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Rexroth MTA 200 R911290165 Rexroth BTV 20.3A Edition 03
Project Planning Manual About this Documentation Rexroth BTV 20.3A
Title Rexroth MTA 200 Rexroth BTV 20.3A Type of Documentation Project Planning Manual
Document Typecode DOK-MTA200-BTV20.3A***-PR03-EN-P
Internal File Reference Document Number 120-1720-B305-03/EN
Purpose of Documentation This documentation describes the hardware components of the MTA 200 control system which are included in the operating PC BTV 20.3A.
Record of Revisions Description Release Notes Date 120-1720-B305-01/EN 10.2000 First issue 120-1720-B305-02/EN 06.2002 First revision 120-1720-B305-03/EN 01.2004 Second revision
Copyright ¤ 2004 Bosch Rexroth AG Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1).
Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract. All rights are reserved with respect to the content of this documentation and the availability of the product.
Published by Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main Telephone +49 (0)93 52/40-0 • Tx 68 94 21 • Fax +49 (0)93 52/40-48 85 http://www.boschrexroth.com/ Dept. BRC/ESM5 (OI) Dept. BRC/ESM6 (DiHa)
Note This document has been printed on chlorine-free bleached paper.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Contents I
Contents
1Overview 1-1 1.1 System Concept...... 1-1 1.2 Regarding This Documentation ...... 1-1 1.3 Additional Documentation ...... 1-2 1.4 Important Information for Use ...... 1-4 Appropriate Use ...... 1-4 Inappropriate use ...... 1-5 Notes for Electro Static Discharge...... 1-5 1.5 Safety Instructions for Electric Servo Drives and Controls ...... 1-6 Introduction ...... 1-6 Explanations ...... 1-6 Hazards by Improper Use...... 1-7 General Information ...... 1-8 Protection Against Contact with Electrical Parts...... 1-9 Protection by Protective Low Voltage (PELV) Against Electrical Shock ...... 1-11 Protection Against Dangerous Movements ...... 1-12 Protection Against Magnetic and Electromagnetic Fields During Operations and Mounting ...... 1-14 Protection Against Contact with Hot Parts...... 1-15 Protection During Handling and Installation...... 1-15 Battery Safety...... 1-15 Protection Against Pressurized Systems...... 1-16
2 Machine Operator Terminal BTV 20.3A 2-1 2.1 Brief Description...... 2-1 Standard Configuration of the BTV 20.3...... 2-2 Additional BTV 20.3A Modules ...... 2-2 Firmware and Software Configurations ...... 2-3 2.2 Front Plate, Keyboard ...... 2-4 Floppy Disk Flap, Reset Button ...... 2-4 Operating Display...... 2-5 Overview of Keys ...... 2-5 Machine and PLC Function Keys ...... 2-7 Addressing via PLC ...... 2-8 Replacing the Slide-in Strips...... 2-9 2.3 Keyboard Layout ...... 2-11 2.4 Technical Data ...... 2-15 General Technical Data ...... 2-15 Ambient Conditions...... 2-15
DOK-MTA200-BTV20.3A***-PR03-EN-P II Contents Rexroth BTV 20.3A
Wear Parts ...... 2-16 2.5 Measurements ...... 2-17 Housing Dimensions ...... 2-17 2.6 Installation Dimensions ...... 2-21 Assembly Instructions ...... 2-22 2.7 Connections ...... 2-23 General Connections ...... 2-23 Interfaces of Slot CPU Computer Configuration 33...... 2-26 LPT1 Printer Interface and SIS...... 2-28 Interfaces of Slot CPU Card Computer Configuration 44 ...... 2-30 LPT1 Printer Interface and SIS...... 2-32 Internal Wiring...... 2-34 Sample Applications ...... 2-35 Sample Application of a BTV 20 with Additional Interfaces...... 2-38 2.8 Ordering Information ...... 2-41 Type Key...... 2-41 Configuration Type Key ...... 2-42 Accessories...... 2-43 2.9 Supplied Accessories (Scope of Delivery)...... 2-46
3PC CPU Configuration -33 3-1 3.1 Brief Description...... 3-1 3.2 Technical Data ...... 3-2 Electrical Specifications ...... 3-2 CPU and Memory Specifications ...... 3-2 Onboard Video Controller ...... 3-2 General Data...... 3-3 3.3 AMIBIOS Setup...... 3-4 Main AMIBIOS Setup Menu...... 3-5 Setup Types...... 3-6 Security ...... 3-12 Default...... 3-13 AMIBIOS Power-On Self Test ...... 3-14 INSIDE Interrupts...... 3-14 3.4 Installation of Memory Modules ...... 3-15 3.5 Battery...... 3-15
4PC CPU Configuration -44 4-1 4.1 Brief Description...... 4-1 4.2 Technical Data ...... 4-1 Electrical Specifications ...... 4-1 CPU and Memory Specifications ...... 4-1 4.3 PhoenixBIOS Setup ...... 4-2 Main PhoenixBIOS Setup Menu ...... 4-3 PhoenixBIOS Settings for the BTV 20.3 ...... 4-4 4.4 Installation of SO-DIMM Memory Modules ...... 4-9
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Contents III
4.5 Temporary Connection of Additional IDE Devices...... 4-10 Connection for Power Supply Cable...... 4-10 IDE Port...... 4-11
5MFA Module 5-1 5.1 Brief Description...... 5-1 Performance Features ...... 5-1 5.2 MFA Module Interfaces...... 5-2 5.3 Interface Addresses and Interrupts...... 5-3 Numeric Code ...... 5-3 5.4 Implementation of the LINK Interface ...... 5-4 5.5 Implementation of the Serial Interface ...... 5-4 Interface Adapter (+RSB0101) ...... 5-4 5.6 Coding Plan and Interface Arrangement...... 5-5 +MFA22x2...... 5-5 5.7 Interface Assignment ...... 5-6 COM3 Interface X9.3 ...... 5-6
6MIO Module 6-1 6.1 Brief Description...... 6-1 Performance Characteristics...... 6-1 6.2 Interfaces of the MIO Card...... 6-2 6.3 Status Display ...... 6-2 Display During the Startup Phase (H2)...... 6-3 Display in Case of an Error (H2)...... 6-3 6.4 Overview of Types ...... 6-3 Numeric Code ...... 6-3 6.5 Coding Plans and Interface Arrangement...... 6-4 +MIO1202 ...... 6-4 6.6 Overview of Interfaces ...... 6-5 Standard Structure of the MIO Card ...... 6-5 6.7 Interface Assignment ...... 6-6 X22 I/O Interface...... 6-6 X21 LINK Interface...... 6-7
7NC CPU Card 7-1 7.1 Brief Description...... 7-1 Performance Characteristics...... 7-1 Specifications...... 7-2 7.2 Interfaces of the NC Slot CPU ...... 7-3 7.3 Overview of Types ...... 7-4 Numeric Code ...... 7-4 7.4 Interfaces and Coding of the NC CPU (CI7BMX) ...... 7-5 V 1.0...... 7-5 V 1.10 REV. A...... 7-6 7.5 Overview of Interfaces ...... 7-7
DOK-MTA200-BTV20.3A***-PR03-EN-P IV Contents Rexroth BTV 20.3A
Overview of CI7BMX Interfaces...... 7-7 7.6 AWARD BIOS Setup...... 7-8 BIOS Default Values ...... 7-8 Main Setup Menu...... 7-9 Setup Settings of the NC CPU...... 7-10 7.7 Battery...... 7-14 7.8 Heat Sink - Fan ...... 7-14 7.9 Error Signals (Beep Codes) ...... 7-15
8 SERCOS interface Card 8-1 8.1 SERCOS Term – Definition ...... 8-1 8.2 Brief Description...... 8-2 Performance Characteristics...... 8-2 Using Several SERCOS Rings ...... 8-3 8.3 Interfaces of the SERCOS Card ...... 8-4 8.4 Numeric Code ...... 8-5 8.5 Overview of the Card ...... 8-6 SEI011x...... 8-6 SEI012x / SEI013x...... 8-7 8.6 Coding and Interfaces of the SERCOS Master Card...... 8-8 SEI0111 ...... 8-8 SEI0121 ...... 8-9 SEI0131 ...... 8-10 8.7 Coding and Interfaces of SERCOS Slave Cards...... 8-11 SEI011x...... 8-11 SEI012x / SEI013x...... 8-12 8.8 Interfaces on the Computer Card...... 8-13 X24.x Transmitter...... 8-13 X25.x Receiver...... 8-13 X26.x SERCOS Synchronization Interface...... 8-13 8.9 Connection Cable...... 8-14 Cable Specifications ...... 8-14
9PLC Modules MTS-P01.2 and MTS-P02.2 9-1 9.1 Brief Description...... 9-1 9.2 Technical Data ...... 9-3 General ...... 9-3 Power Supply...... 9-3 EMC ...... 9-3 Interfaces ...... 9-4 9.3 Communication ...... 9-4 PLC Inputs for the Machine Function Keys (X8)...... 9-4 Connection of BTV 20 PLC Function Keys (X12)...... 9-5 PLC Ready (X5)...... 9-5 COM Interface (X16)...... 9-5 BT Bus (X15) ...... 9-6
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Contents V
9.4 Commissioning...... 9-8 Assembly...... 9-8 Setting of Addresses...... 9-8 Battery...... 9-9 Status Information and Error Diagnosis...... 9-9 9.5 INTERBUS-Master Connection ...... 9-12 Brief Description...... 9-12 Setting the I/O Address...... 9-13 Technical Data ...... 9-13 Interface Assignment ...... 9-14 9.6 PROFIBUS DP Connection ...... 9-15 Brief Description of Master and Slave Connection ...... 9-15 Setting I/O Addresses ...... 9-16 Status and Diagnosis Information...... 9-17 Technical Data ...... 9-17 Interface Assignment ...... 9-18 9.7 Serial Interfaces ...... 9-19 Brief Description...... 9-19 Address and Interrupt Settings ...... 9-20 Function Modules...... 9-20 Technical Data ...... 9-21 Interface Assignment ...... 9-21 9.8 Connecting Operator Terminals...... 9-22 Application with BTV 06 ...... 9-22 Application with BTC 06...... 9-24 9.9 Configurations ...... 9-26 MTS-P0*.2-D2-B1-NN-NN-NN-FW...... 9-26 MTS-P0*.2-D2-B1-S4-NN-NN-FW...... 9-27 MTS-P0*.2-D2-P1-NN-NN-NN-FW...... 9-28
10 Tips and Tricks 10-1 10.1 BTV Replacement...... 10-1 Hard Disk Image ...... 10-1 Control Parameters (MIO Replacement) ...... 10-1 CMOS Variables (MFA Replacement)...... 10-2 PLC Retain Data (PLC Replacement) ...... 10-3 10.2 Defective Battery on NC-CPU...... 10-3 10.3 Checking the BIOS Settings ...... 10-5 10.4 Blue Screen...... 10-7
11 Index 11-1
12 Service & Support 12-1 12.1 Helpdesk ...... 12-1 12.2 Service-Hotline...... 12-1 12.3 Internet ...... 12-1
DOK-MTA200-BTV20.3A***-PR03-EN-P VI Contents Rexroth BTV 20.3A
12.4 Vor der Kontaktaufnahme... - Before contacting us...... 12-1 12.5 Kundenbetreuungsstellen - Sales & Service Facilities ...... 12-2
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Overview 1-1
1 Overview
1.1 System Concept
The consistent implementation of PC technology and the use of international industry standards has made it possible to fully integrate the control hardware in the operator PC while still ensuring simple and clear connections to drives and I/O peripherals. This integral solution guarantees that only defined and tested device configurations will be provided and supplied.
1.2 Regarding This Documentation
The MTA 200 control system is the product of the defined combination of various hardware components. This documentation thoroughly discusses the operator PC itself, as well as the components that are already preinstalled in the operator PC.
MTA Steuerungsarchitektur.ppt
Fig. 1-1: Control architecture
DOK-MTA200-BTV20.3A***-PR03-EN-P 1-2 Overview Rexroth BTV 20.3A
This includes the following components: Type Description Chapter BTV 20.3A Operator PC with integrated control hardware 2 686M PC CPU 3 ETXP3 PC CPU 4 MFA PC interface to the NC 5 MIO NC interface to the PC 6 CI7BMX NC CPU 7 SEI SERCOS interface module 8 MTS-P Integrated PLC 9
The openness of the control system allows the machine manufacturer to independently carry out application-specific hardware settings in the PC part, such as measured values recording, network connections, etc. In this case, the machine manufacturer must provide supplements to the hardware documentation.
1.3 Additional Documentation
Systemübersicht MTA.ppt
Fig. 1-2: System architecture
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Overview 1-3
The MTA 200 control system includes additional hardware components that are described in separate documents: Type Description Documentation BTA 20.4 Machine operator DOK-SUPPL*-BTA20.4****-PR01-EN-P control panel BTM 15 Machine user panel DOK-MTC200-BTM15******-PR02-EN-P BTM 16 Machine user panel DOK-MTC200-BTM16.1****-FKB1-EN-P PCK03 Drawer keyboard DOK-SUPPL*-PCK03.2****-PR01-EN-P BTC 06 Hand-held terminal DOK-SUPPL*-BTC06******-PR03-EN-P BTV 06 Mini control panel DOC-SUPPL*-BTV06.1****-PR02-EN-P RECO12 Switch cabinet I/Os for DOK-CONTRL-RECO12.2***-PRJ2-EN-P Interbus RMG12 Gateway module for DOK-CONTRL-RMG12.2****-PR02-EN-P I/O coupling RMC RECO analog module DOK-CONTRL-RMC12.2****-ANW1-EN-P SMx Protection type DOK-CONTRL-SM*12.1****-PRJ2-EN-P modules for Interbus RecoInline Brief overview DOK-CONTRL-R-IL*INLINE-KB02-EN-P Interbus S system DOK-CONTRL-R-IL*IBSSYS-AW02-EN-P Profibus DP system DOK-CONTRL-R-IL*PBSSYS-AW02-EN-P Bus terminal, Interbus DOK-CONTRL-R-IL*IBS-BK-FK02-EN-P Bus terminal, Profibus DOK-CONTRL-R-IL*PB*-BK-FK02-EN-P Digital I/O modules DOK-CONTRL-R-IL*DIO***-FK04-EN-P Analog I/O modules DOK-CONTRL-R-IL*AIO***-FK02-EN-P Counter module DOK-CONTRL-R-IL*CNT***-AW02-EN-P RecoFieldli Protection type DOK-CONTRL-RF-FLS-IB**-PR01-EN-P ne modules for Interbus
The MTA 200 control system is supplemented by the intelligent digital drives of the Diax 04 series.
DOK-MTA200-BTV20.3A***-PR03-EN-P 1-4 Overview Rexroth BTV 20.3A
1.4 Important Information for Use
Appropriate Use
Introduction Bosch Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operating safety and reliability. The products may only be used in the manner that is defined as appropriate. If they are used in an inappropriate manner, then situations can develop that may lead to property damage or injury to personnel.
Note: Bosch Rexroth, as manufacturer, is not liable for any damages resulting from inappropriate use. In such cases, the guarantee and the right to payment of damages resulting from inappropriate use are forfeited. The user alone carries all responsibility of the risks.
Before using Bosch Rexroth products, make sure that all the pre- requisites for appropriate use of the products are satisfied: • Personnel that in any way, shape or form uses our products must first read and understand the relevant safety instructions and be familiar with appropriate use. • If the product takes the form of hardware, then they must remain in their original state, in other words, no structural changes are permitted. It is not permitted to decompile software products or alter source codes. • Do not mount damaged or faulty products or use them in operation. • Make sure that the products have been installed in the manner described in the relevant documentation.
Areas of use and application The BTV30.2 is a PC-based user and visualization terminal into which one or several NC controls with PLC or one or more stand-alone PLCs can be mounted. The BTV30.2 terminal made by Bosch Rexroth is designed for use in the following cases: • as a user, visualization and programming terminal with integral control hardware in a stand-alone machine, • as a user, visualization and programming terminal for connected RECO controls, • and as a special „T“ design, a terminal without PC for a second user station within an installation that is spatially spread apart.
Note: The BTV30.2 may only be used with the accessories and parts specified in this document. If a component has not been specifically named, then it may not be either mounted or connected. The same applies to cables and lines. Operation is only permitted in the specified configurations and combinations of components using the software and firmware as specified in the relevant function descriptions.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Overview 1-5
The machine user and visualization terminal is designed for control tasks in an installation with multiple axes. Available for an application-specific use of the terminals are unit types with differing drive power and different interfaces. Typical areas of application of a BTV30.2 are: • lathes • milling machines and • machining centers. The BTV30.2 may only be operated under the assembly, installation and ambient conditions as described here (temperature, system of protection, humidity, EMC requirements, etc.) and in the position specified. Inappropriate use Using the motors outside of the above-referenced areas of application or under operating conditions other than described in the document and the technical data specified is defined as “inappropriate use". The terminals may not be used if • they are subject to operating conditions that do not meet the above specified ambient conditions. This includes, for example, operation under water, in the case of extreme temperature fluctuations or extreme maximum temperatures or if • Bosch Rexroth has not specifically released them for that intended purpose. Please note the specifications outlined in the general Safety Instructions! Notes for Electro Static Discharge In case of discharging via the controller or printed circuit boards, these components can be damaged by electrostatic charging of persons and/or tools. Therefore, please observe the following notes:
Risk of damage to the electronic components and deterioration of their operating safety by electrostatic charging! CAUTION Bodies coming into contact with components and printed circuit boards must be discharged by grounding. Otherwise, errors in the controller can occur.
Example for such bodies: • when soldering, the soldering gun • your own body (grounding by contact with a conductive, grounded object) • parts and tools (when deposited on a conductive surface) Components exposed to this risk may only be stored in conductive packaging.
DOK-MTA200-BTV20.3A***-PR03-EN-P 1-6 Overview Rexroth BTV 20.3A
1.5 Safety Instructions for Electric Servo Drives and Controls
Introduction Read these instructions before the equipment is used and eliminate the risk of personal injury or property damage. Follow these safety instructions at all times. Do not attempt to install, use or service this equipment without first reading all documentation provided with the product. Read and understand these safety instructions and all user documentation of the equipment prior to working with the equipment at any time. If you do not have the user documentation for your equipment contact your local Bosch Rexroth representative to send this documentation immediately to the person or persons responsible for the safe operation of this equipment. If the product is resold, rented or transferred or passed on to others, then these safety instructions must be delivered with the product.
Improper use of this equipment, failure to follow the safety instructions in this document or tampering with the product, including disabling
WARNING of safety devices, may result in material damage, bodily harm, electric shock or even death!
Explanations The safety instructions describe the following degrees of hazard seriousness in compliance with ANSI Z535. The degree of hazard seriousness informs about the consequences resulting from non- compliance with the safety instructions. Warning symbol with signal Degree of hazard seriousness according word to ANSI
Death or severe bodily harm will occur.
DANGER
Death or severe bodily harm may occur.
WARNING
Bodily harm or material damage may occur.
CAUTION Fig. 1-3: Hazard classification (according to ANSI Z535)
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Overview 1-7
Hazards by Improper Use
High voltage and high discharge current! Danger to life or severe bodily harm by electric shock! DANGER
Dangerous movements! Danger to life, severe bodily harm or material damage by unintentional motor movements! DANGER
High electrical voltage due to wrong connections! Danger to life or bodily harm by electric shock! WARNING
Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electrical equipment! WARNING
Surface of machine housing could be extremely hot! Danger of injury! Danger of burns!
CAUTION
Risk of injury due to improper handling! Bodily harm caused by crushing, shearing, cutting and mechanical shock or incorrect handling of
CAUTION pressurized systems!
Risk of injury due to incorrect handling of batteries!
CAUTION
DOK-MTA200-BTV20.3A***-PR03-EN-P 1-8 Overview Rexroth BTV 20.3A
General Information • Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your language before starting up the machine. If you find that you cannot completely understand the documentation for your product, please ask your supplier to clarify. • Proper and correct transport, storage, assembly and installation as well as care in operation and maintenance are prerequisites for optimal and safe operation of this equipment. • Only persons who are trained and qualified for the use and operation of the equipment may work on this equipment or within its proximity. • The persons are qualified if they have sufficient knowledge of the assembly, installation and operation of the equipment as well as an understanding of all warnings and precautionary measures noted in these instructions. • Furthermore, they must be trained, instructed and qualified to switch electrical circuits and equipment on and off in accordance with technical safety regulations, to ground them and to mark them according to the requirements of safe work practices. They must have adequate safety equipment and be trained in first aid. • Only use spare parts and accessories approved by the manufacturer. • Follow all safety regulations and requirements for the specific application as practiced in the country of use. • The equipment is designed for installation in industrial machinery. • The ambient conditions given in the product documentation must be observed. • Use only safety features and applications that are clearly and explicitly approved in the Project Planning Manual. For example, the following areas of use are not permitted: construction cranes, elevators used for people or freight, devices and vehicles to transport people, medical applications, refinery plants, transport of hazardous goods, nuclear applications, applications sensitive to high frequency, mining, food processing, control of protection equipment (also in a machine). • The information given in the documentation of the product with regard to the use of the delivered components contains only examples of applications and suggestions. The machine and installation manufacturer must • make sure that the delivered components are suited for his individual application and check the information given in this documentation with regard to the use of the components, • make sure that his application complies with the applicable safety regulations and standards and carry out the required measures, modifications and complements. • Startup of the delivered components is only permitted once it is sure that the machine or installation in which they are installed complies with the national regulations, safety specifications and standards of the application.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Overview 1-9
• Operation is only permitted if the national EMC regulations for the application are met. The instructions for installation in accordance with EMC requirements can be found in the documentation "EMC in Drive and Control Systems". The machine or installation manufacturer is responsible for compliance with the limiting values as prescribed in the national regulations. • Technical data, connections and operational conditions are specified in the product documentation and must be followed at all times. Protection Against Contact with Electrical Parts
Note: This section refers to equipment with voltages above 50 Volts.
Making contact with parts conducting voltages above 50 Volts could be dangerous to personnel and cause an electrical shock. When operating electrical equipment, it is unavoidable that some parts of the unit conduct dangerous voltages.
DOK-MTA200-BTV20.3A***-PR03-EN-P 1-10 Overview Rexroth BTV 20.3A
High electrical voltage! Danger to life, severe electrical shock and severe bodily injury! Only those trained and qualified to work with or on
DANGER electrical equipment are permitted to operate, maintain or repair this equipment. Follow general construction and safety regulations when working on electrical installations. Before switching on power the ground wire must be permanently connected to all electrical units accor- ding to the connection diagram. Do not operate electrical equipment at any time if the ground wire is not permanently connected, even for brief measurements or tests. Before working with electrical parts with voltage potentials higher than 50 V, the equipment must be disconnected from the mains voltage or power supply. The following should be observed with electrical drives, power supplies, and filter components: Wait five (5) minutes after switching off power to allow capacitors to discharge before beginning work. Measure the voltage on the capacitors before beginning work to make sure that the equipment is safe to touch. Never touch the electrical connection points of a component while power is turned on. Install the covers and guards provided with the equipment properly before switching the equipment on. Prevent contact with live parts at any time. A residual-current-operated protective device (r.c.d.) must not be used on an electric drive! Indirect contact must be prevented by other means, for example, by an overcurrent protective device. Equipment that is built into machines must be secured against direct contact. Use appropriate housings, for example a control cabinet. European countries: according to EN 50178/1998, section 5.3.2.3. U.S.A: See National Electrical Codes (NEC), National Electrical Manufacturers Association (NEMA) and local building codes. The user of this equipment must observe the above noted instructions at all times.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Overview 1-11
To be observed with electrical drives, power supplies, and filter components:
High electrical voltage! High leakage current! Danger to life, danger of injury and bodily harm from electrical shock! DANGER Before switching on power for electrical units, all housings and motors must be permanently grounded according to the connection diagram. This applies even for brief tests. Leakage current exceeds 3.5 mA. Therefore the electrical equipment and units must always be firmly connected to the supply network. Use a copper conductor with at least 10 mm² cross section over its entire course for this protective connection! Prior to startups, even for brief tests, always connect the protective conductor or connect with ground wire. High voltage levels can occur on the housing that could lead to severe electrical shock and personal injury. European countries: EN 50178/1998, section 5.3.2.1. USA: See National Electrical Codes (NEC), National Electrical Manufacturers Association (NEMA), and local building codes. The user of this equipment must maintain the above noted instructions at all times.
Protection by Protective Low Voltage (PELV) Against Electrical Shock All connections and terminals with voltages between 5 and 50 Volts on Bosch Rexroth products are protective low voltages designed in accordance with the following standards on contact safety: • International: IEC 364-4-411.1.5 • EU countries: see EN 50178/1998, section 5.2.8.1.
High electrical voltage due to wrong connections! Danger to life, severe electrical shock and severe bodily injury! WARNING Only equipment, electrical components and cables of the protective low voltage type (PELV = Protective Extra Low Voltage) may be connected to all terminals and clamps with 0 to 50 Volts. Only safely isolated voltages and electrical circuits may be connected. Safe isolation is achieved, for example, with an isolating transformer, an opto- electronic coupler or when battery-operated.
DOK-MTA200-BTV20.3A***-PR03-EN-P 1-12 Overview Rexroth BTV 20.3A
Protection Against Dangerous Movements Dangerous movements can be caused by faulty control or the connected motors. These causes are be various such as: • unclean or wrong wiring of cable connections • inappropriate or wrong operation of equipment • malfunction of sensors, encoders and monitoring circuits • defective components • software errors Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble-free operation. The monitors in the drive components make faulty operation almost impossible. Regarding personnel safety, especially the danger of bodily harm and property damage, this alone should not be relied upon to ensure complete safety. Until the built-in monitors become active and effective, it must be assumed in any case that some faulty drive movements will occur. The extent of these faulty drive movements depends upon the type of control and the state of operation.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Overview 1-13
Dangerous movements! Danger to life and risk of injury or equipment damage! Personnel protection must be secured for the above
DANGER listed reason by means of superordinate monitors or measures. These are instituted in accordance with the specific situation of the facility and a danger and fault analysis conducted by the manufacturer of the facility. All the safety regulations that apply to this facility are included therein. By switching off, circumventing or if safety devices have simply not been activated, then random machine movements or other types of faults can occur. Avoiding accidents, injury or property damage: Keep free and clear of the machine’s range of motion and moving parts. Prevent people from accidentally entering the machine’s range of movement: - use protective fences - use protective railings - install protective coverings - install light curtains or light barriers Fences must be strong enough to withstand maximum possible momentum. Mount the emergency stop switch (E-stop) in the immediate reach of the operator. Verify that the emergency stop works before startup. Don’t operate the machine if the emergency stop is not working. Isolate the drive power connection by means of an emergency stop circuit or use a start-inhibit system to prevent unintentional start-up. Make sure that the drives are brought to standstill before accessing or entering the danger zone. Secure vertical axes against falling or slipping after switching off the motor power by, for example: - Mechanically securing the vertical axes - Adding an external brake / clamping mechanism - Balancing and thus compensating for the vertical axes mass and the gravitational force The standard equipment motor brake or an external brake controlled directly by the servo drive are not sufficient to guarantee the safety of personnel!
DOK-MTA200-BTV20.3A***-PR03-EN-P 1-14 Overview Rexroth BTV 20.3A
Disconnect electrical power to the equipment using a master switch and secure the switch against reconnection for: - maintenance and repair work - cleaning of equipment - long periods of discontinued equipment use Avoid operating high-frequency, remote control and radio equipment near electronics circuits and supply leads. If use of such equipment cannot be avoided, verify the system and the plant for possible malfunctions at all possible positions of normal use before the first start-up. If necessary, perform a special electromagnetic compatibility (EMC) test on the plant.
Protection Against Magnetic and Electromagnetic Fields During Operations and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors and permanent magnets in motors represent a serious health hazard to persons with heart pacemakers, metal implants and hearing aids.
Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electrical equipment! WARNING Persons with pacemakers, metal implants and hearing aids are not permitted to enter following areas: - Areas in which electrical equipment and parts are mounted, being operated or started up. - Areas in which parts of motors with permanent magnets are being stored, operated, repaired or mounted. If it is necessary for a person with a pacemaker to enter such an area, then a physician must be con- sulted prior to doing so. Pacemaker, that are already implanted or will be implanted in the future, have a considerable deviation in their resistance to interference. Due to the unpredictable behavior there are no rules with general validity. Persons with hearing aids, metal implants or metal pieces must consult a doctor before they enter the areas described above. Otherwise health hazards will occur.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Overview 1-15
Protection Against Contact with Hot Parts
Housing surfaces could be extremely hot! Danger of injury! Danger of burns! Do not touch surfaces near the source of heat! Danger
CAUTION of burns! Wait ten (10) minutes before you access any hot unit. Allow the unit to cool down. Do not touch hot parts of the equipment, such as housings, heatsinks or resistors. Danger of burns!
Protection During Handling and Installation Under certain conditions unappropriate handling and installation of parts and components may cause injuries.
