D P10-205-12D Right base panel 13D P10-205-13D 6-1.0mm Hex nut 14D P10-205-14D 6mm Flat washer 15D P10-205-15D Rip fence bracket 16D P10-205-16D 6-1.0X20mm Socket pan head screw 17D P10-205-17D 6-1.0X12mm Socket pan head screw 18D P10-205-18D Foot 19D P10-205-19D 8-1.25X16mm Socket pan head screw 20D P10-205-20D Front caster support assembly 21D P10-205-21D Screw 22D P10-205-22D 8-1.25mm Lock nut 23D P10-205-23D Connecting plate 24D P10-205-24D Screw 25D P10-205-25D 8-1.25mm Lock nut 26D P10-205-26D Rear caster support assembly 27D P10-205-27D 8-1.25mm Lock nut 28D P10-205-28D Caster 29D P10-205-29D 8-1.25X60mm Socket head bolt 30D P10-205-30D Push stick 31D P10-205-31D Open end wrench 32D P10-205-32D 4mm Hex wrench 33D P10-205-33D 5mm Hex wrench 34D P10-205-34D 6mm Hex wrench 35D P10-205-35D 8mm Hex wrench

NOTE: Please reference the Manufacturer’s Part Number when calling for Replacement Parts. For Parts under Warranty, the Serial Number of your machine is required.

29 NOTES

® 5-Year Limited Warranty RIKON Power Tools Inc. (“Seller”) warrants to only the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship for a period of five (5) years from the date the product was purchased at retail. This warranty may not be transferred.

This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs, alterations, lack of maintenance or normal wear and tear. Under no circumstances will Seller be liable for incidental or consequential damages resulting from defective products. All other warranties, expressed or implied, whether of merchantability, fitness for purpose, or otherwise are expressly disclaimed by Seller. This five-year warranty does not cover products used for commercial, industrial or educational purposes. The warranty term for these claims will be limited to a two-year period.

This limited warranty does not apply to accessory items such as blades, bits, sanding discs, grinding wheels, belts, guide bearings and other related items.

Seller shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, proof of purchase documentation must be provided which has the date of purchase and an explanation of the complaint.

The Seller reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.

To register your machine online, visit RIKON at www.rikontools.com/warranty

To take advantage of this warranty, or if you have any questions, please contact us at 877-884-5167 or email [email protected]

30 WARRANTY

® 5-Year Limited Warranty RIKON Power Tools Inc. (“Seller”) warrants to only the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship for a period of five (5) years from the date the product was purchased at retail. This warranty may not be transferred.

This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs, alterations, lack of maintenance or normal wear and tear. Under no circumstances will Seller be liable for incidental or consequential damages resulting from defective products. All other warranties, expressed or implied, whether of merchantability, fitness for purpose, or otherwise are expressly disclaimed by Seller. This five-year warranty does not cover products used for commercial, industrial or educational purposes. The warranty term for these claims will be limited to a two-year period.

This limited warranty does not apply to accessory items such as blades, drill bits, sanding discs, grinding wheels, belts, guide bearings and other related items.

Seller shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, proof of purchase documentation must be provided which has the date of purchase and an explanation of the complaint.

The Seller reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.

To register your machine online, visit RIKON at www.rikontools.com/warranty

To take advantage of this warranty, or if you have any questions, please contact us at 877-884-5167 or email [email protected]

31 10-205

For more information: 16 Progress Road Billerica, MA 01821

877-884-5167 / 978-528-5380 [email protected]

10-205M1 www.rikontools.com