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13IR-CC00016 Doe Run Consent Judgment 2013

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13IR-CC00016 Doe Run Consent Judgment 2013 • , ' ....,. <. I , i ' IN THE CIRCUIT COURT OF IRON COUNTY " J j / STATE OF MISSOURI STATE OF MISSOURI ex reI., ) Attorney General Chris Koster ) and the Missouri Department ofNatural ) Resources and the Missouri Air Conservation ) Commission, ) ) Plaintiff ) ) ~ ) Case No. \3-s.& (toao \~ ) The Buick Resource Recycling Facility, LLC ) and The Doe Run Resources Corporation, ) ) Defendants. ) CONSENT JUDGMENT Plaintiff, State of Missouri, at the relation of Chris Koster, Attorney General, the Missouri Department of Natural Resources ("MDNR"), and the MisSouri Air Conservation Commission ("Commission"), and defendants, the Buick Resource Recycling Facility, LLC ("BRRFJI) and The Doe Run Resources Corporation d/b/a The Doe Run Company ("Doe RunJl), by and through counsel, hereby consent to the entry ofthis Consent Judgment. WHEREAS, the State of Missouri, through MDNR, in consideration of BRRF's and Doe Run's agreement to comp1ete the implementation of control strategies upon the time schedules as more :fully set forth in the Consent Judgment below, and defendants, in consideration of the State of Missouri's agreement to accept the implementation ofsaid control strategies as sufficient, under current information and belief, to attain the 2008 National Ambient Air Quality Standard for lead and to accept the time schedules for completion ofsuch control strategies as being as expeditious as practicable, agree to entry ofthis Consent Judgment. WHEREAS, in 2008, EPA revised the National Ambient Air Quality Standard for lead ("2008 Lead NAAQSff). 73 Fed. Reg. 66,964 (Nov. 12,2008). The revision reduced the NAAQS for lead from 3 3 1.5 micrograms per cubic meter (J.lglm ) to 0.15 Jlglm . On November 22, 2010, EPA designated portions of Iron, Dent and Reynolds Counties, Missouri (hereafter "BuicklViburnum Trend"), as a 2008 Lead NAAQS nonattainment area. 75 Fed. Reg. 71,033,71,042-43 (Nov. 22, 2010). WHEREAS, MDNR and the Commission are preparing a State Implementation Plan ("SIP") revision to achieve attainment and maintenance ofthe 2008 Lead NAAQS in the BuickIViburnum Trend nonattainment area ("2013 Lead NAAQS Attainment Demonstration SIP"). WHEREAS, as part of the 2013 Lead NAAQS Attainment Demonstration SIP, MDNR, the Commission, BRRF and Doe Run hereby agree that the Court may enter the Consent Judgment set forth below, to be binding on the parties, providing for a lead emission reduction program, which BRRF and Doe Run hereby agree to undertake and complete on the schedule set forth in this Consent Judgment. The parties, by their signatures hereto, acknowledge that they have read and lIDderstand the terms of this Consent Judgment and agree to be bound thereby. In the event that the Court does not approve of this Consent Judgment in its entirety and as agreed by the parties, the Consent Judgment shall be null and void and have no effect in this or any other proceedings. The parties understand that the terms of this Consent Judgment are enforceable by further order of this Court, and that this Court retains jurisdiction ofthe matter in order to enforce the terms ofthis Consent Judgment. WHEREAS, this Consent Judgment takes into account all federally enforceabJe requirements, including injunctive relief provisions of the Consent Decree between BRRF, Doe Run, MDNR and the Environmental Protection Agency filed in the United States District Court in the Eastern District of Missouri, Case No. 4:10-cv"()1895-JCH ("2011 Consent Decree"), and entered on December 21,2011. WHEREAS, this matter comes before the Court on the petition filed by the State of Missouri (the "State") and MDNR concurrently with this Consent Judgment. 2 WHEREAS, by agreeing to the terms of this Consent Judgment, BRRF and Doe Run do not admit any liability arising from the allegations set forth in the Petition. NOW THEREFORE, without adjudication or admission ofany issue offact and with the consent ofthe parties, IT IS THEREFORE ORDERED, ADJUDGED AND DECREED as follows: I. Objectives of the Parties 1. The objectives of the parties to this Consent Judgment are to implement control measures set forth herein in furtherance of attainment ofthe 2008 Lead NAAQS. II. Jurisdiction 2. This Court has jurisdiction over this matter and of the parties consenting hereto pursuant to Section 643.151, RSMo, ofthe Missouri Air Conservation Law. III. Parties Bound 3. The provisions of this Consent Judgment shaH be binding upon the parties to this action as well as their agents, servants, employees, heirs, successors, assigns, and to all persons, finns, corporations, and other entities who are, or who will be, acting in concert or privity with, or on behalfof the parties to this action or their agents, servants, employees, heirs, successors, and assigns. IV. Satisfaction 4. Upon completion ofthe tenus ofthis Consent Judgment, BRRF and Doe Run are relieved ofliability for violations alleged in the State's and MDNR's Petition. V. Injunctive Relief 5. BRRF and Doe Run (as specifically indicated below) shall undertake and complete the following lead emission reduction program on the schedule set forth below. These control measures and the associated schedules are the reasonably available control measures to be implemented to attain the 2008 Lead NAAQS (as required by Section 172(c) ofthe Clean Air Act). 