Risk of injury through incorrect handling! Bodily harm caused by crushing, shearing, cutting and mechanical shock! CAUTION Observe general instructions and safety regulations during handling installation. Use only appropriate lifting or moving equipment. Take precautions to avoid pinching and crushing. Use only appropriate tools. If specified by the product documentation, special tools must be used. Use lifting devices and tools correctly and safely. Wear appropriate protective clothing, e.g. safety glasses, safety shoes and safety gloves. Never stay under suspended loads. Clean up liquids from the floor immediately to prevent personnel from slipping.
Battery Safety Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or equipment damage.
Risk of injury through incorrect handling! Do not attempt to reactivate discharged batteries by heating or other methods (danger of explosion and corrosion). CAUTION Never charge batteries (danger from leakage and explosion). Never throw batteries into a fire. Do not dismantle batteries. Handle with care. Incorrect extraction or installation of a battery can damage equipment.
DOK-MTA200-BTV20.3A***-PR03-EN-P 1-16 Overview Rexroth BTV 20.3A
Note: Environmental protection and disposal! The batteries contained in the product should be considered as hazardous material for land, air and sea transport in the sense of the legal requirements (danger of explosion). Dispose batteries separately from other refuse. Observe the legal requirements given in the country of installation.
Protection Against Pressurized Systems Certain Motors (ADS, ADM, 1MB etc.) and drives, corresponding to the information in the Project Planning manual, must be provided with and remain under a forced load such as compressed air, hydraulic oil, cooling fluid or coolant. In these cases, improper handling of the supply of the pressurized systems or connections of the fluid or air under pressure can lead to injuries or accidents.
Danger of injury when pressurized systems are handled by untrained personnel! Do not attempt to disassemble, to open or to cut a
CAUTION pressurized system. Observe the operation restrictions of the respective manufacturer. Before the disassembly of pressurized systems, lower pressure and drain off the fluid or gas. Use suitable protective clothing (for example protective eyewear, safety shoes and gloves) Remove any fluid that has leaked out onto the floor immediately.
Note: Environmental protection and disposal! The fluids used in the operation of the pressurized system equipment is not environmentally compatible. Fluid that is damaging to the environment must be disposed of separate from normal waste. Observe the national specifications of the country of installation.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-1
2 Machine Operator Terminal BTV 20.3A
2.1 Brief Description
The BTV 20.3A is a PC-based machine operator terminal that also contains all the hardware of the MTA 200 control system. Depending on the configuration, slots are available for customer-specific extensions in the PC bus.
Note: This chapter provides the description for the BTV 20.3A, the model for the MTA 200 control system. The BTV 20 can also be ordered as a pure industrial PC, as a PC with an integrated PLC or as a PC with an integrated MTC 200 control system. These models are described in the general BTV 20 documentation DOK-MTC200-BTV20.3****-PR03-EN-P.
The figure below shows the structure of the BTV 20.3 front plate:
L 1-8 machine R 1-8 machine function keys SYSTEM200 function keys
L1 R1 3.5-in floppy disk L2 R2 drive / Smart card
L3 R3
L4 R4
L5 R5 Connector for L6 R6 ext. keyboard + mouse
L7 R7
L8 R8
OPERATOR PROG
TEMP HD POWER Status indicators
Line in strips 789N-+ F2 F3 F4 F5 F6 F7 F8 F9 7 8 9 N for Key lable < F1F1 F10F10 < >+- POWER =Power supply: 44565 6 .. . SFT ON OP2 OP3 OP4 OP5 OP6 OP7 OP8 OP9 PROGPROG - SHIFT , 11232 3 , , DEL HD = Hard disk access NEXT INFO TAB INS DEL
HALT 00 MASCHINE 0 NACH CTRL ALT STOP TAKTENDE SPSP CTRL ALT TEMP = Overtemperature
ZUM indicator EINHEIT EINHEIT SONDER- FEHLER WERKZEUG- STOP STOP FUKTIONEN LÖSCHEN WECHSEL ESCOK OK
Machine control keys Front.FH7
Fig. 2-1: BTV 20.3 front plate The front plate consists of a 4 mm-thick aluminum plate with beveled edges. It is coated with a chemically resistant polyester film with an imprint that covers the entire front plate. The integrated 10.4" TFT color display provides for excellent visualization of the data. A 3.5" disk drive, a reset button and a connection for an external keyboard or mouse are located behind the flap for floppy disks. Three LEDs indicate the operating status of the BTV 20.3. A key-operated switch locks safety functions. Furthermore, the BTV 20.3 is equipped with an extensive application- oriented function keyboard with the following keys:
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-2 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
• Machine function keys • Function and operation keys • PLC function keys with intermediate stages • Keypad For further information regarding the functioning and assignment of the individual keys as well as the front plate elements discussed above, see the description of the front plate in chapter 4. Standard Configuration of the BTV 20.3 • Pentium SLOT CPU, min. 400 MHz, with integrated graphics controller, 4 MB screen memory and Ethernet connection • either 64, 128 or 256 MB RAM • min. 3 GB hard disk • 3.5" floppy disk drive • 10.4" TFT color display • 115 - 230 V AC power pack A detailed description of the possible PC CPU modules can be found in chapters 3 and 4. Additional BTV 20.3A Modules In the model functioning as an MTA 200 control system, the BTV 20.3A is equipped with the following additional modules: • NC CPU – module with Intel Celeron, 400 or 733 MHz • SEI SERCOS interface modules (up to 3) • PLC – module with INTERBUS-S or Profibus master connection • MFA – link interface module • MIO – multiple I/O interface module All currently existing configurations can be found in the configuration type key (see page 2-42). All the listed modules are described in detail in the following chapters.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-3
Firmware and Software Configurations
Operating System Due to licensing reasons, the BTV 20.3 is supplied only with a preinstalled operating system. In the BTV 20.3A configuration, the user interface and the control software of the MTA 200 are also preinstalled.
Windows NT The MTA 200 user interface absolutely requires the Windows NT 4.0 operating system with at least Service Pack 5. The following firmware configurations are available for version 01VRS:
Firmware type 01VRS Software installation Description FWA-BTV203-WNT-01VRS-DE-MTA001 SWA-PC*MS*-WNT-04VRS-DE-CD600 Windows NT 4.0 (German) + SWA-MTA200-HMI-01VRS-MS-CD650 HMI for MTA 200 expert mode FWA-BTV203-WNT-01VRS-EN-MTA001 SWA-PC*MS*-WNT-04VRS-EN-CD600 Windows NT 4.0 (English) + SWA-MTA200-HMI-01VRS-MS-CD650 HMI for MTA 200 expert mode FWA-BTV203-WNT-01VRS-DE-MA*PFxxx SWP-MTA200-WNT-01VRS-DE-MEDIM-Bxxx Windows NT 4.0 (German) + HMI for MTA project xxx FWA-BTV203-WNT-01VRS-EN-MA*PFxxx SWP-MTA200-WNT-01VRS-EN-MEDIM-Bxxx Windows NT 4.0 (English) + HMI for MTA project xxx Fig. 2-2: Firmware configurations for MTA 200
Note: The order for the FWA firmware includes only the installation of the listed software. The SWP, SWA or SWL software that must also be installed must be ordered separately. SWP: software package that contains several software products/licenses, depending on the project SWA: software product that contains the diskettes (CD) and the description SWL: software license that allows an existing SWA software product to be used twice
Changes from version 22VRS Starting with software version 22VRS, the FWA of the BTV 20 includes the operating system, which accordingly needs not be ordered separately any more. The SWA, SWL, SWS and/or SWP ordered together with the BTV 20 will be installed on the BTV before it is supplied to the customer. Bosch Rexroth does not pre-install any software requiring export authorization; the final customer has to install this type of software subsequently when commissioning the BTV 20.
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-4 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
2.2 Front Plate, Keyboard
Floppy Disk Flap, Reset Button Under the floppy disk flap , there is a reset button, which can be reached using a thin object (pen, etc.), as well as the connection for an external keyboard. This connection can be used as a service interface if the PCK03 drawer keyboard is not available.
Note: When the reset button is pressed, all open applications are terminated without saving and the computer is rebooted.
In the MTA 200, the reset button affects only the PC part of the control. The NC part is initially unaffected and continues to run. When booting the PC part, however, the communication task to the NC will get stuck – now CAUTION the BTV must be restarted. Accordingly, it is recommended that the reset button not be used with the MTA.
STEM200
R1
R2
R3
R4
R5
R6
R7
R8
TEMP HD POWER
Reset button Floppyklappe.FH7
Fig. 2-3: Position of the reset button
Note: When you use the disk drive, keep the floppy disk flap open. When the flap is closed, the diskette may be ejected, leading to write and read errors.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-5
Operating Display Under the floppy disk flap, there are 3 LEDs with the following explanations: Temp Temperature monitoring Power Lights up when the BTV 20 has a power feed and is switched on HDD Lights up during disk access
R8
TEMP HD POWER
7 8 9 N + < F1 F10 < -
Betriebsanz.FH7
Fig. 2-4: Operating displays
Overview of Keys
SYSTEM200 BTV20 Indramat
L1 R1 M9 M1
L2 R2 M10 M2
L3 R3 M11 M3
L4 R4 M12 M4
L5 R5 M13 M5
L6 R6 M14 M6
L7 R7 M15 M7
L8 R8 M16 M8 Key pad OPERATOR PROG TEMP HD POWER TEMP HD POWER 7 8 9 N + F2 F3 F4 F5 F6 F7 F8 F9 7 8 9 N + - 789N< < +- < F1 F10 < < F1F1 F10F10 >- . 4 5 6 . . OP2 OP3 OP4 OP5 OP6 OP7 OP8 OP9 456 SFT 4 5 6 PROG - SFT , PROG - 1231 2 3 , DEL NEXTNEXT INFOINFO TABTAB INSINS , 1 2 3 0 DEL CTRL ALT SPSP NEXT INFO TAB INS 0 CTRL ALT SP ESCESC OKOK
ESC OK
F2 F3 F4 F5 F6 F7 F8 F9 Function keys
OP2 OP3 OP4 OP5 OP6 OP7 OP8 OP9 Operation keys
OP_Tast1.FH7
Fig. 2-5: Position of OP and F keys The second function of keys with dual assignments can be triggered by pressing the Shift key at the same time.
Note: The OP key row can also be individually labeled with a slide-in strip (see page 2-9).
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-6 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Explanation and Replication of Keys The BTV 20 keys can be replicated on a PC keyboard using the following key combinations:
Key on BTV 20.3 Corresponding key on standard keyboard OP2 CTRL + SHIFT + ALT + F2 through OP9 CTRL + SHIFT + ALT + F9
PROG CTRL + SHIFT + ALT + Q
NEXT CTRL + SHIFT + ALT + N
INFO CTRL + SHIFT + ALT + I
CTRL + SHIFT + ALT + M Maximize in cursor center ALT Menu CTRL + F6
Change windows CTRL + F7 Grasp window
Fig. 2-6: Key combinations for BTV 20 keys
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-7
Machine and PLC Function Keys
Machine function keys Machine function keys on the left on the right
SYSTEM200 BTV20 Indramat L1 R1 L1 R1 M9 M1
L2 R2 L2 M10 M2 R2 L3 R3 M11 M3
L4 R4 L3 M12 M4 R3 L5 R5 M13 M5
L6 R6 L4 M14 M6 R4 L7 R7 M15 M7
L8 R8 L5 M16 M8 R5
OPERATOR PROG TEMP HD POWER
TEMP HD POWER L6 R6 F2 F3 F4 F5 F6 F7 F8 F9 7 8 9 N + 789N+< < - < F1F1 F10F10 >- . 4 5 6 . OP2 OP3 OP4 OP5 OP6 OP7 OP8 OP9 456 SFTSFT PROG - L7 , R7 1231 2 3 , DELDEL NEXTNEXT INFOINFO TABTAB INSINS
0 CTRLCTRL ALTALT L8 SPSP R8
ESCESC OKOK
OPERATOR PROG PLC function keys
%Q*.1.6 %Q*.1.7 (Addressing)
%I*.0.0 %I*.0.1 %I*.0.2 %I*.0.3 %I*.0.4 %I*.0.5 %I*.0.6 %Q*.0.0 %Q*.0.1 %Q*.0.2 %Q*.0.3 %Q*.0.4 %Q*.0.5 %Q*.0.6 S1-7
%I*.1.6 %I*.1.7 %I*.0.7 %I*.1.0 %I*.1.1 %I*.1.2 %I*.1.3 %I*.1.4 %I*.1.5 %Q*.0.7 %Q*.1.0 %Q*.1.1 %Q*.1.2 %Q*.1.3 %Q*.1.4 %Q*.1.5 S8-14
M_plc_tast.FH7
Fig. 2-7: Position of machine and PLC function keys
Machine Function Keys The machine function keys are implemented in the PLC as direct, hard- wired inputs which are triggered with an absolute address. These keys are used to start projected PLC or CNC movements.
PLC Function Keys Furthermore, the BTV 20 has LEDs that can be labeled using slide-in strips. Together with the key-operated switch, these keys are connected to the PLC; they replace the standard switching elements for fixed PLC functions such as ‘Basic setting’ or ‘Stop after end of cycle’, etc.
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-8 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Addressing via PLC
Machine Function Keys In BTVs with an integrated PLC, the machine function keys are connected directly to the PLC; as a result, they can be addressed directly via the PLC program.
Machine function keys Address L1 %I0.1480.0 L2 %I0.1480.1 L3 %I0.1480.2 L4 %I0.1480.3 L5 %I0.1480.4 L6 %I0.1480.5 L7 %I0.1480.6 L8 %I0.1480.7
R1 %I0.1481.0 R2 %I0.1481.1 R3 %I0.1481.2 R4 %I0.1481.3 R5 %I0.1481.4 R6 %I0.1481.5 R7 %I0.1481.6 R8 %I0.1481.7 Fig. 2-8: Addressing of machine function keys
Alternatives with address Address constants can be used instead of direct addressing for Bosch constants Rexroth firmware data types. Machine function keys, left/right
PLC program identifier Address constant Data type MFT_L A#iMFK_L MFK_L MFT_R A#iMFK_R MFK_R Fig. 2-9: Addressing with address constants Data type MFK_L contains the elements L1, L2,..., L8 of type BOOL. Data type MFK_R contains the elements R1, R2,..., R8 of type BOOL. PLC program example: MFT_L.L1
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-9
PLC Function Keys
PLC function key Address key Address LED S1 (see illustration) %I*.0.0 %Q*.0.0 S2 %I*.0.1 %Q*.0.1 S3 %I*.0.2 %Q*.0.2 S4 %I*.0.3 %Q*.0.3 S5 %I*.0.4 %Q*.0.4 S6 %I*.0.5 %Q*.0.5 S7 %I*.0.6 %Q*.0.6 S8 %I*.0.7 %Q*.0.7 S9 %I*.1.0 %Q*.1.0 S10 %I*.1.1 %Q*.1.1 S11 %I*.1.2 %Q*.1.2 S12 %I*.1.3 %Q*.1.3 S13 %I*.1.4 %Q*.1.4 S14 %I*.1.5 %Q*.1.5 Key-operated switch, left (Operator) %I*.1.6 %Q*.1.6 Key-operated switch, right (Prog) %I*.1.7 %Q*.1.7 Fig. 2-10: Addressing PLC function keys Two free logical addresses within the PLC configuration are to be assigned for inputs and outputs. Replacing the Slide-in Strips The 14 PLC function keys on the front of the BTV 20 can be labeled using slide-in strips. The row of keys above the PLC function keys (OP2 - OP9) are also freely configurable using slide-in strips. The strips, which are already inserted when the machine is delivered, can be replaced as desired. Preprinted strips as well as a diskette with templates so that you can create your own key labels are also included in the scope of delivery. A description of how to replace the slide-in strips is provided below.
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-10 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Aperture for changing the Slide-in labels
Einschub01.FH7
Fig. 2-11: Position of slide-in strip openings
Procedure for Replacing Slide-in Strips 1. Cut the strips that are supplied or that you have created yourself along the lines. 2. Chamfer the corners on the right end of each strip to simplify insertion. 3. Now carefully insert the strip. • To do this, hold the strip at an acute angle to the front plate and thread it into the housing opening (see Fig. 2-12, part A).
Note: The slide-in strip must be guided into the pocket of the glued- on front membrane (see Fig. 2-12). If the strip is not supposed to be in the membrane pocket, insertion is possible only up to the first stage of the front plate.
• Slowly push the strip further into the membrane pocket. Do not kink the paper strip (see Fig. 2-12, part B).
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-11
A B
Einschub01.FH7
Fig. 2-12: Slide-in strip replacement 4. Insert the strip up to the stop. 5. Check the front to see whether the label is above the key. If the alignment is not yet perfect, remove the strip, shorten it on the right side and insert it again. 6. The projecting remainder may not be cut off to the degree that subsequent replacement of the slide-in strip is impossible.
2.3 Keyboard Layout
In order to ensure problem-free functioning of both the internal and the external keyboards on the BTV 20, a few things must be taken into account. When it is delivered, the keyboard driver and thus the keyboard layout of the desired language is already correctly configured under Windows (this is the language of the installed operating system). The connection of an external keyboard, such as the PCK03 drawer keyboard, is also correctly preset when the device is delivered. Changes are required only if a keyboard is connected whose keyboard layout does not agree with the preset keyboard language. At the same time, the software of the internal membrane keyboard on the front of the BTV 20 must be readapted. How this change is to be made is described below.
Changing the Keyboard Language External keyboard To adapt the external keyboard, the following steps must be carried out: 1. Call menu item "Keyboard" in the Windows NT control panel. Path: Start – Settings – Control Panel – Keyboard
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-12 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Systemstg01.bmp
Fig. 2-13: Control panel icon "Keyboard" 2. Switch to the "Input" tab. The preset keyboard layout is displayed here. 3. Press the "Add…" button. 4. Select the language to be used for the external keyboard from the list (input locale). Use the default characteristics for this input locale.
Eingabe.bmp
Fig. 2-14: "Input" tab This method is used to add a keyboard layout, i.e. several keyboard languages are now displayed in the window and the desired language is to be selected.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-13
The "Characteristics" item in the Input tab of the control panel can be used to change the keyboard layout directly to the desired language.
Note: However, only the changed keyboard appears in the window after the change. You cannot change the selection of the old and the new keyboard layouts as is the case for "Add".
Internal keyboard To adapt the internal membrane keyboard, the additional "BTV 20" icon is present in the Windows NT control panel. The following steps must be carried out: 1. Call menu item "BTV 20" in the Windows NT control panel. Path: Start – Settings – Control Panel – BTV 20
Systemstg01.bmp
Fig. 2-15: Control panel icon "BTV 20" 2. If the "BTV 20" icon is not present in the control panels, the associated program must first be installed. For this purpose, a utility diskette (SWD-BTV20*-UTI-01VRS) is supplied with the BTV 20. Installation: insert the diskette in Drive A: and enter command A:\SETUP using Start – Execute. After installation is complete, shut down the operating system and start again at point 1. 3. In the following window, select the desired keyboard layout and confirm by pressing "OK".
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-14 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Tastatur.bmp
Fig. 2-16: Selection menu for internal keyboard layout
Note: The language that is set here must agree with the settings for the external keyboard in the operating system.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-15
2.4 Technical Data
General Technical Data PC processor Pentium slot CPU (min. 400 MHz) with integrated graphics controller RAM (PC conf. 33) 64 MB (for 01VRS), 128 MB (for 22VRS) RAM (PC conf. 44) 128 MB (standard), 256 MB (optional) Hard disk min. 3 GB Interfaces (PC conf. 33) 1 serial (RS 232), 1 serial (SIS=RS 232/422/485), 1 parallel (Centronics), 1 Ethernet (10Base-T) Interfaces (PC conf. 44) 1 serial (RS232), 1 parallel (Centronics), 1 Rexroth RS232, RS422 and RS485, 1 Ethernet 10Base-T/100Base-Tx, 2 USB (not supported by Windows NT 4.0) Display unit 10.4" TFT color display Slots 9 free ISA slots (most of which are occupied by control cards) Keyboard Machine user keyboard, 16 machine function keys Protection class Front panel IP 65, housing IP 20; DIN 40 050, IEC 529 Front panel surface Color: RAL 7035 (light gray) Plug-in unit dimensions 372 x 395 x 209 mm (WxHxD) Dimensions with front panel 407 x 430 x 220 mm (WxHxD) Power supply 115/230 VAC ± 15%; 47-63 Hz Max. power consumption 250 VA Typical heat loss 100 W Max. heat loss 200 W Weight Approx. 10.5 kg (without control cards) Ambient Conditions
In operation Storage/transport Max. ambient temperature +5 °C to +45 °C-20 °C to +60 °C Max. temperature gradient 10 K/h 15 K/h Relative humidity 75% (average), 75% (average), 80% (occasionally) 80% (occasionally) non-condensing Atmospheric pressure 860 to 1060 hPa, 1500 m 12,000m Max. external magnetic field 6 x 10-4 Tesla 6 x 10-4 Tesla Max. vibration 10-57 Hz: Continuous: 0.0375 mm amplitude Occasionally: 0.075 mm amplitude
57-150 Hz: Continuous: 0.5 g constant acceleration Occasionally: 1.0 g constant acceleration
To be applied to each of the three vertically positioned axes (according to standard 60068-2-6) Max. shock Occasional peaks up to 15 g over 11 ms, half sine wave in each of the three vertically positioned axes (according to standard 60068-2-27) Fig. 2-17: Ambient conditions for BTV 20.3
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-16 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Wear Parts • Wear parts that are not under Fans guarantee • Backlight tubes • Floppy disk drive (FDD) • Hard disk drives (HDD) • Battery (slot CPU) The average expected lifetime of the wear parts is 20,000 operating hours. After this time has elapsed, it is recommended that these components be replaced within the framework of preventive maintenance.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-17
2.5 Measurements
Housing Dimensions
0 16,7 390,3
413
6 370 360 352,5 SYSTEM200 BTV20
L1 R1
L2 R2
L3 R3
L4 R4 10,4" L5 R5
L6 R6
L7 R7
185 L8 R8
OPERATOR PROG
TEMP HD POWER
F2 F3 F4 F5 F6 F7 F8 F9 7 8 9 N + < F1 F10 < - 4 5 6 . . SFT OP2 OP3 OP4 OP5 OP6 OP7 OP8 OP9 PROG - , 1 2 3 23 DEL NEXT INFO TAB INS 0 CTRL ALT SP
ESCESC OKOK
17,5 10 0
0 10 139 268 397 17,5 389,5 407 Mass1_MTA.FH7
Fig. 2-18: Dimensions – front plate As opposed to the standard BTV 20, the BTV 20.3A has a housing extension on top so that long PC cards can be installed. This housing extension requires different handling in terms of the installation space and the front plate opening.
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-18 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
min. clearance 390,3 16,7 0 of 20mm for air circulation 413
370
352,5
46 37,5
17,5
min. clearance 0 of 20mm for air circulation 407 287,5 17,5 0 389,5 Mass2_MTA.FH7
Fig. 2-19: Rear view
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-19
209
204,5
38 4 60
46 37,5
17,5
0 connector
ca. 100 mm Clearance Space require for 55 0
Mass3_MTA.FH7
Fig. 2-20: Side view
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-20 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
204,5
154 149
8.H1
Rx Rx Rx
X64 Tx Tx Tx F1 X15 3,1 A T X5
X1
12 VDC OUT 3,0 A MAX.
0 X60
1 X16 MTS-P
UE1 UE2 U1 U2 U3 U4 U5 U6 U7 U8 U9 U10 38 X7
0
Mass4_MTA.FH7
Fig. 2-21: View from below
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-21
2.6 Installation Dimensions
Due to the housing extension, the BTV 20.3A requires a larger mounting cut-out than the standard BTV 20. Therefore, the BTV 20.3A must always be used in combination with a BTA 20 or BTM 15/16. The devices must be installed flush next to each other on the mounting plate. The intermediate stage in the mounting plate, which usually remains between the BTV 20 and the attachment, must be removed.
Flat seal
519 512
14x 6,0
344
BTV20 (506)
Mounting cutout
(376) 4x Tallow-drop screws with gasket M5x22
169 149
BTA20
6 0 0 5,5 129 258 387 381,5
14x Tallow-drop screws with gasket M5x16
18x comb. nuts with Separator lock washer M5 insert after mounting the BTV20!
Montageausschnitt.EPS
Fig. 2-22: Mounting cut-out for BTV 20.3A with BTA 20
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-22 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
405 371,92 1,5
Gasket
387 129 6 Ø 20 32
Zwischenplatte.FH7
Fig. 2-23: Separator plate
Assembly Instructions 1. Glue the supplied seal to the separator plate according to Fig. 2-23. 2. Insert the BTV 20.3A into the enlarged mounting cut-out and fasten it on the top and sides. 3. Insert the supplied separator plate from below into the enlarged mounting cut-out and fasten it to the BTV 20 and, on the sides, to the assembly plate. 4. Now insert the attachment (BTA 20, BTM 15/16) from the front into the remaining mounting cut-out and fasten it to the assembly plate and the separator plate.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-23
2.7 Connections
General Connections
Typ BTV20.3Ax-xxx-11x-x-FW COM 2 COM 3 RS485/RS232 RS232 Printer Port
12 VDC Supply Voltage for BTM devices fused with 3,1A T PC bus NC bus
Rx Rx Rx Power ON/OFF switch
X64 Tx Tx Tx F1 X15 3,1 A T X5 Power plug X1
12 VDC OUT 3,0 A MAX.
0 X60 1 X16 MTS-P Ground terminal M5 UE1 UE2 U1 U2 U3 U4 U5 U6 U7 U8 U9 U10
X7
Link Interface ext. Keyboard SERCOS interface SERCOS interface Multi I/O Interface Module (MFA) PCK03 Module (SEI0113) Module (SEI0111) Module (MIO) (opt.)
PC-CPU Module INTERBUS-S PLC SERCOS interface NC-CPU Module Module Module Module (SEI0112) (opt.) A_unten_MTA.FH7
Fig. 2-24: View from below in a typical MTA 200 configuration with computer configuration 33
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-24 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Typ BTV20.3Ax-xxx-44x-x-FW COM 2 COM 3 RS485/RS232 RS232 Printer Port
12 VDC Supply Voltage for BTM devices fused with 3,1A T PC bus NC bus
Rx Rx Rx Power ON/OFF switch
X64 Tx Tx Tx F1 X15 3,1 A T X5 Power plug X1
12 VDC OUT 3,0 A MAX.
0 X60 1 X16 MTS-P Ground terminal M5 UE1 UE2 U1 U2 U3 U4 U5 U6 U7 U8 U9 U10
X7
Link Interface ext. Keyboard SERCOS interface SERCOS interface Multi I/O Interface Module (MFA) PCK03 Module (SEI0113) Module (SEI0111) Module (MIO) (opt.)
PC-CPU Module INTERBUS PLC SERCOS interface NC-CPU Module Module Module Module (SEI0112) (opt.) A_unten_MTA_44.FH7
Fig. 2-25: View from below in a typical MTA 200 configuration with computer configuration 44
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-25
N Power Supply 115/230 VAC ± 15%; Autorange
0 L P 250 VA 1 50/60 Hz
Ground Terminal min. 6 mm² to central ground terminal
1 M7 KBDDATA MSEDATA 2 M8 GND 3 External keyboard or mouse +5V 4 connector TEMP H D POWER KB DCLK 5
789N- MSECLK 6 F9 < F1 F10 >+
X7 KBDDATA 1 MSEDATA 2 GND 3 PS/2 - Keyboard and +5V 4 mouse connector KB DCLK 5 MSECLK 6
Caution: Remove or insert connector only after voltage has been switched off A_std.FH7
Fig. 2-26: Standard connections
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-26 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Interfaces of Slot CPU Computer Configuration 33
Serial Interface COM1 Connector width max. 32 mm 16 XGA / SVGA Screen 1 11 Connection
10 Ethernet Interface 10 Base-T
Slot_CPU_Inside.FH7
Fig. 2-27: Position of plug connections
Serial Interface COM1
Pin Description Pin Description 1 DCD 2 RxD 3TxD 4DTR 5GND 6DSR 7 RTS (Note 1) 8 CTS 9 N.C. (Note 2) Fig. 2-28: Pin assignment of serial interface COM1
Note: 1. The CPU board is equipped with RS232 drivers, which work with capacitor charge pumps. The RS232 channel runs only with a 5 V power supply. 2. The RI (ring indicator) signal is not supported in serial port 1, only for RS232 / RS 422 / RS485 multifunction capability. In RS232 mode, nothing may be connected here if it is used as an output.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-27
VGA Screen Connection
Pin Description Pin Description 1 Video Signal Red 2 Video Signal Green 3 Video Signal Blue 4 N.C. 5 DIG-GND 6 ANA-GND 7 ANA-GND 8 ANA-GND 9 VCC 10 DIG-GND 11 N.C. 12 DDCDAT 13 HSYNC 14 VSYNC 15 DDCCLK Fig. 2-29: Pin assignment of the SVGA screen connection
Ethernet Interface (10 Base-T)
18
10Base_T.FH7
Fig. 2-30: Ethernet interface
Pin Description Pin Description 1TxD +2TxD - 3RxD + 4 N.C. 5N.C. 6RxD - 7 N.C. 8 N.C. Fig. 2-31: Pin assignment of Ethernet interface
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-28 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
LPT1 Printer Interface and SIS These two interfaces are located on the outside of a separate slot plate. Internally, they are connected directly with the slot CPU by a board (PSU02). Serial interface COM2 (X16) is switched according to the Bosch Rexroth standard (SIS). The LPT1 printer interface has the standard Centronics assignment. The individual pin assignments are shown in Fig. 2-32.
COM2 (X16) Serial interface RS485/RS232 Pin Signal name Pin Signal name 1 Protected Ground 2 TxD (RS232) Section of bottom view 3 RxD (RS232) 4 RS485+ / RxD+ (RS422) 5 RS485- / RxD- (RS422) 6 Data Set Ready (RS232) 7 Signal Ground 8 Data Carrier Datected (RS232) 9 TxD+ (RS422) 10 GND 11 TxD - (RS422) 12 +5V 13 Request To Send (RS232) 14 Clear To Send (RS232) 15 Data Terminal Ready X16 LPT1 (X2) Printer port (Centronics) F1 3,1 A T X2
X 1 Pin Signal name Pin Signal name 1 /STB - Strobe 2 PD0 12V 0V 12 VDC OUT 3 A max. 3 PD1 4 PD2 5 PD3 6 PD4 7 PD5 8 PD6 UE1 UE2 U1 U2 9 PD7 10 /ACK - Acknowledge 11 Busy 12 PE - Paper End 13 SLCT - Select 14 /AFD - Auto Feed 15 /ERR - Error 16 /INIT 17 /SLCTIN - Select In 18 GND 19 GND 20 GND 21 GND 22 GND 23 GND 24 GND 25 GND Ansicht_PSU.FH7
Fig. 2-32: Serial interface COM2 (SIS) and LPT1
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-29
Configuration
BR1
BR2
BR3
BR4
BR5
BR6
BR7
BR1
BR2
BR3
BR4
BR5 BR6 Jumpers for BR7 GPIO configuration
Brücken_GPIO.FH7
Fig. 2-33: Position of soldering jumpers to configure GPIO PSU02 is configured in the BIOS Setup. Alternatively, jumpers BR1-3 can be set (see Fig. 2-33). Depending on the desired functions of the interface, the jumpers are to be soldered according to the following table.
BR1 GPIO6 BR2 GPIO4 BR3 GPIO1 Function RS485 Function RS422 open high open high open high automatic (default) off (default) open high open high closed low input automatic open high closed low open high RTS control output open high closed low closed low /RTS control output closed low open high open high input output closed low open high closed low input automatic closed low closed low open high input RTS control closed low closed low closed low input /RTS control Fig. 2-34: Table for GPIO settings
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-30 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Interfaces of Slot CPU Card Computer Configuration 44
egen tec er COM1 Mating connector
max.max. 32 mm 32 cm COM2-SIS
VGA
LPT
LAN
USB
Slot_PICMGCarrier_1.eps
Fig. 2-35: Position of plug connections
Serial Interface COM1
Com1_Belegung.tif
Fig. 2-36: COM1 interface
Pin Description Pin Description 1 DCD 2 RxD 3TxD 4DTR 5GND 6DSR 7RTS (Note) 8 CTS 9RI Fig. 2-37: Pin assignment of serial interface COM1
Note: The RS232 channel runs only with a 5 V power supply.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-31
VGA Screen Connection
XGA_SVGA_Belegung.tif
Fig. 2-38: VGA Screen Connection
Pin Description Pin Description 1 Video Signal Red 2 Video Signal Green 3 Video Signal Blue 4 N.C. 5 DIG-GND 6 ANA-GND 7 ANA-GND 8 ANA-GND 9 VCC 10 DIG-GND 11 N.C. 12 DDCDAT 13 HSYNC 14 VSYNC 15 DDCCLK Fig. 2-39: Pin assignment of the SVGA screen connection
Graphics card ATI Rage Mobility-based AGP graphics card. Fig. 2-40: Graphics card in BTV 20.3
Ethernet Interface (10 Base-T / 100 Base-Tx)
18
10Base_T.FH7
Fig. 2-41: Ethernet interface
Pin Description Pin Description 1TxD +2TxD - 3RxD + 4 N.C. 5N.C. 6RxD - 7 N.C. 8 N.C. Fig. 2-42: Pin assignment of Ethernet interface
Network card Intel(R) 82559ER PCI 10BASE-T / 100BASE-Tx Fig. 2-43: Network card in BTV 20.3
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-32 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
USB Interface Universal serial bus with USB legacy keyboard and USB floppy boot support. Compatible with version 1.0 of the USB standard.
1234
Shield USB_Belegung.eps Fig. 2-44: USB interface
Pin Description 1USB power supply (max. 500 mA) 2Data - 3Data + 4 USB-ground Fig. 2-45: Pin assignment of USB interface
LPT1 Printer Interface and SIS Serial interface COM2 (X16) is switched according to the Rexroth standard (SIS). The LPT1 printer interface has the standard Centronics assignment. Both interfaces are described in more detail in the following.
LPT1 Interface
LPT1_Belegung.tif
Fig. 2-46: LPT1 interface
Pin Signal designation Pin Signal designation 1/STB – Strobe 2 PD0 3 PD1 4 PD2 5 PD3 6 PD4 7 PD5 8 PD6 9 PD7 10 /ACK – Acknowledge 11 Busy 12 PE – Paper End 13 SLCT – Select 14 /AFD – Auto Feed 15 /ERR – Error 16 /INIT 17 /SLCTIN – Select In 18 GND 19 GND 20 GND 21 GND 22 GND 23 GND 24 GND 25 GND Fig. 2-47: Pin assignment of LPT1 interface
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-33
COM2 SIS Interface
Com2_SIS_Belegung.tif
Fig. 2-48: COM2 SIS interface
Pin Signal designation Pin Signal designation 1Protected Ground 2 TxD (RS232) 3RxD (RS232) 4 RS485+ / RxD+ (RS422) 5 RS485- /RxD- (RS422) 6 Data Set Ready (RS232) 7 Signal Ground 8 Data Carrier Detected (RS232) 9TxD+ (RS422) 10 GND 11 TxD- (RS422) 12 +5V 13 Request To Send (RS232) 14 Clear To Send (RS232) 15 Data Terminal Ready Fig. 2-49: Pin assignment of COM2 SIS interface
Configuration The COM2 SIS interface is configured using Windows tool "SISControl". A shortcut to this tool is located on the Windows desktop.
SISControl.tif
Fig. 2-50: COM2 SIS interface configuration tool "SISControl" The COM2 SIS interface is configured internally using the COM4 port. Therefore, always select COM4 from the COM ports – it is shown as the default here. Then select the desired SIS mode 0 to 7, corresponding to the RS485 or RS422 interface, from the table.
Note: The RS232 mode of the COM2 SIS interface is always active, regardless of the settings selected for RS485 and RS422!
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-34 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Internal Wiring Fig. 2-51 shows a view of the insides of the BTV 20.3A. The figure shows how the cards are arranged and how they are to be interconnected, as well as how they are to be connected to the hard disk and floppy disk drives.
BTV20-Innen.jpg
Fig. 2-51: View of insides of BTV 20.3A with computer configuration 33
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-35
Sample Applications
Sample Application for BTV 20.3A with INTERBUS Connection
Indramat X6 X7
BETRIEBSART % MASCHINE 10 20 30 40 F EIN 8 50 6 60 AUTO LOCAL 4 70 2 80 1 100 0 120 BTV20 E-STOP
ANSCHLUß ZUSTIMM- HANDBEDIEN- MASCHINE START TASTER AUS GERÄT IKS 0056
MACHINE CONTROL
TEMP HD POWER
OPERATOR PROGRAMMER BTA20
BA BA BA INTERBUS - S INTERBUS - S INTERBUS - S BA BA BA
X1 X1 X1
MTS-P X60 X4 ALARM INTERBUS - S INTERBUS - S X2 INTERBUS - S X2 GND X3 X3 I N IN T E Complete R B X2 U RECO12 S INTERBUS-S cable X2 X2 X2 - OUT S IKS 0056 X2
X1
Remote Bus Interconnect for further BTV20 X60 X6 (MTS-P) INTERBUS-S devices DO 1 1 DO1
DO 6 6 DO1
INTERBUS-S 3 3 INTERBUS-S GND GND IN OUT DI 2 2 DI1
DI 7 7 DI1 5 +5V IKS 0056 RBST 9
BTA20 X3 X7
DO1 1 1 DO2
DO1 6 6 DO2
INTERBUS-S 3 3 INTERBUS-S IN GND GND DI1 2 2 DI2 OUT
DI1 7 7 DI2 5 RECO12 - Module +5V X2 IKS 0056 RMK12.1-IBS-BKL 9 RBST DO2 1
DO2 6 Remote Bus Interconnect INTERBUS-S 3 X1 GND for further OUT 2 DI2 INTERBUS-S devices 1 0VL 7 DI2 2 +5V 5 3 +24 VDC RBST 9 IKS 0056 4
X1 F1 1 +UL +24 VDC F 2,5A 2 0VL 0VL 3 ~ 3 x 0,75 mm2
App_ib.FH7
Fig. 2-52: INTERBUS-S sample connection
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-36 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Sample Connection with BTA 10/20 and BTC 06 Hand- held Terminal
max. 6 units BTV20 IKB 0015 IKB 0015 Further X1 X2 X1 X2 BTA10 TEMP HD POWER
OPERATOR PROGRAMMER
E-STOP E-STOP
CTRL-KEY PLUG CTRL-KEY PLUG FOR FOR FOR FOR BTC06 BTC06 BTC06 BTC06 IKB 0015 MTS-P0x.2 X16 BTA10 BTA10
Only one BTC can be operated at a time. IKB 0015 (RS422) The key switch activates the interface on the BTA module. X8A X9
BETRIEBSART % MASCHINE 10 20 30 40 F EIN 8 50
AUTO 6 60 BTC06 LOCAL 4 70 2 80 1 100 IKS 0190 0 120 E-STOP
ANSCHLUß ZUSTIMM- MASCHINE START HANDBEDIEN- TASTER AUS GERÄT
10 20 30 40 8 50 6 60 4 70 2 80 1 100 0 120
%
MACHINE CONTROL
BTC06 Appl_BTA_Geräte.FH7
Fig. 2-53: Device arrangement In the MTS-P0x.2 (indicated by 2D in the configuration type key of the BTV 20) and the fast PLC (indicated by 2F), a 15-pin Bosch Rexroth standard interface socket has already been integrated on the slot, so that a BTA 20 is connected via cable IKB0015 to the BTV 20 (see Fig. 2-54).
Note: Only RS422 communication is possible between the devices.
For further notes on the connection of hand-held terminal BTC 06, please see the chapter "Application with BTC 06" on page 9-24.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-37
Connection to MTS-P0x.2 (BTV 20)
BTA20 BTV20 (MTS-P0x.2) INS645/K01 INS645/K01 termination on termination on X16 X8A
TxD+ 9 3 1 4 RxD+
TxD- 11 4 2 5 RxD- 7 5 5 7 GND GND RxD+ 4 1 3 9 TxD+
RxD- 5 2 4 11 TxD-
IKB 0015 (RS422) X1
0VL 1 0VL 2
+24 VDC 3 +24 VDC 4
INS645/K01 INS645/K01 termination on termination on X9 BTA10 X1 TxD+ 9 3 1 4 RxD+
TxD- 11 4 2 5 RxD-
7 5 5 7 GND GND RxD+ 4 1 3 9 TxD+
RxD- 5 2 4 11 TxD- IKB 0015
BTA10 module NA/VA BTC06
TxD+ 13 13 RxD+
TxD- 12 12 RxD- 14 14 GND GND RxD+ 11 11 TxD+
RxD- 10 10 TxD-
24V 2 2 24V
0V 1 1 0V
IKB 0190
INS645/K01 INS645/K01 further BTA10 termination on termination on X2 X1
TxD+ 9 3 1 4 RxD+
TxD- 11 4 2 5 RxD- 7 5 5 7 GND GND RxD+ 4 1 3 9 TxD+
RxD- 5 2 4 11 TxD- IKB 0015
X3A
1 0VL 2 +24 VDC 3
4
+24 VDC 0V ~ L central mass point Appl_BTA_RS422.FH7
Fig. 2-54: Connecting a BTA 10/20 to a BTV 20
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-38 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Sample Application of a BTV 20 with Additional Interfaces It is also possible to connect the BTA 10 directly to a BTV 20. For this, however, a BTV 20 configuration must be selected that provides two additional interface slots. Internally, these slots are located on PCB "SIO". In the configuration type key of the BTV 20, this is indicated by S4. Example: CFG-BTV20.3A-1F-BB-S4-B1-2D-2L-1L-1N-1V
max. 6 units BTV20 SIO X40/41 IKB 0016 IKB 0015 IKB 0015 Further X1 X2 X1 X2 BTA10 TEMP HD POWER
OPERATOR PROGRAMMER
E-STOP E-STOP
CTRL-KEY PLUG CTRL-KEY PLUG FOR FOR FOR FOR BTC06 BTC06 BTC06 BTC06
BTA10 BTA10
BTC06 Only one BTC can be operated at a time. The key switch activates the interface on the BTA module.
1030 20 40 68 50 60 4 70 2 80 01 120100
%
IKS 0190
BTC06
BTA10 BTV20 (SIO) INS645/K01 termination on X40/41 X1
TxD+ 9 1 4 RxD+
TxD- 3 2 5 RxD- 5 5 7 GND GND RxD+ 6 3 9 TxD+
RxD- 4 4 11 TxD-
IKB 0016
BTA10 module NA/VA BTC06
RxD+ 13 13 TxD+
RxD- 12 12 TxD- 14 14 GND GND TxD+ 11 11 RxD+
TxD- 10 10 RxD-
24V 2 2 24V
0V 1 1 0V
IKB 0190
further BTA10 INS645/K01 INS645/K01 termination on termination on X1 X2 TxD+ 9 3 1 4 RxD+
TxD- 11 4 2 5 RxD-
7 5 5 7 GND GND RxD+ 4 1 3 9 TxD+
RxD- 5 2 4 11 TxD-
IKB 0015
Appl_BTA10.FH7
Fig. 2-55: Connecting a BTV 20 with SIO interface card
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-39
Sample Application of BTV 20.3A and SERCOS interface
Indramat
Operator terminal BTV20.3A
TEMP HD POWER
OPERATOR PROGRAMMER
SEI011x SEI011x Tx Rx
Fibre optic cable IKO0985/...
Tx Fibre optic cable IKO0982/...
Tx
Rx Rx
Drive amplifier DIAX04
Supply module HVE od. HVR Max. 8 drive modules for each SERCOS fibre optic HDS or HDD BTV20_DIAX.FH7 Fig. 2-56: SERCOS connection BTV 20.3A with a SERCOS interface module (i.e. for up to 8 axes).
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-40 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Ready-to-Use Interface Plugs Plugs that make termination possible within the housing are available for RS422 and RS485 communications. The cable can be attached using screw terminals. The pin assignment of the two plugs can be found in the illustration (see Fig. 2-57). The table in section "Accessories", page 2-43 indicates which plug housing is used when in the case of interface cables.
INS0619/K01 INS0645/K01
4 1 4 1 RS485+ RxD+ 5 2 5 2 RS485- RxD- 7 3 9 3 SGND TxD+ 1 11 4 TxD- 2 7 5 SGND 3 0 1
0 1 12 W 150W W +5V 390 390 12 10 + 5 V 390W 150W 390W GND 10 GND
Stecker.FH7
Fig. 2-57: Plug assignment of ready-to-use plug housings Termination can be activated using a switch.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-41
2.8 Ordering Information
Type Key
Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: BTV20 . 3CA- 64B - 33C-D- FW
1. Product group 1.1 BTV...... = BTV
2. Line 2.1 20 ...... = 20
3. Design 3.1 3 ...... = 3
4. Function type 4.1 MTA (export certificate is mandotory) = A 4.2 MTC (export certificate is mandatory) = C 4.3 PC ...... = P 4.4 ISP ...... = S
5. Keyboard 5.1 standard ...... = A
6. Memory capacity (RAM) 6.1 128 MB ...... = 28 6.2 64 MB ...... = 64
7. Machine function keys 7.1 16 Machine function keys, on both sides right and left ...... = B
8. System configuration 8.1 min. 3 GB, min. 300 MHz, RS485 (SIS) ...... = 33
9. Nominal connecting voltage 9.1 AC 115 to 230 V, 50 to 60 Hz ...... = C
10. Disk drive 10.1 Disk drive 3.5", 1.44 MB mounted ...... = D 10.2 Smart Card interface...... = S
11. Firmware 11.1 Denotes that firmware must be ordered as separate subposition . . . . = FW
Illustration example: BTV20
Type.EPS
Fig. 2-58: Type key for BTV 20.3
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-42 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Configuration Type Key
BTV 20.3A
PC bus NC bus Slot no. U2 U3 U4 U5 U6 U7 U8 U9 U10 Abbrev. 1 2 3 4 Column 12345 67890 12345 67890 12345 67890 12345 67890 Example: CFG-BTV20.3A-1F-NN-B1-2F-3L-2L-1L-1N-1V
1. Object group 1.1 Configuration. . . = CFG
2. Product group 2.1 BTV20.3...... = BTV20.3
3. Function type 3.1 MTA (export certificate is mandatory) ...... = A
4. Slots U3 to U7 4.1 Designation Bus Code Serial interface module (2 x RS232 + 2 x RS422 / 485) PC104 BB-S4 PROFIBUS-DP master module PC104 P1 INTERBUS master module PC104 B1
MTS-P PLC module (MTS-P01.2-D2), 2MB-RAM (Master / Slave) NC 2D PLC module (MTS-P02.2-D2), 2MB-RAM (Master / Slave) NC 2F Second SERCOS interface module NC 2L Third SERCOS interface module NC 3L cards Slot not equipped - NN Add. plug-in
It applies: Modules arranged in the order in which they appear in the table (column "Code". i.e. MTS-P / add. plug-in card). Assembly groups equipped to NC / PC bus of BTV20.2 are starting with a number (e.g., 2D). All other assembly groups equipped to PC104 bus are starting with a letter (e.g., B1).
Allowed slot assignments (see illustration example): U1 to U2 - U1 always equipped with PC module (not mentioned in type code) - U2 always equipped with link interface module (MFA) "1F"
U3 to U6 - Serial interface module "BB-S4" occupies two slots - MTS-P "2D" or "2F" only suitable in slot U6 or U5 (If more than one SERCOS interface module is used, then note that the MTS-P can be outfitted with a maximum of three or two PC104 modules) - third SERCOS interface module "3L" only possible in slot U6
U7 - second SERCOS interface module "2L" - Slot not equipped "NN"
U8 to U10 - U8 always equipped with the first SERCOS interface module "1L" - U9 always equipped with NC-CPU module "1N" - U10 always equipped with multi I/O interface module (MIO) "1V"
5. Standard reference Standard Title INN 44.10-1-2 Type code : Control unit, MTS-P01.2 (max. 4 module slots) INN 44.10-2-2 Type code : Control unit, MTS-P02.2 (max. 4 module slots) INN 48.20-20-03 Type code : User terminal, BTV20.3 Cfg_BTV20_3A.FH7
Fig. 2-59: Configuration type key for BTV 20.3A
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-43
Accessories
Selection List of Plugs and Ready-to-Use Cables Ordering name of Counter-plug on Bosch Rexroth cable Execution of ready-to-use cables the device cable end INS439 INS526 IKB0005 MN: 278 141, 2m INK572 MN: 278 144, 5m MN: 278 142, 10m MN: 278 143, 15m 9-pin female 15-pin male connector (RS232, max. 15m) connector
INS439
IKB0012/000,0 INK572 MN: 281 715 INS588 (RS232, max. 15m) 9-pin female connector 15-pin male connector
INS526 IKS0106/000,0 INK572 MN: 260 838 (RS232, max. 15m, INS588
Profibus configuration) 9-pin female 9-pin female connector connector
IKS0190 MN: 279 743, 3m INS0624/C INS0631/C MN: 279 743, 5m MN: 279 744, 10m MN: 279 745, 15m (RS422, max. 15m) INS0525/L01 INS0526/L01
IKB0193 INK0234 MN: 282041 (RS232, max. 15 m) 9-pin male 9-pin female connector connector INS645 INS645
INK234 IKB0015/000,0 MN: 282 870 (RS422, max. 400m)
15-pin male 15-pin male connector connector
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-44 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Ordering name of Counter-plug on Bosch Rexroth cable Execution of ready-to-use cables the device cable end INS645 INS526
INK234 IKB0016/000,0 MN: 282 871
(RS422, max. 400m) 9-pin female connector 15-pin male connector INS619 INS619
INK572 IKB0017/000,0 MN: 282 872 (RS485, max. 400m)
15-pin male 15-pin male connector connector
INS619 INS526
INK572 IKB0018/000,0 MN: 282 874 (RS485, max. 400m) 9-pin female connector 15-pin male connector
INS619
INK572 Connector IKB0019/000,0 sleeves MN: 282 875 (RS485, max. 400m)
15-pin male connector INS0702/L01 INS0702/L01 1 1 IKB0030/000,0 MN: 291 736 IKB0030 IKB0030 INK0572 (Interbus configuration, max. 15 m) 9 9 9-pin female 9-pin female connector connector
IKB0031/000,0 INS0703/L01 INS0702/L01 9 1 MN: 291 805 (INTERBUS, max. 400m) IKB0031 IKB0031 IKB0031/000,5 INK0699 MN: 291 806 1 9 9-pin male 9-pin female (INTERBUS, 0.5m) connector connector INS0703/L01 9 IKB0032/000,0 IKB0032 IKB0032 MN: 291 807 INK0699
(INTERBUS, max. 400m) 1 9-pin male connector
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Machine Operator Terminal BTV 20.3A 2-45
Ordering name of Counter-plug on Bosch Rexroth cable Execution of ready-to-use cables the device cable end INS0541/K01 INS0541/K01 IKB0033 IKB0033 INK0698 IKB0033/000,0 MN: 291 808 (Profibus, max. 1000m) 9-pin male 9-pin male connector connector INS0541/K01 IKB0034 IKB0034 INK0698 IKB0034/000,0 MN: 291 809 (Profibus, max. 1000m)
9-pin male connector
INS0619/K01 Y-plug for self-finishing with MN: 279 583 termination
INS0619/RS485 (15-pin male connector)
INS0645/K01 Plug for self-finishing with MN: 282 040 termination
INS0645/RS422
INS0540/K01 Profibus plug for self-finishing MN: 279 538 with termination
INS0540/Profibus (male)
Profibus plug for self-finishing INS0541/K01 with termination MN: 279 539 (attachable side by side) INS541/Profibus (male/female connector) Fig. 2-60: MTS-R accessories
DOK-MTA200-BTV20.3A***-PR03-EN-P 2-46 Machine Operator Terminal BTV 20.3A Rexroth BTV 20.3A
Lockable Floppy Disk Flap It is also possible to order the following set of accessories for the BTV 20.3 to retrofit the device with a lockable floppy disk flap: SUP-M01-BTV20
Floppy_Schließ.FH7
Fig. 2-61: Lockable floppy disk flap SUP-M01-BTV20
2.9 Supplied Accessories (Scope of Delivery)
Assembly kit • 10 fillister-head screws, M5 x 12 • 10 seals, M5, Nyltite • 1 inlet connector for non-heating appliances, 3-pin, socket (only for model with 230V power pack) • Front plate seal, 404 x 4 x 0.8 mm • Front plate seal, 365 x 4 x 0.8 mm
Set of inscription plates • Preprinted sample slide-in strips • Diskette with templates for independent creation of labels
SWD-BTV20*-UTI-01VRS-MS-C1,44 • Diskette with software for setting the keyboard language
Slip case with software package • Compilation of the ordered firmware and software
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PC CPU Configuration -33 3-1
3 PC CPU Configuration -33
3.1 Brief Description
Inside_CPU_02.tif
Fig. 3-1: Inside CPU board 686LCD/MG
• 64-bit onboard video controller with 4 MB video RAM • Display connection, as well as connection for standard VGA analog monitors • RS232C or 1 RS232C and 1 RS422/485 serial interface channels, a parallel printer port, an EIDE-compatible hard disk interface and a floppy disk drive controller for supporting peripherals • PCI Ethernet with 10Base-T and RJ45 interface • USB (Universal Serial Bus)
DOK-MTA200-BTV20.3A***-PR03-EN-P 3-2 PC CPU Configuration -33 Rexroth BTV 20.3A
3.2 Technical Data
Electrical Specifications
Power supply +5, +12 V (+/- 3%). Can be operated with +5 V. Power consumption Typically 10-20W (depending on processor type) Battery +3.0 volt battery (lithium) Fig. 3-2: Electrical specifications
CPU and Memory Specifications
Processor AMD, K6 ΙΙΙ, min. 300 MHz CPU clock rate 300 - 400 MHz System clock rate Processor/PCI : 66/33, 60/30, 50/25 MHz Program memory Up to 512MB DRAM memory, EDO or Fast Page System core INTEL 430HX Fig. 3-3: CPU and memory specifications
Onboard Video Controller
Video controller 64-bit SVGA controller connected to the PCI bus for fast access. Controls the CRT monitor and display. Video resolution 1280 x 1024 pixels (256 colors), SXGA 1024 x 768 pixels (64 thousand colors), XGA 800 x 600 pixels (16 million colors), SVGA 640 x 480 pixels (16 million colors), VGA. Video memory 4MB Fig. 3-4: Onboard video controller specifications
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PC CPU Configuration -33 3-3
General Data
Dimensions 249.7 mm x 122.9 mm x 20.0-35.0 mm Ambient conditions 0°C - 60°C operating temperature (forced cooling) 10% - 90% relative humidity (non-condensing) Plug-and-play features All configurations are made using the software (automatic or via user setup). Automatic processor type detection and setup. Automatic remapping of onboard peripherals if conflicts with offboard controllers are detected. Display interface Active color TFT, SS, 9/12/15/16/18/24-bit. Ethernet 10M bit 10Base-T. Controller on PCI bus with master access capability USB Universal Serial Bus. 12 Mbit BIOS System: American Megatrends, industry standard, 128kB - Video: Chips & Technologien, 44kB - INSIDE BIOS extens.: Setup Utility & SSD Code, 64kB Watchdog circuit Monitoring of the power supply and program execution. Startup delay. The servicing interval can be selected. Real-time clock and CMOS memory Date, time and system configuration (with battery buffering) CMOS safety options Backup of the CMOS memory to the flash BIOS for auto-reload if the CMOS memory is lost Onboard peripherals interface AT keyboard interface, 2 RS232C or 1 RS232C and 1 RS485 serial communication. The interfaces are supported by NS16550-compatible UARTs; 1 parallel printer interface (Centronic, ECP, EPP mode). EIDE hard disk interface Floppy disk drive interface (2x 360kB for 1.44MB) Standard VGA controller with display port. Fig. 3-5: General data
DOK-MTA200-BTV20.3A***-PR03-EN-P 3-4 PC CPU Configuration -33 Rexroth BTV 20.3A
3.3 AMIBIOS Setup
AMIBIOS Setup configures system information that is stored in the CMOS RAM. AMIBIOS Setup has a graphic easy-to-use user interface that should be immediately familiar to Microsoft Windows users. AMIBIOS Setup sets new standards for BIOS user interfaces. The main menu of the BIOS system is accessed by pressing the key when the following appears during the boot procedure: Hit if you want to run SETUP AMIBIOS Setup can be operated using a keyboard, mouse or pen.
Help Screen (Online Help) AMIBIOS Setup contains help screens for Advanced Setup, Chipset Setup, Power Management Setup and Peripheral Setup. Help for operating the mouse and keyboard is also available. Help is called by pressing
Using a Mouse with AMIBIOS Setup AMIBIOS Setup uses the normal point-and-click navigation technique for operation. The user can use the mouse to select a point anywhere on the screen, and press the left mouse button – the AMIBIOS Setup control will switch to the new screen. The click functions of the mouse are: • single-click to change or select fields, and • double-click to execute a function in a selected field.
Using a Keyboard with AMIBIOS Setup AMIBIOS Setup has an integrated keyboard driver that uses simple key combinations:
Keys Function
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PC CPU Configuration -33 3-5
Automatic AMIBIOS Setup Options Selection When a certain setting for a specific AMIBIOS Setup option that specifies the setting for one or more other options is selected, AMIBIOS automatically assigns the related settings. It is not possible for the user to modify these settings if the settings for the prior option have not been modified. For example, the serial port options in the Peripheral Setup can be set to 2F8h, 3F8h, 2E8h or 3E8h. If the user selects 2F8h for serial port 1, BIOS makes 2F8h unusable for serial port 2. Invalid options are dimmed and can not be selected. Main AMIBIOS Setup Menu The main AMIBIOS Setup menu is divided into four windows. Each window corresponds to a section in this chapter. Each section has different icons. When you click an icon, a specific function is called. The AMIBIOS Setup icons and functions are explained in this chapter. The sections are:
Window Function Setup The Setup window has six icons that allow the user to set system configuration options, such as the date, time, hard disk type, diskette type and much more. Utilities The Utility window has an icon that is used to modify system functions. Security The Security window has three icons that are used to control the AMIBIOS security settings. Default The Default window has three icons that allow the user to select a settings group for all AMIBIOS Setup options. Fig. 3-7: Main AMIBIOS Setup menu
Default Settings Each AMIBIOS Setup option has two default settings. These settings can be used for all AMIBIOS Setup options if the Default window has been selected in the main menu. The default types are: Optimal: This setting provides optimal performance characteristics. Fail-Safe: The Power-On default settings contain the basic parameter sets. They are to be used as a reference if the system behaves unpredictably. They should always be in use – however, they do not provide optimal performance characteristics. The BIOS system automatically loads this value if the system parameters in the CMOS memory are lost (e.g. after a CPU board without a battery is installed).