3 6. Projects Required: BRRF shall install the following lead emission control measures: A. By February 4, 2013, at the south refinery, install a baghouse with a minimum design of60,000 actual cubic feet per minute ("acfm") to improve refinery ventilation. S. By February 4, 2013, relocate the baghouse with a minimum design of 38,000 acfm from the sweat furnace to blast furnace storage feed building. C. By February 4, 2013, at the north refinery, remove the rotary melter and connect its baghouse to the north refinery process ducts to improve refinery ventilation. D. By February 4,2013, install a truck tire wash system for outbound traffic. E. By February 4, 2013, install a pulse-jet baghouse with a minimum design of 75,000 acfm to improve reverberatory furnace process ventilation. F. By February 4,2013, after the 75,000 acfm (minimum) designed baghouse, install a dry lime SO:! scrubber (reaction chamber followed by an associated minimum 65,000-acfm design baghouse) to further process exit gas stream before routing reverberatory furnace process gases to the main stack. O. Enclose the refinery, blast furnace, reverberatory furnace, and dross plant buildings and install a baghouse with a minimum design of 300,000 acfm to achieve negative pressure consistent with the National Emission Standards for Hazardous Air Pollutants for Secondary Lead Smelting, 40 C.ER. 63 Subpart X ("Secondary Lead MACT"), revised as of January 5, 2012. Install a new stack with a minimum height of 65 meters for this exhaust stream. Installation of the projects in paragraph 6.0. must be completed and operation commenced by the earlier of (1) the date the facility must comply with the total enclosure standards in the Secondary Lead MACT, revised as of January 5, 2012, and any subsequent revision; or, (2) January 5, 2015. 4 H. By December 31,2013, install a 40-foot extension on the breaking separation and neutralization scrubber stack. 1. By December 31, 2013 construct an approximately 30,000 square foot building extension to the existing blast furnace feed storage building. J. By October 31, 2014, improve process hood capture efficiency by insta1ling batwing style ventilation covers, or covers with equivalent or better capture efficiency, on all refinery kettles. K. By December 31, 2013, install quick closing powered doors at the door located at the north refinery warehouse, the door located at the south refinery warehouse, and the door at the reverberatory feed storage equipment entrance to minimize fugitive dust emissions from the buildings, to improve fugitive emission capture and to increase building negative pressure. After installation, these doors will be closed except for necessary service traffic or equipment sorties within these buildings, during periods not representative of nonnal operations, during periods of breakdown or maintenance of the doors, or when necessary for worker bealth and safety. 7. Projects Required: Doe Run shall install the following lead emission control measures: A By June 1,2013, modify Buick Mine updraft vent 1 at UTM coordinates 665597 4165248, vent 2 at UTM 6658674162535, vent 3 at UTM 666234 4160599, and vent 6 at UTM 665627 4165742 to achieve a vertical release, defmed as 45 degrees from horizontal or greater. B. By June 1, 2013, preclude public access at Casteel at a minimum distance from the facility as indicated in Appendix I of the 2013 Lead NAAQS Attainment Demonstration SIP. 5 C. By June 1, 2013, preclude public access at Buick Mine Vents 1, 2, 3, & 6 at a minimum distance from the facility as indicated in Appendix I of the 2013 Lead NAAQS Attainment Demonstration SIP. D. By June 1, 2013, preclude public access at Buick MinelMill at a minimum distance from the facility as indicated in Appendix I of the 2013 Lead NAAQS Attainment Demonstration SlP. 8. Required Practices and Procedures. A. Baghouse Standard Operating Procedures (SOP): BRRF has an MDNR-approved Baghouse SOP pursuant to the Secondary Lead MACT, revised as of January 5, 2012 for sources at the facility subject to the Secondary Lead MACT. After the applicable deadline for any baghouse projects installed pursuant to paragraph 6 (Projects Required) or paragraph 10 (Projects Required as Contingency Control Measures) and that is not otherwise subject to the Secondary Lead MACT, any such newly installed baghouse(s) shall be subject to the Baghouse SOP. B. Baghouse Maintenance or Extended Periods of Non-Production (Shut Downs): BRRF may cease the operation of any of the ventilation system units used to achieve the appropriate amounts of negative pressure as required by paragraph 6.0 above to perfonn maintenance on the ventilation system or if all of the lead processing units within a given building have been turned offfor a minimum oftwenty-four (24) consecutive hours.
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