Default settings The preset defaults do not have any settings that can be used with the MTA 200. It is possible that the display of the BTV 20 is switched off when the CAUTION default settings are loaded. If this happens, an external monitor must be connected to the VGA socket of the slot PC so that the BIOS can be reset correctly.
DOK-MTA200-BTV20.3A***-PR03-EN-P 3-6 PC CPU Configuration -33 Rexroth BTV 20.3A
Setup Types AMIBIOS Setup has six separate windows. Different system configuration types are set in each window.
Type Description Standard Setup Sets the date and time. Configures drives. Advanced Setup Configures basic system performance parameters. Chipset Setup Configures specific characteristics of the onboard chip set. Power Management Setup Configures performance maintenance characteristics. PCI/PnP Setup Configures PCI and plug-and-play characteristics. INSIDE Utilities Configures I/O support. Fig. 3-8: Setup types
Special MTA Settings In contrast to the BIOS settings for MTC and ISP systems, a few DMA and interrupt parameters must be changed for use as MTA. The modified settings in PCI/PnP Setup are emphasized with bold type and an arrow ().
Standard Setup Pri Master See Primary Master Hard Disk Pri Slave Not Installed Sec Master Not Installed Sec Slave Not Installed Time / Date Set current date and time Floppy A1.44 MB 3½ Floppy BNot Installed Fig. 3-9: Standard Setup
Primary Master Hard Disk Type Auto LBA / Large Mode On Block Mode On 32 Bit Mode On PIO Mode Auto Fig. 3-10: Primary master hard disk
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PC CPU Configuration -33 3-7
Advanced Setup Quick Boot Disabled 1st Boot Device Floppy 2nd Boot Device IDE-0 3rd Boot Device CDROM Try Other Boot Devices No PCMCIA ATA-HD support Disabled Display Mode at Add-On ROM Init Force BIOS Floppy Access Control Read-Write Hard Disk Access Control Read-Write S.M.A.R.T. for Hard Disks Enabled BootUp Num-Lock On PS/2 Mouse Support Enabled Primary Display VGA/EGA Password Check Setup Parity Check Disabled Boot To OS/2 No Wait For "F1" If Error Disabled Internal Cache WriteBack External Cache Disabled Cachability above 64 Mb Disabled C800, 16k Shadow Disabled CC00, 16k Shadow Disabled D000, 16k Shadow Disabled D400, 16k Shadow Disabled D800, 16k Shadow Disabled DC00, 16k Shadow Disabled Fig. 3-11: Advanced setup
DOK-MTA200-BTV20.3A***-PR03-EN-P 3-8 PC CPU Configuration -33 Rexroth BTV 20.3A
Chipset Setup USB Function Disabled USB Keyboard/Mouse Legacy Support Disabled USB Passive Release Enable Enabled Global Triton2 Enable Enabled Memory Hole Disabled 8Bit I/O Recovery Time (Sysclk) 1 16Bit I/O Recovery Time (Sysclk) 1 DRAM Timings 70 ns Refresh Rate 66MHz Turbo Read LeadOff Disabled Read Burst Timing X333 Write Burst Timing X333 Fast RAS to CAS Delay (Clocks) 3 LeadOff Timing 7 / 6 / 3 / 4 Turbo Read Pipelining Disabled Speculative LeadOff Disabled Turn-Around Insertion Disabled Memory Address Drive Strength 8ma / 8ma TypeF DMA Buffer Control1 Disabled TypeF DMA Buffer Control2 Disabled NA Disable (NAD) for Ext Cache Enabled Peer Concurrency Enabled DRAM Data Integrity Mode Parity PCI 2.1 Passive Release Enable Enabled Delayed Transaction Enable Enabled North Bridge Retry Enable Enabled Fig. 3-12: Chipset setup
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PC CPU Configuration -33 3-9
Power Management Setup Power Management / APM Disabled Instant-On Timeout (Minute) Disabled Green PC Monitor Power State Standby Video Power Down Mode Standby Hard Disk Power Down Mode Suspend Hard Disk Time Out (Minute) Disabled Standby Time Out (Minute) 1 Suspend Time Out (Minute) 1 Slow Clock Ratio 1 : 8 IRQ3 Ignore IRQ4 Ignore IRQ5 Ignore IRQ7 Ignore IRQ8 Ignore IRQ9 Ignore IRQ10 Ignore IRQ11 Ignore IRQ12 Both IRQ13 Ignore IRQ14 Monitor IRQ15 Monitor Fig. 3-13: Power management setup
DOK-MTA200-BTV20.3A***-PR03-EN-P 3-10 PC CPU Configuration -33 Rexroth BTV 20.3A
MTA 200! PCI / PnP Setup Plug and Play Aware O/S No PCI Latency timer (PCI Clocks) 64 PCI VGA Palette Snoop Disabled PCI IDE BusMaster Disabled OffBoard PCI IDE Slot Auto OffBoard PCI IDE Primary IRQ Disabled OffBoard PCI IDE Secondary IRQ Disabled DMA Channel 0PnP DMA Channel 1 ISA / EISA DMA Channel 3PnP DMA Channel 5PnP DMA Channel 6PnP DMA Channel 7 ISA / EISA IRQ3 PCI / PnP IRQ4 PCI / PnP IRQ5 ISA / EISA IRQ7 PCI / PnP IRQ9 PCI / PnP IRQ10 PCI / PnP IRQ11 ISA / EISA IRQ14 PCI / PnP IRQ15 PCI / PnP Reserved Memory Size Disabled Reserved Memory Address C8000 Fig. 3-14: PCI / PnP setup
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PC CPU Configuration -33 3-11
Inside utilities Processor Clock (INT/EXT) 366/66MHz Secure CMOS Activated Ethernet controller On SCSI controller Off VGA controller On Display Type CRT & Panel Panel driver 05h (Note 1) Panel Interface 5.0 V JPLCD PIN 5GP02 Panel link adjustment 16 SSD drive Off SSD prepare Off OnBoard FDC Auto OnBoard Serial Port1 3F8h Serial Port1 Interface RS232 Serial Port1 TX CTRL N/A OnBoard Serial Port2 2F8h Serial Port2 Mode Normal IR Duplex Mode N/A Receiver Polarity N/A Transmitter Polarity N/A Fast IR Port N/A Fast IR DMA N/A OnBoard Parallel Port 378h Parallel Port Mode Normal EPP Version N/A Parallel Port IRQ 7 Parallel Port DMA Channel Auto Onb speaker On General Purpose IQ 0Used by FPUM General Purpose IQ 1 Output (high) General Purpose IQ 2Used by FPUM General Purpose IQ 3Used by FPUM General Purpose IQ 4 Output (high) General Purpose IQ 5High Temp General Purpose IQ 6 Output (high) General Purpose IQ 7Fan overload Watch Dog Timeout Action None Watch Dog Timeout Period 0.2 S Inside Interrupt 68h High Temp limit, Act: 47°C80
DOK-MTA200-BTV20.3A***-PR03-EN-P 3-12 PC CPU Configuration -33 Rexroth BTV 20.3A
Inside utilities Temperature violation action CPU Speed Fan overload limit, Act: 60mA 299 Fan disconnect or overload action Speaker OnBoard IDE Primary Fig. 3-15: Inside utilities
Note: Resolution: 640 x 480 Technology: TFT Color Manufacturer: Toshiba Code: LTM10C209
Security Three icons appear in this part of the AMIBIOS Setup screen: • Supervisor (password), • User (password) and • Anti-Virus. Two password levels The two icons Supervisor and User are used to configure password support. If both are used, the Supervisor password must be assigned first. The system can be configured in such a manner that every user must enter a password during booting or when AMIBIOS Setup is being executed. Both password levels (Supervisor or User) must be used in this case.
AMIBIOS Password Support The Supervisor/User icon activates two different levels of password security.
Assigning a Password To permit Password Check in Advanced Setup, Always (the password is required immediately after the system is started) or Setup (the password is required immediately only if AMIBIOS is running) must be selected. The password is encrypted and is stored in the CMOS memory. 1 to 6 characters can be used in the password. Each password can be entered using the keyboard; alternatively each letter of the password can be selected, one after the other, using the mouse. The password does not appear on the screen when it is being typed in. To be safe, write the password down. If the password is forgotten, the CMOS memory must be emptied and reconfigured.
Note: If you do not want to use a password, press
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PC CPU Configuration -33 3-13
Changing a Password The icon Supervisor or User must be selected from the Security area of the main AMIBIOS Setup menu. Enter the password and press
Password reminder If the password has been changed, the new password should be recorded. If you forget the password, the system configuration information in the CMOS memory must be deleted. This can be accomplished by pressing the button during the boot procedure or by removing the battery for 5 minutes.
Anti-Virus If this icon is selected from the Security area of the main AMIBIOS Setup menu, the BIOS issues a warning when a program (or virus) issues a disk format command or attempts to write something to the boot sector of the hard drive. You can select either Enabled or Disabled. If Enabled is selected, the following text appears when an attempt is made to write something to the boot sector.
DOK-MTA200-BTV20.3A***-PR03-EN-P 3-14 PC CPU Configuration -33 Rexroth BTV 20.3A
AMIBIOS Power-On Self Test When the system is switched on, a power-on self-test is always executed by AMIBIOS. If errors occur, they are reported in two ways. If the error occurs before the display access has been initialized, a series of beeps sounds. These beeps indicate that a serious error has occurred. The meaning of the beep codes is described in the following table.
Number of beeps Remedy 1, 2 or 3 Readjust the SIMM modules. If the beeping still occurs, the memory must be replaced. 6A different keyboard should be used, or the fuse (if present) should be replaced. 8 Video adapter or video RAM error. 9The BIOS ROM chip is faulty. The system probably requires a new BIOS ROM chip. 11 Readjust the cache memory on the board. If the beeping still occurs, the memory must be replaced. 4, 5, 7 or 10 Serious error. Fig. 3-16: Beep codes If the error occurs after the display access has been initialized, an error message appears. INSIDE Interrupts The Interrupt number is selected in the INSIDE Utilities Setup menu. When the desired function number is loaded into the AL CPU directory and when a software interrupt with the INT X instruction is created, the function is marked by an "X". X is the Interrupt number that is given in Inside Utility Setup. For certain functions, it is required that an additional value be loaded from the AH register.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PC CPU Configuration -33 3-15
3.4 Installation of Memory Modules
1. Insert the memory module into the socket as shown below. To do this, tilt the module by 45°. 2. Carefully tip the module rearwards on the socket until it locks in.
SIMM_modul_A.tif
Fig. 3-17: Installation of SIMM modules, illustration A
SIMM_modul_B.tif
Fig. 3-18: Installation of SIMM modules, illustration B
3.5 Battery
For the operation of the real-time clock and the preservation of the BIOS settings data, a lithium battery is installed on the control unit. The lifespan of this battery is approx. 5 years. The battery with the designation CR2032l, which has a rated voltage of 3.0 Volt, can be ordered under Rexroth Indramat type BATTERY LITHIUM 3,0V CR2032 as a spare part.
DOK-MTA200-BTV20.3A***-PR03-EN-P 3-16 PC CPU Configuration -33 Rexroth BTV 20.3A
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PC CPU Configuration -44 4-1
4 PC CPU Configuration -44
4.1 Brief Description
BGR_SlotCPU.tif
Fig. 4-1: Slot CPU card
4.2 Technical Data
Electrical Specifications
Power supply +5, +12 V (+/- 3%) Power consumption Typically 10-20 W (depending on processor type) Battery +3.6 Volt lithium battery, size ½ AA Fig. 4-2: Electrical specifications
CPU and Memory Specifications
Processor INTEL, Mobile Pentium III, min. 400 MHz CPU clock rate Min. 400 MHz System clock rate 100 MHz frontside bus Program memory 1 144-pin SO-DIMM 3.3 V PC100, max 256 MB. Use only 256 MB stacked SO-DIMM modules. Do not use 256 MegaBit modules. System core INTEL 440BX AGP Set Fig. 4-3: CPU and memory specifications
DOK-MTA200-BTV20.3A***-PR03-EN-P 4-2 PC CPU Configuration -44 Rexroth BTV 20.3A
4.3 PhoenixBIOS Setup
The BIOS of the BTV 20.3 is a "Phoenix BIOS 4.0 Release 6.1, 256 KByte FLASH-BIOS, NV-EEPROM". It contains a battery-buffered CMOS memory for storing the date, time and system configuration.
Note: Incorrect settings can cause damage to the system or prevent it from booting.
The main menu of the BIOS system is accessed by pressing the
Help Screen (Online Help)
Navigation in PhoenixBIOS Setup The following keys are important in PhoenixBIOS Setup:
Keys Function
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PC CPU Configuration -44 4-3
Main PhoenixBIOS Setup Menu The PhoenixBIOS Setup screen is divided into four sections.
Part of Setup Position on Function screen screen Menu bar Top Display and selection of all top-level menus Navigation bar Bottom Display of the Setup navigation key functions Specific help Right Help for the currently selected menu item Menu contents Left Display of the current menu General help Front and center Display of the Help Fig. 4-5: Division of the PhoenixBIOS Setup menu
Default Settings Pressing the
Note: The default values for the BTV 20.3 are listed in the following tables.
Special MTA Settings In contrast to the BIOS settings for MTC and ISP systems, a few parameters must be changed for use as MTA. These changed settings in menus • PCI/PNP ISA IRQ Resource Exclusion and • I/O Device Configuration are emphasized with bold print and an arrow ().
Note: Computer configuration 44 absolutely requires MTA software version 22V16 or later. This computer configuration cannot be operated with older versions/releases!
DOK-MTA200-BTV20.3A***-PR03-EN-P 4-4 PC CPU Configuration -44 Rexroth BTV 20.3A
PhoenixBIOS Settings for the BTV 20.3
Main System Time: Current time System Date: Current date Legacy Diskette A: 1.44/1.25 MB 3½“ Legacy Diskette B: disabled Primary Master Autodetected drive / submenu Primary Slave Autodetected drive / submenu Secondary Master Autodetected drive / submenu Secondary Slave Autodetected drive / submenu Memory Shadow Submenu Memory Cache Submenu System Memory Display of system memory Extended Memory Display of extended memory Fig. 4-6: Main menu
Primary / Secondary Master / Slave Type Primary Master: Auto Primary Slave: None Secondary Master: Auto Secondary Slave: None CHS Format Cylinders Display depends on IDE device Heads Display depends on IDE device Sectors Display depends on IDE device Maximum Capacity Display depends on IDE device LBA Format Total Sectors Display depends on IDE device Maximum Capacity Display depends on IDE device Multi-Sector Transfer Display depends on IDE device LBA Mode Control Display depends on IDE device 32-Bit I/O Enabled Transfer Mode Display depends on IDE device Ultra DMA Mode Display depends on IDE device Fig. 4-7: "IDE Device" submenu
Memory Shadow CC00 – CFFF Disabled D000 – D3FF Disabled D400 – D7FF Disabled D800 – DBFF Disabled DC00 – DFFF Disabled Fig. 4-8: "Memory Shadow" submenu
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PC CPU Configuration -44 4-5
Memory Cache Memory Cache Enabled Cache System BIOS area Write Protect Cache Video BIOS area Write Protect Cache Extended memory area Write Back CC00 – CFFF Disabled D000 – D3FF Disabled D400 – D7FF Disabled D800 – DBFF Disabled DC00 – DFFF Disabled Fig. 4-9: "Memory Cache" submenu
Advanced Menu Advanced Chipset Control Submenu PNP OS installed No Reset Configuration Data No Secured Setup Configuration Yes PCI Configuration Submenu PS/2 Mouse Autodetect Keyboard Features Submenu I/O Device Configuration Submenu Large Disk Access Mode DOS SMART Device Monitoring Enabled Halt On Errors Yes Fig. 4-10: "Advanced" menu
Advanced Chipset Control Graphics Aperture 64 Enabled memory gap Disabled ECC Config Disabled SERR signal condition None 8 bit I/O Recovery 4.5 16 bit I/O Recovery 4.5 Fig. 4-11: "Advanced Chipset Control" submenu
DOK-MTA200-BTV20.3A***-PR03-EN-P 4-6 PC CPU Configuration -44 Rexroth BTV 20.3A
PCI Configuration PCI IRQ line 1 Auto Select PCI IRQ line 2 Auto Select PCI IRQ line 3 Auto Select PCI IRQ line 4 Auto Select PCI/PNP ISA UMB Region Exclusion Submenu PCI/PNP ISA IRQ Resource Exclusion Submenu Default Primary Video Adapter AGP ISA graphics device installed No Assign IRQ to PCI VGA No Fig. 4-12: "PCI Configuration" submenu
PNP/UMB Region Exclusion CC00 – CFFF Available D000 – D3FF Reserved D400 – D7FF Available D800 – DBFF Available DC00 – DFFF Available Fig. 4-13: "PCI/PNP UMB Region Exclusion" submenu
MTA 200! PCI/PNP ISA IRQ Resource Exclusion IRQ3 Available IRQ4 Available IRQ5 Reserved
IRQ7 Available IRQ9 Available IRQ10 Available
IRQ11 Reserved
IRQ12 Available Fig. 4-14: "PCI/PNP ISA IRQ Resource Exclusion" submenu
Keyboard Features NumLock Auto Key Click Disabled Keyboard auto-repeat rate 30/sec Keyboard auto-repeat delay ½ sec Fig. 4-15: "Keyboard Features" submenu
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PC CPU Configuration -44 4-7
MTA 200! I/O Device Configuration Local Bus IDE adapter Both Onboard FDC Enabled Base I/O address Primary External FDC Disabled Serial port A: Enabled Base I/O address 3F8 Interrupt IRQ4 Serial port B: Enabled Mode Normal Base I/O address 2F8 Interrupt IRQ3 Serial port C: Disabled
Serial port D: Enabled Base I/O address 2E8 Interrupt IRQ10
Mode Normal External LPT Enabled Mode Bi-directional Base I/O address 278 Interrupt IRQ7
Legacy USB Support Enabled Watchdog Settings Submenu Fig. 4-16: "I/O Device Configuration" submenu
Watchdog Settings Mode Disabled Fig. 4-17: "Watchdog Settings" submenu
DOK-MTA200-BTV20.3A***-PR03-EN-P 4-8 PC CPU Configuration -44 Rexroth BTV 20.3A
Security Supervisor Password Is Clear User Password Is Clear Set Supervisor Password Set User Password Password on boot Disabled Fixed disk boot sector Normal Diskette access Supervisor Virus check reminder Disabled System backup reminder Disabled Fig. 4-18: "Security" menu
Power Power Savings Disabled Idle Mode Off Standby Timeout Off Auto Suspend Timeout Off Hard Disk Timeout Disabled Video Timeout Disabled Resume On Time Off Resume Time 00:00:00 Power Supply ATX Fig. 4-19: "Power" menu
Boot Floppy Check Disabled Summary Screen Disabled QuickBoot Mode Enabled Dark Boot Disabled Boot Device Priority Submenu Onboard LAN RPL ROM Disabled Fig. 4-20: "Boot" menu
Boot Device Priority Removable Devices Hard Drive CD-ROM Drive Network Boot Fig. 4-21: "Boot Device Priority" submenu
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PC CPU Configuration -44 4-9
4.4 Installation of SO-DIMM Memory Modules
1. Insert the SO-DIMM memory module at a 30° angle into the socket, as shown below. 2. Carefully press the module down until it locks in.
SODIMM_Modul_A.tif
Fig. 4-22: Installation of SO-DIMM modules, illustration A
SODIMM_Modul_B.tif
Fig. 4-23: Installation of SO-DIMM modules, illustration B
DOK-MTA200-BTV20.3A***-PR03-EN-P 4-10 PC CPU Configuration -44 Rexroth BTV 20.3A
4.5 Temporary Connection of Additional IDE Devices
It is possible to connect additional IDE devices to the BTV 20.3 without changing the cables of the internal HDD. The figure below shows the connection for the power supply cable and the IDE port:
IDE_Anschluss.jpg
Fig. 4-24: Position of temporary connections
Connection for Power Supply Cable To provide power to the IDE device, an additional external power source must be connected to the slot CPU card. To do this, use a standard power supply cable for 5.25" PC disk drives. The connection is assigned as follows:
Power5_25.jpg
Fig. 4-25: Connection assignment for power supply cable
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PC CPU Configuration -44 4-11
Pin Color Meaning 1 Yellow +12 V 2Black GND 3Black GND 4Red +5 V Fig. 4-26: Connection assignment
IDE Port The IDE port of the BTV 20.3 is a free port (primary IDE port) to which an additional hard disk or a CD-ROM drive can be connected. The device that is connected must be selected in the BIOS. When it is delivered, the Primary Master is set to "Automatic Detection" and the Primary Slave is deactivated.
Note: The maximum permitted cable length for IDE cables is 50 cm!
IDE_Stecker.tif
Fig. 4-27: Connection assignment
DOK-MTA200-BTV20.3A***-PR03-EN-P 4-12 PC CPU Configuration -44 Rexroth BTV 20.3A
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A MFA Module 5-1
5 MFA Module
5.1 Brief Description
The MFA (Multi Function Adapter) module is the multifunction input/output card of the PC CPU. It provides the data connection between the NC CPU and the PC CPU via two transputer link interfaces with a transfer rate of 10 MBit/s. In addition, a serial interface, which is led out via an RS-232-C adapter board, is available on the card. The card also has a non-volatile RAM (NV-RAM) that can be used to store variable data from the sequence programs, such as counter levels, timers, etc. Performance Features • an RS-232-C serial interface • two transputer link interfaces (10 MBit/s) • non-volatile RAM (NV-RAM; 32K x 16 bits)
MFA1242 a.jpg
Fig. 5-1: MFA module with interface adapter
DOK-MTA200-BTV20.3A***-PR03-EN-P 5-2 MFA Module Rexroth BTV 20.3A
5.2 MFA Module Interfaces
COM 3
RS-232-C INTERFACE
MFA board
NV-RAM
NV-RAM
PC-BUS
PC Plug-in CPU LINK connection
MIO board
NC-BUS
NC Plug-in CPU
MFA Schnittstellen.eps
Fig. 5-2: Interfaces of MFA module and connection between NC CPU and PC CPU
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A MFA Module 5-3
5.3 Interface Addresses and Interrupts
Interface I/O address IRQ DMA Remarks COM 3 3E8-3EF 5 - MFA Control 580-581 11 1 Link A 980-983 - 7 Link B D80-D83 - - NV RAM 1580-1583 - - Numeric Code
+ M F A 2 2 4 2
Version 22 Version with NV-RAM
LINK interface 4 Internal, 9-pin flat cable
Serial interface 2 COM 3
MFA-Nummernschlüssel.eps
Fig. 5-3: Numeric code
DOK-MTA200-BTV20.3A***-PR03-EN-P 5-4 MFA Module Rexroth BTV 20.3A
5.4 Implementation of the LINK Interface
The LINK interface provides the data connection between the PC CPU (MFA, ST06) and the NC CPU (MIO card, ST03).
+MFAx24x Intern, 9-pol. Flachbandkabel Internal, 9-pole flat cable
COM
ST 06
MFA-Link Versions.eps
Fig. 5-4: Implementation of LINK interface
5.5 Implementation of the Serial Interface
The MFA card has a serial interface that is configured as an RS-232-C interface using an adapter board; it can be addressed as COM3 by the PC operating system.
The interface adapter is connected to the MFA card by a 10-pin twisted- pair ribbon cable. A 10-pin shrouded header (ST 03) is located on the side of the MFA card. Interface Adapter (+RSB0101) COM X9.x
ST02 ST01
+RSB0101.eps
Fig. 5-5: Interface adapter for RS 232-C interface
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A MFA Module 5-5
5.6 Coding Plan and Interface Arrangement
+MFA22x2
X 9.3 X 20 COM3 LINK Interface ST 06
H1
H2 RS-232-C INTERFACE H3 +RSB0101 #MFAAPRA MFSEB MFSEA PAL PAL ST 05 MFRAH MFRAL NV-RAM NV-RAM PAL PAL ST 04
Serial
Interface ST 03 ST 02 ST 01
+MFA22x2 - COM3.eps
Fig. 5-6: +MFA22x2 codes and interfaces
DOK-MTA200-BTV20.3A***-PR03-EN-P 5-6 MFA Module Rexroth BTV 20.3A
5.7 Interface Assignment
6 1 Serial Interface COM3 X9.3
MFA-Slots.eps
Fig. 5-7: Overview of MFA module interfaces
COM3 Interface X9.3 As standard, the MFA module has a serial RS-232-C interface (COM3) to connect, for example, a mouse or an external modem. Assignment of the +RSB0101 interface adapter for the MFA module: Pin Signal designation USA DIN EIA 1 DCD Data Carrier Detect M5 CF 2 RxD Receive Data D2 BB 3 TxD Transmit Data D1 BA 4DTRData Terminal Ready S1.2 CD 5 GND Ground E2 AB 6DSRData Set Ready M1 CC 7 RTS Ready to Send S2 CA 8 CTS Clear to Send M2 CB 9RIRing Indicator M3 CE Fig. 5-8: Interface circuits according to V.24, RS-232-C, DIN 66020
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A MIO Module 6-1
6 MIO Module
6.1 Brief Description
The MIO (MAIN I/O) module is the input/output card for the NC CPU and is located in the NC bus of the BTV20. It is the counterpart of the MFA card, which is located in the PC bus and provides the connection to the PC CPU. Communication processor NEC V25, which is connected to the NC bus via a dual-port RAM, controls the two serial transputer link interfaces for the communication between the NC CPU and the PC CPU via the MFA card at a rate of 10 Mbit/s. An EEProm is available on the MIO to store machine-specific data, the axis resolution, the ramp curves, etc. Performance Characteristics • CPU NEC V25 MHz, connected to the NC bus via a dual-port RAM • Two transputer link interfaces with a transfer rate of 10 MBit/s • Parallel input/output interfaces (max. 16 input / 16 output signals) • All input/output signals are electrically isolated • 7-segment status display • EEProm for storing machine-specific data, etc.
MIO0202.jpg
Fig. 6-1: MAIN I/O (MIO) card
DOK-MTA200-BTV20.3A***-PR03-EN-P 6-2 MIO Module Rexroth BTV 20.3A
6.2 Interfaces of the MIO Card
16 In- / 16 Outputs
MIO-Karte MIO card EEPROM
NC-BUS
NC Slot-CPU LINK 10 MBit/s
MFA-Karte MFA card
NV-RAM
NV-RAM
PC-BUS
PC Slot-CPU
MIO Interfaces.eps
Fig. 6-2: Interfaces of MIO card and connection between CNC and MMI computers
6.3 Status Display
The MIO card has a 7-segment display (H2) that shows the current operating/error status of the circuit board.
Status Display H2
Status.eps
Fig. 6-3: Status display of MIO card
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A MIO Module 6-3
Display During the Startup Phase (H2)
Display Description 8. After control is switched on 0MIO is running 1Link A is being tested 2Link B is being tested 3Links A and B present. MIO software is being loaded 4MIO is loaded, program is running . Flashing decimal point: control is running Display in Case of an Error (H2) If the display comes to a stop during the startup phase of the control or if one of the following numbers appears during operation, an error has been detected.
Display Description 8. MIO or plug CPU of CNC computer does not start. Incorrect setup, defective CPU, insufficient voltage in power pack 1Link A on MFA or MIO card is defective or defective link connection 2Link B on MFA or MIO card is defective or defective link connection . Decimal point no longer flashes (either on or off), control/MIO at a standstill FError during loading of MIO card
6.4 Overview of Types
Type MAIN software Enhanced functions Address +MIO1202 32 bits Numeric Code
+ M I O 1 2 0 2
Version 12 Version
Typ (Type) 2 32 Bit MAIN-Software
MIO-Nummernschlüssel.eps
Fig. 6-4: MIO numeric code
DOK-MTA200-BTV20.3A***-PR03-EN-P 6-4 MIO Module Rexroth BTV 20.3A
6.5 Coding Plans and Interface Arrangement
+MIO1202
I/O Port X22 Interface Display
ST 9 PAL 6 PAL 5/2
EEPROM EEPROM
BOOT PROM MAIN Boot PROM B.V. 6.1 MAIN 11 ST 7 PAL 4 ST 6 1 ST 4 ST 5
LINK
Interface ST 3 NEC V25 ST 2
MIO BOOT Boot PROM PROM ST 1 PAL 3 ST 8 B.V. 1.1 MIO PAL 2 PAL 1
Mio0202 Interfaces.eps
Fig. 6-5: +MIO1202 codes and interfaces
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A MIO Module 6-5
6.6 Overview of Interfaces
Standard Structure of the MIO Card
1 20
MIO I/O Port X22
19 37
Status Display H2
MIO-Slots InterBus.S_D.eps
Fig. 6-6: Overview of +MIO1202 interfaces
DOK-MTA200-BTV20.3A***-PR03-EN-P 6-6 MIO Module Rexroth BTV 20.3A
6.7 Interface Assignment
X22 I/O Interface The I/O interface of the MIO card has 16 electrically isolated inputs and outputs. Design: 37-pin SUB D socket Pin Signal designation Type Signal 1 GND only for port 23, bit 0 GND input 2 Port 23, bit 0, encoder+ (24V) Input * 1 3 Port 23, bit 1 Input * 4 Port 23, bit 2 Input * 5 Port 23, bit 3 Input * 6 Port 23, bit 4 Input * 7 Port 23, bit 5 Input * 8 Port 23, bit 6 Input * 9 Port 23, bit 7 Input * 10 +24V input (for output signals) 24V input 11 GND (for output signals) GND output 12 not assigned Output 13 not assigned Output 14 not assigned Output 15 not assigned Output 16 not assigned Output 17 not assigned Output 18 not assigned Output 19 not assigned Output 20 Read enable Input 1 21 Processing enable Input 1 22 not assigned Input 23 not assigned Input 24 not assigned Input 25 not assigned Input 26 Feed enable all axes Input 1 27 EMERGENCY OFF Input 0 28 GND (for input signals) GND input 29 GND (for input signals) GND input 30 not assigned Output 31 not assigned Output 32 not assigned Output 33 not assigned Output 34 not assigned Output 35 not assigned Output 36 not assigned Output 37 not assigned Output * Input (addressable via analog-C commands; see LINPOS)
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A MIO Module 6-7
1: Active signal level = high (1)
0: Active signal level = low (0)
No polarity reversal protection on the inputs. The EMERGENCY STOP contacts must always be laid out as NC contacts so that they immediately stop all movements if a break occurs in the CAUTION connecting cables.
Note: Signal level: 24 V DC, +/- 10% Max. load per output: 80 mA Input current: approx. 5 mA
X21 LINK Interface The internal data transfer between the PC CPU and the NC CPU occurs between the MFA and the MIO cards using two transputer LINK interfaces with a transfer rate of 10 Mbit/s. The link cable is permanently soldered to the MFA card. The other end of the cable is inserted into shrouded header ST2, labeled “LINK", on the MIO card.
DOK-MTA200-BTV20.3A***-PR03-EN-P 6-8 MIO Module Rexroth BTV 20.3A
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A NC CPU Card 7-1
7 NC CPU Card
7.1 Brief Description
The CI7BM is a Pentium II/III industrial CPU. Based on the Intel 440BX chip set and socket 370, the Intel Celeron processor is supported by clock rates of 333 MHz to 850 MHz and bus clock rates of 66 MHz / 100 MHz. Three 168-pin DIMM sockets permit the RAM to be expanded up to 768 MB SDRAM. Performance Characteristics • CPU clock rate = 333 - 850 MHz, Intel Celeron/Mendocino/ Coppermine processor • Bus clock rate = 66/100 MHz • Intel 440BX AGP chip set • Up to 768 MB RAM, ECC support
CI7BMX b.jpg
Fig. 7-1: All-in-one slot CPU CI7BM series
DOK-MTA200-BTV20.3A***-PR03-EN-P 7-2 NC CPU Card Rexroth BTV 20.3A
Specifications Processor socket: Socket 370 Processor: Intel Celeron, 333 - 800 MHz or Intel Pentium III, 500 - 850 MHz Bus clock rate: 66/100 MHz Chip set: Intel 82440BX AGP set Cache size: L2 cache integrated in the CPU Memory: Three 168-pin DIMM sockets, max. 768 MB SDRAM ECC/Parity Checking BIOS: Award BIOS, Y2K-compatible, DMI, plug-and-play Hardware monitor: Winbond W83781D IC monitors CPU/system temperature, system voltage and housing/CPU fan speed Onboard IDE: PIO mode 0-4, DMA mode 0-2 and two channels for up to 4 IDE devices, Bus Master Ultra DMA/33 Onboard Multi I/O: Winbond W83977TF, IrDA support, • one SPP/EPP/ECP parallel interface, • one floppy interface, • two 16550 UART-compatible serial interfaces with COM1 codable as RS-232 and COM2 as RS-232/422/485 PC/104: 104-pin plug, 16-bit Onboard SSD: DIP socket for 2MB - 72MB disk-on-chip flash disk Watchdog timer: 16 levels Keyboard, mouse: PS/2 socket Addtl. features: Modem ring-on & Win95 shut-off (ATX power pack) Plug for DSTN/TFT LCD display PICMG compliance TMCSM (TMC System Monitor) utility PC97 compliance Optional LANDesk Client Manager Ambient conditions and dimensions: Supply voltage: +5V, 10A +/-12V, max. 0.1A Temperature: 0°C – 60°C Humidity: 5% - 95% Form factor: Full-size Dimensions: 13.3" x 4.8" (338mm x 122mm)
Note: The CPU printed circuit board is only partially equipped as an NC CPU. Accordingly, not all functions named in the specifications are available!
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A NC CPU Card 7-3
7.2 Interfaces of the NC Slot CPU
Parallel Serial Serial Interface Interface Interface LPT1 COM1 COM2
Floppy Interface PC Slot-CPU IDE Interface VGA Ethernet Flat Panel LCD Display
PC-BUS
Link 10MBit/s MFA
NC Slot-CPU Keyborad
R inte l only for celeronR Setup Configuration
NC-BUS
MIO
CPU Interfaces.eps
Fig. 7-2: NC CPU interfaces and their intercommunication
DOK-MTA200-BTV20.3A***-PR03-EN-P 7-4 NC CPU Card Rexroth BTV 20.3A
7.3 Overview of Types
Description CI7BMX Application NC-CPU Numeric Code
+ P C U A 7 D 0
C PU C lock 8 400 MH z 9 433 MH z A 733 MH z
C PU Type 7 Celeron PPGA
Mem ory C NC C PU B 32 MB C 64 MB D 128 MB
CPU onboard controller 0 without VGA, SCSI, Ethernet controller
Celeron CPU Typen.eps
Fig. 7-3: Numeric code
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A NC CPU Card 7-5
7.4 Interfaces and Coding of the NC CPU (CI7BMX)
V 1.0
PS/2 Keyboard 1 J7 J17 J18 JP2 1 1 12 JP9 JP3 J16
J8AWARD J9 BIOS U10
J5 PC-104 BZ1 CON2 CON1 J15 JP4 J14 13 16 JP8 DISK ON CHIP U28 4 J23 J24 R l 1 14 e J3 J4 JP5 JP10 int 82371EB U16 CPU Fan J22 6 5 DIMM1 DIMM2 DIMM3 Battery JP7 BAT1 JP6 2 1 14
ON DIMM Memory 1 2345678 DSW1 CPU Frequency Selector R l e
int
82443BX Socket 370 Socket J21 U12 U13 J2 15 1 J1
11 20 19 CI7BM Series V1.0
CI7BMX Interfaces and Coding.eps
Fig. 7-4: NC CPU (CI7BMX) V 1.0
DOK-MTA200-BTV20.3A***-PR03-EN-P 7-6 NC CPU Card Rexroth BTV 20.3A
V 1.10 REV. A
Revision note REV. A PS/2 Keyboard A 1 J7 J17 J18 JP2 JP12 1 1 12 JP9 JP3 J16
J8AWARD J9 BIOS U10
J5 PC-104 BZ1 CON2 CON1 J15 JP4 J14 13 16 JP8 DISK ON CHIP U28 4 J23 J24 R l 1 14 e J3 J4 JP5 JP10 int 82371EB U16 CPU Fan J22 6 5 DIMM1 DIMM2 DIMM3 Battery JP7 BAT1 JP6 1 2 14
ON
1 2345678 DSW1 CPU Frequency Selector R l e int 82443BX
DIMM Memory Socket 370 Socket J21 U12 U13 J2 15 1 J1 J25 11 20 19 CI7BM Series V1.10
CI7BMX Interfaces and Coding V 1.10 Rev A.eps
Fig. 7-5: NC CPU (CI7BMX) V 1.10 REV. A
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A NC CPU Card 7-7
DIP Switches Depending on the CPU type used, the values of DIP switch DSW1 must be set differently:
CPU frequency 400MHz 433MHz 733MHz +PCU87C0 +PCU97C0 +PCUA7*0 DSW1-S1 OFF OFF OFF DSW1-S2 OFF OFF OFF DSW1-S3 ON ON ON DSW1-S4 OFF OFF OFF DSW1-S5 ON ON OFF DSW1-S6 ON ON OFF DSW1-S7 ON OFF OFF DSW1-S8 OFF OFF OFF Fig. 7-6: DIP switch settings
7.5 Overview of Interfaces
Overview of CI7BMX Interfaces
KB 5 3 NC-CPU Keyboard 1 2 X4 6 (Only for BIOS-Setup!) 4 MOUSE nicht verwenden don´t use
CI7BMX Slotansicht.eps
Fig. 7-7: Overview of CI7BMX interfaces
DOK-MTA200-BTV20.3A***-PR03-EN-P 7-8 NC CPU Card Rexroth BTV 20.3A
7.6 AWARD BIOS Setup
The award BIOS has a built-in Setup program for specifying the basic system configuration. The configuration that is entered using Setup is stored in a battery-buffered RAM so that it is retained after the computer is switched off. This information is used by the BIOS to configure the computer during the boot phase.
Note: The procedure for opening the BIOS and for checking the BIOS settings is described in the section 10.3 "Checking the BIOS Settings".
BIOS Default Values The Setup entries required for using the NC CPU in the control have been stored as default values in the BIOS and are available even after the battery is replaced or Setup is lost. In Setup, you merely have to select point Load Setup Defaults to reload the preset values.
Note: As of BIOS version V6.1D (see sticker on the slot plate above bushing X4), the default values are loaded automatically in case the BIOS settings are lost. No error message will be issued. The NC CPU generally boots up without any user interference being required.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A NC CPU Card 7-9
Main Setup Menu
ROM PCI/ISA BIOS STANDARD CMOS SETUP AWARD SOFTWARE,INC.
STANDARD CMOS SETUP CPU SPEED SETTING BIOS FEATURE SETUP INTEGRATED PERIPHERALS CHIPSET FEATURE SETUP SUPERVISOR PASSWORD POWER MANAGEMENT SETUP USER PASSWORD PNP/PCI CONFIGURATION IDE HDD AUTO DETECTION LOAD BIOS DEFAULTS SAVE & EXIT SETUP LOAD SETUP DEFAULTS EXIT WITHOUT SAVING
ESC :Quit :Select Item F1 :Help (Shift) F2 :Change Color
Time, Date, Hard Disk Type
Setup CI7BM 1_0 MMI0.eps
Fig. 7-8: Main Setup menu Standard CMOS Setup: All standard BIOS settings are made here. BIOS Feature Setup: The menu contains all additional BIOS settings. Chipset Feature Setup: Chip set-specific settings can be made in this menu. Power Management Setup: Power saver mode not permitted!! PNP/PCI Configuration: Configuration of the PCI BUS system Load BIOS Defaults: Loads the BIOS Setup default values that have been preset at the factory. Load SETUP Defaults: Loads the Setup default values that have been preset at the factory. Integrated Peripherals: Settings for the hard disks and the interface parameters Password Setting: A password with which the system or Setup can be protected from unauthorized access can be entered here. IDE HDD Auto Detection: The BIOS attempts to read out the hard disk parameters of the IDE disk in this menu. It is possible that several options are available. The BIOS also supports the extended modes for IDE disks with a capacity of more than 528 MB. Save & Exit Setup: Saves the changes made in the CMOS and exits Setup. Exit Without Save: Discards the changes made in Setup and exits Setup.
DOK-MTA200-BTV20.3A***-PR03-EN-P 7-10 NC CPU Card Rexroth BTV 20.3A
Setup Settings of the NC CPU
1. STANDARD CMOS SETUP (NC-CPU)
ROM PCI/ISA BIOS(2A69KM2Q) STANDARD CMOS SETUP AWARD SOFTWARE,INC.
Date (mm:dd:yy) :Fri, Jul 23 1999 Time (hh:mm:ss) :14:43:54
HARD DISKS TYPE SIZE CYLS HEADS PRECOMP LANDZ SECTOR MODE Primary Master :None 0 0 0 0 0 0 ----- Primary Slave :None 0 0 0 0 0 0 ----- Secondary Master :None 0 0 0 0 0 0 ----- Secondary Slave :None 0 0 0 0 0 0 -----
Drive A :None Drive B :None Base Memory: 640K Extended Memory: 64512K Video :EGA/VGA Other Memory: 384K Halt On :All, But Keyboard Total Memory: 65536K
ESC :Quit :Select Item Pu/PD/+/-:Modify F1 :Help (Shift) F2 :Change Color
Setup CI7BM 1_0 CNC1.eps
Fig. 7-9: Setup settings 1
2. BIOS FEATURE SETUP (NC-CPU)
ROM PCI/ISA BIOS (2A69KM2Q) BIOS FEATURES SETUP AWARD SOFTWARE, INC.
Virus Warning :Disabled Video BIOS Shadow :Disabled CPU Internal Cache :Enabled C8000-CBFFF Shadow :Disabled External Cache :Enabled CC000-CFFFF Shadow :Disabled CPU L2 Cache ECC Checking :Enabled D0000-D3FFF Shadow :Disabled Quick Power On Self Test :Enabled D4000-D7FFF Shadow :Disabled Boot Sequence :A,C,SCSI D8000-DBFFF Shadow :Disabled Swap Floppy Drive :Disabled DC000-DFFFF Shadow :Disabled Boot Up Floppy Seek :Disabled Boot Up Numlock Status :Off Gate A20 Option :Fast Typematic Rate Setting :Disabled Typematic Rate (Chars/Sec) :12 Typematic Delay (Msec) :250 Security Option :Setup PCI/VGA Palette Snoop :Disabled OS Select For DRAM > 64MB :Non-OS2 ESC:Quit :Select Item Report No FDD For WIN 98 :No F1: Help PU/PD/+/-:Modify F5: Old Values (SHIFT)F2:Color F6: Load BIOS Defaults F7: Load Setup Defaults
Setup CI7BM 1_0 CNC2.eps
Fig. 7-10: Setup settings 2
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A NC CPU Card 7-11
BIOS Version 4.x
3. CHIPSET FEATURE SETUP (NC-CPU) ROM PCI/ISA BIOS (2A69KM2Q) CHIPSET FEATURES SETUP AWARD SOFTWARE,INC.
SDRAM RAS-to CAS Delay :2 CPU Warning Temperature :66˚C/151˚F SDRAM RAS Precharge Time :2 Current System Temp. :41˚C/105˚F SDRAM CAS latency Time :2 Current CPU Temperature :42˚C/107˚F SDRAM Precharge Control :Enabled CPU FAN Speed :4560 RPM DRAM Data Integrity Mode :ECC CHASSIS FAN Speed : 0 RPM System BIOS Cacheable :Disabled VCCP : 1.98 V VTT : 1.48 V Video BIOS Cacheable :Disabled VCC3 : 3.58 V + 5 V : 5.02 V Video RAM Cacheable :Disabled +12 V : 11.87 V -12 V :-12.04 V 8-bit I/O Recovery Time :1 - 5 V :- 0.03 V 16-bit I/O Recovery Time :1 Shutdown Temperature :75˚C/167˚F Memory Hole At 15M-16M :Disabled Passive Release :Enabled Delayed Transaction :Enabled
ESC:Quit :Select Item F1: Help PU/PD/+/-:Modify F5: Old Values (SHIFT)F2:Color F6: Load BIOS Defaults F7: Load Setup Defaults
Setup CI7BM 1_0 CNC3.eps
Fig. 7-11: Setup settings 3 for BIOS Version 4.x
BIOS Version 5.x / 6.x
3. CHIPSET FEATURE SETUP (NC-CPU) ROM PCI/ISA BIOS (2A69KM2Q) CHIPSET FEATURES SETUP AWARD SOFTWARE,INC.
Auto Configuration :Enabled Auto Detect DIMM/PCI Clk :Enabled EDO DRAM Speed Selection :60ns Spread Spectrum :Disabled EDO CASx# MA Wait State :2 CPU Host Clock :Disabled EDO RASx# Wait Stait :2 CPU Warning Temperature :66˚C/151˚F SDRAM RAS-to CAS Delay :2 Current System Temp. :41˚C/105˚F SDRAM RAS Precharge Time :2 Current CPU1 Temperature :42˚C/107˚F SDRAM CAS latency Time :2 Current CPUFAN1 Speed :5113 RPM SDRAM Precharge Control :Enabled Current CPUFAN2 Speed : 0 RPM DRAM Data Integrity Mode :ECC VCCP : 1.98 V VTT : 1.48 V System BIOS Cacheable :Disabled VCC3 : 3.58 V + 5 V : 5.02 V Video BIOS Cacheable :Disabled +12 V : 11.87 V -12 V :-12.04 V Video RAM Cacheable :Disabled - 5 V :- 0.03 V 8-bit I/O Recovery Time :1 Shutdown Temperature :75˚C/167˚F 16-bit I/O Recovery Time :1 Memory Hole At 15M-16M :Disabled Passive Release :Enabled ESC:Quit :Select Item Delayed Transaction :Enabled F1: Help PU/PD/+/-:Modify AGP Aperture Size (MB) :128 F5: Old Values (SHIFT)F2:Color F6: Load BIOS Defaults
Setup CI7BM V5.x CNC3.eps
Fig. 7-12: Setup settings 3 for BIOS Version 5.x / 6.x
DOK-MTA200-BTV20.3A***-PR03-EN-P 7-12 NC CPU Card Rexroth BTV 20.3A
4. POWER MANAGEMENT SETUP (NC-CPU) ROM PCI/ISA BIOS (2A69KM2Q) POWER MANAGEMENT SETUP AWARD SOFTWARE,INC.
ACPI function :Disabled ** Reload Global Timer Events ** Power Management :User Define IRQ3(3-7,9-15),NMI :Disabled PM Control by APM :No Primary IDE 0 :Disabled Video Off Method :DPMS Primary IDE 1 :Disabled Video OFF After :NA Secondary IDE 0 :Disabled MODEM Use IRQ :NA Secondary IDE 1 :Disabled Doze Mode :Disabled Floppy Disk :Disabled Standby Mode :Disabled Serial Port :Disabled Suspend Mode :Disabled Parallel Port :Disabled HDD Power Down :Disabled Throttle Duty Cycle :62.5% PCI/VGA Act-Monitor :Disabled Soft-Off by PWR-BTTN :Instant-Off PowerOn by Ring :Disabled Resume by Alarm :Disabled ESC:Quit :Select Item IRQ 8 Break Suspend :Disabled F1: Help PU/PD/+/-:Modify F5: Old Values (SHIFT)F2:Color F6: Load BIOS Defaults F7: Load Setup Defaults
Setup CI7BM 1_0 CNC4.eps
Fig. 7-13: Setup settings 4
5. PNP/PCI CONFIGURATION (NC-CPU) ROM PCI/ISA BIOS (2A69KM2Q) PNP/PCI CONFIGURATION AWARD SOFTWARE, INC.
PnP OS Installed :No Used MEM base addr :N/A Resources Controlled by :Manual Reset Configuration Data :Disabled
IRQ-3 assigned to :Legacy ISA IRQ-4 assigned to :Legacy ISA IRQ-5 assigned to :Legacy ISA IRQ-7 assigned to :Legacy ISA IRQ-9 assigned to :Legacy ISA IRQ-10 assigned to :Legacy ISA IRQ-11 assigned to :Legacy ISA IRQ-12 assigned to :Legacy ISA IRQ-14 assigned to :Legacy ISA IRQ-15 assigned to :Legacy ISA DMA-0 assigned to :Legacy ISA DMA-1 assigned to :Legacy ISA ESC:Quit :Select Item DMA-3 assigned to :Legacy ISA F1: Help PU/PD/+/-:Modify DMA-5 assigned to :Legacy ISA F5: Old Values (SHIFT)F2:Color DMA-6 assigned to :Legacy ISA F6: Load BIOS Defaults DMA-7 assigned to :Legacy ISA F7: Load Setup Defaults
Setup CI7BM 1_0 CNC5.eps
Fig. 7-14: Setup settings 5
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A NC CPU Card 7-13
BIOS Version 4.x
6. INTEGRATED PERIPHERALS (NC-CPU)
ROM PCI/ISA BIOS (2A69KM2Q) INTEGRATED PERIPHERALS AWARD SOFTWARE, INC.
IDE HDD Block Mode :Disabled Onboard Parallel Port :Disabled
IDE Primary Master UDMA :Disabled IDE Primary Slave UDMA :Disabled IDE Secondary Master UDMA :Disabled IDE Secondary Slave UDMA :Disabled On-Chip Primary PCI IDE :Disabled On-Chip Secondary PCI IDE :Disabled Onboard PCI SCSI Chip :Disabled USB Keyboard Support :Disabled Init Display First :PCI Slot Onboard FDD Controller :Disabled Onboard Serial Port 1 :Disabled Onboard Serial Port 2 :Disabled ESC:Quit :Select Item F1: Help PU/PD/+/-:Modify F5: Old Values (SHIFT)F2:Color F6: Load BIOS Defaults F7: Load Setup Defaults
Setup CI7BM 1_0 CNC6.eps
Fig. 7-15: Setup settings 6 for BIOS Version 4.x
BIOS Version 5.x / 6.x
6. INTEGRATED PERIPHERALS (NC-CPU)
ROM PCI/ISA BIOS (2A69KM2Q) INTEGRATED PERIPHERALS AWARD SOFTWARE, INC.
IDE HDD Block Mode :Disabled
Onboard Parallel Port :Disabled
IDE Primary Master UDMA :Disabled IDE Primary Slave UDMA :Disabled IDE Secondary Master UDMA :Disabled IDE Secondary Slave UDMA :Disabled On-Chip Primary PCI IDE :Disabled On-Chip Secondary PCI IDE :Disabled Onboard PCI SCSI Chip :Disabled USB Keyboard Support :Disabled Init Display First :PCI Slot
KBC input clock :8 MHz Onboard FDD Controller :Disabled ESC:Quit :Select Item Onboard Serial Port 1 :Disabled F1: Help PU/PD/+/-:Modify Onboard Serial Port 2 :Disabled F5: Old Values (SHIFT)F2:Color F6: Load BIOS Defaults
Setup CI7BM V5.x CNC6.eps
Fig. 7-16: Setup settings 6 for BIOS Version 5.x / 6.x
DOK-MTA200-BTV20.3A***-PR03-EN-P 7-14 NC CPU Card Rexroth BTV 20.3A
7.7 Battery
For the operation of the real-time clock and the preservation of the BIOS settings data, a lithium battery is installed on the control unit. The lifespan of this battery is approx. 3 years. The battery with the designation CR2032l, which has a rated voltage of 3.0 Volts, can be ordered under Bosch Rexroth type BATTERY LITHIUM 3,0V CR2032 as a spare part.
To replace the battery, intervention with the control is required; thus, the battery may only be replaced by qualified personnel under
CAUTION observance of the ESD notes on page 1-5!
Note: After replacing the battery, it is absolutely necessary to check the BIOS settings and to reset the date and time.
7.8 Heat Sink - Fan
To ensure optimum heat discharge, a suitable heat sink with fan, depending on the processor used in the respective unit, must be installed. As you can see from the picture, there are two different types:
Celeron 400 / 433 MHZ Celeron 733 MHz
Fig. 7-17: Celeron processors with suitable heat sink and fan
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A NC CPU Card 7-15
7.9 Error Signals (Beep Codes)
Beep codes issued by the AWARD BIOS in case of problems, and their meaning:
Signal Meaning 1 short Everything is OK 1 long Memory problem, modules do not fit properly, or oxidation of contacts 1 long, 2 short Video problem, graphic controller defective 1 long, 3 short Fault in the keyboard controller; might be defective 2 short Minor fault; indicated on the monitor in most cases. Check (by means of the error message), eliminate, or continue booting with F1 Continuous Memory or video problem; memory or graphic controller sound not found. Fig. 7-18: List of beep codes
DOK-MTA200-BTV20.3A***-PR03-EN-P 7-16 NC CPU Card Rexroth BTV 20.3A
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A SERCOS interface Card 8-1
8 SERCOS interface Card
8.1 SERCOS Term – Definition
Serial Realtime Communication System SERCOS interface, the only internationally standardized (IEC 61491 and EN61491) digital interface for the communication between controls and drives. It can be used to implement numerically controlled high- performance applications in machine tool construction for the first time ever. The transfer medium is a fiber optics ring. The maximum transfer rate is 4 Mbit/s. Using this interface, 3 communication methods between the CNC and digital drive controls can always be implemented: • transfer of the command torque • transfer of the command speed, or • transfer of the command position The transfer of the command position has proven to be the optimum solution for fast, high-precision applications.
Numerical control unit
Digital, intelligent AC drive controller AC servo- with SERCOS Interface motor
Drive microcontroller Fine interpolation + M Position control 3 ~ Velocity control SERCON410B SERCON410B Field-oriented stator current control ~
High-resolution position interface
SERCOS Overview.eps SERCOS Schaubild.eps
Fig. 8-1: Diagram Every 0.5 ms, up to 4 axes in a single fiber optics ring can be supplied cyclically and simultaneously with new command positions. The SERCOS interface can be used to display and enter all the internal drive data, parameters and diagnostics.
DOK-MTA200-BTV20.3A***-PR03-EN-P 8-2 SERCOS interface Card Rexroth BTV 20.3A
8.2 Brief Description
The SERCOS interface card is used to exchange digital data (movement information) between the CNC control and the drives. The command position data that the CNC has calculated are cyclically transferred to the drives in a fixed time frame. At the same time, status information (actual values, etc.) is transferred from the drive to the CNC. Due to the use of fiber optics cables, the transfer of the data is absolutely secure against any interference, especially against electromagnetic influences in the vicinity of power electronics devices. The 16-bit ISA bus card consists of the SERCON chip and its clock generators, the fiber optics cable connection as well as several LEDs for the status display. The SEI011x card is equipped with SERCON 410B; the SEI011x card is equipped with SERCON 816. The fiber optics transmitter and receiver are located on the slot plate of the board. The first SERCOS card of the control is always coded as the master card; all other cards are operated as slave cards. Up to three cards can be used. Performance Characteristics • Standardized drive interface according to IEC 61491 and EN 61491 • Maximum transfer rate = 4Mbit/s • Adjustable SERCOS cycle time starting at 0.5 ms • Max. number of SERCOS rings: 3 (for feed axes and main spindle)
Fig. 8-2: SERCOS interface card
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A SERCOS interface Card 8-3
Using Several SERCOS Rings If several SERCOS rings are required for a machine, additional SERCOS cards must be equipped on the CNC side. The second card is configured and coded in the control as a second SERCOS ring (SLAVE). The configuration is entered into the EEPROM of the control. The third card must also be correctly configured, coded and entered into the EEPROM. The master and slave cards are synchronized internally using plug X26.x of the PCBs.
The table below shows how many SERCOS rings and SERCOS cards are required for how many axes / SERCOS spindles:
SERCOS SERCOS interface with 4Mbit/s transfer rate ring(s) and a time clock of: 0.5ms 1ms 2ms 1 4 axes 8 axes 8 axes 2 8 axes 16 axes 16 axes 3 12 axes 16 axes 16 axes
Note: Chapter 3 of the manual "MTA 200 Setup Software" provides further information about SERCOS-specific settings.
At least one SERCOS drive must be connected to each SERCOS interface card in the MTA 200. An open SERCOS ring will cause an error message. The SERCOS cycle time can only be set for all rings at the same time!
DOK-MTA200-BTV20.3A***-PR03-EN-P 8-4 SERCOS interface Card Rexroth BTV 20.3A
8.3 Interfaces of the SERCOS Card
SERCOS Sync. Interface
SERCOS Interface Slave Rx 2. Ring Tx
SERCOS Interface Master Rx 1. Ring Tx
NC-BUS
SERCOS Interfaces.eps
Fig. 8-3: Interfaces of the SERCOS interface card
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A SERCOS interface Card 8-5
8.4 Numeric Code
The SERCOS interface card has its own number that depends on the SERCOS ring. The difference lies only in the coding of the card.
+ S E I 0 1 2 1
Version 01 Version Revision 1 Rev. 1 2 Rev. 2
SERCOS Ring 1 Master card (1st ring) 2 Slave card (2 nd ring) 3 Slave card (3 rd ring)
SEI-Nummern.eps
Fig. 8-4: Numeric code
DOK-MTA200-BTV20.3A***-PR03-EN-P 8-6 SERCOS interface Card Rexroth BTV 20.3A
8.5 Overview of the Card
SEI011x
Fig. 8-5: Uncoded basic +SEI011x card
Status Displays The four LEDs (three on the card, one on the computer card) provide information about the status of the SERCOS interface:
LED Color Description DL 1 Red Distortion or cable break in SERCOS fiber optics circuit DL 2 Red Distortion or cable break in SERCOS fiber optics circuit DL 3 Yellow Own data are being transmitted DL 4 Green Data are being received
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A SERCOS interface Card 8-7
SEI012x / SEI013x
SEI 0121 Rev.01.JPG
Fig. 8-6: SERCOS +SEI0121 card
Status Displays Two LEDs on the computer card of the card provide information about the status of the SERCOS interface: LED Color Description LD 1 Red Distortion or cable break in SERCOS fiber optics circuit LD 2 Green Goes out when the watchdog has been triggered
DOK-MTA200-BTV20.3A***-PR03-EN-P 8-8 SERCOS interface Card Rexroth BTV 20.3A
8.6 Coding and Interfaces of the SERCOS Master Card
SEI0111
X25.1 X24.1
RX TX DL1
Fehler DL2
Send DL3
Empf DL4
PLCC-GAL J33
J32
J1 SERCON410B
15 12 11 10 7 5 4 3 2
J2 J29 A17 A16
X26.1 A15 A14 J28 I A13
A12 A J54 + M SERCEB V 2.1
CI7BMX Interfaces and Coding.eps
Fig. 8-7: Coding of master card SEI0111 (1st ring) Plug Connection X24.1 SERCOS transmitter (TX) X25.1 SERCOS receiver (RX) X26.1 Interface for establishing a data bus when using several rings
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A SERCOS interface Card 8-9
SEI0121
X25.1 X24.1
LD1 RX TX
X2 AUTOMATA SERCOS-PC-EXT. 220L3181 Rev. 01
Board SERCON816 Revision 64.000000 MHz X10 X7 Sel 19 X1 X3
8 7 6
X9 X11 Master 5 ADR23
4 ADR22
3 ADR21 X4 X5
2 ADR20 X6 ON
X26.1 1 ADR19
8 ADR18
7
X8 ADR17
6 ADR16
5 ADR15
4 ADR14
3 ADR13
2 ADR12 ON 1 S1 S2
SEI0121 Rev.01 Interfaces and Coding.eps
Fig. 8-8: Coding of master card SEI0121 (1st ring)
DOK-MTA200-BTV20.3A***-PR03-EN-P 8-10 SERCOS interface Card Rexroth BTV 20.3A
SEI0131
X25.1 X24.1
LD1 RX TX
V1.0 X2 AUTOMATA SERCOS-PC-EXT. 220L3181 Rev. 01
Board SERCON816 Revision 64.000000 MHz X10 X7 Sel 19 X1 X3
P3183F01
8 7 6
X9 X11 Master 5 ADR23
4 ADR22
3 ADR21 X4 X5
2 ADR20 X6 ON
X26.1 1 ADR19
8 ADR18
7
X8 ADR17
6 ADR16
5 ADR15
4 ADR14
3 ADR13
2 ADR12 ON 1 S1 S2
SEI0131 Rev.01 Interfaces and Coding.eps
Fig. 8-9: Coding of master card SEI0131 (1st ring)
Plug Connection X24.1 SERCOS transmitter (TX) X25.1 SERCOS receiver (RX) X26.1 Interface for establishing a data bus when using several rings
Note: The two PCBs SEI0121 and SEI0131 are differentiated solely by one jumper setting in block X4 / X5.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A SERCOS interface Card 8-11
8.7 Coding and Interfaces of SERCOS Slave Cards
SEI011x
X25.x X24.x
RX TX DL1
Fehler DL2
Send DL3
Empf DL4
PLCC-GAL J33
J32
J1 SERCON410B
15 12 11 10 7 5 4 3 2
J2 J29 A17 A16
X26.x A15 A14 J28 I A13
A12 A J54 + M SERCEB V 2.1
J29 A17 A16 A15 A14 Slave (2. Ring) +SEI0112 J28 A13 A12 J54
J29 A17 A16 A15 A14 Slave (3. Ring) +SEI0113 J28 A13 A12 J54
SEI012x Interfaces and Coding.eps
Fig. 8-10: Coding of SEI011x slave cards (2nd and 3rd ring)
DOK-MTA200-BTV20.3A***-PR03-EN-P 8-12 SERCOS interface Card Rexroth BTV 20.3A
SEI012x / SEI013x
X25.x X24.x
LD1 RX TX
X2 AUTOMATA SERCOS-PC-EXT. 220L3181 Rev. 01
6 1 8 N O C R E S
Board SERCON816 Revision 64.000000 MHz X10 X7 Sel 19 X1 X3 S2 78 6
X9 X11 Master 5 ADR23
4 ADR22
3 ADR21 X4 X5
2 ADR20 X6 ON
X26.x 1 ADR19
8 ADR18
7
X8 ADR17
6 ADR16
5 ADR15
4 ADR14
3 ADR13
2 ADR12 ON 1 S1 78 6
5 Slave (2. Ring) +SEI0122 4 (2nd Ring) 3 2 ON 1 S1 78 6
5 Slave (3. Ring) +SEI0123 4
3 (3rd Ring) 2 ON 1 S1
SEI012x Rev.01 Interfaces and Coding.eps
Fig. 8-11: Coding of slave cards SEI012x and SEI013x (2nd and 3rd ring)
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A SERCOS interface Card 8-13
8.8 Interfaces on the Computer Card
SEI011x SEI012x
Status display LD1 Distortion or fibre optic cable break in the SERCOS ring
SERCOS receiver (RX) Status display LD2 X25.x LED goes out, if the Watchdog has responded SERCOS transmitter (TX) X24.x
Status display DL1 Distortion or fibre optic cable break in the SERCOS ring
SERCOS-Slotwinkel.eps
Fig. 8-12: Computer card of the SERCOS interface card
X24.x Transmitter X24.1 Transmitter of SERCOS master card (1st ring) X24.2 Transmitter of SERCOS slave card (2nd ring) X24.3 Transmitter of SERCOS slave card (3rd ring) X25.x Receiver X25.1 Receiver of SERCOS master card (1st ring) X25.2 Receiver of SERCOS slave card (2nd ring) X25.3 Receiver of SERCOS slave card (3rd ring) X26.x SERCOS Synchronization Interface If several SERCOS interface cards are used, they are synchronized internally using the SERCOS synchronization interface. A special 10-pin ribbon cable is used for this purpose. X26.1 SERCOS synch. interface of SERCOS master card (1st ring) X26.2 SERCOS synch. interface of SERCOS slave card (2nd ring) X26.3 SERCOS synch. interface of SERCOS slave card (3rd ring)
Pin Signal designation 1Not assigned 2CYC CLK 3-9 Not assigned 10 GND
DOK-MTA200-BTV20.3A***-PR03-EN-P 8-14 SERCOS interface Card Rexroth BTV 20.3A
8.9 Connection Cable
The SERCOS fiber optics cables connect the SERCOS interface card of the MTA 200 to the drives. The connection is designed as a ring, i.e. at least two SERCOS fiber optics cables are required, depending on the number of drives.
Depending on the location of use, two different cables are use: • For cabling within the switch cabinet, a fiber optics cable with a diameter of 2.2 mm is used. • Outside of the switch cabinet, a sheathed fiber optics cable with a diameter of 6.0 mm is used to resist higher mechanical loads.
LWL Leitung 2,2 mm Fibre optic cable 2,2 mm
LWL Leitung 6,0 mm Fibre optic cable 6,0 mm
SERCOSKabel.eps
Fig. 8-13: Internal and external SERCOS fiber optics cable
Cable Specifications Cable length: Max. 20 m Bending radius: Min. 50 mm Internal cable: Ø 2.2 mm External cable: Ø 6.0 mm
The SERCOS fiber optics cable must not be kinked; the bending radius must not be less than 50 mm!
ATTENTION
You can find further information regarding the handling of fiber optics cables in documentation DOK-CONNEC-CABLE*LWL**-AW02-EN-P.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PLC Modules MTS-P01.2 and MTS-P02.2 9-1
9 PLC Modules MTS-P01.2 and MTS-P02.2
9.1 Brief Description
The MTS-P01.2 and MTS-P02.2 PLC modules are efficient PLC controls in ISA bus plug-in card format, intended for being fitted in a BTV 20/30 or in a commercially available industrial PC. MTS-P02.2 is equipped with powerful hardware which, compared to the MTS-P01.2, shows a performance increase by a factor of 2 to 2.5. This depends on the program structure. The MTS-P consists of a basic unit with an ISA bus (the actual PLC) and an active PC/104 interface, as well as various PC/104 plug-in modules. These plug-in modules are, for example, field bus connections, serial interfaces and I/O modules. A serial COM user interface (RS232) that is operated via the PLC user program is available for connecting a printer, a read/write memory or an operation and visualization device such as the BTV 04/05. Multimode operation of the interface (RS232/RS422/RS485) is configured using a PLC function module. In addition, the MTS-P01.2 and MTS-P02.2 are provided with a BT (BedienTerminal = operator terminal) bus which can be used to operate up to 4 operator terminals (BTM 15/16, BTA 20 etc.). This can be achieved using cable lengths of up to 50 m (between the Interbus connection and the last user). The MTS-P0*.2 is provided with 16 TTL inputs and 16 TTL outputs. These can be used to, for instance, directly connect the machine function keys and key switches of the BTV20. The MTS-P module can be operated as a stand-alone PLC or, in connection with an MTC-P, as a slave PLC. The firmware of the PLC, which is stored in a flash EPROM, serves to distinguish between master and slave operation. Communication with decentralized I/O units or operating units is established by means of field bus connections (which can be plugged on as an option) and/or serial interfaces. These optional connections and interfaces are designed as PC/104 modules. The following connections are currently available: • INTERBUS-master connection • PROFIBUS-master connection • DeviceNet-master connection • PROFIBUS-slave connection • Serial interfaces (2x RS232 and 2x RS422/485) Up to 4 PC/104 modules can be operated on an MTS-P01.2 or MTS- P02.2.
Note: Only the INTERBUS-master and PROFIBUS-master connections are used in the MTA 200 system.
DOK-MTA200-BTV20.3A***-PR03-EN-P 9-2 PLC Modules MTS-P01.2 and MTS-P02.2 Rexroth BTV 20.3A
PLC inputs for machine Connection for PLC function
Addressing of function keys keys of BTV 20 BTV 20/30 (local I/Os) MTS-P01.2 Bosch Rexroth local bus (not for standalone PLC)
Accumulator PC/104-Bus PC ISA-Bus
MTS-P11.jpg Fig. 9-1: MTS-P01.2
PLC inputs for Connection for PLC function machine keys of BTV 20 function keys (local I/Os) Addressing of BTV 20/30 MTS-P02.2 Bosch Rexroth local bus (not for MTA 200)
Accumulator PC/104-Bus PC ISA-Bus
MTS-P12.jpg Fig. 9-2: MTS-P02.2
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PLC Modules MTS-P01.2 and MTS-P02.2 9-3
Status display 8.
16 X15 BT bus to connect up to 4 operator fields X5 Watchdog: PLC ready X15
X5 X5 19 1
X16 COM interface 2 DEVICE: 0 SERNR: 0 PLC READY
In the PLC for programming the X16 Contacts: addresses used. MTS-P Umax = 24V Imax = 150 mA
MTS-P01_Anschl.FH7
Fig. 9-3: Front view of MTS-P01.2 and MTS-P02.2
9.2 Technical Data
General
Relative humidity: Operation 75%, non-condensing DIN 40 040 Class F Storage/transport 95%, non-condensing Atmospheric pressure: Operation From 860 to 1080 hPa, 1500 m Storage/transport From 660 to 1080 hPa, 3,500 m Permissible ambient temperature: Operation From 0 to 50 °C, DIN 40 040 Class KV Storage/transport From -20 °C to +70 °C Dimensions (W x H x D) 22 mm x 145 mm x 295 mm Weight: Approx. 0.3 kg
Power Supply
Nominal value: +5V +12V -12V Permissible ripple content: 50mV 120mV 120mV Permissible voltage range: +4.875 +11.4V to +12.6V -12.6V to -11.4V Max. power consumption (+5V): (MTS-P01.2) 0.6 A (+ supply voltage for PC/104 modules of up to max. 2.5 A) (MTS-P02.2) 1.8 A (+ supply voltage for PC/104 modules of up to max. 2.5 A)
EMC
Noise emittance acc. to EN 55022 Class A (industrial environment) Data only in connection with Immunity according to IEC 1000-4-2 (ESD) Evaluation criterion B BTV 20/30 Immunity according to IEC 1000-4-4 (burst) Evaluation criterion B
DOK-MTA200-BTV20.3A***-PR03-EN-P 9-4 PLC Modules MTS-P01.2 and MTS-P02.2 Rexroth BTV 20.3A
Interfaces
General serial interface (COM) RS232/RS422/RS485 (D-SUB, 15 pins, socket) BT bus Rexroth BT bus (D-SUB, 9 pins, socket) Optional interfaces INTERBUS (D-SUB, 9 pins, socket) PROFIBUS-DP (D-SUB, 9 pins, socket) 2x RS232 and 2x RS422/485 (D-SUB, 9 pins, male connectors)
9.3 Communication
Communication with the Computer Communication with the PC CPU and the operating and programming interface is performed via the NC CPU and the links connection between MIO and MFA.
Communication with the NC Control The MTS-P0*.2 communicates with the NC CPU of the control system MTA 200 via the NC bus designed as an ISA bus in the BTV 20.3A. PLC Inputs for the Machine Function Keys (X8) If the MTS-P0*.2 is used in Rexroth industrial PCs of type BTV 20/30, the machine function keys are directly wired onto the PLC assembly (X8).
The following applies to MTA software version 01VRS: The machine function keys on the right side are addressed as follows in the PLC: To address the keys symbolically, the symbolic identifier of type MFK_R must first be defined in the declaration at address A#iMFK_R (e.g. MKR).
Key Absolute addresses Symbolic addresses R1 %I0.1481.0 MKR.R1 R2 %I0.1481.1 MKR.R2 ...... R8 %I0.1481.7 MKR.R8 Fig. 9-4: Addressing of right-hand machine function keys for BTV 20/30 The machine function keys on the left side of the BTV 20 must be addressed according to the following table. Key Absolute addresses Symbolic addresses L1 %I0.1480.0 MKL.L1 L2 %I0.1480.1 MKL.L2 ...... L8 %I0.1480.7 MKL.L8 Fig. 9-5: Addressing of left-hand machine function keys for BTV 20
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PLC Modules MTS-P01.2 and MTS-P02.2 9-5
As of MTA software version 22VRS, the following applies: To use the machine function keys, select the "M keys" connection using the WinPCL I/O configurator (see DOK-CONTRL-WINPCL*4VRS-AW01- EN-P or later). Here, the left key row is assigned to the less significant input byte, and the right key row to the more significant input byte.
Connection of BTV 20 PLC Function Keys (X12) The MTS-P0*.2 is provided with 16 inputs and 16 outputs with TTL level. This allows direct connection of the machine operating keys of the BTV20 (including the key switch).
Addressing The PLC function keys, the lamps, the key switch, and the displays of the BTV 20 are addressed by assigning a logical user number to the inputs and outputs in the PLC I/O configurator. This results, for instance, in the following addresses: • 10 = logical user number of the inputs • 11 = logical user number of the outputs
LK PEA4_MFK-Tast.FH7
Fig. 9-6: Input and output addresses of PLC function keys in BTV 20
PLC Ready (X5) The PLC Ready contact is a relay contact which is closed via a hardware watchdog. It is permanently triggered by the running PLC program. In case of an error (hardware error, firmware error, system error, etc.), the contact is forced open. The PLC Ready contact can, for instance, be wired in the emergency stop chain of the machine. COM Interface (X16) By default, the multimode COM user interface is supplied as an RS232 interface. The parameters for RS422/RS485 operation are set by programming the OPEN_COM standard PLC function block and assigning the COM function block input correspondingly. More detailed information can be found in the PLC programming instructions (DOK- CONTRL-SPS*PRO*V18-ANW1-EN-P or DOK-CONTRL- WINPCL*04VRS or later).
DOK-MTA200-BTV20.3A***-PR03-EN-P 9-6 PLC Modules MTS-P01.2 and MTS-P02.2 Rexroth BTV 20.3A
BT Bus (X15) The BT bus can be used to connect up to four operator panels of type BTM 15/16 or BTA 20. The maximum length of the BT bus must be 50 m (from the connection point to the last user). This applies to both the connection of only one device and to the permissible maximum number of 4 devices. It is not possible to directly access the I/O data of the operator panels from the PLC (e.g. %IBP*.*). Data is exchanged exclusively via the core image memory. The address assignments required for programming can be found in the corresponding documents of the devices to be connected.
Indramat
BTV20/30
TEMP HD POWER
OPERATOR PROGRAMMER
MTS-P X15 BTA20
BETRIEBSART % MASCHINE 10 20 30 40 F IKS 0056 EIN 8 50 6 60 AUTO BT-Bus LOCAL 4 70 2 80 1 100 0 120 E-STOP
ANSCHLUß ZUSTIMM- MASCHINE START HANDBEDIEN- TASTER AUS GERÄT
MACHINE CONTROL
IKS 0056 BTM16
Indramat
- + 0 10 10 20 30 40 75 80 85 90 90 BT-Bus 8 50 70 95 6 60 65 100 4 70 60 105 80 20 2 80 55 110 1 100 50 115 0 120 45 120 70 30
% % 60 40 50
Up to 2 further operator terminals in the BT-Bus
BT-Bus_Uebers.FH7
Fig. 9-7: BT bus overview
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PLC Modules MTS-P01.2 and MTS-P02.2 9-7
Addressing The BT bus is addressed by assigning a logical user number in the I/O editor of the PLC programming interface. Each input core image memory, as well as each output core image memory, is assigned its own address. Each of the two core image memories has a size of 128 bytes, which are available for the connected operating devices. The number of bytes assigned in the core image memory depends on the operating device (see Fig. 9-8). Device type Memory assignment in the input/output core image BTM 15 Depending on the configuration 2 bytes for digital I/Os (always assigned) 2 additional bytes for each module (except handwheel) 4 additional bytes for handwheel module BTM 16 14 bytes BTA 20 6 bytes Fig. 9-8: Memory requirements of the operating devices Depending on the physical order of the operating devices connected to the BT bus, the device addresses are assigned in the input and output core image memory without any gaps according to the storage requirements of the operating devices. The example (Fig. 9-9) illustrates the principle of the memory assignment of the BT bus.
From control
BTA20 BTM16
Indramat % 10 20 30 40 F 8 50 6 60 - + 4 70 0 10 2 80 10 20 30 40 75 80 85 90 90 8 50 70 95 1 100 6 60 65 100 0 120 4 70 60 105 80 20 IN OUT IN 2 80 55 110 1 100 50 115 0 120 45 120 70 30
% 60 40 10 20 30 40 S % % 8 50 50 6 60 4 70 2 80 1 100 0 120
BTM15
0
- + 0 10 203040 75 80 85 90 8 50 70 95 90 10 6 60 65 100 4 70 60 105 80 20 2 80 55 110 1 100 50 115 0 120 45 120 70 30
60 40 IN% % 50 OUT
2x8 Input und 2x8 Output Example: BTM15 assignes the addressed 6...17. Thereby the addressing the physical order of connected operating units is effected.
Input core image memomr ...... %IB*.0 %IB*.1 %IB*.2 %IB*.3 %IB*.4 %IB*.5 %IB*.6 %IB*.7 %IB*.8 %IB*.9 %IB*.11 %IB*.32 I %IB*.10 %IB*.12 %IB*.13 %IB*.14 %IB*.15 %IB*.16 %IB*.17 %IB*.18 %IB*.19 %IB*.20 %IB*.21 %IB*.22 %IB*.23 %IB*.24 %IB*.25 %IB*.26 %IB*.27 %IB*.28 %IB*.29 %IB*.30 %IB*.31
Output core image memory ...... %QB*.0 %QB*.1 %QB*.2 %QB*.3 %QB*.4 %QB*.5 %QB*.6 %QB*.7 %QB*.8 %QB*.9
Q %QB*.11 %QB*.32 %QB*.10 %QB*.12 %QB*.13 %QB*.14 %QB*.15 %QB*.16 %QB*.17 %QB*.18 %QB*.19 %QB*.20 %QB*.21 %QB*.22 %QB*.23 %QB*.24 %QB*.25 %QB*.26 %QB*.27 %QB*.28 %QB*.29 %QB*.30 %QB*.31
BT-Bus_Adress.FH7
Fig. 9-9: Memory assignment in BT bus
DOK-MTA200-BTV20.3A***-PR03-EN-P 9-8 PLC Modules MTS-P01.2 and MTS-P02.2 Rexroth BTV 20.3A
9.4 Commissioning
Assembly Plug the MTS-P module into an unoccupied ISA bus slot of your industrial PC. If possible, fasten the module using the supplied holder to prevent the card from loosening due to shocks or vibrations. In Bosch Rexroth BTV 20/30 devices, this is realized by means of a transverse rail to which the modules, including the holder provided for this purpose, are screwed and held down. The holder is an integral part of the configured MTS-P0*.2 modules. Before the MTS-P module can be plugged in the PC, some presets must be made for startup; these will be explained in the following sections.
Note: Depending on the configuration, i.e. on additional PC/104 modules, an MTS-P assembly can require up to 5 slots in an industrial PC (e.g. BTV 20/30).
Setting of Addresses
General
Before the MTS-P module can be plugged into a Rexroth BTV 20/30 or an industrial PC, the addresses must be set. This is accomplished using the DIP switches shown in Fig. 9-10.
PLC module
OFF ON e.g., 1st MTS-P (state at delivery) OPEN 12345678
MTS-P01_Adress.FH7
Fig. 9-10: Position of addressing switch
MTS-P0*.2 1 2 3 4 5 6 7 8 I/O address (hex) MTA 200 OFF OFF OFF OFF OFF OFF OFF OFF $31C Fig. 9-11: DIP switch configuration of MTS-P0*.2 modules
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PLC Modules MTS-P01.2 and MTS-P02.2 9-9
Battery If an MTS assembly is not operated or is stored for more than 6 months, user-specific PLC data may be lost. Data involved The following data are involved: • PLC user program • Residual data
Charging the battery The battery is charged during commissioning of an MTS-P module. If the battery is completely discharged, the following charging times apply: Charging time: 1h -> approx. 100 h buffer time Charging time: 50h -> approx. 5000 h buffer time (battery fully charged) Under normal operating conditions, the battery lifetime is 7 to 10 years. Continuous charging of the battery does not affect its lifetime (continuous control operation). Status Information and Error Diagnosis
Operating Status Display A diagnosis of the MTS-P0*.2 module can be made using 7-segment display H1. The various states are displayed via the one-digit error codes shown below.
Code Meaning - Power-fail signal triggered (control must be reset) b Ready for operation (PLC is running) 0. Startup state (reset test) F. Firmware in the flash EPROM is invalid J. Boot lockout for firmware activated S System stack overflow P Local bus not connected Fig. 9-12: Operating states of MTS-P0*.2
Note: If any other one-digit code (followed by a period) is displayed, customer service must be notified immediately.
DOK-MTA200-BTV20.3A***-PR03-EN-P 9-10 PLC Modules MTS-P01.2 and MTS-P02.2 Rexroth BTV 20.3A
Error Display Error states are indicated by three-digit error codes on the successively flashing 7-segment display. The error codes represented correspond to the system error messages of the user interface BOF/GBO. Code Meaning 007 Software version error 008 Self-test of control was not successful 052 PLC - program invalid 055 Max. cycle time of PLC exceeded 071 Operating voltage of PLC too low 081 2-ms implementation time exceeded 082 INTERBUS failure 083 INTERBUS storage overflow 084 INTERBUS configuration error 085 INTERBUS bus error 086 INTERBUS hardware / firmware error 087 INTERBUS module error of peripheral bus 088 INTERBUS not ready 089 INTERBUS general error of generation 4 090 Profibus initialization error 093 BT bus error Fig. 9-13: Error codes of MTS-P0*.2
Interface Assignment The assignments of the interfaces of the MTS-P modules are shown in the tables below.
Pin Signal designation Pin Signal designation 1NC 2Transmit Data (RS232) 3 Receive Data (RS232) 4 RS485+ or RxD+ (RS422) 5 RS485- or RxD- (RS422) 6NC 7GND 8NC 9 TxD+ (RS422) 10 GND 11 TxD- (RS422) 12 +5V 13 Request To Send (Modem) 14 Clear To Send (Modem) 15 NC Fig. 9-14: Pin assignment for COM interface X16
Pin Signal designation Pin Signal designation 1Data Out +2Data In + 2GND 4NC 5+5V 6Data Out - 7Data In -8NC 9 Assignment detection Fig. 9-15: Pin assignment of BT BUS X15
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PLC Modules MTS-P01.2 and MTS-P02.2 9-11
Pin Function
X1.1 – X1.4 Supply voltage VCC X1.5 – X1.20 Input (0 - 15) X1.21 – X1.36 Output (0 - 15) X1.37 – X1.40 GND Fig. 9-16: Pin assignment of 40-pin I/O connector X12
Pin Signal designation Pin Signal designation 1 +5VDC 2 +5VDC 3S0 4S1 5S2 6S3 7S4 8S5 9S6 10S7 11 S8 12 S9 13 S10 14 S11 15 S12 16 S13 17 S14 18 S15 19 GND 20 GND Fig. 9-17: Pin assignment for machine function keys X8
DOK-MTA200-BTV20.3A***-PR03-EN-P 9-12 PLC Modules MTS-P01.2 and MTS-P02.2 Rexroth BTV 20.3A
9.5 INTERBUS-Master Connection
Brief Description
I/O address setting
O 1 F 2 X1 F 3 OFF4 ON 5 6 7 8 LK IBM 2
X8
X9
INTERBUS module (B1)
X64 INTERBUS diagnostics interface RS232 C 1 6 X64
1 6
X60 INTERBUS interface (remote bus)
X60 IBS- MASTER
LK IBM2_Anschl.FH7
Fig. 9-18: PCB IBM2 Printed circuit board IBM 2 is an INTERBUS master connection of the 4th generation in PC104 format. It can be used for the connection of simple sensors and actuators as well as of intelligent field devices via INTERBUS. INTERBUS can be used to bridge up to 12.8 km between the start of the connection and the last connected remote bus participant. The length of the segments can be up to 400m.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PLC Modules MTS-P01.2 and MTS-P02.2 9-13
PCB IBM 2 has the following features: • INTERBUS protocol (DIN E 19 258) • up to 256 bus segments • up to 16 user levels • up to 512 users per configuration • up to 4096 inputs and 4096 outputs per configuration (512 bytes) • up to 32 INTERBUS loop users per bus segment • CMD G4 support.
The following applies to MTA software version 01VRS: The INTERBUS is configured and parameterized directly by means of the I/O configurator integrated in the PLC programming interface. In addition to the integrated INTERBUS diagnosis, it is also possible to use the IBS CMD SWT G4 (Phoenix Contact) software via the diagnosis interface.
Note: It is not possible to configure the INTERBUS using the IBS CMD SWT G4 software.
As of MTA software version 22VRS, the following applies: Configuration and commissioning of the INTERBUS is performed using the Interbus configurator IBS CMD G4 (see DOK-CONTRL-IBS*CMD****- AW...) and the I/O editor of the WinPCL programming interface (see DOK-CONTRL-WINPCL*4VRS or later). To perform configuration, you need interface cable IKB0030.
Setting the I/O Address DIP switch S1 must be set as follows (default setting) so that PCB IBM2 can be addressed via the PC/104 bus:
12345678Address
OFF OFF ON OFF OFF ON OFF OFF 120h Fig. 9-19: DIP switch S1 settings
Technical Data
Power supply Operating voltage: +5VDC, 5% / 400 mA Interface data Communication interface 2-wire remote bus, RS-422, without electric isolation Diagnosis interface RS-232-C Operating conditions Ambient temperature: 0°C - +55°C Humidity: -25°C - +70°C Atmospheric pressure: max. 75%, non-condensing
DOK-MTA200-BTV20.3A***-PR03-EN-P 9-14 PLC Modules MTS-P01.2 and MTS-P02.2 Rexroth BTV 20.3A
Interface Assignment
Pin Signal designation Pin Signal designation 1NC 2TxD - Transmit Data 3RxD - Receive Data 4 NC 5SGND - Ground 6 NC 7RTS - Ready To Send 8 CTS - Clear To Send 9NC Fig. 9-20: Pin assignment of INTERBUS diagnostic interface X64 (RS232 C)
Pin Signal designation Pin Signal designation 1DO 2DI 3COM 4GND 5+5V 6DO 7DI 8Vcc 9 RBST Fig. 9-21: Pin assignment of INTERBUS interface X60 (remote bus)
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PLC Modules MTS-P01.2 and MTS-P02.2 9-15
9.6 PROFIBUS DP Connection
Brief Description of Master and Slave Connection
ST ER RU RD
LK DPM01 or LK DPS01 Default setting of the I/O address $CA000 A 19 A 18 A 17 A 16 A 15 A 14 A 13 A IRQ 9 IRQ 7 IRQ 6 IRQ 5 IRQ 4 IRQ 3 IRQ 10 IRQ 11 IRQ 12 IRQ 14 IRQ 15 A 19 A 18 A 17 A 16 A 15 A 14 A 13
11001010 CA
PROFIBUS-DP PROFIBUS-DP Slave module (P2) Master module (P1)
SCL SCL 1 6 1 6
PROFIBUS interface PROFIBUS interface (Slave) (Master)
PROFIBUS diagnostics PROFIBUS diagnostics interface RS232 C interface RS232 C (Project interface) (Project interface) 1 6 1 6 DIAG DIAG
RDYRUN RDY RUN
ERRSTA ERRSTA
LK DP_1_Anschl.FH7
Fig. 9-22: Profibus connections PCBs DPM01 (master) and DPS01 (slave) are intelligent PROFIBUS DP connections in PC104 format. They are used to process the protocols of the data transfer between the PLC and the decentralized Profibus input and output units. The built-in microprocessor allows automatic execution of the entire data transfer, thus relieving the PLC of real-time tasks. Data exchange between the PLC and PCBs DPM01 and DPS01 is implemented via an 8-kbyte dual-port memory (DPM). The DPM is a
DOK-MTA200-BTV20.3A***-PR03-EN-P 9-16 PLC Modules MTS-P01.2 and MTS-P02.2 Rexroth BTV 20.3A
memory which can be simultaneously accessed by the PLC and the microprocessor of PCBs DPM01 and DPS01. Configuration and commissioning of PLC DPM/DPS01 is performed by the system configurator SyCon (see DOK-CONTRL-SYCON****DP- AW...... ). To perform configuration, you need interface cable IKS0106. The PROFIBUS-DP master connection PCB DPM01 permits connection of up to 32 PROFIBUS-DP users within one bus segment. If several bus segments are connected to each other via a repeater, a maximum of 125 slaves can be operated in the maximum configuration. However, each repeater in use reduces the maximum number of slaves within one segment, with the repeater, as a passive user, not being assigned any user address. Depending on the transmission rate set in each case, line lengths of up to 1200 m can be realized between the Profibus DP users. With a transmission rate of 1.5 MBaud, the line length is a maximum of 200 m, and with 12MBaud, a maximum of 100 m. Slaves with inputs of a maximum of 244 bytes and outputs of a maximum of 244 bytes can be connected to the master PCB DPM01. The total of the inputs and outputs of all slaves must not exceed 512 bytes each. The slave PCB DPS01 must be configured such that the total of the inputs and/or outputs of the individual modules is a maximum of 244 bytes each. Please make sure that the total of the inputs and outputs of all modules does not exceed 368 bytes.
Note: In order to ensure proper functioning of the PROFIBUS interface, only cables IKB0033 / IKB0034 meeting PROFIBUS specification RS485 (cable type A) may be used.
Setting I/O Addresses The bus address is set using the jumpers of plugboard J2. The address line is specified next to each jumper. Depending on the expansion slot, the addresses must be set as follows (X = jumper fitted):
Connection Address A19 A18 A17 A16 A15 A14 A13 Master $CA000 X X X Slave $CC000 X X X Fig. 9-23: Setting the module type
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PLC Modules MTS-P01.2 and MTS-P02.2 9-17
Status and Diagnosis Information When it is switched on, PCB DPM01 or DPS01 performs a self-test. After the initialization phase of this test (2 to 3 seconds), the two LEDs ERR and STA go out, and the yellow RDY LED lights up if the test is completed successfully. If not, the RDY LED starts flashing, and processing of the program is stopped. The further meanings of the indicators during the initialization phase are listed below.
RDY Yellow LED Ready On DPM01 or DPS01 ready for operation Flashes cyclically Bootstrap loader active Flashes irregularly Hardware or system error Off Hardware defect
RUN Green LED RUN (communication) On Communication running Flashes cyclically Ready for communication Flashes irregularly Improper configuration Off No communication
ERR Red LED Error On Communication interface error Off Communication interface OK
STA Yellow LED Status On Data exchange with slaves active (master) Data exchange with master active (slave) Off No data exchange Technical Data
Power supply Operating voltage: +5 VDC, ±5% / 650 mA Interface data Communication interface PROFIBUS DP, max. 12 Mbaud, potential-free Diagnosis interface RS 232C, 9600 baud Operating conditions Operating temperature: 0°C - +55°C Storage temperature: -25°C - +70°C Humidity: max. 75%, non-condensing Fig. 9-24: Technical data for PROFIBUS DP connection
DOK-MTA200-BTV20.3A***-PR03-EN-P 9-18 PLC Modules MTS-P01.2 and MTS-P02.2 Rexroth BTV 20.3A
Interface Assignment The interfaces of the Profibus connections are assigned as follows:
Pin Signal designation Pin Signal designation 1NC 2RxD - Receive Data 3TxD - Transmit Data 4 DTR - Data Terminal Ready 5GND - Operating ground 6 NC 7RTS - Ready To Send 8 CTS - Clear To Send 9NC Fig. 9-25: Pin assignment of diagnosis interface RS232C (X74, X79)
Pin Signal designation Pin Signal designation 1RGND - Reference ground 2 NC 3 RxD/TxD-P - Send/receive 4 NC 5DGND - Reference potential 6 VP - Supply voltage plus 7 NC 8 RxD/TxD-N - Send/receive 9NC Fig. 9-26: Pin assignment of PROFIBUS interface (X70, X75)
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PLC Modules MTS-P01.2 and MTS-P02.2 9-19
9.7 Serial Interfaces
Brief Description PCB SIO 04-B provides the PLC user program with up to four serial interfaces (RS232 and RS422/485) for general use. Operation of the serial interfaces is interrupt-controlled via the PLC firmware. The send and receive data of each interface are made available in buffers of 256 bytes length each. Using these buffers, the PLC user program indirectly communicates with the interfaces via available function blocks.
LK SIO 04-B RS 232 C
RS 232 C
RS 422/485
RS 422/485
RS422 RS232 C Module Module
X40 interface RS422/485 X35 interface RS232 C DEVICE: 0 SERNR: 3 DEVICE: 0 SERNR: 1 1 6 1 6 X40 X35
X41 interface RS422/485 X36 interface RS232 C DEVICE: 0 SERNR: 4 DEVICE: 0 SERNR: 2 1 6 1 6 X41 X36
RS 422 RS 232
LK SIO04-B_Anschl.FH7
Fig. 9-27: PCB SIO 04-B
DOK-MTA200-BTV20.3A***-PR03-EN-P 9-20 PLC Modules MTS-P01.2 and MTS-P02.2 Rexroth BTV 20.3A
Address and Interrupt Settings
X1
RS 232 C CH0 W5
RS 232 C CH1
LK SIO 04-B IRQ2 IRQ3 IRQ4 IRQ5 IRQ6 IRQ7 IRQ10 IRQ11 IRQ12 IRQ14 IRQ15 NONE CH0 CH1 RS 422 CH2 CH2
W44 CH3 W57
RS 422 CH3 W58/59/60
W63 W61 W62
LK SIO04-B_Einstell.FH7
Fig. 9-28: Jumper settings on PCB SIO 04-B
Function Modules In order to address the serial interfaces of the peripherals from the PLC program, the PLC programming system provides the following firmware modules: Name Comment OPEN_COM Parameterize and open a serial interface CLOS_COM Close a serial interface RD_BYTE Read a byte from the serial interface WR_BYTE Write a byte to the serial interface RD_STR Read a string from the serial interface WR_STR Write a string to the serial interface CTRL_COM Determine the status of the serial interface CLR_COM Determine the input and output buffers of the serial interface BTXX Communication module for the BTV 06 and BTC 06 operating and visualization devices Fig. 9-29: Function modules for interface handling The COM data type, which describes the serial interface in more detail (e.g. DEVICE, SERNR, BAUDRATE, etc.), is required for parameterizing the blocks. For a more detailed description of the function modules, see the documentation "PLC command set" or "DOK-CONTRL- WINPCL*4VRS" or later.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PLC Modules MTS-P01.2 and MTS-P02.2 9-21
Technical Data
Power supply Supply voltage: 4.5 to 5.5 VDC Power consumption: max. 250 mA Interface data Input capacity: max. 15 pF Input leakage current: max. 5 µA Output capacity: min. 150 pF Output current (switching actively 0): min. 12 mA Fig. 9-30: Technical data of serial interfaces
Interface Assignment The assignments of the serial interfaces are as follows:
Pin Signal designation Pin Signal designation 1 DCD / Data Carrier Detect 2 RxD / Receive Data 3TxD / Transmit Data 4 DTR / Data Terminal Ready 5SGND / Ground 6 DSR / Data Set Ready 7RTS / Ready To Send 8 CTS / Clear To Send 9RI / Ring Indicator Fig. 9-31: Pin assignment for RS 232C X35, X36
Pin Signal designation Pin Signal designation 1GND / Frame Ground 2 NC 3 TxD A (-) / Transmit Data 4 RxD A (-) / Receive Data 5SGND / Signal Ground 6 RxD B (+) / Receive Data 7RTS / Ready To Send 8 CTS / Clear To Send 9 TxD B (+) / Transmit Data Fig. 9-32: Pin assignment for RS422/485 X40, X41
DOK-MTA200-BTV20.3A***-PR03-EN-P 9-22 PLC Modules MTS-P01.2 and MTS-P02.2 Rexroth BTV 20.3A
9.8 Connecting Operator Terminals
Application with BTV 06 If required, compact control panel BTV 06 is connected via serial interfaces X16 and X40/41, which permit RS422 or RS485 operation. Only one operator panel can be connected to an RS422 interface (see Fig. 9-33).
MTS-P BTV06 (BTV05) 8.
SYSTEM200 BTV06 X40
ABC DEF GHI 7 8 9 RS422 operation either L1 R1 JKL MNO PQR X40 X35 X64 X15 4 5 6
at X16 and/or at X40/41 STU VW XYZ X5 1 2 3 . X41 0 MAIN HELP F1 F2 F3 F4 F5 F6 F7 F8 MENU DEL+ NEXT X16 - ESC OK X41 X36 X60 RS422 IBS- RS 422 RS 232C MASTER X16 MTS-P IKB0016 COM1 RS422 IKB0015
INS0645 INS0645 X16 Termination on Termination on COM1 MTS-P BTV06 (BTV05) TxD+ 9 3 1 4 RxD+ TxD- 11 4 2 5 RxD-
SGND 7 5 5 7 SGND RxD+ 4 1 3 9 TxD+ RxD- 5 2 4 11 TxD- RS422 IKB0015 X1
+24 VDC 1 +24 VDC 2 0VL 0VL ~ 3 min. 6mm² 4
central machine ground
min. 6mm² OR X40/41 COM1 MTS-P BTV06 (BTV05)
TxD+ 9 1 4 RxD+ TxD- 3 2 5 RxD-
SGND 5 5 7 SGND RxD+ 6 3 9 TxD+ RxD- 4 4 11 TxD- RS422 IKB0016 INS0645 Termination on X1
1 +24 VDC +24 VDC 2 0VL 0VL ~ ~ 3 min. 6mm² 4
central machine ground
min. 6mm² MTS-P_RS422.FH7
Fig. 9-33: MTS-P with operator terminals via RS422 interface
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PLC Modules MTS-P01.2 and MTS-P02.2 9-23
In RS485 operation, two operator terminals can be cascaded for each interface (see Fig. 9-34). As a result, a max. total of 6 operator terminals can be connected in RS485 operation.
MTS-P BTV06 (BTV05) 8. SYSTEM200 BTV06
X40 ABC DEF GHI 7 8 9
JKL MNO PQR RS485 operation either L1 R1 4 5 6 STU VW XYZ X40 X35 X64 X15 at X16 and/or at X40/41 1 2 3 X5 . 0 F1 F3 F4 F5 F6 F7 F8 MAIN HELP F2 MENU DEL+ NEXT X41 -
RS485 ESC OK IKB0018 X41 X36 X60 COM1 IBS- RS 422 RS 232C MASTER X16 MTS-P X16
RS485 IKB0017 BTV04 RS485 IKB0019 SYSTEM200 BTV04 Caution: Max. 2 operating devices can be connected to one interface! F1 F2 F3 X2 F4 F5 F6
ABC DEF GHI 7 8 9 AUTO STOP
JKL MNO PQR 4 5 6 JOG+CLEAR JOG-
STU VW XYZ DEL NEXT 1 2 3 HELP . + MAIN 0 - ESC MENU OK
INS0619 X16 Termination on COM1 MTS-P BTV06 (BTV05)
RS485- 5 2 2 5 RS485- TxD TxD RS485+ 4 1 1 4 RS485+
7 3 RS485 3 7 SGND SGND RxD IKB0017 RxD INS0619 Termination on X1
1 +24 VDC 2 0VL 3
RS485 4 IKB0018 RS485 IKB0019
X2 BTV04 OR X40/41 1 4 RS485+ INS0619 TxD MTS-P Termination on 2 5 RS485- 3 7 TxD- 3 RS485- SGND RxD TxD+ 9 RS485+ INS0619 SGND 5 Termination on X1 RxD- 4 1 RxD+ 6 +24 VDC 2 0VL 3
+24 VDC 4 ~ 0VL
min. 6mm² central min. 6mm² machine ground
MTS-P_RS485.FH7
Fig. 9-34: MTS-P with operator terminals via RS485 interface
DOK-MTA200-BTV20.3A***-PR03-EN-P 9-24 PLC Modules MTS-P01.2 and MTS-P02.2 Rexroth BTV 20.3A
Note: Operator terminals BTV 04 and BTV 05 are not supported in the MTA 200 system!
Application with BTC 06 Mobile operator terminal BTC 06 is connected exclusively via operator control panel BTA 10 or BTA 20. RS232 operation is converted to RS422 operation by the interface converter integrated in the BTA 10/20 (see Fig. 9-35). Furthermore, RS422 operation with the BTC 06 is possible only using the BTA 10/20. No interface conversion takes place in this case, however. The interface plug is merely adapted to the BTC 06 plug (see Fig. 9-36).
RS422 IKB0015 BTA20.3 additional X8 X9 BTA10/20 units 8. RS232
% 10 20 30 40 F 8 50 IKB0193 6 60 4 70 2 80 1 100 0 120 X35 E-STOP
X40 X35 X64 X15 SYSTEM200 BTC06 X5 MACHINE CONTROL X36 BTC06
10 20 4030 8 50 46 60 70 80 2 1 100 RS232 operation either 0 120 X41 X36 X60 at X35 and/or at X36 % IBS- RS 422 RS 232C MASTER X16 MTS-P
RS422 IKS 190
MTS-P X35/36 X8 BTA20
TxD 3 2 RxD RxD 2 3 TxD SGND 5 5 SGND DTR 4 4 DTR RTS 7 7 RTS RS232 IKB193 X1
4
3 +24 VDC 0VL 2 0VL +24 VDC ~ min. 6mm² 1
central machine ground
min. 6mm²
BTA20 BTC06 Module NA/VA
RxD+ 13 13 TxD+ RxD- 12 12 TxD- SGND 14 14 SGND TxD+ 11 11 RxD+
TxD- 10 10 RxD- 24V 2 2 24V 0V 1 1 0V RS422 IKS 190 MTS-P_BTC232.FH7
Fig. 9-35: MTS-P with BTC 06 via RS232 interface
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PLC Modules MTS-P01.2 and MTS-P02.2 9-25
RS422 IKB0015 BTA20.3 additional MTS-P X8A X9 BTA10/20 units 8. RS422 % 10 20 30 40 F 8 50 IKB0016 6 60 4 70 2 80 1 100 0 120 E-STOP X40 SYSTEM200 BTC06 BTC06
X40 X35 X64 X15
MACHINE CONTROL 8102030 40 50 6 60 X5 4 70 12 10080 0 120
% X41 X16 RS422 X41 X36 X60 IKB0015
IBS- RS 422 RS 232C MASTER X16 RS422 MTS-P RS422 operation either at X16 and/or at X40/41 IKS 190
INS0645 INS0645 X16 Termination on Termination on X8A MTS-P BTA20
TxD+ 9 3 1 4 RxD+ TxD- 11 4 2 5 RxD-
SGND 7 5 5 7 SGND RxD+ 4 1 3 9 TxD+ RxD- 5 2 4 11 TxD- RS422 IKB0015
OR X40/41
TxD+ 9 TxD- 3
SGND 5 RxD+ 6 RxD- 4 RS422 IKB0016 X1
4
3 +24 VDC +24 VDC 2 0VL 0VL ~ central 1 machine ground
min. 6mm²
BTA20 BTC06 Module NA/VA
RxD+ 13 13 TxD+ RxD- 12 12 TxD- SGND 14 14 SGND TxD+ 11 11 RxD+
TxD- 10 10 RxD- 24V 2 2 24V 0V 1 1 0V RS422 IKS 190 MTS-P_BTC422.FH7
Fig. 9-36: MTS-P with BTC 06 via RS422 interface
DOK-MTA200-BTV20.3A***-PR03-EN-P 9-26 PLC Modules MTS-P01.2 and MTS-P02.2 Rexroth BTV 20.3A
9.9 Configurations
MTS-P0*.2-D2-B1-NN-NN-NN-FW
Bosch Rexroth local bus (only with slave PLC) 280 140 124 122 S1 110 X8 X7
X12 LK IBM 2 X15 X5 12 X8 X9 LK MTS11/12 X16
0 PC/104 - expansion slot
Machine function keys
PLC module 1,5 17,5
13 INTERBUS module
INTERBUS PLC module module 8.
X64 X15
X5
X60
IBS- MASTER X16 MTS-P
MTS-P02_B1.FH7
Fig. 9-37: Structure of MTS-P0*.2-D2-B1-NN-NN-NN-FW configurations
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A PLC Modules MTS-P01.2 and MTS-P02.2 9-27
MTS-P0*.2-D2-B1-S4-NN-NN-FW
Bosch Rexroth local bus (only with slave PLC) 280 140 124 122 S1 LK SIO 04-B 110 CH0 X8 X7
CH1 X12
CH2 LK IBM 2 X15 X5 CH3 12 X8 X9 LK MTS11/12 X16
0 PC/104 - expansion slot
Machine function keys
PLC module 1,5 17,5
INTERBUS 17,5 module
13 RS 232 interfaces RS 422/485 interfaces
RS422/485 RS232 INTERBUS PLC module module module module 8.
X40 X35 X64 X15
X5
X41 X36 X60
IBS- RS 422 RS 232C MASTER X16 MTS-P
MTS-P02_B1-S4.FH7
Fig. 9-38: Structure of MTS-P0*.2-D2-B1-S4-NN-NN-FW configurations
DOK-MTA200-BTV20.3A***-PR03-EN-P 9-28 PLC Modules MTS-P01.2 and MTS-P02.2 Rexroth BTV 20.3A
MTS-P0*.2-D2-P1-NN-NN-NN-FW
Bosch Rexroth local bus (only with slave PLC) 280 140 124 122 S1 110 X8 X7
X12 X15 LK DPM01
X5 12 X8 X9 LK MTS11/12 X16
0 PC/104 - expansion slot
Machine function keys
PLC module 1,5 17,5
13 PROFIBUS module
PROFIBUS PLC module module 8.
SCL
X15
X5
DIAG
RDY RUN
ERR STA X16 MTS-P
MTS-P02_P1.FH7
Fig. 9-39: Structure of MTS-P0*.2-D2-P1-NN-NN-NN-FW configurations
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Tips and Tricks 10-1
10 Tips and Tricks
10.1 BTV Replacement
If the entire BTV, or parts thereof, must be replaced during servicing, data must be backed up and transferred to the new hardware. Hard Disk Image If the entire BTV/hard disk is to be replaced, the hard disk data must be backed up first. This is best done by creating a hard disk image (DriveImage or Ghost programs) that can then be transferred to the new hard disk. Software version 01VRS (V19) The precise procedure is described in the documentation DOK-MTC200- FILESAVE*V19-AW01-EN-P. As of software version 22VRS The documentation DOK-MTA200-MTGUI***V22-AW01-EN-P, chapter 9 describes the various data backup methods, including the full backup using a hard disk image.
Backup of All Hard Disk Data Using a network connection (one-to-one) from the BTV to a laptop, an image of the BTV hard disk can be created: • Boot the BTV under DOS with the network • Enable the drive and connect it to the laptop • Create the image
Restoring the Hard Disk Data Restore the image on the new hard disk.
Control Parameters (MIO Replacement)
Only for Software Version 01VRS (V19) The control parameters are stored on the MIO and on the hard disk in file "Steuer.eep" in directory D:\MTA200\Andron\System Using program WPROM under StartÆProgramsÆMTA200ÆE²PROM DATA the parameters can be viewed and edited. When the program is started, the parameters are read from the MIO card and stored in file "Steuer.eep”. Only the first few entries can be accessed. The password "
DOK-MTA200-BTV20.3A***-PR03-EN-P 10-2 Tips and Tricks Rexroth BTV 20.3A
Alternatively, the DOS command line can also be started; after switching to the correct directory, Wpwrite steuer.eep can be executed there. The advantage here is that the window remains open and the successful transfer of the EEPROM parameters is displayed.
As of Software Version 22VRS As of version 22VRS, parameter handling occurs using the Project Navigator of the MTA user interface. This ensures that a copy of the current parameters for the MIO card is always stored on the hard disk. After the BTV or MIO is replaced, all you have to do is reload the last valid parameter set into the MIO using function "Download". CMOS Variables (MFA Replacement)
Storing All the CMOS Data on the MFA The BTV must be started using the DOS operating system. As of software version 22VRS, a DOS partition has been set up on the BTV hard disk; this can be selected using the Boot Manager when the BTV is started. If the DOS partition does not exist, the DOS operating system must be started using a DOS boot diskette. After DOS has been started, program "MFA-TEST.EXE" must be called with "-d". As of version 22VRS, this program is located on the diskette with the designation SWW-MTA200-RUN-22VRS: A:\mfa-test.exe -d A message appears stating that "Steuer.eep" does not exist. Please acknowledge this message by pressing the SPACE key. Then a window with hex code appears, showing the contents of the MFA card’s memory. If only "FF" appears here, something is wrong and the procedure cannot be used (e.g. if mfa-test.exe was started under Windows NT!). When you press
Note: Even if the MFA card is defective, it may be possible to read out the CMOS RAM, e.g. if only the link modules are defective.
Restoring All the CMOS Data After the MFA card or the entire BTV has been replaced, the DOS operating system is started again and program "MFA-TEST.EXE" is called with "-d". A:\mfa-test.exe -d A message appears stating that "Steuer.eep" does not exist. Acknowledge this message by pressing the SPACE key. Then a window with hex code appears again, showing the current contents of the CMOS memory. When you press
Note: Program "MFA-TEST.EXE" and backup file "cmosram.sav" must be located in the same directory.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Tips and Tricks 10-3
PLC Retain Data (PLC Replacement) Residual variables are stored on the PLC card if they are used in the PLC project. These variables are lost when the PLC card is replaced, firmware is downloaded or a new project is loaded. The retain data can be stored directly in the PLC programming. Software version 01VRS (V19) Using menu item Project Æ Store Æ Store Retain Data, they can be stored or restored. As of software version 22VRS Under WinPCL, the retain data are saved with Start Æ Variable Values
10.2 Defective Battery on NC-CPU
Normally, the battery on the NC CPU has a service life of at least 3 years. However, it has happened several times that the battery has been exhausted after a shorter operation duration. Indication of the fault When the control is switched on, the progress bar of the boot window remains at approx. 50%, but no fault message appears.
Boot_Window1.jpg
Fig. 10-1: Start window at 53%
Cause of error To determine the exact cause of this fault, you must switch over to the boot window of the NC-CPU. To do this, click the mouse on the monitor symbol in the systray, which is in the task bar, to the left of the clock (also see Fig. 10-3). A DOS window appears; it looks something like this:
DOK-MTA200-BTV20.3A***-PR03-EN-P 10-4 Tips and Tricks Rexroth BTV 20.3A
Boot.bmp
Fig. 10-2: Boot window of the NC CPU If the battery is faulty, this window will also display the message "CMOS- RAM Checksum Error – Defaults loaded". To check the battery voltage, disassemble the NC CPU and take the battery out of its holder. The nominal battery voltage is 3.0 volts. When running at no load, an empty battery can still supply a voltage of approx. 3 volts. Therefore, load the battery with a resistance of 1kOhm during the measurement. Under load, the battery voltage must be at least 2.85 volts. The battery can be ordered as a spare part under the following type/material No.: BATTERIE LITHIUM 3,0V CR2032 00292145 As it is a standard battery commonly used in normal PCs, you can alternatively buy a replacement in a PC or watch shop. Error elimination After replacing the battery, the fault is not yet completely remedied. After switching on, the boot window of the NC-CPU will continue to display the error message "CMOS-RAM Checksum Error – Defaults loaded". To clear the error message, call up the BIOS menu and close it by means of the F10 function exit (save and exit). It is recommended that you use this opportunity to check the BIOS settings. For this purpose, follow the instructions in chapter 10.3 "Checking the BIOS Settings".
Note: Even with correct BIOS settings, the setting must be saved (exit BIOS via F10); otherwise, the error message will remain.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Tips and Tricks 10-5
10.3 Checking the BIOS Settings
In case of any unexpected behavior of the NC CPU – if, for example, the firmware loading process is not exited correctly – you should check the BIOS settings of the NC CPU. For this purpose, a mouse (e.g. integrated mouse of drawer keyboard PCK03) and an ASCII keyboard must be connected directly to the NC CPU of the BTV 20. Proceed as follows: 1. Switch the BTV 20 off. 2. Connect an ASCII keyboard to plug X4 of the NC CPU in slot U9 by means of a PS2 plug. 3. Connect a mouse to the PC CPU (if no drawer keyboard PCK03 is installed, you can provisionally connect a PCK03 to the keyboard socket behind the front cover, or a serial mouse via serial interface COM1 of the PC CPU in slot U1). 4. Now, switch on the BTV 20 and wait for the end of the booting process until the following screen is displayed:
Start.bmp
Fig. 10-3: Loading NC firmware 5. While the progress bar shows the download of the firmware into the NC CPU in the "CNC Status" window, a small monitor symbol appears in the systray of the task bar (on the right-hand side between the language abbreviation and the clock; see arrow). 6. When you click this monitor symbol with the mouse, a DOS window appears in which you can observe the booting process of the NC CPU (since this cannot be illustrated, unreadable characters will appear in some stages!)
DOK-MTA200-BTV20.3A***-PR03-EN-P 10-6 Tips and Tricks Rexroth BTV 20.3A
Boot.bmp
Fig. 10-4: Booting process of the NC CPU 7. Call the SETUP menu of the NC CPU by pressing the DEL key at the ASCII keyboard of the NC CPU:
Setup.bmp
Fig. 10-5: SETUP menu of the NC CPU 8. Using the ASCII keyboard connected to the NC CPU, you can now navigate through the SETUP and change settings. Please note that a keyboard with American key assignment is expected. The window displayed in text mode is cut off at the right side of the screen. To read the right-hand side of the window, scroll it to the left with the mouse. 9. After having made the required changes, exit the SETUP menu. Now an empty DOS window which is designated "NC Diag monitor" is displayed. 10. Since the interrupted booting process of the NC CPU cannot be continued, you must switch off the BTV 20, disconnect the external keyboard, and reactivate it. Now, the MTA 200 will start with the new settings of the NC CPU.
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Tips and Tricks 10-7
10.4 Blue Screen
Every now and then, a blue screen (= Windows NT crash) occurs. After it is restarted, the control will continue to work for some time without any problems, but then another blue screen appears. In order to investigate the problem, the cause for the crash must be registered in a log. To do this, proceed as follows: Activate logging Call program System under Start – Settings – Control Panel, and then window Startup/Shutdown. Switch on the option Write debugging information to:
System01.jpg
Fig. 10-6: Debugging information system setting After selecting the setting by pressing the "Apply" button, the control must be restarted to activate the logging function. Analyzing a log After a blue screen occurs, the debugging information is stored in the MEMORY.DMP in the D:\Winnt directory. For further analysis, please send this information in a .zip file to the Bosch Rexroth development department.
DOK-MTA200-BTV20.3A***-PR03-EN-P 10-8 Tips and Tricks Rexroth BTV 20.3A
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Index 11-1
11 Index
A Address constants 2-8 Advanced Setup 3-7 Ambient conditions 2-15 AMIBIOS Setup 3-4 Analog module 1-3 Appropriate use Area of application 1-5 Introduction 1-4 Uses 1-4 ASCII keyboard 10-5 Atmospheric pressure 2-15
B Backlight tubes 2-16 Battery 3-15, 7-14, 9-9, 10-3 Spare part 3-15, 7-14 Beep codes 3-14 BIOS settings Especially for MTA 200 3-6, 4-3 BIOS version V6.1D 7-8 BIOS-Menü 10-4 Blue screen 10-7 Boot window 10-3 Brief description 5-1, 6-1 BT bus 9-1, 9-6 Addressing 9-7 BTA 10/20 2-37 BTA 20 9-1 BTC 06 hand-held terminal 2-36 BTM 15/16 9-1 BTV 20.3A 2-42
C Charging times 9-9 Chipset Setup 3-8 CMOS-RAM Checksum Error 10-4 COM user interface 9-5 COM1 2-26, 2-30, 10-5 COM2 2-28, 2-32 COM3 5-3, 5-4, 5-6 Configuration 9-8 Connections 2-23, 2-24 Core image storage unit 9-7 CPU 3-2, 4-1 Crash 10-7
D Default 3-5, 3-13 Dimensions 2-15 DIP switch 9-8, 9-13 Display unit 2-15 DOS window 10-3 DPM01 9-15 DPS01 9-15 Drawer keyboard 1-3
E Emergency stop chain 9-5
DOK-MTA200-BTV20.3A***-PR03-EN-P 11-2 Index Rexroth BTV 20.3A
Error display 9-10 Ethernet interface 2-27, 2-31 External keyboard 2-11
F Fan 7-14 Fans 2-16 Field bus connections 9-1 Flash EPROM 9-1 Floppy disk flap 2-4 Lockable 2-46 Front panel 2-15 Function modules 9-20
G Gateway module 1-3 GPIO settings 2-29
H Hand-held terminal 1-3 Hardware components Additional 1-3 Hardware watchdog 9-5 Heat loss 2-15 Heatsink 7-14 Housing dimensions 2-17 Housing opening 2-10
I Inappropriate use 1-5 Consequences, Discharge of liability 1-4 Input locale 2-12 Insertion strip openings 2-10 Insertion strip replacement 2-10 Insertion strips 2-7, 2-9 Inside CPU board 3-1 Inside Utility 3-12, 3-14 Insides of BTV 20.3 2-34 INTERBUS loop 9-13 INTERBUS-master connection 9-1, 9-12 INTERBUS-S 2-35 INTERBUS-S connection 2-35 Interface assignment 9-10, 9-18, 9-21 Interfaces 2-15, 6-2 Internal membrane keyboard 2-13
J Jumpers 9-16
K Key combinations 2-6 Key labels 2-9 Key switch 9-1, 9-5 Keyboard 2-15 Keyboard driver 2-11 Keyboard language 2-11 Keyboard layout 2-11 Keyboard socket 10-5
L Loading process 10-5 LPT1 2-28, 2-32
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Index 11-3
M Machine function key 2-8, 9-1, 9-4 Addressing 9-4 Machine operating key 9-5 Max. external magnetic field 2-15 Max. shock 2-15 Max. vibration 2-15 Maximum ambient temperature 2-15 Maximum temperature gradient 2-15 Membrane pocket 2-10 Memory 3-2, 4-1 Memory module 3-15, 4-9 MEMORY.DMP 10-7 MFK_R 9-4 Mini control panel 1-3 Monitor symbol 10-5 Mouse 10-5 MTS-P01.2 9-1 MTS-P02.2 9-1
N NC bus 9-4 NC Diag monitor 10-6 Network connections 1-2 Numeric code 6-3 NV-RAM 5-3
O OPEN_COM 9-5 Operating displays 2-5 Operating status display 9-9 Operating system 2-3 Operator terminal 9-1 Ordering key 2-41 Overview of interfaces 6-5 Overview of types 6-3
P PC/104 interface 9-1 PCI / PnP Setup 3-10 Performance characteristics 6-1 PLC function keys 2-7 Addressing 9-5 PLC ready contact 9-5 Plug housing 2-40 Power consumption 2-15 Power Management Setup 3-9 Power supply 2-15 Power-on self-test 3-14 Primary Master Hard Disk 3-6 Printer interface 2-28, 2-32 Processor 2-15 PROFIBUS DP connection 9-15 PROFIBUS-master connection 9-1 PROFIBUS-slave connection 9-1 Protection class 2-15 PSU02 2-28
R RAM 2-15 Rear view 2-18 RecoInline 1-3 Recording measured values 1-2 Relative humidity 2-15
DOK-MTA200-BTV20.3A***-PR03-EN-P 11-4 Index Rexroth BTV 20.3A
Remote bus participant 9-12 Repeater 9-16 Reset button 2-4
S Safety Instructions for Electric Servo Drives and Controls 1-6 Sample applications 2-35 Scope of delivery 2-46 Security 3-5, 3-12 SERCOS 2-39 SERCOS interface 2-39 SERCOS interface module 2-39 Serial interfaces 9-1 Service interface 2-4 Setup 3-5 SETUP menu 10-6 Side view 2-19 Signal level 6-7 SIMM moduls 3-15 SIO 2-38 SIO 04-B 9-19 Slots 2-15 SO-DIMM modules 4-9 Stand-alone PLC 2-2 Standard connections 2-25 Status displays 6-2 Supervisor password 3-12 SVGA screen connection 2-27 Systray 10-3, 10-5
T Task bar 10-3 Technical data 2-15 Slot CPU card 4-1 Type key 2-41
U Use See appropriate use and inappropriate use User interface 2-3 User password 3-12 Utilities 3-5
V Video controller 3-2 View from below 2-20
W Wear parts 2-16 Weight 2-15
X X21 LINK interface 6-7 X22 I/O interface 6-6 X4 7-8, 10-5
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Service & Support 12-1
12 Service & Support
12.1 Helpdesk
Unser Kundendienst-Helpdesk im Hauptwerk Lohr Our service helpdesk at our headquarters in Lohr am am Main steht Ihnen mit Rat und Tat zur Seite. Main, Germany can assist you in all kinds of inquiries. Sie erreichen uns Contact us
- telefonisch - by phone: 49 (0) 9352 40 50 60 über Service Call Entry Center Mo-Fr 07:00-18:00 - via Service Call Entry Center Mo-Fr 7:00 am - 6:00 pm
- per Fax - by fax: +49 (0) 9352 40 49 41
- per e-Mail - by e-mail: [email protected]
12.2 Service-Hotline
Außerhalb der Helpdesk-Zeiten ist der Service After helpdesk hours, contact our service direkt ansprechbar unter department directly at
+49 (0) 171 333 88 26 oder - or +49 (0) 172 660 04 06
12.3 Internet
Unter www.boschrexroth.com finden Sie At www.boschrexroth.com you may find ergänzende Hinweise zu Service, Reparatur und additional notes about service, repairs and training Training sowie die aktuellen Adressen *) unserer in the Internet, as well as the actual addresses *) of auf den folgenden Seiten aufgeführten Vertriebs- our sales- and service facilities figuring on the und Servicebüros. following pages.
Verkaufsniederlassungen sales agencies Niederlassungen mit Kundendienst offices providing service
Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mit Please contact our sales / service office in your area first. unserem für Sie nächstgelegenen Ansprechpartner auf. *) Data in the present documentation may have become
*) Die Angaben in der vorliegenden Dokumentation können obsolete since printing. seit Drucklegung überholt sein.
12.4 Vor der Kontaktaufnahme... - Before contacting us...
Wir können Ihnen schnell und effizient helfen wenn For quick and efficient help, please have the Sie folgende Informationen bereithalten: following information ready: 1. detaillierte Beschreibung der Störung und der 1. Detailed description of the failure and Umstände. circumstances. 2. Angaben auf dem Typenschild der betreffenden 2. Information on the type plate of the affected Produkte, insbesondere Typenschlüssel und products, especially type codes and serial Seriennummern. numbers. 3. Tel.-/Faxnummern und e-Mail-Adresse, unter 3. Your phone/fax numbers and e-mail address, denen Sie für Rückfragen zu erreichen sind. so we can contact you in case of questions.
DOK-MTA200-BTV20.3A***-PR03-EN-P 12-2 Service & Support Rexroth BTV 20.3A
12.5 Kundenbetreuungsstellen - Sales & Service Facilities
Deutschland - Germany vom Ausland: (0) nach Landeskennziffer weglassen! from abroad: don’t dial (0) after country code!
Vertriebsgebiet Mitte Germany Centre SERVICE SERVICE SERVICE Rexroth Indramat GmbH CALL ENTRY CENTER HOTLINE ERSATZTEILE / SPARES Bgm.-Dr.-Nebel-Str. 2/ Postf. 1357 MO – FR MO – FR verlängerte Ansprechzeit 97816 Lohr am Main / 97803 Lohr von 07:00 - 18:00 Uhr von 17:00 - 07:00 Uhr - extended office time -
from 5 pm - 7 am ♦ nur an Werktagen Kompetenz-Zentrum Europa from 7 am – 6 pm + SA / SO - only on working days - Tel.: +49 (0)172 660 04 06 ♦ von 07:00 - 18:00 Uhr Tel.: +49 (0)9352 40-0 Tel. +49 (0) 9352 40 50 60 Fax: +49 (0)9352 40-4885 oder / or - from 7 am - 6 pm - [email protected] Tel.: +49 (0)171 333 88 26 Tel. +49 (0) 9352 40 42 22
Vertriebsgebiet Süd Vertriebsgebiet West Gebiet Südwest Germany South Germany West Germany South-West Bosch Rexroth AG Bosch Rexroth AG Bosch Rexroth AG Landshuter Allee 8-10 Regionalzentrum West Service-Regionalzentrum Süd-West 80637 München Borsigstrasse 15 Siemensstr.1 40880 Ratingen 70736 Fellbach Tel.: +49 (0)89 127 14-0 Tel.: +49 (0)2102 409-0 Tel.: +49 (0)711 51046–0 Fax: +49 (0)89 127 14-490 Fax: +49 (0)2102 409-406 Fax: +49 (0)711 51046–248 +49 (0)2102 409-430
Vertriebsgebiet Nord Vertriebsgebiet Mitte Vertriebsgebiet Ost Vertriebsgebiet Ost Germany North Germany Centre Germany East Germany East Bosch Rexroth AG Bosch Rexroth AG Bosch Rexroth AG Bosch Rexroth AG Walsroder Str. 93 Regionalzentrum Mitte Beckerstraße 31 Regionalzentrum Ost 30853 Langenhagen Waldecker Straße 13 09120 Chemnitz Walter-Köhn-Str. 4d
Tel.: +49 (0) 511 72 66 57-0 64546 Mörfelden-Walldorf 04356 Leipzig Service: +49 (0) 511 72 66 57-256 Fax: +49 (0) 511 72 66 57-93 Tel.: +49 (0) 61 05 702-3 Service: +49 (0) 511 72 66 57-783 Fax: +49 (0) 61 05 702-444 Tel.: +49 (0)371 35 55-0 Tel.: +49 (0)341 25 61-0 Fax: +49 (0)371 35 55-333 Fax: +49 (0)341 25 61-111
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Service & Support 12-3
Europa (West) - Europe (West)
vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählen from abroad: don’t dial (0) after country code, Italy: dial 0 after country code
Austria - Österreich Austria – Österreich Belgium - Belgien Denmark - Dänemark Bosch Rexroth GmbH Bosch Rexroth GmbH Bosch Rexroth AG BEC A/S Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls Zinkvej 6 Stachegasse 13 Industriepark 18 Industrielaan 8 8900 Randers 1120 Wien 4061 Pasching 1740 Ternat Tel.: +43 (0)1 985 25 40 Tel.: +43 (0)7221 605-0 Tel.: +32 (0)2 5830719 Tel.: +45 (0)87 11 90 60 Fax: +43 (0)1 985 25 40-93 Fax: +43 (0)7221 605-21 - service: +32 (0)2 5830717 Fax: +45 (0)87 11 90 61 Fax: +32 (0)2 5830731 [email protected]
Great Britain – Großbritannien Finland - Finnland France - Frankreich France - Frankreich Bosch Rexroth Ltd. Bosch Rexroth Oy Bosch Rexroth SAS Bosch Rexroth SAS Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls Broadway Lane, South Cerney Ansatie 6 Avenue de la Trentaine ZI de Thibaud, 20 bd. Thibaud Cirencester, Glos GL7 5UH 017 40 Vantaa (BP. 74) (BP. 1751) 77503 Chelles Cedex 31084 Toulouse Tel.: +44 (0)1285 863000 Tel.: +358 (0)9 84 91-11 Tel.: +33 (0)164 72-70 00 Tel.: +33 (0)5 61 43 61 87 Fax: +44 (0)1285 863030 Fax: +358 (0)9 84 91-13 60 Fax: +33 (0)164 72-63 00 Fax: +33 (0)5 61 43 94 12 [email protected] Hotline: +33 (0)608 33 43 28 [email protected]
France – Frankreich Italy - Italien Italy - Italien Italy - Italien Bosch Rexroth SAS Bosch Rexroth S.p.A. Bosch Rexroth S.p.A. Bosch Rexroth S.p.A. Electric Drives & Controls Via G. Di Vittorio, 1 Via Paolo Veronesi, 250 Via Mascia, 1 91, Bd. Irène Joliot-Curie 20063 Cernusco S/N.MI 10148 Torino 80053 Castellamare di Stabia NA 69634 Vénissieux – Cedex Hotline: +39 02 92 365 563 Tel.: +33 (0)4 78 78 53 65 Tel.: +39 02 92 365 1 Tel.: +39 011 224 88 11 Tel.: +39 081 8 71 57 00 Fax: +33 (0)4 78 78 53 62 Service: +39 02 92 365 326 Fax: +39 011 224 88 30 Fax: +39 081 8 71 68 85 Fax: +39 02 92 365 500 Service: +39 02 92 365 503
Italy - Italien Italy - Italien Netherlands - Niederlande/Holland Netherlands – Niederlande/Holland Bosch Rexroth S.p.A. Bosch Rexroth S.p.A. Bosch Rexroth Services B.V. Bosch Rexroth B.V. Via del Progresso, 16 (Zona Ind.) Via Isonzo, 61 Technical Services Kruisbroeksestraat 1 35020 Padova 40033 Casalecchio di Reno (Bo) Kruisbroeksestraat 1 (P.O. Box 32) (P.O. Box 32) 5281 RV Boxtel Tel.: +39 049 8 70 13 70 Tel.: +39 051 29 86 430 5281 RV Boxtel Fax: +39 049 8 70 13 77 Fax: +39 051 29 86 490 Tel.: +31 (0) 411 65 16 40 Tel.: +31 (0) 411 65 19 51 +31 (0) 411 65 17 27 Fax: +31 (0) 411 65 14 83 Fax: +31 (0) 411 67 78 14 www.boschrexroth.nl +31 (0) 411 68 28 60 [email protected]
Norway - Norwegen Spain - Spanien Spain – Spanien Sweden - Schweden Bosch Rexroth AS Bosch Rexroth S.A. Goimendi S.A. Bosch Rexroth AB Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls Berghagan 1 or: Box 3007 Centro Industrial Santiga Parque Empresarial Zuatzu - Varuvägen 7 1405 Ski-Langhus 1402 Ski Obradors s/n C/ Francisco Grandmontagne no.2 (Service: Konsumentvägen 4, Älfsjö) 08130 Santa Perpetua de Mogoda 20018 San Sebastian 125 81 Stockholm Barcelona Tel.: +47 (0)64 86 41 00 Tel.: +34 9 37 47 94 00 Tel.: +34 9 43 31 84 21 Tel.: +46 (0)8 727 92 00 Fax: +47 (0)64 86 90 62 Fax: +34 9 37 47 94 01 - service: +34 9 43 31 84 56 Fax: +46 (0)8 647 32 77 Hotline: +47 (0)64 86 94 82 Fax: +34 9 43 31 84 27
[email protected] - service: +34 9 43 31 84 60 [email protected]
Sweden - Schweden Switzerland West - Schweiz West Switzerland East - Schweiz Ost Bosch Rexroth AB Bosch Rexroth Suisse SA Bosch Rexroth Schweiz AG Electric Drives & Controls Av. Général Guisan 26 Electric Drives & Controls Ekvändan 7 1800 Vevey 1 Hemrietstrasse 2 254 67 Helsingborg Tel.: +41 (0)21 632 84 20 8863 Buttikon Tel.: +46 (0) 42 38 88 -50 Fax: +41 (0)21 632 84 21 Tel. +41 (0) 55 46 46 111 Fax: +46 (0) 42 38 88 -74 Fax +41 (0) 55 46 46 222
DOK-MTA200-BTV20.3A***-PR03-EN-P 12-4 Service & Support Rexroth BTV 20.3A
Europa (Ost) - Europe (East)
vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don’t dial (0) after country code
Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland – Polen Bosch -Rexroth, spol.s.r.o. DEL a.s. Bosch Rexroth Kft. Bosch Rexroth Sp.zo.o. Hviezdoslavova 5 Strojírenská 38 Angol utca 34 ul. Staszica 1 627 00 Brno 591 01 Zdar nad Sázavou 1149 Budapest 05-800 Pruszków Tel.: +420 (0)5 48 126 358 Tel.: +420 566 64 3144 Tel.: +36 (1) 422 3200 Tel.: +48 22 738 18 00 Fax: +420 (0)5 48 126 112 Fax: +420 566 62 1657 Fax: +36 (1) 422 3201 – service: +48 22 738 18 46 Fax: +48 22 758 87 35 – service: +48 22 738 18 42
Poland – Polen Romania - Rumänien Romania - Rumänien Russia - Russland Bosch Rexroth Sp.zo.o. East Electric S.R.L. Bosch Rexroth Sp.zo.o. Bosch Rexroth OOO Biuro Poznan Bdul Basarabia no.250, sector 3 Str. Drobety nr. 4-10, app. 14 Wjatskaja ul. 27/15 ul. Dabrowskiego 81/85 73429 Bucuresti 70258 Bucuresti, Sector 2 127015 Moskau 60-529 Poznan Tel./Fax:: +40 (0)21 255 35 07 Tel.: +40 (0)1 210 48 25 Tel.: +7-095-785 74 78 Tel.: +48 061 847 64 62 /-63 +40 (0)21 255 77 13 +40 (0)1 210 29 50 +7-095 785 74 79 Fax: +48 061 847 64 02 Fax: +40 (0)21 725 61 21 Fax: +40 (0)1 210 29 52 Fax: +7 095 785 74 77 [email protected] [email protected]
Russia - Russland Turkey - Türkei Slowenia - Slowenien ELMIS Servo Kontrol Ltd. Sti. DOMEL 10, Internationalnaya Perpa Ticaret Merkezi B Blok Otoki 21 246640 Gomel, Belarus Kat: 11 No: 1609 64 228 Zelezniki
Tel.: +375/ 232 53 42 70 80270 Okmeydani-Istanbul Tel.: +386 5 5117 152
+375/ 232 53 21 69 Tel: +90 212 320 30 80 Fax: +386 5 5117 225
Fax: +375/ 232 53 37 69 Fax: +90 212 320 30 81 [email protected]
[email protected] [email protected] www.servokontrol.com
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A Service & Support 12-5
Africa, Asia, Australia – incl. Pacific Rim
Australia - Australien Australia - Australien China China AIMS - Australian Industrial Bosch Rexroth Pty. Ltd. Shanghai Bosch Rexroth Shanghai Bosch Rexroth Machinery Services Pty. Ltd. No. 7, Endeavour Way Hydraulics & Automation Ltd. Hydraulics & Automation Ltd. 28 Westside Drive Braeside Victoria, 31 95 Waigaoqiao, Free Trade Zone 4/f, Marine Tower Laverton North Vic 3026 Melbourne No.122, Fu Te Dong Yi Road No.1, Pudong Avenue Melbourne Shanghai 200131 - P.R.China Shanghai 200120 - P.R.China Tel.: +61 3 93 14 3321 Tel.: +61 3 95 80 39 33 Tel.: +86 21 58 66 30 30 Tel: +86 21 68 86 15 88 Fax: +61 3 93 14 3329 Fax: +61 3 95 80 17 33 Fax: +86 21 58 66 55 23 Fax: +86 21 58 40 65 77 Hotlines: +61 3 93 14 3321 [email protected] [email protected] +61 4 19 369 195 [email protected] [email protected]
China China China China Bosch Rexroth China Ltd. Bosch Rexroth China Ltd. Bosch Rexroth (China) Ltd. Melchers GmbH 15/F China World Trade Center Guangzhou Repres. Office A-5F., 123 Lian Shan Street BRC-SE, Tightening & Press-fit 1, Jianguomenwai Avenue Room 1014-1016, Metro Plaza, Sha He Kou District 13 Floor Est Ocean Centre Beijing 100004, P.R.China Tian He District, 183 Tian He Bei Rd Dalian 116 023, P.R.China No.588 Yanan Rd. East Guangzhou 510075, P.R.China 65 Yanan Rd. West
Tel.: +86 10 65 05 03 80 Shanghai 200001 Fax: +86 10 65 05 03 79 Tel.: +86 20 8755-0030 Tel.: +86 411 46 78 930 Tel.: +86 21 6352 8848 +86 20 8755-0011 Fax: +86 411 46 78 932 Fax: +86 21 6351 3138 Fax: +86 20 8755-2387
Hongkong India - Indien India - Indien India - Indien Bosch Rexroth (China) Ltd. Bosch Rexroth (India) Ltd. Bosch Rexroth (India) Ltd. Bosch Rexroth (India) Ltd. 6th Floor, Electric Drives & Controls Electric Drives & Controls S-10, Green Park Extension Yeung Yiu Chung No.6 Ind Bldg. Plot. No.96, Phase III Advance House, II Floor New Delhi – 110016 19 Cheung Shun Street Peenya Industrial Area Ark Industrial Compound Cheung Sha Wan, Bangalore – 560058 Narol Naka, Makwana Road Kowloon, Hongkong Andheri (East), Mumbai - 400 059 Tel.: +852 22 62 51 00 Tel.: +91 80 51 17 0-211...-218 Tel.: +91 22 28 56 32 90 Tel.: +91 11 26 56 65 25 Fax: +852 27 41 33 44 Fax: +91 80 83 94 345 +91 22 28 56 33 18 +91 11 26 56 65 27
[email protected] +91 80 83 97 374 Fax: +91 22 28 56 32 93 Fax: +91 11 26 56 68 87 [email protected] [email protected] [email protected]
Indonesia - Indonesien Japan Japan Korea PT. Bosch Rexroth Bosch Rexroth Automation Corp. Bosch Rexroth Automation Corp. Bosch Rexroth-Korea Ltd. Building # 202, Cilandak Service Center Japan Electric Drives & Controls Electric Drives and Controls Commercial Estate Yutakagaoka 1810, Meito-ku, 2F, I.R. Building Bongwoo Bldg. 7FL, 31-7, 1Ga Jl. Cilandak KKO, Jakarta 12560 NAGOYA 465-0035, Japan Nakamachidai 4-26-44, Tsuzuki-ku Jangchoong-dong, Jung-gu YOKOHAMA 224-0041, Japan Seoul, 100-391
Tel.: +62 21 7891169 (5 lines) Tel.: +81 52 777 88 41 Tel.: +81 45 942 72 10 Tel.: +82 234 061 813
Fax: +62 21 7891170 - 71 +81 52 777 88 53 Fax: +81 45 942 03 41 Fax: +82 222 641 295 [email protected] +81 52 777 88 79 Fax: +81 52 777 89 01
Korea Malaysia Singapore - Singapur South Africa - Südafrika Bosch Rexroth-Korea Ltd. Bosch Rexroth Sdn.Bhd. Bosch Rexroth Pte Ltd TECTRA Automation (Pty) Ltd. 1515-14 Dadae-Dong, Saha-gu 11, Jalan U8/82, Seksyen U8 15D Tuas Road 71 Watt Street, Meadowdale Electric Drives & Controls 40150 Shah Alam Singapore 638520 Edenvale 1609 Pusan Metropolitan City, 604-050 Selangor, Malaysia
Tel.: +82 51 26 00 741 Tel.: +60 3 78 44 80 00 Tel.: +65 68 61 87 33 Tel.: +27 11 971 94 00
Fax: +82 51 26 00 747 Fax: +60 3 78 45 48 00 Fax: +65 68 61 18 25 Fax: +27 11 971 94 40
[email protected] [email protected] sanjay.nemade Hotline: +27 82 903 29 23 [email protected] @boschrexroth.com.sg [email protected]
Taiwan Thailand Bosch Rexroth Co., Ltd. NC Advance Technology Co. Ltd. Taichung Branch 59/76 Moo 9 1F., No. 29, Fu-Ann 5th Street, Ramintra road 34 Xi-Tun Area, Taichung City Tharang, Bangkhen, Taiwan, R.O.C. Bangkok 10230 Tel : +886 - 4 -23580400 Tel.: +66 2 943 70 62 Fax: +886 - 4 -23580402 +66 2 943 71 21 [email protected] Fax: +66 2 509 23 62 [email protected] Hotline +66 1 984 61 52 [email protected] [email protected]
DOK-MTA200-BTV20.3A***-PR03-EN-P 12-6 Service & Support Rexroth BTV 20.3A
Nordamerika – North America
USA USA Central Region - Mitte USA Southeast Region - Südwest USA SERVICE-HOTLINE Headquarters - Hauptniederlassung Bosch Rexroth Corporation Bosch Rexroth Corporation Bosch Rexroth Corporation Electric Drives & Controls Electric Drives & Controls - 7 days x 24hrs - Electric Drives & Controls Central Region Technical Center Southeastern Technical Center 5150 Prairie Stone Parkway 1701 Harmon Road 3625 Swiftwater Park Drive Hoffman Estates, IL 60192-3707 Auburn Hills, MI 48326 Suwanee, Georgia 30124 +1-800-REX-ROTH
Tel.: +1 847 6 45 36 00 Tel.: +1 248 3 93 33 30 Tel.: +1 770 9 32 32 00 +1 800 739 7684 Fax: +1 847 6 45 62 01 Fax: +1 248 3 93 29 06 Fax: +1 770 9 32 19 03 [email protected] [email protected]
USA East Region – Ost USA Northeast Region – Nordost USA West Region – West Bosch Rexroth Corporation Bosch Rexroth Corporation Bosch Rexroth Corporation Electric Drives & Controls Electric Drives & Controls 7901 Stoneridge Drive, Suite 220 Charlotte Regional Sales Office Northeastern Technical Center Pleasant Hill, California 94588 14001 South Lakes Drive 99 Rainbow Road Charlotte, North Carolina 28273 East Granby, Connecticut 06026 Tel.: +1 704 5 83 97 62 Tel.: +1 860 8 44 83 77 Tel.: +1 925 227 10 84 +1 704 5 83 14 86 Fax: +1 860 8 44 85 95 Fax: +1 925 227 10 81
Canada East - Kanada Ost Canada West - Kanada West Mexico Mexico Bosch Rexroth Canada Corporation Bosch Rexroth Canada Corporation Bosch Rexroth Mexico S.A. de C.V. Bosch Rexroth S.A. de C.V. Burlington Division 5345 Goring St. Calle Neptuno 72 Calle Argentina No 3913 3426 Mainway Drive Burnaby, British Columbia Unidad Ind. Vallejo Fracc. las Torres Burlington, Ontario Canada V7J 1R1 07700 Mexico, D.F. 64930 Monterrey, N.L. Canada L7M 1A8 Tel.: +1 905 335 5511 Tel. +1 604 205 5777 Tel.: +52 55 57 54 17 11 Tel.: +52 81 83 65 22 53 Fax: +1 905 335 4184 Fax +1 604 205 6944 Fax: +52 55 57 54 50 73 +52 81 83 65 89 11 Hotline: +1 905 335 5511 Hotline: +1 604 205 5777 [email protected] +52 81 83 49 80 91 [email protected] [email protected] x Fax: +52 81 83 65 52 80 [email protected]
Südamerika – South America
Argentina - Argentinien Argentina - Argentinien Brazil - Brasilien Brazil - Brasilien
Bosch Rexroth S.A.I.C. NAKASE Bosch Rexroth Ltda. Bosch Rexroth Ltda.
"The Drive & Control Company" Servicio Tecnico CNC Av. Tégula, 888 R. Dr.Humberto Pinheiro Vieira, 100
Rosario 2302 Calle 49, No. 5764/66 Ponte Alta, Atibaia SP Distrito Industrial [Caixa Postal 1273]
B1606DLD Carapachay B1653AOX Villa Balester CEP 12942-440 89220-390 Joinville - SC
Provincia de Buenos Aires Provincia de Buenos Aires
Tel.: +54 11 4756 01 40 Tel.: +54 11 4768 36 43 Tel.: +55 11 4414 56 92 Tel./Fax: +55 47 473 58 33
+54 11 4756 02 40 Fax: +54 11 4768 24 13 +55 11 4414 56 84 Mobil: +55 47 9974 6645
+54 11 4756 03 40 Hotline: +54 11 155 307 6781 Fax sales: +55 11 4414 57 07 [email protected]
+54 11 4756 04 40 [email protected] Fax serv.: +55 11 4414 56 86
Fax: +54 11 4756 01 36 [email protected] [email protected] +54 11 4721 91 53 [email protected] (Service) [email protected]
Columbia - Kolumbien Reflutec de Colombia Ltda. Calle 37 No. 22-31 Santafé de Bogotá, D.C. Colombia Tel.: +57 1 368 82 67 +57 1 368 02 59 Fax: +57 1 268 97 37 [email protected] [email protected]
DOK-MTA200-BTV20.3A***-PR03-EN-P Rexroth BTV 20.3A
Notes
DOK-MTA200-BTV20.3A***-PR03-EN-P Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 93 52-40-50 60 Fax +49 93 52-40-49 41 [email protected] www.boschrexroth.com
Printed in Germany R911290165 DOK-MTA200-BTV20.3A***-PR03-EN-P